CN113247506A - Three-dimensional storage warehouse for rail train wheel set assembling parts and using method - Google Patents
Three-dimensional storage warehouse for rail train wheel set assembling parts and using method Download PDFInfo
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- CN113247506A CN113247506A CN202110490077.1A CN202110490077A CN113247506A CN 113247506 A CN113247506 A CN 113247506A CN 202110490077 A CN202110490077 A CN 202110490077A CN 113247506 A CN113247506 A CN 113247506A
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- storage
- stacker
- wheel set
- rail
- goods shelf
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a three-dimensional storage warehouse for wheel set assembling parts of a rail train and a using method, wherein a stacker is arranged between two storage racks through a guide rail; the storage rack is composed of a plurality of storage units; the storage unit comprises a goods shelf embracing beam, goods shelf upright columns and beam column clamps, the goods shelf embracing beam is horizontally arranged, the goods shelf upright columns are vertically arranged, and the goods shelf embracing beam and the goods shelf upright columns are connected through the beam column clamps. The goods taking fork of the stacker can reach the Z-axis coordinate position of the storage unit on each storage rack; the stacker can store and discharge the trays of the storage units on the storage racks on two sides; the invention spatially solves the storage problem of wheel set assembly parts, and the wheel set assembly parts are stored by using the wheel set assembly parts storage tray, so that wheel set assembly parts with the quantity exceeding that of the existing production field can be stored in the production field, and the problems of limited storage quantity and poor storage environment in the production field are solved.
Description
Technical Field
The invention relates to the technical field of warehousing equipment, in particular to a three-dimensional storage warehouse for wheel set assembling parts of a rail train and a using method.
Background
The wheel set is the part of the rolling stock contacting with the steel rail and consists of left and right wheels firmly pressed on the same axle. The wheel pair is used to ensure the running and steering of the rolling stock on the rail, bear all static and dynamic loads from the rolling stock, transfer the static and dynamic loads to the rail and transfer the loads generated by the irregularity of the lines to the parts of the rolling stock. In addition, the drive and braking of the rolling stock are also effected via wheel pairs.
In the existing production environment, due to the rapid development of the high-speed rail and motor train industry, orders of wheel set manufacturers are increased day by day, and more wheel set assembly parts need to be stored and matched. Simple scattered storage, because the demand to spare part quality, can only carry out ground and keep flat for area is big.
The existing production sites have some storage trays, and the trays of the types only simply store wheels or brake discs in wheel pair assembling parts, cannot adapt to the current complicated wheel or brake disc products, and lack universality. Although the existing storage tray disc solves the problem of the storage quantity of wheel set assembling parts to a certain extent, the difficulty exists in searching and conveying the types and sizes of the parts in the subsequent wheel set assembling part matching process.
Therefore, how to provide a three-dimensional storage warehouse for rail train wheel set assembling parts and a using method thereof is a problem to be solved urgently by those skilled in the art.
Disclosure of Invention
The present invention provides a three-dimensional storage warehouse for wheel set assembling parts of rail trains and a method for using the same, which addresses at least one of the problems set forth in the background section above.
In order to realize the scheme, the invention adopts the following technical scheme:
a three-dimensional storage warehouse for rail train wheel set assembling parts comprises a stacker and storage frames symmetrically arranged on two sides of the stacker; the stacker is arranged between the two storage racks through a guide rail; the storage rack is composed of a plurality of storage units;
the storage unit comprises a goods shelf embracing beam, goods shelf upright columns and beam column clamps, wherein the goods shelf embracing beam is horizontally arranged, the goods shelf upright columns are vertically arranged, and the goods shelf embracing beam and the goods shelf upright columns are connected through the beam column clamps.
The three-dimensional storage warehouse for the wheel set assembling parts of the rail train greatly improves the utilization rate of workshop space, two storage frames are symmetrically arranged, each storage frame is composed of a plurality of storage units, each storage unit can contain a tray containing the parts, a large amount of storage can be realized, and the occupied area is small; and what adopted in the pallet transportation is that the stacker carries according to the instruction of central control room for whole flow has reduced artifical participation, and a stacker can operate two storage framves of both sides simultaneously, the improvement of very big degree utilization ratio.
Preferably, in the three-dimensional storage warehouse for rail train wheel set assembling parts, the storage unit further includes a cross brace and an inclined brace, and the cross brace and the inclined brace are connected to the shelf upright through bolts.
Preferably, in the three-dimensional storage warehouse for rail train wheel set assembling parts, a horizontal pull rod is arranged behind the storage units, and the horizontal pull rod connects the plurality of storage units into a whole.
Preferably, in the three-dimensional storage warehouse for rail train wheel set assembling parts, the bottom end of the storage rack is provided with an adjustable foot pad.
Preferably, in the three-dimensional storage warehouse for rail train wheel set assembling parts, the guide rail comprises a ground rail, and the ground rail is installed on the ground.
Preferably, in the three-dimensional repository of rail train wheel set assembly spare part above, the guide rail still includes the sky rail, two the top of storage frame is connected through the installation rack, the sky rail is installed installation rack bottom.
A method for using a three-dimensional storage warehouse for wheel set assembling parts of a rail train comprises the steps that a stacker located between two storage racks is used for conveying trays storing the wheel set assembling parts, horizontal linear advancing of the stacker is achieved through a walking ground rail and a walking overhead rail of the stacker arranged between the two storage racks, and the stacker can reach the X-axis coordinate position of a storage unit on each storage rack;
a vertical conveyor is arranged on the stacker, so that a goods taking fork of the stacker can reach the Z-axis coordinate position of the storage unit on each storage rack; the goods taking fork arranged on the goods carrying platform of the stacker can store and discharge the trays of the storage units on the storage racks on two sides.
According to the technical scheme, compared with the prior art, the invention discloses the three-dimensional storage warehouse for the wheel set assembling parts of the rail train and the use method thereof. And what adopted in the aspect of tray transportation is that the stacker carries out the transport according to the instruction of central control room for whole flow has reduced artifical participation, improves work efficiency, reduces intensity of labour.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a side view of a three-dimensional storage for railway train wheelset assembly components of the present invention;
FIG. 2 is a top view of a three-dimensional storage for railway train wheelset assembly components of the present invention;
FIG. 3 is a front view of the storage rack of the present invention;
fig. 4 is an enlarged view of a portion a of fig. 3.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention discloses a three-dimensional storage warehouse for rail train wheel set assembling parts, which comprises a stacker 1 and storage frames 2 symmetrically arranged at two sides of the stacker 1; the stacker 1 is arranged between the two storage racks 2 through a guide rail; the storage rack 2 is constituted by a plurality of storage units 21;
the storage unit 21 comprises a shelf holding beam 22, a shelf upright column 23 and a beam column clamp 24, wherein the shelf holding beam 22 is horizontally arranged, the shelf upright column 23 is vertically arranged, and the shelf holding beam 22 and the shelf upright column 23 are connected through the beam column clamp 24.
In order to further optimize the above technical solution, the storage unit 21 further includes a cross brace 25 and an inclined brace 26, and the cross brace 25 and the inclined brace 26 are connected with the shelf upright 23 through bolts.
In order to further optimize the above technical solution, a horizontal tie bar 27 is provided behind the storage unit 21, and the horizontal tie bar 27 connects the plurality of storage units 21 as a whole.
In order to further optimize the technical scheme, the bottom end of the storage rack 2 is provided with an adjustable foot pad 28, so that the goods shelf can be normally installed and used when the flatness of the floor of the storage area exceeds the range of the design requirement.
In order to further optimize the above solution, the guide rail comprises a ground rail 11, the ground rail 11 being mounted on the ground.
In order to further optimize the technical scheme, the guide rail further comprises a sky rail 12, the top ends of the two storage racks 2 are connected through a mounting rack 29, and the sky rail 12 is mounted at the bottom of the mounting rack 29.
In order to further optimize the above technical solution, the length direction of the storage unit 21 is 1350mm, and the depth direction is 2400 mm.
A method for using a three-dimensional storage warehouse for wheel set assembling parts of a rail train comprises the steps that a stacker 1 located between two storage frames 2 is used for conveying trays storing the wheel set assembling parts, horizontal linear advancing of the stacker 1 is achieved through a walking ground rail 11 and a top rail 12 of the stacker 1 arranged between the two storage frames 2, and the stacker 1 can reach the X-axis coordinate position of a storage unit 21 on each storage frame 2;
a vertical conveyor is arranged on the stacker 1, so that the goods taking fork of the stacker 1 can reach the Z-axis coordinate position of the storage unit 21 on each storage rack 2; the goods taking fork arranged on the goods carrying platform of the stacker 1 can store and take out the trays of the storage units 21 on the storage racks 2 at two sides.
In order to further optimize the technical scheme, in some embodiments, the shelf holding beam 22 is 120 × 50 × 1.5, under the condition of ensuring the bearing, the shelf holding beam has the characteristics of light weight, strong bearing capacity and low manufacturing cost, the material thickness is 1.5mm, the requirement of bearing of each layer can be met, and the shelf holding beam 22 can be adjusted up and down at a pitch of 75 mm.
In one embodiment, the beam column clamp 24 is formed in one step by stamping through a die, and the process is advanced and reasonable. The beam column clamp 24 is made of high-quality steel and has good bending resistance.
In one embodiment, the size of the shelf column 23 is H11940 × D1000, the shelf column 23 is a double-row column sheet, the cross section of the shelf column 23 is 100 × 70 × 2 column, and the shelf column 23 has a cold-bending thin-wall porous structure with 12 folding surfaces, and has the structural characteristics of high bending and twisting strength and good tensile and compressive stability.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. A three-dimensional storage warehouse for rail train wheel set assembling parts is characterized by comprising a stacker and storage frames symmetrically arranged on two sides of the stacker; the stacker is arranged between the two storage racks through a guide rail; the storage rack is composed of a plurality of storage units;
the storage unit comprises a goods shelf embracing beam, goods shelf upright columns and beam column clamps, wherein the goods shelf embracing beam is horizontally arranged, the goods shelf upright columns are vertically arranged, and the goods shelf embracing beam and the goods shelf upright columns are connected through the beam column clamps.
2. The stereoscopic storage warehouse for rail train wheel set assembling parts as claimed in claim 1, wherein the storage unit further comprises a cross brace and a diagonal brace, and the cross brace and the diagonal brace are connected with the shelf upright through bolts.
3. The stereoscopic storage warehouse for rail train wheel set assembling parts as claimed in claim 1, wherein a horizontal tie bar is arranged at the back of the storage units, and the horizontal tie bar connects the plurality of storage units into a whole.
4. The stereoscopic storage warehouse for rail train wheelset assembling parts as claimed in claim 1, wherein the bottom end of the storage rack is provided with an adjustable foot pad.
5. The stereoscopic storage of rail train wheel set assembly parts as claimed in claim 1, wherein the guide rail comprises a ground rail, and the ground rail is installed on the ground.
6. The stereoscopic storage garage for wheel set assembling parts of rail trains as claimed in claim 1, wherein the guide rail further comprises a head rail, the top ends of the two storage racks are connected through a mounting rack, and the head rail is mounted at the bottom of the mounting rack.
7. A method for using a three-dimensional storage warehouse for wheel set assembling parts of a rail train is characterized in that a stacker located between two storage racks is used for conveying trays storing the wheel set assembling parts, and horizontal linear advancing of the stacker is realized through a walking ground rail and a top rail of the stacker arranged between the two storage racks, so that the stacker can reach the X-axis coordinate position of a storage unit on each storage rack;
a vertical conveyor is arranged on the stacker, so that a goods taking fork of the stacker can reach the Z-axis coordinate position of the storage unit on each storage rack; the goods taking fork arranged on the goods carrying platform of the stacker can store and discharge the trays of the storage units on the storage racks on two sides.
Priority Applications (1)
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CN202110490077.1A CN113247506A (en) | 2021-05-06 | 2021-05-06 | Three-dimensional storage warehouse for rail train wheel set assembling parts and using method |
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CN202110490077.1A CN113247506A (en) | 2021-05-06 | 2021-05-06 | Three-dimensional storage warehouse for rail train wheel set assembling parts and using method |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004359432A (en) * | 2003-06-06 | 2004-12-24 | Murata Mach Ltd | Automated storage and retrieval warehouse |
CN101139032A (en) * | 2007-10-17 | 2008-03-12 | 郑卫星 | Steering frame solid bank |
CN201641244U (en) * | 2010-01-20 | 2010-11-24 | 宁波新光不锈钢厂 | Framework of shelf |
CN201864269U (en) * | 2010-11-17 | 2011-06-15 | 北京星达技术开发公司 | Three-dimensional warehousing system for steering frame of motor train unit |
CN204900433U (en) * | 2015-08-28 | 2015-12-23 | 江苏华益中亨金属科技发展有限公司 | Stand of goods shelves and horizontal beam -column card's connection structure |
CN212557852U (en) * | 2020-04-15 | 2021-02-19 | 福耀玻璃(苏州)有限公司 | Three-dimensional warehouse for rapidly storing molds |
CN112407718A (en) * | 2020-10-30 | 2021-02-26 | 西安航天精密机电研究所 | Electronic container for storing electronic devices |
-
2021
- 2021-05-06 CN CN202110490077.1A patent/CN113247506A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004359432A (en) * | 2003-06-06 | 2004-12-24 | Murata Mach Ltd | Automated storage and retrieval warehouse |
CN101139032A (en) * | 2007-10-17 | 2008-03-12 | 郑卫星 | Steering frame solid bank |
CN201641244U (en) * | 2010-01-20 | 2010-11-24 | 宁波新光不锈钢厂 | Framework of shelf |
CN201864269U (en) * | 2010-11-17 | 2011-06-15 | 北京星达技术开发公司 | Three-dimensional warehousing system for steering frame of motor train unit |
CN204900433U (en) * | 2015-08-28 | 2015-12-23 | 江苏华益中亨金属科技发展有限公司 | Stand of goods shelves and horizontal beam -column card's connection structure |
CN212557852U (en) * | 2020-04-15 | 2021-02-19 | 福耀玻璃(苏州)有限公司 | Three-dimensional warehouse for rapidly storing molds |
CN112407718A (en) * | 2020-10-30 | 2021-02-26 | 西安航天精密机电研究所 | Electronic container for storing electronic devices |
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Application publication date: 20210813 |
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