CN113249948A

CN113249948A - Automatic carpet partition weaving device and weaving method

Info

Publication number: CN113249948A
Application number: CN202110638555.9A
Authority: CN
Inventors: 黄涛; 王越; 刘秀青; ***
Original assignee: Yangxin Ruixin Wool Products Co ltd
Current assignee: Yangxin Ruixin Wool Products Co ltd
Priority date: 2021-06-08
Filing date: 2021-06-08
Publication date: 2021-08-13

Abstract

The invention discloses a carpet partition automatic weaving device which comprises a weaving table, wherein a plurality of sliding grooves are formed in the inner walls of two ends of the weaving table, sliding blocks are connected in the sliding grooves in a sliding mode, a first spring is fixed to the top of each sliding block, the top of each first spring is fixedly connected with the top of the inner wall of each sliding groove, a blank pressing roller shaft is rotatably connected between the two sliding blocks at the two ends, a plurality of transmission shafts which are transversely and uniformly distributed penetrate through the front end of the weaving table in a rotating mode, a transmission roller is fixedly sleeved inside the weaving table at the rear end of each transmission shaft, one conveying belt is sleeved on each transmission roller, a carpet substrate is placed on each conveying belt, and the top of the carpet substrate is in parallel contact with the bottom of the blank pressing roller shaft. According to the carpet base scribing device, the transmission mechanism and the scribing mechanism are started, the transmission mechanism drives the transmission shaft to rotate, so that the transmission belt drives the carpet base to move, the edge pressing roller shaft and the carpet base rotate relatively, the carpet base is smoothed out, and the scribing mechanism conducts partition scribing, so that the efficiency is improved, and the cost is reduced.

Description

Automatic carpet partition weaving device and weaving method

Technical Field

The invention relates to the technical field of carpet production, in particular to an automatic carpet partition weaving device.

Background

The carpet is a ground laying object made of natural fibers or chemical synthetic fibers such as cotton, hemp, wool, silk and grass yarn through manual or mechanical knitting, tufting or weaving. It is one of the traditional arts with a long history worldwide. The floor covering is covered on the ground of houses, hotels, meeting rooms, entertainment places, gymnasiums, exhibition halls, vehicles, ships, airplanes and the like, and has the effects of reducing noise, insulating heat, improving foot feel, preventing slipping and preventing air pollution. The using areas in the house are kitchen, bedroom, bedside, tea table, sofa, toilet and living room.

Along with the objective demand of people to the carpet, now, more and more carpets not only need provide the basic action of preventing slipping, still need promote interior decoration effect, consequently, the carpet when production, need weave all kinds of patterns on the carpet, the carpet need weave the subregion through artifical line of following before weaving on the carpet basement, the operation is complicated and increase cost, consequently, makes corresponding improvement to this problem.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides an automatic carpet partitioning weaving device.

In order to achieve the purpose, the invention adopts the following technical scheme:

an automatic carpet partition weaving device comprises a weaving table, a plurality of support legs are fixed at the bottom of the weaving table through bolts, weave a cross-section and set to the U-shaped, a plurality of spouts have all been seted up to weaving a both ends inner wall, sliding connection has the slider in the spout, the slider top has first spring through the bolt fastening, through bolt fixed connection between first spring top and the spout inner wall top, be connected with same blank pressing roller through hinged joint between two sliders at both ends, it runs through the transmission shaft that is connected with a plurality of horizontal evenly distributed through hinged joint rotation to weave a front end, the transmission shaft rear end stretches into weaves a set of inside cover and establishes and is fixed with the transfer roller, the cover is equipped with same conveyer belt on a plurality of transfer rollers, the carpet basement has been put to the conveyer belt overhead, carpet basement top and blank pressing roller bottom parallel contact, it is provided with drive mechanism to weave a front end, it is provided with marking mechanism to weave a top.

Preferably, the front end of the transmission shaft is sleeved with and fixed with belt wheels, a plurality of belt wheels are sleeved with the same belt, and one of the belt wheels is connected with an output shaft of an external driving motor.

Preferably, the scribing mechanism is fixedly provided with a drawing machine at the top of the weaving table through bolts, and the drawing machine is arranged between the two blank pressing roll shafts.

Preferably, one of them run through on the blank pressing roller and seted up the air exit, have the otter board of airing exhaust through the bolt fastening in the air exit, and the blank pressing roller is inside to be had first dead lever through the bolt fastening, runs through on the first dead lever to rotate through the hinge and is connected with the second dead lever, and the second dead lever is close to air exit one side cover and establishes and be fixed with the fan, and the second dead lever is kept away from air exit one side cover and is established and be fixed with first bevel gear, and first bevel gear is connected with gravity drive mechanism.

Preferably, the gravity transmission mechanism is rotatably connected with a third fixing rod through a hinge on the inner wall of the rear end of the blank pressing roll shaft, a second bevel gear is fixedly sleeved on the front end of the third fixing rod and meshed with the first bevel gear, a gear is fixedly sleeved on the third fixing rod, a toothed plate is connected to the first fixing rod in a penetrating and sliding mode and meshed with the gear, and a balancing weight is fixedly arranged on one side of the toothed plate through a bolt.

Preferably, a limiting sliding groove is formed in the first fixing rod, a limiting sliding block is connected in the limiting sliding groove in a sliding mode, the bottom of the limiting sliding block and the toothed plate are fixedly welded, a second spring is fixed to one side of the limiting sliding block through a bolt, and the other side of the second spring and the inner wall of the limiting sliding groove are fixedly welded.

The invention also provides a weaving method of the carpet partition automatic weaving device, which comprises the following steps:

s1, enabling the carpet substrate to penetrate between the edge pressing roll shaft and the conveyor belt, starting an external driving motor and a picture machine, enabling an output shaft of the driving motor to drive a belt wheel and a transmission shaft to rotate, enabling the conveyor belt to drive the carpet substrate to move, enabling the edge pressing roll shaft and the carpet substrate to rotate relatively, smoothing out the carpet substrate, enabling the picture machine to draw lines on the carpet substrate, and enabling the edge pressing roll shaft to flexibly compress the carpet substrates with different thicknesses under the action of a first spring;

s2, when the blank pressing roller axle is at the pivoted in-process, the balancing weight drives the pinion rack because gravity acts on round trip movement in first dead lever, pinion rack meshing drives the gear and rotates, then drive third dead lever and second bevel gear and rotate, the meshing drives first bevel gear and rotates, then drive second dead lever and fan rotation, the pivoted fan produces the air current and passes through the air exit, air-dry the lines printing ink of picture on the carpet substrate fast, prevent the printing ink diffusion, make the lines not accurate, be provided with spacing spout and spacing slider, can make the pinion rack follow spacing slider and radially move in spacing spout, it is spacing to carry out to the travel stroke of pinion rack.

The invention has the beneficial effects that:

1. be provided with the blank pressing roller axle among the device, wear to locate the carpet basement between blank pressing roller axle and the conveyer belt, start drive mechanism and marking mechanism, drive mechanism drives the transmission shaft and rotates for the conveyer belt drives the carpet basement and removes, takes place relative rotation between blank pressing roller axle and the carpet basement, and smooth out the level of the carpet basement, and simultaneously, marking mechanism carries out the subregion and rules out, effect through first spring makes the blank pressing roller axle carry out the flexibility to the carpet basement of different thickness and compresses tightly, thereby improves the device's functionality.

2. Be provided with gravity drive mechanism among the device, be at the pivoted in-process when the blank pressing roller, the balancing weight drives the pinion rack because gravity is used in first dead lever round trip movement, pinion rack meshing drives the gear rotation, then drive third dead lever and second bevel gear rotation, the meshing drives first bevel gear rotation, then drive second dead lever and fan rotation, the pivoted fan produces the air current and passes through the air exit, carry out quick air-drying with the lines printing ink of carpet substrate base picture, thereby improve whole work efficiency, and reach energy-concerving and environment-protective effect.

3. Be provided with spacing spout and limiting slide block among the device, can make the pinion rack follow limiting slide block radial movement in spacing spout to carry out spacingly to the displacement stroke of pinion rack, prevent to remove excessively, and be provided with the second spring, make the pinion rack carry out the flexible movement, prevent to take place rigid collision between pinion rack and the first dead lever, thereby protection device.

Drawings

Fig. 1 is a schematic overall structure diagram of an automatic carpet partitioning knitting device according to the present invention;

fig. 2 is an enlarged schematic view of a structure at a position a of an automatic carpet partitioning knitting device according to the present invention;

FIG. 3 is a schematic view of the internal structure of the edge pressing roller shaft of the automatic carpet partition knitting device according to the present invention;

fig. 4 is an enlarged schematic view of a carpet partitioning automatic knitting apparatus according to the present invention at position B.

In the figure: 1. a knitting table; 2. a support leg; 3. a drive shaft; 4. a pulley; 5. a belt; 6. a carpet substrate; 7. a chute; 8. a slider; 9. a first spring; 10. a blank pressing roll shaft; 11. a drawing machine; 12. an air outlet; 13. an air exhaust net plate; 14. a first fixing lever; 15. a second fixing bar; 16. a fan; 17. a first bevel gear; 18. a third fixing bar; 19. a second bevel gear; 20. a gear; 21. a toothed plate; 22. a balancing weight; 23. a limiting chute; 24. a limiting slide block; 25. a second spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Example 1

Referring to fig. 1-2, a carpet partition automatic weaving device comprises a weaving table 1, a plurality of support legs 2 are fixed at the bottom of the weaving table 1 through bolts, the cross section of the weaving table 1 is set to be in a U shape, a plurality of sliding grooves 7 are respectively arranged on the inner walls of two ends of the weaving table 1, sliding blocks 8 are connected in the sliding grooves 7 in a sliding mode, first springs 9 are fixed at the tops of the sliding blocks 8 through bolts, the tops of the first springs 9 and the tops of the inner walls of the sliding grooves 7 are fixedly connected through bolts, a same blank pressing roller shaft 10 is connected between the two sliding blocks 8 at the two ends through hinges in a rotating mode, a plurality of transmission shafts 3 which are transversely and uniformly distributed penetrate through the front end of the weaving table 1 in a rotating mode, transmission rollers are fixedly sleeved at the rear ends of the transmission shafts 3 and extend into the weaving table 1, a same transmission belt is sleeved on the plurality of transmission rollers, a carpet substrate 6 is placed on the transmission belt, and the tops of the carpet substrate 6 are in parallel contact with the bottoms of the blank pressing roller shafts 10, the front end of the weaving table 1 is provided with a transmission mechanism, and the top of the weaving table 1 is provided with a marking mechanism.

In the invention, belt wheels 4 are fixedly sleeved at the front end of a transmission shaft 3, a plurality of belt wheels 4 are sleeved with the same belt 5, one belt wheel 4 is connected with an output shaft of an external driving motor, a drawing machine 11 is fixed on the top of a weaving table 1 through a bolt by a marking mechanism, and the drawing machine 11 is arranged between two blank pressing roll shafts 10.

According to the invention, an air outlet 12 penetrates through one of the edge pressing roll shafts 10, an air exhaust screen plate 13 is fixed in the air outlet 12 through bolts, a first fixing rod 14 is fixed in the edge pressing roll shaft 10 through bolts, a second fixing rod 15 penetrates through the first fixing rod 14 and is rotatably connected with the first fixing rod through a hinge, a fan 16 is fixedly sleeved on one side, close to the air outlet 12, of the second fixing rod 15, a first bevel gear 17 is fixedly sleeved on one side, far away from the air outlet 12, of the second fixing rod 15, and the first bevel gear 17 is connected with a gravity transmission mechanism.

According to the invention, a third fixing rod 18 is rotatably connected to the inner wall of the rear end of the blank pressing roll shaft 10 through a hinge in the gravity transmission mechanism, a second bevel gear 19 is sleeved and fixed at the front end of the third fixing rod 18, the second bevel gear 19 is meshed and connected with a first bevel gear 17, a gear 20 is sleeved and fixed on the third fixing rod 18, a toothed plate 21 is connected to the first fixing rod 14 in a penetrating and sliding manner, the toothed plate 21 is meshed and connected with the gear 20, and a balancing weight 22 is fixed on one side of the toothed plate 21 through a bolt.

According to the invention, a limiting sliding groove 23 is formed in the first fixing rod 14, a limiting sliding block 24 is connected in the limiting sliding groove 23 in a sliding manner, the bottom of the limiting sliding block 24 and the toothed plate 21 are fixedly welded, a second spring 25 is fixed on one side of the limiting sliding block 24 through a bolt, and the other side of the second spring 25 is fixedly welded with the inner wall of the limiting sliding groove 23.

Example 2

Referring to fig. 1 to 4, the present embodiment discloses a knitting method of a carpet partitioning automatic knitting device, which specifically includes the following steps:

s1, the carpet substrate 6 is arranged between the edge pressing roller shaft 10 and the conveyor belt in a penetrating mode, an external driving motor and the drawing machine 11 are started, an output shaft of the driving motor drives the belt wheel 4 and the transmission shaft 3 to rotate, the conveyor belt drives the carpet substrate 6 to move, the edge pressing roller shaft 10 and the carpet substrate 6 rotate relatively, the carpet substrate 6 is smoothed, meanwhile, the drawing machine 11 draws lines on the carpet substrate 6, and the edge pressing roller shaft 10 can flexibly compress the carpet substrates 6 with different thicknesses under the action of the first spring 9;

s2, when blank pressing roller axle 10 is at the pivoted in-process, balancing weight 22 drives pinion rack 21 because gravity acts on round trip movement in first dead lever 14, pinion rack 21 meshes drive gear 20 and rotates, then drive third dead lever 18 and second bevel gear 19 and rotate, the meshing drives first bevel gear 17 and rotates, then drive second dead lever 15 and fan 16 and rotate, pivoted fan 16 produces the air current and passes through air exit 12, carry out quick air-dry with the lines printing ink of picture on carpet substrate 6, prevent the printing ink diffusion, make the lines inaccurate, be provided with spacing spout 23 and spacing slider 24, can make pinion rack 21 follow spacing slider 24 and radially move in spacing spout 23, carry on spacingly to pinion rack 21' S travel.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. A carpet partition automatic weaving device comprises a weaving table (1), wherein a plurality of support legs (2) are fixed at the bottom of the weaving table (1) through bolts, and is characterized in that the cross section of the weaving table (1) is set to be U-shaped, a plurality of sliding chutes (7) are formed in the inner walls of the two ends of the weaving table (1), sliding blocks (8) are connected in the sliding chutes (7) in a sliding mode, first springs (9) are fixed at the tops of the sliding blocks (8) through bolts, the tops of the first springs (9) and the tops of the inner walls of the sliding chutes (7) are fixedly connected through bolts, a same blank pressing roller shaft (10) is rotatably connected between the two sliding blocks (8) at the two ends through hinges, a plurality of transmission shafts (3) which are transversely and uniformly distributed penetrate through the front end of the weaving table (1), the rear ends of the transmission shafts (3) extend into the weaving table (1) and are sleeved with transmission rollers fixedly, and the same transmission belt is sleeved on the transmission rollers, a carpet substrate (6) is placed on the conveyor belt, the top of the carpet substrate (6) is in parallel contact with the bottom of the edge pressing roller shaft (10), a transmission mechanism is arranged at the front end of the weaving table (1), and a marking mechanism is arranged at the top of the weaving table (1).

2. The carpet partition automatic weaving device according to claim 1, characterized in that the front end of the transmission shaft (3) is sleeved and fixed with a belt wheel (4), a plurality of belt wheels (4) are sleeved with the same belt (5), and one of the belt wheels (4) is connected with an output shaft of an external driving motor.

3. The carpet partition automatic weaving device according to claim 2, characterized in that the marking mechanism is fixed with a drawing machine (11) on top of the weaving table (1) through bolts, the drawing machine (11) is arranged between two edge pressing roller shafts (10).

4. The device for automatically weaving the carpet in different areas according to claim 2 or 3, wherein one of the edge pressing roller shafts (10) is provided with an air outlet (12) in a penetrating manner, an air exhaust screen plate (13) is fixed in the air outlet (12) through a bolt, a first fixing rod (14) is fixed in the edge pressing roller shaft (10) through a bolt, a second fixing rod (15) is rotatably connected to the first fixing rod (14) through a hinge in a penetrating manner, a fan (16) is fixedly sleeved on one side of the second fixing rod (15) close to the air outlet (12), a first bevel gear (17) is fixedly sleeved on one side of the second fixing rod (15) far away from the air outlet (12), and the first bevel gear (17) is connected with a gravity transmission mechanism.

5. The device for automatically weaving the carpet subareas according to claim 4, wherein a third fixing rod (18) is rotatably connected to the inner wall of the rear end of the edge pressing roll shaft (10) through a hinge by a gravity transmission mechanism, a second bevel gear (19) is sleeved and fixed at the front end of the third fixing rod (18), the second bevel gear (19) is meshed and connected with the first bevel gear (17), a gear (20) is sleeved and fixed on the third fixing rod (18), a toothed plate (21) is slidably connected to the first fixing rod (14) in a penetrating manner, the toothed plate (21) is meshed and connected with the gear (20), and a balancing weight (22) is fixed to one side of the toothed plate (21) through a bolt.

6. The device for carpet partition automatic weaving according to claim 5, characterized in that a limiting sliding groove (23) is formed in the first fixing rod (14), a limiting sliding block (24) is connected in the limiting sliding groove (23) in a sliding manner, the bottom of the limiting sliding block (24) and the toothed plate (21) are fixed by welding, a second spring (25) is fixed on one side of the limiting sliding block (24) through a bolt, and the other side of the second spring (25) and the inner wall of the limiting sliding groove (23) are fixed by welding.

7. The weaving method of the carpet partitioning automatic weaving device according to any one of claims 1 to 6, characterized by comprising the following steps:

s1, enabling a carpet substrate (6) to penetrate between a side pressing roll shaft (10) and a conveyor belt, starting an external driving motor and a picture machine (11), driving a belt wheel (4) and a transmission shaft (3) to rotate by an output shaft of the driving motor, enabling the conveyor belt to drive the carpet substrate (6) to move, enabling the side pressing roll shaft (10) and the carpet substrate (6) to rotate relatively, smoothing the carpet substrate (6), enabling the picture machine (11) to draw lines on the carpet substrate (6), and enabling the side pressing roll shaft (10) to flexibly compress carpet substrates (6) with different thicknesses through the action of a first spring (9);

s2, when blank pressing roller axle (10) at the pivoted in-process, balancing weight (22) drive pinion rack (21) because gravity acts on round trip movement in first dead lever (14), pinion rack (21) meshing drive gear (20) rotate, then drive third dead lever (18) and second bevel gear (19) and rotate, the meshing drives first bevel gear (17) and rotates, then drive second dead lever (15) and fan (16) and rotate, pivoted fan (16) produce the air current and pass through air exit (12), carry out quick air-drying with the lines printing ink of picture on carpet base (6), prevent the printing ink diffusion, make the lines not accurate, be provided with spacing spout (23) and spacing slider (24), can make pinion rack (21) follow spacing slider (24) and radially move in spacing spout (23), carry out spacingly to the removal stroke of pinion rack (21).