CN113256080B - Teamcenter-based multi-beat process file development system and file development method - Google Patents
Teamcenter-based multi-beat process file development system and file development method Download PDFInfo
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Abstract
The invention discloses a multi-beat process file development system and a file development system based on TeamCenter, comprising the following steps: the manufacturing process planner is used for managing data generated in the process of process planning, generating process packages and sending the process packages to the multi-beat rapid generation module; the post distribution adjustment module is used for managing post distribution conditions in different beats; the post distribution situation data after adjustment is sent to a multi-beat rapid generation module; the multi-beat rapid generation module is used for reading the existing beat process packages sent by the manufacturing process planner and the post distribution situation data sent by the post distribution adjustment module, sorting the data of the existing beat process packages according to the post distribution situation data, generating new beat process packages and sending the new beat process packages to the batch generation process file module; and the batch generation process file module is used for reading the new beat process packages sent by the multi-beat rapid generation module and batch generating process files.
Description
Technical Field
The invention relates to a multi-beat process file development system and a file development method based on a TeamCenter, which are used for carrying out process file development on the major assembly of a host factory.
Background
At present, most of the major assembly professions of the host factories still use Microsoft Excel software tools to develop process files manually, and the process engineers are required to spend a great deal of time to compile and check the whole file system. However, with the development of the automobile industry, flexible order-type production lines have been a trend. If the production line needs to adjust the production beat according to the market order, the process department gate will require the production department to lock the switching plan at least five months in advance, develop a new process file by using four months, manually check the accuracy of the file in one month, and then inform the production department to implement the production beat switching. Moreover, if the production tact needs to be adjusted back to the original tact, the original process file cannot be changed at any time because the original process file is not subjected to design change maintenance in real time, and the design change maintenance and verification work can be completed in at least one month.
The invention discloses a method and a system for acquiring product parameters based on a TC synchronization tool, which are characterized in that the TC synchronization tool is used for carrying out structuring treatment on tree structure data in the TC, and the tree structure data are stored in a structured database in a structured form, so that the time spent for carrying out tree structure hierarchical search when a user searches information of a corresponding product each time can be reduced, the information searching speed of the user is improved, the working efficiency of the user is improved, and the user experience is improved. It can be seen above that CN1056536188 invention is merely optimizing the data presentation.
CN110879936a discloses a method for batch generation and output of process control plans based on teamscore, comprising the steps of: logging in a TeamCenter system; selecting a Product BOP node of a control plan to be generated; judging whether the attribute of the root node on the Product BOP is matched and consistent with the target type; program calling a corresponding control plan template under a report template folder; judging whether the attribute of the control plan of the corresponding product to be generated is matched with the target type; traversing folders under the ProductBOP nodes; acquiring attributes related to control plan generation in a folder; generating a control plan report; and outputting a control plan report. The invention realizes the active generation and batch export of the control plan based on the TeamCenter, and remarkably improves the working efficiency of engineers and the normalization and accuracy of the control plan file. It can be seen from the above that CN110879936a invention only improves the generation speed of the control plan.
CN110889582a discloses a method for realizing PBOM visualization based on teamster, comprising the following steps: logging in a TeamCenter system; verifying that at least one or more subgroups of PBOM or whole vehicle PBOM is selected; acquiring CADBOM associated with PBOM; verifying the existence of an Align task folder; initiating an Alignment task; the server receives the tasks and performs Alignment by taking each task as a unit; opening PBOM and CADBOM in MPP, and executing each subgroup one by one; finding CADBOM subgroups with the same id as the PBOM, and traversing the subgroups; aligning the purchase real parts under the sub-group; creating Alignment, outputting an Alignment Part list, and realizing CADBOM and PBOM association; according to the invention, through reading the component ids and version numbers under the CADBOM and PBOM nodes in the TeamCenter system, traversing the component data set, and correlating the corresponding components, the visual requirement of the PBOM is realized; the method has the advantages that an engineer can refer to the design drawing of the product when inquiring the PBOM, the operation of the engineer is facilitated, the time for repeatedly inquiring the design drawing is greatly saved, the operation is simple, and the man-machine interaction is convenient. It can be seen from the above that CN110889582a invention is only a method of implementing PBOM visualization.
The technical problems to be solved in the prior art are mainly as follows:
1. the existing process file development is only carried out by using an Excel tool, and a system is not available, so that the process file development needs to be written by a pure hand of a worker.
2. The total assembly process files are 13 kinds (process flow charts, control plans and the like) in total, and are related to each other, when a certain process file is regulated, whether other files are affected or not, the related files need to be modified and confirmed item by item after being verified by a process staff and related personnel, the work efficiency is affected, and errors are easy to occur in the corresponding regulation process.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a multi-beat process file development system and a file development method based on a TeamCenter, which can develop other beat process files in advance based on the existing beat process and store the beat process files, can greatly shorten the preparation period of switching process files, meet the production requirements of flexible multi-beat, reduce the workload of process engineers for developing the multi-beat process files and ensure the accuracy of the newly developed process files.
As an aspect of the present invention, there is provided a teamscore-based multi-beat process file development system, including:
the manufacturing process planning device (MPP) is used for managing data generated in the process of process planning, generating a process package and sending the process package to the multi-beat rapid generation module;
the post distribution adjustment module is used for managing post distribution conditions in different beats; the post distribution situation data after adjustment is sent to a multi-beat rapid generation module;
the multi-beat rapid generation module is used for reading the existing beat process packages sent by the manufacturing process planner and the post distribution situation data sent by the post distribution adjustment module, sorting the data of the existing beat process packages according to the post distribution situation data, generating new beat process packages and sending the new beat process packages to the batch generation process file module;
and the batch generation process file module is used for reading the new beat process packages sent by the multi-beat rapid generation module and batch generating process files.
Further, the Manufacturing Process Planner (MPP) is a core module of process planning in the Teamcenter system, which manages data generated during process planning in a structured manner.
As another aspect of the present invention, there is provided a file development method of a multi-beat process file development system based on teamconter, including the steps of:
step 1, adjusting post distribution: the station distribution module is adjusted to preset the station distribution of each beat for station setting and corresponding station setting, and the station distribution is stored as a station distribution XML file and sent to the multi-beat rapid generation module;
step 2, rapidly generating a multi-beat:
s1, a multi-beat rapid generation module reads an existing beat process package from a manufacturing process planner to obtain all structured data in the process package;
s2, acquiring a new beat input by a user, and directly placing the structured data in the existing beat process package under the new beat process package;
s3, reading a post distribution XML file sent by the post distribution adjustment module according to the new beat value input by the user, obtaining split charging line information and station and post information, generating a new beat process packet through a manufacturing process planner, and sending the new beat process packet to a batch generation process file module;
step 3, batch generation of process files: and reading the new beat process package, acquiring all structured data in the process package, and generating process files in batches.
Further, the step 1 of adjusting the post distribution specifically includes the following steps:
1.1 Presetting post distribution of each beat and storing the post distribution as an XML format file;
1.2 Reading a preset XML format file and displaying the XML format file through a tree structure in a dialog box;
1.3 Adding or deleting stations during factory layout adjustment;
1.4 Reading nodes selected by a worker at a newly added station, and adding or deleting positions;
1.5 All the post distribution XML files are stored after being set and sent to the multi-beat rapid generation module.
Further, in the step 2 multi-beat rapid generation, the step S1 specifically includes:
2.1 A multi-beat rapid generation module reads the existing beat process package to obtain all structured data, package expansion product data, process trees, factory layout structures and operation trees;
2.2 Reading item number, car model number, factory from the process tree.
Further, in the step 2 multi-beat rapid generation, the step S2 specifically includes:
2.3 Providing a dialog box for the artist to input a new beat;
2.4 Creating a new beat process package;
2.5 Directly placing the product data and the process tree in the original process package under the new beat process package.
Further, in the step 2 multi-beat rapid generation, the step S3 specifically includes:
2.6 Reading the post distribution XML file adjusted in the step 1 according to the new beat value and the factory information input by the user;
2.7 Traversing the post distribution file, and reading all split charging line information, stations and post information; then extracting objects from the knowledge base, constructing a new factory structure and placing under a new beat process package;
2.8 Calling a TeamCenter system manufacturing process planner, and synchronously generating a new job tree through a new factory structure;
2.9 Traversing the original beat job tree, reading all the operation steps and generating a copy, wherein the process resources at the lower level of the operation steps are all the reference original operation steps;
2.10 According to the station where the original operation step is located, placing the new operation step under the default position of the corresponding station of the new operation tree;
2.11 Setting a new operation tree manufacturing target as an original product;
2.12 Setting the new job tree work area as a new plant layout structure.
Further, the step 3 of batch generation of the process file specifically comprises the following steps:
3.1 Reading the new process package to obtain a process tree and an operation tree thereof;
3.2 Traversing the process tree to obtain all process objects;
3.3 Extracting the attribute of the process object to generate a process card;
3.4 Associating the generated process card with the process object;
3.5 Traversing the job tree, and extracting all operation steps;
3.6 Extracting attributes on all the process objects to generate a process file;
3.7 A generated process file is associated with the job tree.
The invention has the following beneficial effects:
according to the multi-beat process file development system and the multi-beat process file development method based on the Teamcenter, the process package replication function developed by using JAVA language is based on the Teamcenter, the process tree (structured control plan) and the Product data (Product) corresponding to the original beat process file are related and referenced, the operation tree corresponding to the original beat process file is replicated, the steps are pre-allocated according to rules, the programming time of the process tree is reduced, and the new beat process file can be generated only by adjusting the operation tree.
Because of the reference relation of the process tree, the design process can maintain the real-time maintenance state, if the original beat process file needs to be switched back, the original file is regenerated, and a large number of process engineers are saved for compiling and checking.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following description will briefly explain the drawings to be used in the description of the embodiments of the present invention, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the contents of the embodiments of the present invention and these drawings without inventive effort for those skilled in the art.
FIG. 1 is a schematic block diagram of a teamconter-based multi-beat process file development system of the present invention;
FIG. 2 is a flow chart of a multi-beat process file development method based on TeamCenter of the present invention.
Detailed Description
The invention is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present invention are shown in the drawings.
As shown in fig. 1, a teamconter-based multi-beat process file development system includes:
the manufacturing process planning device (MPP) is used for managing data generated in the process of process planning, generating a process package and sending the process package to the multi-beat rapid generation module;
the post distribution adjustment module is used for managing post distribution conditions in different beats; the post distribution situation data after adjustment is sent to a multi-beat rapid generation module;
the multi-beat rapid generation module is used for reading the existing beat process packages sent by the manufacturing process planner and the post distribution situation data sent by the post distribution adjustment module, sorting the data of the existing beat process packages according to the post distribution situation data, generating new beat process packages and sending the new beat process packages to the batch generation process file module;
and the batch generation process file module is used for reading the new beat process packages sent by the multi-beat rapid generation module and batch generating process files.
Further, the Manufacturing Process Planner (MPP) is a core module of process planning in the Teamcenter system, which manages data generated during process planning in a structured manner.
In general, data generated by a complete process planning task is uniformly managed, called a process package, and a process file can be quickly generated or updated through custom development of a manufacturing process planner.
As shown in fig. 2, a file development method of a multi-beat process file development system based on teamconter includes the following steps:
step 1, adjusting post distribution: the station distribution module is adjusted to preset the station distribution of each beat for station setting and corresponding station setting, and the station distribution is stored as a station distribution XML file and sent to the multi-beat rapid generation module;
step 2, rapidly generating a multi-beat:
s1, a multi-beat rapid generation module reads an existing beat process package from a manufacturing process planner to obtain all structured data in the process package;
s2, acquiring a new beat input by a user, and directly placing the structured data in the existing beat process package under the new beat process package;
s3, reading a post distribution XML file sent by the post distribution adjustment module according to the new beat value input by the user, obtaining split charging line information and station and post information, generating a new beat process packet through a manufacturing process planner, and sending the new beat process packet to a batch generation process file module;
step 3, batch generation of process files: and reading the new beat process package, acquiring all structured data in the process package, and generating process files in batches.
Further, the step 1 of adjusting the post distribution specifically includes the following steps:
1.1 Presetting post distribution of each beat and storing the post distribution as an XML format file;
1.2 Reading a preset XML format file and displaying the XML format file through a tree structure in a dialog box;
1.3 Adding or deleting stations during factory layout adjustment;
1.4 Reading nodes selected by a worker at a newly added station, and adding or deleting positions;
1.5 All the post distribution XML files are stored after being set and sent to the multi-beat rapid generation module.
Further, in the step 2 multi-beat rapid generation, the step S1 specifically includes:
2.1 A multi-beat rapid generation module reads the existing beat process package to obtain all structured data, package expansion product data, process trees, factory layout structures and operation trees;
2.2 Reading item number, car model number, factory from the process tree.
Further, in the step 2 multi-beat rapid generation, the step S2 specifically includes:
2.3 Providing a dialog box for the artist to input a new beat;
2.4 Creating a new beat process package;
2.5 Directly placing the product data and the process tree in the original process package under the new beat process package.
Further, in the step 2 multi-beat rapid generation, the step S3 specifically includes:
2.6 Reading the post distribution XML file adjusted in the step 1 according to the new beat value and the factory information input by the user;
2.7 Traversing the post distribution file, and reading all split charging line information, stations and post information; then extracting objects from the knowledge base, constructing a new factory structure and placing under a new beat process package;
2.8 Calling a TeamCenter system manufacturing process planner, and synchronously generating a new job tree through a new factory structure;
2.9 Traversing the original beat job tree, reading all the operation steps and generating a copy, wherein the process resources at the lower level of the operation steps are all the reference original operation steps;
2.10 According to the station where the original operation step is located, placing the new operation step under the default position of the corresponding station of the new operation tree;
2.11 Setting a new operation tree manufacturing target as an original product;
2.12 Setting the new job tree work area as a new plant layout structure.
Further, the step 3 of batch generation of the process file specifically comprises the following steps:
3.1 Reading the new process package to obtain a process tree and an operation tree thereof;
3.2 Traversing the process tree to obtain all process objects;
3.3 Extracting the attribute of the process object to generate a process card;
3.4 Associating the generated process card with the process object;
3.5 Traversing the job tree, and extracting all operation steps;
3.6 Extracting attributes on all the process objects to generate a process file;
3.7 A generated process file is associated with the job tree.
Examples
A multi-beat process file development method based on TeamCenter comprises the following steps:
step 1, adjusting post distribution:
1.1 The post distribution of each beat is preset and stored as an XML format file. The following examples are:
h factory, beat 25 file name H_25_Layout.xml, content
< Layout factor=hjph=25 >// Factory, beat
< Line name= 'Intrior' >// split charging Line
< Station id= 'ST001' name= 'T0' defaultid= 'ST001' >// Station, clone generation is default Station
< Job id= ' ST001> name= ' T0' >// post
< Job id= ' ST002> name= ' T0 left ' >
< Job id= ' ST003> name= ' T0 right ' >
</Station>
</Line>
</Lauout>
H factory, beat is 18 file name H_18_Layout.xml, content
< Layout factor=hjph=18 >// Factory, beat
< Line name= 'Intrior' >// split charging Line
< Station id= 'ST001' name= 'T0' defaultid= 'ST001' >// Station, clone generation is default Station
< Job id= ' ST001> name= ' T0' >// post
</Station>
</Line>
</Lauout>
1.2 Reading preset XML and displaying the XML through a tree structure in a dialog box.
1.3 Adding a station when the layout of the factory is adjusted, reading the node selected by the worker, if the node is not a split charging line prompt, selecting a split charging line, otherwise, calling a knowledge base, and adding the station. (station information of station master data system is synchronized through interface in the knowledge base to save the master data of the station)
1.4 Adding a post, reading a node selected by an artist, if the node is not a position prompt 'please select a position', otherwise, calling a knowledge base, and adding the post. (the main data of the post is saved in the knowledge base, and the post information of the post main data system is synchronized through the interface)
1.5 A delete station, a remove station from the structural tree.
1.6 Remove the post, remove the post from the structure tree.
1.7 Checking whether all stations are all set with default positions or not when the stations are stored, popping up dialog boxes to prompt that the stations are not set, and storing the stations to an XML file after all the stations are set.
Step 2, multi-beat rapid generation
2.1 The multi-beat rapid generation module reads the existing beat process package (MEColorationContext), acquires all structured data, packages the Product data (Product), the process tree (MEProductBOP), the factory layout structure (MEplant), and the job tree (Mfg 0MEplant BOP).
2.2 A project number such as PRO1, a model number such as V1, a factory such as H, is read from a process tree (MEProductBOP).
2.3 Reading the beat of a new process package input by an artist): the dialog box is provided for the inputting of the process staff, the beat value input according to the actual situation can only be selected from the provided value list, and any input is not allowed.
2.4 New beat process package (mecollaboioncontext), the default name of the new process package is item number + car model + beat process package. This name may be manually modified by a subsequent user.
2.5 Product data (Product), process tree (mecroductbop) in the original process package is placed directly under the new beat process package (MECollaborationContext). The multi-beat process and manufacturing targets are identical, so the multi-beat uses the same Product data (Product) and process tree (meprodop).
2.6 Reading the post distribution XML file adjusted in the step 1 according to the beat value and the factory information input by the user.
2.7 Traversing the post distribution file, and reading all split charging line information, stations and post information. Then, the objects are extracted from the knowledge base, and the factory structure is constructed and placed under a new beat process package.
2.8 Calling the teamsnter system function to generate a new job tree (Mfg 0 MEPlantBOP) synchronously through the new plant architecture (MEPlant).
2.9 Traversing the original beat job tree, reading all operation steps (MEOPERATION), generating a copy, and all process resources such as parts or tools, equipment and the like at the lower stage of the step are referred to the original step.
2.10 According to the station where the original step is located, the new step is placed under the default position of the corresponding station of the new operation tree.
2.11 Setting a new job tree (Mfg 0 MEPlantBOP) manufacturing target as the original product.
2.12 Setting a new job tree (Mfg 0 mepplant bop) work area as a new plant layout structure (mepplant).
Step 3, generating process files in batches
3.1 Reading a process package (MEColorationContext), acquiring a process tree (MEProductBOP), and acquiring a job tree (Mfg 0MEplant BOP).
3.2 Traversing the process tree (MEProductBOP) to obtain all process objects (MEProcess).
3.3 Extracting the attributes of the MEprocess object to generate a process card.
3.4 A process card is associated with the process object and replaced if the process has associated a process card.
3.5 Traversing the job tree Mfg0meplant bop, extracting all operational steps MEOperation.
3.6 Extracting attributes on all MEoperation objects, and generating other process files such as a process flow chart and the like.
3.7 The generated process file is associated with the job tree Mfg0 mepplant bop, and if the job tree Mfg0 mepplant bop is already associated with the corresponding process file, the process file is replaced.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. A multi-beat process file development system based on TeamCenter is characterized by comprising:
the manufacturing process planner is used for managing data generated in the process of process planning, generating process packages and sending the process packages to the multi-beat rapid generation module;
the post distribution adjustment module is used for managing post distribution conditions in different beats; the post distribution situation data after adjustment is sent to a multi-beat rapid generation module;
the multi-beat rapid generation module is used for reading the existing beat process packages sent by the manufacturing process planner and the post distribution situation data sent by the post distribution adjustment module, sorting the data of the existing beat process packages according to the post distribution situation data, generating new beat process packages and sending the new beat process packages to the batch generation process file module;
the batch generation process file module reads the new beat process package sent by the multi-beat rapid generation module and generates process files in batches;
the file development method of the multi-beat process file development system comprises the following steps:
step 1, adjusting post distribution: the station distribution module is adjusted to preset the station distribution of each beat for station setting and corresponding station setting, and the station distribution is stored as a station distribution XML file and sent to the multi-beat rapid generation module;
1.1 Presetting post distribution of each beat and storing the post distribution as an XML format file;
1.2 Reading a preset XML format file and displaying the XML format file through a tree structure in a dialog box;
1.3 Adding or deleting stations during factory layout adjustment;
1.4 Reading nodes selected by a worker at a newly added station, and adding or deleting positions;
1.5 All the post distribution XML files are stored after being set and sent to the multi-beat rapid generation module;
step 2, rapidly generating a multi-beat:
s1, a multi-beat rapid generation module reads an existing beat process package from a manufacturing process planner to obtain all structured data in the process package:
2.1 A multi-beat rapid generation module reads the existing beat process package to obtain all structured data including product data, process trees, factory layout structures and operation trees;
2.2 Reading the project number, the car model number and the factory from the process tree;
s2, acquiring a new beat input by a user, and directly placing the structured data in the existing beat process package under the new beat process package:
2.3 Providing a dialog box for the artist to input a new beat;
2.4 Creating a new beat process package;
2.5 Directly placing product data and process trees in the original process package under the new beat process package;
s3, reading the post distribution XML file sent by the post distribution adjustment module according to the new beat value input by the user, obtaining split charging line information and station and post information, generating a new beat process package through a manufacturing process planner, and sending the new beat process package to a batch generation process file module:
2.6 Reading the post distribution XML file adjusted in the step 1 according to the new beat value and the factory information input by the user;
2.7 Traversing the post distribution file, and reading all split charging line information, stations and post information; then extracting objects from the knowledge base, constructing a new factory structure and placing under a new beat process package;
2.8 Calling a TeamCenter system manufacturing process planner, and synchronously generating a new job tree through a new factory structure;
2.9 Traversing the original beat job tree, reading all the operation steps and generating a copy, wherein the process resources at the lower level of the operation steps are all the reference original operation steps;
2.10 According to the station where the original operation step is located, placing the new operation step under the default position of the corresponding station of the new operation tree;
2.11 Setting a new operation tree manufacturing target as an original product;
2.12 Setting a new job tree work area as a new factory layout structure;
step 3, batch generation of process files: and reading the new beat process package, acquiring all structured data in the process package, and generating process files in batches.
2. The teamconter-based multi-beat process file development system of claim 1, wherein the manufacturing process planner is a core module of a process plan in the teamconter system that manages data generated during the process plan in a structured manner.
3. The file development method of the multi-beat process file development system based on the TeamCenter as claimed in claim 1, wherein the step 3 of generating the process files in batch specifically comprises the following steps:
3.1 Reading the new process package to obtain a process tree and an operation tree thereof;
3.2 Traversing the process tree to obtain all process objects;
3.3 Extracting the attribute of the process object to generate a process card;
3.4 Associating the generated process card with the process object;
3.5 Traversing the job tree, and extracting all operation steps;
3.6 Extracting attributes on all the process objects to generate a process file;
3.7 A generated process file is associated with the job tree.
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