CN113257565B - Semi-automatic inductance winding device - Google Patents
Semi-automatic inductance winding device Download PDFInfo
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- CN113257565B CN113257565B CN202110803283.3A CN202110803283A CN113257565B CN 113257565 B CN113257565 B CN 113257565B CN 202110803283 A CN202110803283 A CN 202110803283A CN 113257565 B CN113257565 B CN 113257565B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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Abstract
The invention discloses a semi-automatic inductance winding device which comprises a supporting assembly, a winding mechanism and a winding mechanism, wherein the supporting assembly comprises a supporting plate, supporting columns arranged at the bottom of the supporting plate, and fixing plates arranged on two sides of the top of the supporting plate; and the winding assembly is arranged on the inner side of the fixed plate and comprises a traction piece arranged on the inner side of the fixed plate, an inductance clamping piece arranged on the inner side of the fixed plate, a transmission piece arranged on the side surface of the inductance clamping piece, a driving piece arranged on the inductance clamping piece and a telescopic piece arranged on the top of the supporting plate, wherein the driving piece is matched with the transmission piece, and the transmission piece is matched with the traction piece. According to the invention, the winding assembly is arranged to replace manual winding operation, so that the winding efficiency is greatly improved, potential safety hazards of workers in the manual winding process are avoided, and the safety performance is improved.
Description
Technical Field
The invention relates to the technical field of inductor processing, in particular to a semi-automatic inductor winding device.
Background
An inductor is a component capable of converting electric energy into magnetic energy for storage, the inductor is similar to a transformer in structure but has only one winding, the inductor has a certain inductance which only hinders the change of current, and if the inductor is in a state that no current flows, the inductor tries to hinder the current from flowing through the inductor when a circuit is switched on; if the inductor is in a state that current passes through, the inductor tries to maintain the current unchanged when a circuit is disconnected, the inductor is also called a choke, a reactor and a dynamic reactor, the inductor in the prior art generally winds a copper wire on a magnetic core in a manual mode in the machining process, the working efficiency is low in the mode, and workers are easy to scratch in the process of winding the inductor, so that certain potential safety hazards are caused.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and the title of the invention of this application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The present invention has been made in view of the above and/or other problems occurring in the related art semi-automatic inductor winding apparatus.
Therefore, the invention aims to solve the problems that the winding mode in the prior art is low in working efficiency and has certain potential safety hazard.
In order to solve the technical problems, the invention provides the following technical scheme: a semi-automatic inductance winding device comprises a supporting assembly and a winding mechanism, wherein the supporting assembly comprises a supporting plate, supporting columns arranged at the bottom of the supporting plate and fixing plates arranged on two sides of the top of the supporting plate; and the winding assembly is arranged on the inner side of the fixed plate and comprises a traction piece arranged on the inner side of the fixed plate, an inductance clamping piece arranged on the inner side of the fixed plate, a transmission piece arranged on the side surface of the inductance clamping piece, a driving piece arranged on the inductance clamping piece and a telescopic piece arranged on the top of the supporting plate, wherein the driving piece is matched with the transmission piece, and the transmission piece is matched with the traction piece.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: the traction piece comprises a rotating shaft arranged on the inner side of the fixing plate, a driving motor arranged on the outer side of the fixing plate and matched with the rotating shaft, a connecting rod arranged at one end of the rotating shaft, a fixing rod arranged on one side of the connecting rod and a moving part arranged on the fixing rod.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: the moving part including set up in the stopper of dead lever one end, set up in the activity sleeve on dead lever surface, and set up in the tensioning spring of activity sleeve one side, the other end of tensioning spring with connecting rod fixed coordination.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: the inductance holder including set up in another the fixed plate is inboard accept the board, set up in accept the line groove at board middle part, set up in accept the first rubber roller at board top, and set up in accept the board top and be located the second rubber roller in the first rubber roller outside, first rubber roller with the second rubber roller all is provided with two sets ofly, and the symmetry set up in the both sides of line groove are crossed.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: the driving medium including set up in the inboard fixed axle of fixed plate, set up in the driving gear of fixed axle one end, set up in accept the first drive gear of board one side, set up in accept board one side and with first drive gear complex second drive gear, set up in second drive gear top and with driving gear complex third drive gear, set up in the first transfer line of third drive gear side, and set up in second drive gear top and with first transfer line complex second transfer line, first transfer line be the annular equipartition in third drive gear's side, the second transfer line be the annular equipartition in second drive gear's top.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: the driving piece including set up in accept the driving roller at board top, set up in the belt on driving roller surface, set up in the take-up pulley at driving roller top, and set up in driving roller bottom just is located accept the driven gear of board below, the driving roller with through belt transmission cooperation between the first rubber roller, driven gear with first drive gear meshing.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: the extensible member including set up in the electric cylinder at backup pad top, set up in the piece of colluding on electric cylinder top, and set up in the line concentration frame in the electric cylinder outside, electric cylinder set up in cross the below of wire casing, the line concentration frame set up in two between the fixed plate.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: still include adjusting part, set up in accept the bottom of board, including set up in accept the board bottom and with first rubber roller complex regulating part, and set up in accept the board bottom and with second rubber roller complex follower.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: the regulating part including set up in accept the fly leaf of board bottom, set up with the connecting plate at the fly leaf back, set up in accept the fixed block at the board bottom back, set up in the threaded rod at fixed block middle part, and set up in the first pinion rack in the fly leaf outside, the one end of threaded rod with connecting plate normal running fit, the bottom of first rubber roller with the top fixed coordination of fly leaf.
As a preferable scheme of the semi-automatic inductance winding device of the invention, wherein: the follower including set up in accept the fixed gear of board bottom, set up in accept the board bottom and with second rubber roller complex driven plate, and set up in the second pinion rack of driven plate one side, the fixed gear with first pinion rack meshing, the second pinion rack with the fixed gear meshing.
The invention has the beneficial effects that: according to the invention, the winding assembly is arranged to replace manual winding operation, so that the winding efficiency is greatly improved, potential safety hazards of workers in the manual winding process are avoided, and the safety performance is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is an overall structure diagram of a semi-automatic inductance winding device.
Fig. 2 is a drawing member structure diagram of the semi-automatic inductance winding device.
Fig. 3 is a structural diagram of an inductance clamping member of the semi-automatic inductance winding device.
Fig. 4 is a transmission member structure diagram of the semi-automatic inductance winding device.
Fig. 5 is a structural diagram of a driving member of the semi-automatic inductance winding device.
Fig. 6 is a structure diagram of the telescopic member of the semi-automatic inductance winding device.
Fig. 7 is a structural diagram of an adjusting assembly of the semi-automatic inductance winding device.
Fig. 8 is another perspective view of the adjustment assembly of the semi-automatic inductance winding device.
In the figure: a support assembly 100; a support plate 101; a support column 102; a fixing plate 103; a winding assembly 200; a traction member 201; the turning shaft 201 a; a drive motor 201 b; the connecting rod 201 c; a fixing rod 201 d; a movable piece 201 e; a limiting block 201 e-1; a movable sleeve 201 e-2; tension spring 201 e-3; an inductive clamp 202; a bearing plate 202 a; a wire passing groove 202 b; a first rubber roller 202 c; the second rubber roller 202 d; a transmission member 203; a fixed shaft 203 a; a drive gear 203 b; a first transmission gear 203 c; a second transmission gear 203 d; a third transmission gear 203 e; the first transmission lever 203 f; a second transmission rod 203 g; a drive member 204; a telescoping member 205; an electric cylinder 205 a; a thread hooking block 205 b; a manifold block 205 c; an adjustment assembly 300; an adjusting member 301; a movable plate 301 a; the connecting plate 301 b; a fixed block 301 c; threaded rod 301 d; first toothed plate 301 e; a follower 302; a fixed gear 302 a; the driven plate 302 b; the second toothed plate 302 c.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
Referring to fig. 1, a first embodiment of the present invention provides a semi-automatic inductance winding device, which includes a support assembly 100 and a winding assembly 200, wherein the device is supported by the support assembly 100, and the winding assembly 200 performs a winding operation, thereby increasing the working efficiency.
Specifically, the supporting assembly 100 includes a supporting plate 101, a supporting column 102 disposed at the bottom of the supporting plate 101, and fixing plates 103 disposed at two sides of the top of the supporting plate 101, wherein the supporting column 102 can be customized to different heights according to actual working requirements, so as to facilitate manual operation of the device.
Preferably, the winding assembly 200 is disposed on the inner side of the fixing plate 103, and includes a traction member 201 disposed on the inner side of the fixing plate 103, an inductance clamping member 202 disposed on the inner side of another fixing plate 103, a transmission member 203 disposed on the side of the inductance clamping member 202, a driving member 204 disposed on the inductance clamping member 202, and an expansion member 205 disposed on the top of the supporting plate 101, the driving member 204 is engaged with the transmission member 203, the transmission member 203 is engaged with the traction member 201, the inductance core to be processed is clamped by the inductance clamping member 202, a copper wire is wound on the inductance core by the engagement between the traction member 201 and the expansion member 205, and the inductance core intermittently rotates on the inductance clamping member 202 during the winding process of the copper wire by the engagement between the transmission member 203 and the driving member 204, thereby improving the convenience and efficiency of winding.
When using, will treat that wire-wound inductance magnetic core places on inductance holder 202, carry out the centre gripping to the inductance magnetic core through inductance holder 202, then twine copper line on the inductance magnetic core through the cooperation between traction member 201 and the extensible member 205, inductance magnetic core intermittent type nature rotation on copper winding in-process drive inductance holder 202 through cooperation between driving medium 203 and the driving piece 204 simultaneously, improve wire-wound convenience and efficiency, the manual work only needs to place inductance magnetic core and copper line assigned position on the device, the device is automatic to carry out the wire winding operation, the rethread manual work takes out the inductor of wire winding completion after accomplishing, very big improvement wire winding efficiency.
Example 2
Referring to fig. 2 to 6, a second embodiment of the present invention is based on the above embodiment.
Specifically, the traction member 201 includes a rotating shaft 201a disposed inside the fixing plate 103, a driving motor 201b disposed outside the fixing plate 103 and engaged with the rotating shaft 201a, a connecting rod 201c disposed at one end of the rotating shaft 201a, a fixing rod 201d disposed at one side of the connecting rod 201c, and a movable member 201e disposed on the fixing rod 201 d. Wherein driving motor 201b adopts step motor for drive axis of rotation 201a rotates, drives axis of rotation 201a through driving motor 201b and rotates, and rethread axis of rotation 201a drives connecting rod 201c and dead lever 201d and rotates, can pull the copper line through moving part 201e on the dead lever 201d, makes its winding that can a circle on the inductance core.
Preferably, the movable member 201e comprises a limiting block 201e-1 arranged at one end of the fixed rod 201d, a movable sleeve 201e-2 arranged on the surface of the fixed rod 201d, and a tension spring 201e-3 arranged at one side of the movable sleeve 201e-2, the other end of the tension spring 201e-3 is fixedly matched with the connecting rod 201c, and the opposite sides of the movable sleeve 201e-2 and the limiting block 201e-1 are chamfered, so that a copper wire can be more conveniently clamped between the movable sleeve 201e-2 and the limiting block 201e-1 in the rotating process, and the position between the movable sleeve 201e-2 and the limiting block 201e-1 and the center of an inductance magnetic core in clamping are positioned on the same plane, so that the copper wire can be more conveniently clamped between the movable sleeve 201e-2 and the limiting block 201e-1, then, the movable sleeve 201e-2 is pushed by the tensioning spring 201e-3, so that the movable sleeve 201e-2 can clamp the copper wire more strongly, and the copper wire is prevented from falling off in the winding process.
Preferably, the inductance clamping member 202 includes a receiving plate 202a disposed inside the other fixing plate 103, a wire passing groove 202b disposed in the middle of the receiving plate 202a, a first rubber roller 202c disposed on the top of the receiving plate 202a, and a second rubber roller 202d disposed on the top of the receiving plate 202a and located outside the first rubber roller 202 c. First rubber roll 202c and second rubber roll 202d all are provided with two sets ofly, and the symmetry sets up in crossing the both sides of wire casing 202b, carry out the centre gripping to the inductance magnetic core through first rubber roll 202c and second rubber roll 202d, avoid it to take place the skew at wire winding in-process, then make the winding of copper line more convenient through crossing the setting of wire casing 202b, avoid the copper line to touch with accepting board 202a at the winding in-process, influence wire winding efficiency.
Preferably, the transmission member 203 includes a fixed shaft 203a disposed inside the fixed plate 103, a driving gear 203b disposed at one end of the fixed shaft 203a, a first transmission gear 203c disposed at one side of the receiving plate 202a, a second transmission gear 203d disposed at one side of the receiving plate 202a and engaged with the first transmission gear 203c, a third transmission gear 203e disposed above the second transmission gear 203d and engaged with the driving gear 203b, a first transmission rod 203f disposed at a side of the third transmission gear 203e, and a second transmission rod 203g disposed at a top of the second transmission gear 203d and engaged with the first transmission rod 203 f. The first transmission rod 203f is annularly and uniformly distributed on the side surface of the third transmission gear 203e, the second transmission rod 203g is annularly and uniformly distributed on the top of the second transmission gear 203d, the fixed shaft 203a and the driving gear 203b are driven to rotate by the driving motor 201b and the rotating shaft 201a, then the third transmission gear 203e is driven to rotate by the driving gear 203b, at the moment, the second transmission rod 203g and the second transmission gear 203d are driven to rotate by the first transmission rod 203f on the third transmission gear 203e, the first transmission gear 203c is driven to rotate by the second transmission gear 203d, namely, the driving piece 204 is driven to rotate by the first transmission gear 203c, so that the inductive magnetic core can rotate with a small amplitude along with the fixed rod 201d while rotating, and the working efficiency is greatly improved.
Preferably, the driving member 204 includes a driving roller 204a disposed on the top of the receiving plate 202a, a belt 204b disposed on the surface of the driving roller 204a, a tension wheel 204c disposed on the top of the driving roller 204a, and a driven gear 204d disposed at the bottom of the driving roller 204a and below the receiving plate 202a, the driving roller 204a is in driving fit with the first rubber roller 202c through the belt 204b, the driven gear 204d is engaged with the first driving gear 203c, the driven gear 204d is driven to rotate through the first driving gear 203c, the driving roller 204a is driven to rotate through the driven gear 204d, and the first rubber roller 202c is driven to rotate through the driving roller 204a and the belt 204b, so that the inductor core can rotate along with the winding action in the winding process, thereby improving the winding efficiency, wherein the diameters of the first driving gear 203c and the second driving gear 203d are larger than those of the driving gear 203b and the third driving gear 203e, and the radius of third drive gear 203e is less than driven gear 204d to driven gear 204d can drive first rubber roller 202c and carry out the rotation of less scope when driving gear 203b rotates the round, avoids first rubber roller 202c to drive inductance magnetic core pivoted range too big and leads to the winding of copper line too sparsely, and first rubber roller 202c drives inductance magnetic core through frictional force and rotates, thereby avoids rigid contact and causes inductance magnetic core to damage.
Preferably, the telescopic member 205 includes an electric cylinder 205a disposed on the top of the supporting plate 101, a wire hooking block 205b disposed on the top end of the electric cylinder 205a, and a wire collecting frame 205c disposed on the outer side of the electric cylinder 205a, the electric cylinder 205a is disposed below the wire passing groove 202b, the wire collecting frame 205c is disposed between the two fixing plates 103, the electric cylinder 205a is disposed right below the wire passing groove 202b and corresponds to the center of the inductor core, when the movable sleeve 201e-2 and the limiting block 201e-1 pull the copper wire to the upper side, the electric cylinder 205a moves up and down rapidly, the copper wire is pulled downward by the wire hooking block 205b, and then the movable sleeve 201e-2 and the limiting block 201e-1 pull the copper wire, which is repeated to wind multiple turns of copper wire around the inductor core. After the winding is accomplished, the manual work is cut off unnecessary copper line, drops and collects in line concentration frame 205c, improves the recovery efficiency of copper line, and wherein electric cylinder 205a is located dead lever 201d pivoted route below, avoids dead lever 201d to rotate in-process and electric cylinder 205a contact, causes its damage, and colludes line piece 205b and be the umbrella-type, and both sides all have the piece that colludes that the symmetry set up, make it can drag the copper line downwards by the efficient more.
When in use, an inductance magnetic core to be wound is placed on the bearing plate 202a and positioned between the first rubber roller 202c and the second rubber roller 202d, then two ends of a copper wire are placed at specified positions, the driving motor 201b is started, the rotating shaft 201a is driven to rotate by the driving motor 201b, the connecting rod 201c and the fixed rod 201d are driven to rotate by the rotating shaft 201a, the copper wire is clamped by the movable sleeve 201e-2 and the limiting block 201e-1 on the fixed rod 201d to complete the winding of the first circle on the inductance magnetic core, at the moment, the movable sleeve 201e-2 is pushed by the tensioning spring 201e-3, so that the movable sleeve 201e-2 can clamp the copper wire more strongly, the copper wire is prevented from falling off in the winding process, then the electric cylinder 205a rapidly moves up and down, the copper wire is pulled downwards by the wire hooking block 205b, the copper wire is pulled by the movable sleeve 201e-2 and the limiting block 201e-1, and the process is repeated, so that a plurality of turns of copper wire are wound on the inductance magnetic core, meanwhile, the fixed shaft 203a and the driving gear 203b are driven to rotate by the driving motor 201b and the rotating shaft 201a, then the driving gear 203b drives the third transmission gear 203e to rotate, at the moment, the first transmission rod 203f on the third transmission gear 203e drives the second transmission rod 203g and the second transmission gear 203d to rotate, the second transmission gear 203d drives the first transmission gear 203c to rotate, the first transmission gear 203c drives the driven gear 204d to rotate, then the driven gear 204d drives the transmission roller 204a to rotate, and then the transmission roller 204a and the belt 204b drive the first rubber roller 202c to rotate, so that the inductance magnetic core can rotate along with the winding action in the winding process, improve wire winding efficiency, wherein the diameter of first drive gear 203c and second drive gear 203d is greater than driving gear 203b and third drive gear 203e, and the radius of third drive gear 203e is less than driven gear 204d, thereby driving gear 203b can drive first rubber roller 202c and carry out the rotation of less scope when rotating the round, it is too sparse to avoid first rubber roller 202c to drive inductance magnetic core pivoted range too big to lead to the winding of copper line, first rubber roller 202c drives inductance magnetic core through frictional force and rotates, thereby avoid hard contact and cause the damage of inductance magnetic core, the winding is accomplished the back, the manual work is cut off unnecessary copper line, drop and collect in album wire frame 205c, improve the recovery efficiency of copper line.
Example 3
Referring to fig. 7 and 8, a third embodiment of the present invention is based on the first two embodiments.
Specifically, the device further comprises an adjusting assembly 300 which is arranged at the bottom of the bearing plate 202a, and comprises an adjusting piece 301 which is arranged at the bottom of the bearing plate 202a and is matched with the first rubber roller 202c, and a driven piece 302 which is arranged at the bottom of the bearing plate 202a and is matched with the second rubber roller 202d, wherein the position of the first rubber roller 202c can be adjusted through the adjusting piece 301, and the position of the second rubber roller 202d can be adjusted through the driven piece 302, so that inductance cores with different sizes can be placed between the first rubber roller 202c and the second rubber roller 202d, and the application range of the device is improved.
Preferably, the adjusting member 301 comprises a movable plate 301a disposed at the bottom of the receiving plate 202a, a connecting plate 301b disposed at the back of the movable plate 301a, a fixed block 301c disposed at the back of the bottom of the receiving plate 202a, a threaded rod 301d disposed at the middle of the fixed block 301c, and a first toothed plate 301e disposed at the outer side of the movable plate 301 a. One end of the threaded rod 301d is in rotating fit with the connecting plate 301b, the bottom of the first rubber roller 202c is in fixed fit with the top of the movable plate 301a, and when the position of the first rubber roller 202c needs to be adjusted, the threaded rod 301d is manually rotated, the connecting plate 301b and the movable plate 301a are driven to move back and forth through the threaded rod 301d, and therefore the movable plate 301a drives the first rubber roller 202c to move back and forth.
Preferably, the follower 302 comprises a fixed gear 302a disposed at the bottom of the receiving plate 202a, a driven plate 302b disposed at the bottom of the receiving plate 202a and engaged with the second rubber roller 202d, and a second rack gear 302c provided at one side of the driven plate 302b, the fixed gear 302a being engaged with the first rack gear 301e, the second rack gear 302c being engaged with the fixed gear 302a, when the movable plate 301a moves back and forth, the fixed gear 302a is driven to rotate by the first tooth plate 301e of the movable plate 301a, and the driven plate 302b is driven to move in the opposite direction by the cooperation between the fixed gear 302a and the second tooth plate 302c, that is, the driven plate 302b drives the second rubber roller 202d to move in the opposite direction, so as to adjust the distance between the first rubber roller 202c and the second rubber roller 202d, the inductance magnetic cores with different sizes are conveniently clamped, and the application range of the device is greatly improved.
When the device is used, an inductance magnetic core to be wound is placed on the bearing plate 202a and is positioned between the first rubber roller 202c and the second rubber roller 202d, when inductance magnetic cores with different sizes need to be clamped, the threaded rod 301d is manually rotated, the connecting plate 301b and the movable plate 301a are driven to move back and forth through the threaded rod 301d, so that the first rubber roller 202c is driven to move back and forth through the movable plate 301a, the fixed gear 302a is driven to rotate through the first toothed plate 301e on the movable plate 301a, the driven plate 302b is driven to move in the opposite direction through the matching between the fixed gear 302a and the second toothed plate 302c, the second rubber roller 202d is driven to move in the opposite direction through the driven plate 302b, so that the distance between the first rubber roller 202c and the second rubber roller 202d is adjusted, the inductance magnetic cores with different sizes are conveniently clamped, and the application range of the device is greatly improved, then, two ends of the copper wire are placed at the designated positions, at this time, the driving motor 201b is started, the driving motor 201b drives the rotating shaft 201a to rotate, the rotating shaft 201a drives the connecting rod 201c and the fixed rod 201d to rotate, the copper wire is clamped through the movable sleeve 201e-2 and the limiting block 201e-1 on the fixed rod 201d, so that the first winding on the inductance magnetic core is completed, at this time, the movable sleeve 201e-2 is pushed through the tensioning spring 201e-3, so that the movable sleeve 201e-2 can clamp the copper wire more strongly, the copper wire is prevented from falling off in the winding process, then the copper wire is rapidly moved up and down through the electric cylinder 205a, the copper wire is moved down through the wire hooking block 205b, and then the copper wire is pulled through the movable sleeve 201e-2 and the limiting block 201e-1, and the process is repeated, so as to wind a plurality of turns of copper wires on the inductance magnetic core, simultaneously drive the fixed shaft 203a and the driving gear 203b to rotate through the driving motor 201b and the rotating shaft 201a, then drive the third transmission gear 203e to rotate through the driving gear 203b, at the same time drive the second transmission rod 203g and the second transmission gear 203d to rotate through the first transmission rod 203f on the third transmission gear 203e, then drive the first transmission gear 203c to rotate through the second transmission gear 203d, then drive the driven gear 204d to rotate through the first transmission gear 203c, then drive the transmission roller 204a to rotate through the driven gear 204d, and then drive the first rubber roller 202c to rotate through the transmission roller 204a and the belt 204b, so that the inductance magnetic core can rotate along with the winding action in the winding process, thereby improving the winding efficiency, wherein the diameters of the first transmission gear 203c and the second transmission gear 203d are larger than the driving gear 203b and the third transmission gear 203e, and the radius of third drive gear 203e is less than driven gear 204d, thereby driving gear 203b driven gear 204d can drive first rubber roller 202c and carry out the rotation of less scope when rotating the round, it is too big to lead to copper line winding too sparsely to avoid first rubber roller 202c to drive inductance magnetic core pivoted range, first rubber roller 202c drives inductance magnetic core through frictional force and rotates, thereby avoid hard contact and cause the inductance magnetic core to damage, the winding is accomplished the back, the manual work is cut off unnecessary copper line, drop and collect in line concentration frame 205c, improve the recovery efficiency of copper line.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (6)
1. The utility model provides a semi-automatic inductance winding device which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the supporting assembly (100) comprises a supporting plate (101), a supporting column (102) arranged at the bottom of the supporting plate (101), and fixing plates (103) arranged at two sides of the top of the supporting plate (101); and
the winding assembly (200) is arranged on the inner side of the fixing plate (103) and comprises a traction piece (201) arranged on the inner side of the fixing plate (103), an inductance clamping piece (202) arranged on the inner side of the other fixing plate (103), a transmission piece (203) arranged on the side surface of the inductance clamping piece (202), a driving piece (204) arranged on the inductance clamping piece (202) and a telescopic piece (205) arranged on the top of the supporting plate (101), wherein the driving piece (204) is matched with the transmission piece (203), and the transmission piece (203) is matched with the traction piece (201);
the inductance clamping piece (202) comprises a bearing plate (202 a) arranged on the inner side of the other fixing plate (103), a wire passing groove (202 b) arranged in the middle of the bearing plate (202 a), a first rubber roller (202 c) arranged at the top of the bearing plate (202 a), and a second rubber roller (202 d) arranged at the top of the bearing plate (202 a) and positioned on the outer side of the first rubber roller (202 c), wherein the first rubber roller (202 c) and the second rubber roller (202 d) are respectively provided with two groups and symmetrically arranged on two sides of the wire passing groove (202 b);
the transmission part (203) comprises a fixed shaft (203 a) arranged on the inner side of the fixed plate (103), a driving gear (203 b) arranged at one end of the fixed shaft (203 a), a first transmission gear (203 c) arranged on one side of the bearing plate (202 a), a second transmission gear (203 d) arranged on one side of the bearing plate (202 a) and matched with the first transmission gear (203 c), a third transmission gear (203 e) arranged above the second transmission gear (203 d) and matched with the driving gear (203 b), a first transmission rod (203 f) arranged on the side surface of the third transmission gear (203 e), and a second transmission rod (203 g) arranged on the top of the second transmission gear (203 d) and matched with the first transmission rod (203 f), wherein the first transmission rod (203 f) is uniformly distributed on the side surface of the third transmission gear (203 e) in an annular manner, the second transmission rods (203 g) are uniformly distributed at the top of the second transmission gear (203 d) in an annular shape;
the driving piece (204) comprises a driving roller (204 a) arranged at the top of the bearing plate (202 a), a belt (204 b) arranged on the surface of the driving roller (204 a), a tension pulley (204 c) arranged at the top of the driving roller (204 a), and a driven gear (204 d) arranged at the bottom of the driving roller (204 a) and positioned below the bearing plate (202 a), the driving roller (204 a) is in transmission fit with the first rubber roller (202 c) through the belt (204 b), and the driven gear (204 d) is meshed with the first transmission gear (203 c);
the rubber roller bearing is characterized by further comprising an adjusting assembly (300) arranged at the bottom of the bearing plate (202 a), an adjusting piece (301) arranged at the bottom of the bearing plate (202 a) and matched with the first rubber roller (202 c), and a driven piece (302) arranged at the bottom of the bearing plate (202 a) and matched with the second rubber roller (202 d).
2. The semi-automatic inductance winding device according to claim 1, wherein: the traction piece (201) comprises a rotating shaft (201 a) arranged on the inner side of the fixing plate (103), a driving motor (201 b) arranged on the outer side of the fixing plate (103) and matched with the rotating shaft (201 a), a connecting rod (201 c) arranged at one end of the rotating shaft (201 a), a fixing rod (201 d) arranged on one side of the connecting rod (201 c), and a movable piece (201 e) arranged on the fixing rod (201 d).
3. The semi-automatic inductance winding device according to claim 2, wherein: the movable piece (201 e) comprises a limiting block (201 e-1) arranged at one end of the fixed rod (201 d), a movable sleeve (201 e-2) arranged on the surface of the fixed rod (201 d), and a tensioning spring (201 e-3) arranged on one side of the movable sleeve (201 e-2), wherein the other end of the tensioning spring (201 e-3) is fixedly matched with the connecting rod (201 c).
4. The semi-automatic inductance winding device according to claim 3, wherein: the telescopic piece (205) comprises an electric cylinder (205 a) arranged at the top of the supporting plate (101), a line hooking block (205 b) arranged at the top end of the electric cylinder (205 a), and a line collecting frame (205 c) arranged on the outer side of the electric cylinder (205 a), wherein the electric cylinder (205 a) is arranged below the line passing groove (202 b), and the line collecting frame (205 c) is arranged between the two fixing plates (103).
5. The semi-automatic inductance winding device according to claim 4, wherein: the adjusting part (301) comprises a movable plate (301 a) arranged at the bottom of the bearing plate (202 a), a connecting plate (301 b) arranged at the back of the movable plate (301 a), a fixed block (301 c) arranged at the back of the bottom of the bearing plate (202 a), a threaded rod (301 d) arranged at the middle of the fixed block (301 c), and a first toothed plate (301 e) arranged at the outer side of the movable plate (301 a), wherein one end of the threaded rod (301 d) is in running fit with the connecting plate (301 b), and the bottom of the first rubber roller (202 c) is in fixed fit with the top of the movable plate (301 a).
6. The semi-automatic inductance winding device according to claim 5, wherein: the follower (302) comprises a fixed gear (302 a) arranged at the bottom of the bearing plate (202 a), a driven plate (302 b) arranged at the bottom of the bearing plate (202 a) and matched with the second rubber roller (202 d), and a second toothed plate (302 c) arranged on one side of the driven plate (302 b), wherein the fixed gear (302 a) is meshed with the first toothed plate (301 e), and the second toothed plate (302 c) is meshed with the fixed gear (302 a).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110803283.3A CN113257565B (en) | 2021-07-16 | 2021-07-16 | Semi-automatic inductance winding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110803283.3A CN113257565B (en) | 2021-07-16 | 2021-07-16 | Semi-automatic inductance winding device |
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| CN113257565A CN113257565A (en) | 2021-08-13 |
| CN113257565B true CN113257565B (en) | 2021-11-12 |
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| CN202110803283.3A Active CN113257565B (en) | 2021-07-16 | 2021-07-16 | Semi-automatic inductance winding device |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114334433B (en) * | 2022-01-26 | 2022-10-14 | 淮安市文善电子有限公司 | Automatic inductor winding equipment and processing method thereof |
| CN114429860B (en) * | 2022-03-07 | 2023-03-21 | 吉安宏磁电子科技有限公司 | Inductance coil winding device and using method thereof |
| CN114772241A (en) * | 2022-03-09 | 2022-07-22 | 徐州新大隆化工泵业制造有限公司 | Suspension type hardware conveyor |
| CN117116649B (en) * | 2023-09-09 | 2024-06-28 | 广东德鸿感应微电子有限公司 | Flat wire inductor forming and winding equipment and winding method |
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| CN105261475A (en) * | 2015-11-20 | 2016-01-20 | 珠海市科瑞思机械科技有限公司 | Full-automatic inductance winding machine having large wire diameter |
| CN107946071A (en) * | 2017-11-15 | 2018-04-20 | 南浔双林永欣电子元件厂 | The circular mechanism of magnetic toroid winding machine |
| CN111081469A (en) * | 2018-10-22 | 2020-04-28 | 深圳市顺敬机械设备有限公司 | Be used for full-automatic coil of magnetic ring to collude line machine |
| CN213242249U (en) * | 2020-09-30 | 2021-05-18 | 罗山县三通达电子科技有限公司 | Magnetic ring threading clamp |
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2021
- 2021-07-16 CN CN202110803283.3A patent/CN113257565B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105261475A (en) * | 2015-11-20 | 2016-01-20 | 珠海市科瑞思机械科技有限公司 | Full-automatic inductance winding machine having large wire diameter |
| CN107946071A (en) * | 2017-11-15 | 2018-04-20 | 南浔双林永欣电子元件厂 | The circular mechanism of magnetic toroid winding machine |
| CN111081469A (en) * | 2018-10-22 | 2020-04-28 | 深圳市顺敬机械设备有限公司 | Be used for full-automatic coil of magnetic ring to collude line machine |
| CN213242249U (en) * | 2020-09-30 | 2021-05-18 | 罗山县三通达电子科技有限公司 | Magnetic ring threading clamp |
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| CN113257565A (en) | 2021-08-13 |
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