CN113245890A - Waste material separating and recycling device of metal cutting machine and using method thereof - Google Patents
Waste material separating and recycling device of metal cutting machine and using method thereof Download PDFInfo
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- CN113245890A CN113245890A CN202110501297.XA CN202110501297A CN113245890A CN 113245890 A CN113245890 A CN 113245890A CN 202110501297 A CN202110501297 A CN 202110501297A CN 113245890 A CN113245890 A CN 113245890A
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- separation
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- 239000002699 waste material Substances 0.000 title claims abstract description 104
- 238000005520 cutting process Methods 0.000 title claims abstract description 41
- 239000002184 metal Substances 0.000 title claims abstract description 34
- 238000004064 recycling Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 174
- 238000000926 separation method Methods 0.000 claims abstract description 104
- 238000004140 cleaning Methods 0.000 claims description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 44
- 238000001125 extrusion Methods 0.000 claims description 25
- 239000012634 fragment Substances 0.000 claims description 24
- 238000009825 accumulation Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 20
- 238000007493 shaping process Methods 0.000 claims description 14
- 238000011084 recovery Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 238000010009 beating Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 230000036541 health Effects 0.000 abstract description 3
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 244000309464 bull Species 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000000748 compression moulding Methods 0.000 description 5
- 230000002265 prevention Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a metal cutting machine waste material separating and recycling device and a using method thereof. Through setting up the inside separator assembly of liquid bits separator box and separator box, can separate the metal piece and the waste liquid after the miller cutting, piece after the separation can carry out recycle via the piece collecting box, and the waste liquid after the separation can be derived via the drain pipe or wash the separation via the piece that the clean subassembly of circulation got into on the separator box again, not only can improve clastic collection efficiency, reduce use cost and separation degree of difficulty, also can carry out cyclic utilization to the waste liquid, avoid piece and waste liquid to fall on the work ground and cause the pollution of processing environment, protection processing personnel's health.
Description
Technical Field
The invention relates to the field of metal cutting machines, in particular to a waste material separating and recycling device of a metal cutting machine and a using method thereof.
Background
Metal cutting is a process of cutting a workpiece to be machined with a tool to remove excess material therefrom to obtain a part having a desired shape, dimensional accuracy, surface quality, and the like. Three conditions must be met to achieve this cutting process: the relative motion between the workpiece and the tool, i.e. the cutting motion, is required, the tool material must have certain cutting performance, and the tool must have appropriate geometric parameters, i.e. the cutting angle, etc. The cutting process of metal is generally performed by a machine tool, and the main methods thereof include turning, milling, planing, grinding, drilling, boring, gear machining, scribing, sawing, and filing.
At present, the miller can produce a large amount of metal fragments and cutting waste liquid when cutting the metal usually, the metal miller among the prior art lacks piece waste liquid separation recovery mechanism usually, the clearance to piece and waste liquid mainly relies on the manual work to clean after processing is accomplished, cleaning efficiency is lower, the cost is higher, and piece and waste liquid fall and also sneak into other impurity on processing ground easily, not only increase subsequent cleanness and the separation degree of difficulty, also can pollute the processing environment, produce the influence to processing personnel's health.
Disclosure of Invention
The purpose of the invention is as follows: the waste material separating and recycling device for the metal cutting machine and the using method thereof are provided, and waste liquid and scraps are separated and recycled through the scrap and waste liquid separating and recycling device, so that the problems in the prior art are solved.
The technical scheme is as follows: the utility model provides a metal cutting machine waste material separation recovery unit, includes liquid bits separator box, reposition of redundant personnel deceleration subassembly, water conservancy diversion separator assembly, water conservancy diversion and prevents long-pending part, piece collecting part and the clean subassembly six parts of circulation.
The liquid-scrap separation box comprises a separation box main body and a liquid-scrap splash plate connected to the separation box main body, wherein a liquid discharge port is formed in one side of the separation box main body, a liquid discharge pipe is connected to the outer wall of the liquid discharge port, and a liquid stop valve is connected to the liquid discharge pipe;
the shunting and speed reducing assembly comprises a pair of shunting and speed reducing side plates arranged on the inner wall of the separation box main body and two shunting and speed reducing rotating columns arranged between the pair of shunting and speed reducing side plates, and a plurality of shunting and speed reducing rotating plates are connected to the outer walls of the shunting and speed reducing rotating columns;
the guide separation assembly comprises a first guide plate and a second guide plate which are arranged on the inner wall of the separation box main body, the second guide plate is arranged on the lower side of the first guide plate, and a plurality of first separation sieve holes and a plurality of second separation sieve holes are respectively formed in the first guide plate and the second guide plate;
the diversion anti-accumulation component comprises a fixed plate arranged on the lower side of the diversion deceleration side plate, one side of the fixed plate, which is far away from the inner wall of the separation box main body, is provided with a second impact rotary column, the second impact rotary column is connected with a plurality of second impact rotary plates, and one side of each second impact rotary plate, which is far away from the second impact rotary column, is connected with a second cleaning brush;
the scrap collecting component comprises two scrap collecting boxes arranged on the outer side of the separation box main body, one side of each scrap collecting box is provided with a scrap collecting push-pull groove, and a scrap collecting box is arranged in the scrap collecting push-pull groove in a sliding mode;
the circulation cleaning assembly comprises a circulation water pump arranged on one side of the separation box main body, a circulation liquid suction pipe is connected between the circulation water pump and the separation box main body, a liquid guide pipe is connected to the circulation water pump, the liquid guide pipe penetrates through the side wall of the liquid scrap splash guard and is connected with a flow dividing pipe, and a plurality of water outlet hoses are connected to the flow dividing pipe.
In further embodiment, the separation case main part outside is equipped with the motor, be connected with the initiative carousel between motor and the separation case main part, the initiative carousel upside is equipped with a pair of driven turntable, and is a pair of be connected with drive belt group between driven turntable and the initiative carousel, and the initiative carousel is connected with the motor drive end for the motor drive end can drive the initiative carousel and rotate when rotating, can drive a pair of driven turntable synchronous rotation through drive belt group when the initiative carousel rotates simultaneously, makes initiative carousel and a pair of driven turntable all rotate with the separation case main part relatively.
In a further embodiment, be equipped with the initiative bull stick between guide plate one and the guide plate two, the one end and the initiative carousel fixed connection that the initiative bull stick is close to the motor, reposition of redundant personnel deceleration rotary column one end is connected with the driven spindle, driven spindle and driven carousel fixed connection, initiative bull stick are connected with the motor, can carry out synchronous rotation under the drive of motor, and the driven spindle is connected with driven carousel, can drive the driven spindle when driven carousel rotates and rotate.
In a further embodiment, a plurality of elastic ropes II are connected to the outer wall of the active rotating rod, one end, far away from the active rotating rod, of each elastic rope II is connected with a second vibrating ball, the second elastic rope and the second vibrating ball can be driven to rotate through rotation of the active rotating rod, the second elastic rope is made of elastic telescopic materials, the second vibrating ball can impact the first guide plate and the second guide plate when the second elastic rope is telescopic to generate vibration, and accordingly the fragments on the first guide plate and the second guide plate can move.
In a further embodiment, one side of the shunting deceleration rotating plate, which is far away from the shunting deceleration rotating column, is connected with a plurality of cleaning brushes I and an elastic rope I, the cleaning brushes I and the elastic rope I are arranged at intervals, one end of the elastic rope I, which is far away from the shunting deceleration rotating column, is connected with a vibration ball I, the driven rotating shaft can drive the shunting deceleration rotating column and the shunting deceleration rotating plate, the cleaning brushes I and the elastic rope I on the shunting deceleration rotating column to rotate when rotating, the elastic rope I is made of an elastic telescopic material, the vibration ball is driven to hit the surfaces of the shunting deceleration side plates to generate vibration when the elastic rope I stretches out and draws back, and meanwhile, the surfaces of the shunting deceleration side plates are cleaned by the cleaning brushes, so that fragments cannot remain on the shunting deceleration side plates and fall into the separating box main body, and the collection efficiency of the fragments is improved.
In a further embodiment, a cleaning moving groove is drilled in the fixed plate, a return moving block is arranged in the cleaning moving groove in a sliding mode, a return spring is connected between the return moving block and the inner wall of the cleaning moving groove, one side, far away from the cleaning moving groove, of the return moving block is connected with an impact connecting plate, a rotating bearing piece is connected onto the impact connecting plate, the return moving block is matched with the cleaning moving groove, when the impact connecting plate or the impact rotating plate receives waste liquid impact, the return moving block can be driven to move in the cleaning moving groove under the action of impact force, so that the return spring is deformed, the cleaning brush is driven to clean one surface of the guide plate, so that debris on one surface of the guide plate moves into the debris collecting box, and when the impact force is reduced, the deformed return spring drives the return moving block to do return movement in the cleaning moving groove, thereby drive relevant parts such as impact commentaries on classics board and cleaning brush and do the motion of replying, be convenient for clean guide plate surface once more.
In a further embodiment, two ends of the impact rotating column are connected with a third impact rotating shaft, the third impact rotating shaft is connected with the rotating bearing piece in a rotating mode, the third impact rotating shaft is matched with the rotating bearing piece, and the third impact rotating shaft can rotate in the rotating bearing piece when the impact rotating plate is impacted by waste liquid, so that the second cleaning brush is driven to rotate and clean on the surface of the first guide plate.
In a further embodiment, two chip discharging pipes are connected between the chip collecting box and the separating box main body, the two chip discharging pipes are respectively arranged corresponding to the first guide plate and the second guide plate, the chip discharging pipes are arranged at the joints of the first guide plate and the second guide plate and the inner wall of the separating box main body, the cutting positions of the chip discharging pipes are consistent with the directions of the first guide plate and the second guide plate, the lower inner walls of the chip discharging pipes and the upper surfaces of the first guide plate and the second guide plate are positioned on the same horizontal plane, chip feeding grooves matched with the chip discharging pipes are formed in the chip collecting box, and chips on the first guide plate and the second guide plate can fall into a chip collecting box in the chip collecting box through the chip discharging pipes through connection of the chip discharging pipes.
In a further embodiment, be equipped with piece overstock fixed mould spare on the piece collecting box, piece overstock fixed mould spare includes the extrusion stereotype board, the extrusion stereotype board slides and locates in the piece collecting box, it has the groove of running through to cut on the piece collecting box, be connected with on the extrusion stereotype board with the leak protection apron that runs through groove phase-match, leak protection apron is through running through groove and piece collecting box sliding connection, piece overstock fixed mould spare can use the manual pressure that provides of manual work also can use hydraulic pressure etc. to provide power, preferentially, piece overstock fixed mould spare adopts hydraulic pressure to provide power, can be for user labour saving and time saving, extrusion stereotype board and collection bits box phase-match, can drive the extrusion stereotype board through piece overstock fixed mould spare and extrude the design to piece in the collection bits box to make things convenient for the unified recovery of piece, leak protection apron with run through the groove phase-match, can drive the leak protection apron when extrusion stereotype board removes to close the play bits pipe, avoid on the piece amass press the stereotype to the piece when extrusion design fast write fall the extrusion stereotype, protect the normal use of piece amass press the stereotype, improve piece design efficiency.
A use method of a metal cutting machine waste material separation and recovery device comprises the following steps:
s1, placing the device at a receiving position of waste liquid and debris of the metal cutting machine, adjusting the position of the liquid-debris separation box to enable the waste liquid and the debris to fall into the liquid-debris splash board and the diversion deceleration assembly, and closing a liquid stop valve;
s2, starting a motor to drive a driving turntable to rotate, wherein the driving turntable drives a driving rotating rod to rotate, meanwhile, the driving turntable drives a driven turntable to rotate through a driving belt set, and the driven turntable drives a shunt deceleration rotating column and a driven rotating shaft to rotate;
s3, the rotating shunt deceleration rotating column drives a vibration ball on the elastic rope I to hit the surfaces of the shunt deceleration side plates, meanwhile, the cleaning brush cleans the surfaces of the shunt deceleration side plates, and then, the scraps and waste liquid fall onto the guide plate I;
s4, leaving a part of debris on the first guide plate, driving the rotating driving rotating rod to drive the vibrating balls on the second elastic rope to strike the surface of the first guide plate, so that the debris enters the debris collecting box through the debris discharging pipe, and then the waste liquid and the rest debris fall on the second guide plate through the first separating sieve hole;
s5, remaining debris is left on the second flow guide plate, under the action of beating the two surfaces of the second flow guide plate by the vibration balls, the remaining debris enters the debris collection box through the debris outlet pipe, and then the waste liquid falls into the separation box main body through the second separation sieve hole;
s6, when the height of the waste liquid is higher than that of the circulating liquid suction pipe, starting a circulating water pump, pumping the waste liquid into a liquid guide pipe through the circulating water pump, and then spraying the waste liquid through a water outlet hose on the flow dividing pipe;
s7, mixing the sprayed waste liquid into the fragments to be separated and the waste liquid, washing the impact rotating plate, driving the impact rotating column II to rotate in the rotating bearing piece by the impact force, driving the impact rotating column II and the cleaning brush II to rotate, and driving the fragments to enter the fragment collecting box by the cleaning brush II rotating on the surface of the guide plate I;
s8, when the impact force is large, the impact connection plate drives the return moving block to move in the cleaning moving groove, so that the return spring deforms, when the impact force is small, the return spring drives the return moving block to do return movement in the cleaning moving groove, and meanwhile, the impact rotating plate and the cleaning brush II are driven to do return movement on the first guide plate;
s9, extruding and shaping the chips in the chip collecting box by using the chip accumulation press-shaping piece and the extrusion shaping plate, and simultaneously driving the leakage-proof cover plate to move to close the chip outlet pipe;
s10, after the debris and the waste liquid are separated and collected or before the shaping debris in the debris collection box reaches the height of the debris collection push-pull groove, drawing out the debris collection box to take out the shaped debris, and sliding the debris collection box into the debris collection push-pull groove to be clamped and fixed;
and S11, after the work is finished, closing the motor and the circulating water pump, opening the liquid stop valve, and discharging waste liquid through the liquid discharge pipe.
Has the advantages that: the invention relates to a metal cutting machine waste material separating and recycling device and a using method thereof.A liquid chip separating box and a separating assembly in the separating box are arranged, so that metal chips and waste liquid cut by a cutting machine can be separated, the separated chips can be recycled by a chip collecting box, and the separated waste liquid can be led out by a liquid outlet pipe or re-enter the separating box by a circulating cleaning assembly to wash and separate the chips on a separating part, so that the collecting efficiency of the chips can be improved, the use cost and the separating difficulty can be reduced, the waste liquid can be recycled, the pollution of a processing environment caused by the chips and the waste liquid falling on a working floor can be avoided, and the health of processing personnel can be protected.
Drawings
Fig. 1 is an overall structural view of the present invention.
Fig. 2 is a schematic structural diagram at a in fig. 1.
Fig. 3 is a perspective view of the present invention with a partial structure in section.
Fig. 4 is a schematic structural diagram at B in fig. 3.
Fig. 5 is a front view of the present invention in section.
FIG. 6 is a perspective view of a portion of the flow guiding and speed reducing assembly of the present invention.
Fig. 7 is a perspective view of the flow guide and accumulation prevention member of the present invention.
FIG. 8 is an exploded view of the diversion and accumulation prevention part of the present invention
Fig. 9 is a cross-sectional perspective view of a shunt of the present invention.
The figures are numbered: 1. liquid and debris separation box 101, separation box body 102, liquid and debris splash board 103, circulation pipette 104, liquid discharge port 105, liquid discharge pipe 106, liquid stop valve 2, shunt deceleration component 201, shunt deceleration side plate 202, shunt deceleration rotating column 203, driven rotating shaft 204, shunt deceleration rotating plate 205, cleaning brush I206, elastic rope I207, vibration ball I3, flow guide separation component 301, flow guide plate I302, flow guide plate II 303, separation sieve hole I304, separation sieve hole II 4, flow guide accumulation prevention component 401, fixing plate 402, cleaning moving groove 403, return moving block 404, impact connecting plate 405, rotating bearing component 406, impact rotating column II 407, impact rotating shaft III 408, impact rotating plate 409, cleaning brush II 410, return spring 5, debris collection component 501, debris collection box 502, debris collection groove, 503. The automatic cleaning device comprises a chip collecting box, 504, a handle, 6, a circulating cleaning assembly, 601, a circulating water pump, 602, a liquid guide pipe, 603, a flow dividing pipe, 604, a water outlet hose, 605, a liquid inlet hole, 606, a liquid outlet hole, 7, a chip outlet pipe, 8, a chip accumulation and pressure fixing piece, 801, an extrusion and shaping plate, 802, a leakage-proof cover plate, 9, a motor, 10, a driving rotary disc, 11, a driving rotary rod, 1101, a second elastic rope, 1102, a second vibration ball, 12, a driven rotary disc and 13, and a driving belt set.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 9, the invention discloses a waste material separating and recycling device of a metal cutting machine and a using method thereof. Wherein, a metal cutting machine waste material separation recovery unit includes liquid bits separator box 1, reposition of redundant personnel deceleration subassembly 2, water conservancy diversion separator assembly 3, water conservancy diversion and prevents that long-pending part 4, piece collecting part 5 and circulation clean subassembly 6.
Specifically, liquid bits separator box 1 provides the space for piece and waste liquid separation, reposition of redundant personnel deceleration subassembly 2 is used for reducing waste liquid and clastic deceleration and with the piece and the waste liquid reposition of redundant personnel that slow down improve the separation efficiency of piece and waste liquid on water conservancy diversion separator box 3, water conservancy diversion separator box 3 is used for separating piece and the waste liquid after the deceleration, water conservancy diversion anti-accumulation part 4 is used for cleaning the piece on water conservancy diversion separator box 3 surface and is convenient for the piece to get into in piece collecting part 5, piece collecting part 5 is used for collecting the piece after the separation and fixes a mould convenient recovery to it, circulation cleaning assembly 6 is used for leading the waste liquid after the separation into liquid bits separator box 1 again, can wash out the piece that is detained on reposition of redundant personnel deceleration subassembly 2, water conservancy diversion separator box 3 or water conservancy diversion anti-accumulation part 4 and clean, improve clastic collection efficiency.
Referring to fig. 1-3, the liquid-dust separating box 1 includes a separating box main body 101 and a liquid-dust splash guard 102 connected to the separating box main body 101, the separating box main body 101 is used for installing the components such as the diversion deceleration assembly 2, the diversion separation assembly 3, the diversion accumulation prevention component 4, the debris collection component 5 and the circulation cleaning assembly 6, when in use, the separating box main body 101 is placed at a receiving part of the waste liquid and debris of the metal cutting machine, the arrangement of the liquid-dust splash guard 102 can improve the opening of the separating box main body 101 to prevent the waste liquid and debris from falling out of the separating box main body 101, a liquid discharge port 104 is formed in one side of the separating box main body 101, a liquid discharge pipe 105 is connected to the outer wall of the liquid discharge port 104, a liquid stop valve 106 is connected to the liquid discharge pipe 105, and the liquid discharge port 104 and the liquid discharge pipe 105 are used for guiding the separated waste liquid out of the separating box main body 101, and the liquid stop valve 106 is opened when guiding out.
Referring to fig. 3-6, the split-flow deceleration assembly 2 includes a pair of split-flow deceleration side plates 201 mounted on the inner wall of the separation box main body 101, the pair of split-flow deceleration side plates 201 are symmetrically disposed about the central axis of the liquid-debris separation box 1, the pair of split-flow deceleration side plates 201 are used for decelerating and splitting the debris and the waste liquid so as to improve the separation efficiency of the waste liquid and the debris, and two split-flow deceleration rotating columns 202 disposed between the pair of split-flow deceleration side plates 201, the two split-flow deceleration rotating columns 202 are symmetrically disposed about the central axis of the liquid-debris separation box 1, a plurality of split-flow deceleration rotating plates 204 are connected to the outer walls of the split-flow deceleration rotating columns 202, the split-flow deceleration rotating columns 202 and the split-flow deceleration rotating plates 204 are disposed so as to split the waste liquid and the debris onto the pair of split-flow deceleration side plates 201, thereby decelerating and splitting the waste liquid and debris in cooperation with the split-flow deceleration side plates 201, and the two split-flow deceleration rotating columns 202 are disposed so as to reduce the gap between the pair of split-flow deceleration side plates 201, the phenomenon that the debris and the waste liquid directly enter the separation box main body 101 from the space between the pair of shunting deceleration side plates 201 to splash and influence the separation efficiency of the waste liquid and the debris is avoided.
Wherein, the one side that reposition of redundant personnel deceleration rotor plate 204 kept away from reposition of redundant personnel deceleration rotary column 202 is connected with a plurality of cleaning brushes 205 and an elastic rope 206, cleaning brushes 205 and an elastic rope 206 interval sets up, the one end that reposition of redundant personnel deceleration rotary column 202 is kept away from to an elastic rope 206 is connected with vibrations ball 207, shunt deceleration rotary column 202 and reposition of redundant personnel deceleration rotary plate 204 on reposition of redundant personnel deceleration rotary column 202 can be driven when driven spindle 203 rotates, cleaning brushes 205 and an elastic rope 206 rotate, elastic rope 206 is the flexible material, drive vibrations ball 207 when elastic rope 206 is flexible and hit the reposition of redundant personnel deceleration curb plate 201 surface and hit and beat and produce vibrations, cleaning brushes 205 clean reposition of redundant personnel deceleration curb plate 201 surface simultaneously, make the piece can not remain on reposition of redundant personnel deceleration curb plate 201 but fall into separating box main part 101, improve clastic collection efficiency.
Referring to fig. 3-5, the guide flow separation assembly 3 includes a first guide plate 301 and a second guide plate 302 installed on the inner wall of the separation box main body 101, the first guide plate 301 and the second guide plate 302 are both fixedly connected with the inner wall of the separation box main body 101, the second guide plate 302 is installed on the lower side of the first guide plate 301, a plurality of first separation sieve holes 303 and second separation sieve holes 304 are respectively drilled on the first guide plate 301 and the second guide plate 302, and the diameter ratio of the first separation sieve holes 303 to the second separation sieve holes 304 is 2.3-3.7: 0.8-1.5, preferably, the diameter ratio of the first separation sieve hole 303 to the second separation sieve hole 304 is 2.5:1, large-particle debris and small-particle debris can be separated from waste liquid respectively, and the separation efficiency of the debris and the waste liquid can be improved through the first separation sieve hole 303 and the second separation sieve hole 304 with different diameters.
Wherein, the outer side of the separation box main body 101 is provided with a motor 9, the model of the motor 9 is YVF2, a driving turntable 10 is connected between the motor 9 and the separation box main body 101, the upper side of the driving turntable 10 is provided with a pair of driven turntables 12, a driving belt group 13 is connected between the pair of driven turntables 12 and the driving turntable 10, the driving turntable 10 is connected with the driving end of the motor 9, so that the driving turntable 10 can be driven to rotate by the driving end of the motor 9 when rotating, and simultaneously the driving turntable 10 can drive the pair of driven turntables 12 to synchronously rotate by the driving belt group 13 when rotating, so that the driving turntable 10 and the pair of driven turntables 12 both rotate relative to the separation box main body 101, a driving rotating rod 11 is arranged between the first guide plate 301 and the second guide plate 302, one end of the driving rotating rod 11 close to the motor 9 is fixedly connected with the driving turntable 10, one end of the flow dividing and speed reducing rotating column 202 is connected with a driven rotating shaft 203, driven rotating shaft 203 and driven turntable 12 fixed connection, initiative bull stick 11 is connected with motor 9, can rotate in step under motor 9's drive, driven rotating shaft 203 is connected with driven turntable 12, can drive driven rotating shaft 203 and rotate when driven turntable 12 rotates, be connected with two 1101 of a plurality of elasticity ropes on the 11 outer wall of initiative bull stick, the one end that two 1101 of elasticity ropes kept away from initiative bull stick 11 is connected with vibrations ball two 1102, the rotation of initiative bull stick 11 can drive two 1101 of elasticity ropes and vibrations ball two 1102 and rotate, two 1101 of elasticity ropes is the flexible material, can make two 1102 of vibrations balls impact production vibrations to two 302 surfaces of guide plate one 301 and guide plate when two 1101 of elasticity ropes are flexible, make the piece on guide plate one 301 and the two 302 of guide plate produce the removal.
Referring to fig. 7-8, the diversion anti-accumulation component 4 includes a fixing plate 401 installed on the lower side of the diversion deceleration side plate 201, two sets of diversion anti-accumulation components 4 are provided, the two sets of diversion anti-accumulation components 4 are symmetrically arranged about the central axis of the liquid-debris separation box 1, the diversion anti-accumulation components 4 are arranged corresponding to the first diversion plate 301, the fixing plate 401 is disposed on the lower side of the diversion deceleration side plate 201, which can reduce the influence of waste liquid and debris on the fixing plate 401, an impact rotating column two 406 is provided on one side of the fixing plate 401 away from the inner wall of the separation box main body 101, a plurality of impact rotating plates 408 are connected to the impact rotating column two 406, one side of the impact rotating plate 408 away from the impact rotating column two 406 is connected to a cleaning brush two 409, the impact rotating column two 406 rotates to drive the impact rotating plate 408 and the cleaning brush two 409, and the surface of the first diversion plate 301 can be cleaned when the cleaning brush two 409 rotate.
Wherein, a cleaning moving groove 402 is chiseled in the fixed plate 401, a return moving block 403 is arranged in the cleaning moving groove 402 in a sliding manner, a return spring 410 is connected between the return moving block 403 and the inner wall of the cleaning moving groove 402, the return spring 410 is an extension spring, a sliding rod is arranged in the cleaning moving groove 402, both ends of the sliding rod are fixedly connected with the inner wall of the cleaning moving groove 402, a sliding hole matched with the sliding rod is chiseled on the return moving block 403, the return moving block 403 is connected with the sliding rod in a sliding manner through the sliding hole, the return spring 410 is arranged at the outer side of the sliding rod, one side of the return moving block 403 far away from the cleaning moving groove 402 is connected with an impact connecting plate 404, a rotating bearing piece 405 is connected on the impact connecting plate 404, the return moving block 403 is matched with the cleaning moving groove 402, when the impact connecting plate 404 or the impact rotating plate 408 receives waste liquid impact, the return moving block 403 can be driven to move in the cleaning moving groove 402 under the effect of impact force, make return spring 410 take place deformation, drive two 409 of cleaning brushes simultaneously and clean guide plate 301 surface, make the piece on guide plate 301 surface remove and get into in the piece collecting box 501, the return spring 410 of deformation can drive return movable block 403 and do the return motion in clean shifting chute 402 when the impact reduces, thereby drive and strike relevant parts such as commentaries on classics board 408 and two 409 of cleaning brushes and do the return motion, be convenient for clean guide plate 301 surface once more, it is connected with three 407 of impact pivot to strike two 406 both ends of rotary column, it is connected with rotating bearing spare 405 rotation to strike three 407 of pivot, it rotates in rotating bearing spare 405 to strike three 407 of pivot and rotating bearing spare 405 phase-match, can rotate when striking the commentaries on classics board 408 and receiving the waste liquid impact, thereby it carries out the spin cleaning at guide plate 301 surface to drive two 409 of cleaning brushes.
Referring to fig. 1-5, the debris collecting member 5 includes two debris collecting boxes 501 disposed outside the separating box main body 101, a debris collecting push-pull groove 502 is cut on one side of the debris collecting box 501, a debris collecting box 503 is slidably disposed in the debris collecting push-pull groove 502, both of the two debris collecting boxes 501 are used for collecting separated debris, the debris collecting box 503 is matched with the debris collecting push-pull groove 502, a pull handle 504 is connected to an outer wall of the debris collecting box 503 for conveniently drawing the debris collecting box 503 out of the debris collecting push-pull groove 502 and pushing the debris collecting box 503 into the debris collecting push-pull groove 502, wherein all excavate on separation case main part 101 and the piece collecting box 501 and have observed the groove, observe the inslot and inlay the observation board that has transparent material, not only the person of facilitating the use observes in separation case main part 101 and the piece collecting box 501, also the person of facilitating the use observes the judgement to waste liquid height in the separation case main part 101 and the piece condition of collecting in the piece collecting box 501.
Wherein, the fragment collecting box 501 is provided with a fragment accumulation compression molding part 8, the fragment accumulation compression molding part 8 comprises an extrusion molding plate 801, the extrusion molding plate 801 is arranged in the fragment collecting box 501 in a sliding way, the fragment collecting box 501 is provided with a through groove, the extrusion molding plate 801 is connected with a leakage-proof cover plate 802 matched with the through groove, the leakage-proof cover plate 802 is connected with the fragment collecting box 501 in a sliding way through the through groove, the fragment accumulation compression molding part 8 can provide pressure manually or power by using hydraulic pressure and the like, preferably, the fragment accumulation compression molding part 8 adopts hydraulic pressure to provide power, time and labor can be saved for a user, the extrusion molding plate 801 is matched with the fragment collecting box 503, the extrusion molding plate 801 can be driven to extrude and mold the fragments in the fragment collecting box 503 by the power provided by the fragment accumulation compression molding part 8, thereby facilitating the unified recovery of the fragments, the leakage-proof cover plate 802 is matched with the through groove, can drive leak protection apron 802 when extrusion design board 801 removes and remove to close out bits pipe 7, avoid on the piece volume presses the literary sketch to fall extrusion design board 801 when stereotyping 8 carries out extrusion design to the piece, protect the normal use of piece volume pressure stereotyping 8, improve piece design efficiency.
Specifically, two chip discharging pipes 7 are connected between the chip collecting box 501 and the separating box main body 101, the two chip discharging pipes 7 are respectively arranged corresponding to the first guide plate 301 and the second guide plate 302, the chip discharging pipes 7 are arranged at the joints of the first guide plate 301 and the second guide plate 302 and the inner wall of the separating box main body 101, the cutting positions of the chip discharging pipes 7 are consistent with the directions of the first guide plate 301 and the second guide plate 302, the lower inner wall of the chip discharging pipes 7 and the upper surfaces of the first guide plate 301 and the second guide plate 302 are located on the same horizontal plane, chip feeding grooves matched with the chip discharging pipes 7 are formed in the chip collecting box 501 in a cutting mode, and chips on the first guide plate 301 and the second guide plate 302 can fall into the chip collecting box 503 in the chip collecting box 501 through the chip discharging pipes 7 through connection of the chip discharging pipes 7.
Referring to fig. 9, the circulation cleaning assembly 6 includes a circulation water pump 601 disposed at one side of the separation box main body 101, the model of the circulation water pump 601 is VP-05/VP-10, a circulation liquid suction pipe 103 is connected between the circulation water pump 601 and the separation box main body 101, when the separated and collected waste liquid is higher than the circulation liquid suction pipe 103, the circulation water pump 601 can be started to suck the waste liquid in the separation box main body 101 through the circulation liquid suction pipe 103, the waste liquid and the waste liquid are separated by the diversion deceleration assembly 2 and the diversion separation assembly 3, some extremely small debris is mixed into the separated waste liquid and deposited at the bottom of the separation box main body 101, the circulation liquid suction pipe 103 is disposed at the lower side of the diversion plate 302 and is far away from the bottom of the separation box main body 101, the extremely small debris can be sucked out through the circulation liquid suction pipe 103, the bottom of the separation box main body 101 is obliquely disposed, and the liquid discharge port 104 is disposed at the lowest position of the bottom of the separation box main body 101, the tiny fragments in the waste liquid can be conveniently mixed and discharged, and the discharged waste liquid can be reused after precipitation, so that the use cost is reduced, and the environmental pollution is reduced.
Wherein, a liquid guide pipe 602 is connected on the circulating water pump 601, a shunt pipe 603 is connected on the liquid guide pipe 602 through the side wall of the liquid-chip splash plate 102, the liquid guide pipe 602 is arranged through the side wall of the liquid-chip separation box 1, the shunt pipe 603 is connected with a plurality of water outlet hoses 604 through one end of the liquid-chip separation box 1, a liquid inlet hole 605 is drilled on the shunt pipe 603, the liquid inlet hole 605 is matched with the liquid guide pipe 602, the liquid guide pipe 602 is fixedly connected with the inner wall of the liquid inlet hole 605, the liquid guide pipe 602 is communicated with the inside of the shunt pipe 603 through the liquid inlet hole 605, a plurality of liquid outlet holes 606 are drilled on the shunt pipe 603, the liquid outlet holes 606 are matched with the water outlet hoses 604, the water outlet hoses 604 are fixedly connected with the inner wall of the liquid outlet holes 606, the liquid guide pipe 602, the shunt pipe 603 and the liquid outlet holes 606 are communicated through the liquid outlet holes 606 and the liquid inlet hole 605, and the plurality of liquid outlet holes 606 and the direction is washed away, is convenient for wash into liquid bits separator box 1 with the piece is whole, improves clastic recovery efficiency.
A use method of a metal cutting machine waste material separation and recovery device comprises the following steps:
s1, placing the device at a receiving position of waste liquid and debris of the metal cutting machine, adjusting the position of the liquid-debris separation box 1 to enable the waste liquid and the debris to fall into the liquid-debris splash plate 102 and the diversion deceleration assembly 2, and closing the liquid stop valve 106;
s2, starting the motor 9 to drive the driving turntable 10 to rotate, wherein the driving turntable 10 drives the driving rotating rod 11 to rotate, meanwhile, the driving turntable 10 drives the driven turntable 12 to rotate through the driving belt set 13, and the driven turntable 12 drives the shunt deceleration rotating column 202 and the driven rotating shaft 203 to rotate;
s3, the rotating flow-dividing and speed-reducing rotating column 202 drives a vibration ball I207 on an elastic rope I206 to hit the surface of the flow-dividing and speed-reducing side plate 201, meanwhile, a cleaning brush I205 cleans the surface of the flow-dividing and speed-reducing side plate 201, and then, scraps and waste liquid fall onto a flow guide plate I301;
s4, leaving a part of the debris on the first guide plate 301, driving the rotating driving rotating rod 11 to drive the vibrating ball II 1102 on the elastic rope II 1101 to hit the surface of the first guide plate 301, so that the debris enters the debris collection box 501 through the debris outlet pipe 7, and then the waste liquid and the rest of the debris fall onto the second guide plate 302 through the separation sieve hole I303;
s5, remaining debris is left on the second flow guide plate 302, under the action that the second vibration ball 1102 strikes the surface of the second flow guide plate 302, the remaining debris enters the debris collection box 501 through the debris outlet pipe 7, and then waste liquid falls into the separation box main body 101 through the second separation sieve hole 304;
s6, when the height of the waste liquid is higher than that of the circulation liquid suction pipe 103, starting the circulation water pump 601, pumping the waste liquid into the liquid guide pipe 602 through the circulation water pump 601, and then ejecting the waste liquid through the water outlet hose 604 on the shunt pipe 603;
s7, mixing the ejected waste liquid into the debris and the waste liquid to be separated, washing the impact rotating plate 408, driving the impact rotating column II 406 to rotate in the rotating bearing piece 405 by the impact force, enabling the impact rotating column II 406 to drive the impact rotating plate 408 and the cleaning brush II 409 to rotate, and driving the debris to enter the debris collecting box 501 by the cleaning brush II 409 rotating on the surface of the guide plate I301;
s8, when the impact force is large, the impact connection plate 404 drives the return moving block 403 to move in the cleaning moving groove 402, so that the return spring 410 deforms, when the impact force is small, the return spring 410 drives the return moving block 403 to do return movement in the cleaning moving groove 402, and simultaneously drives the impact rotating plate 408 and the cleaning brush II 409 to do return movement on the first guide plate 301;
s9, extruding and shaping the chips in the chip collection box 501 by using the chip accumulation pressure-shaping piece 8 and the extrusion shaping plate 801, and simultaneously driving the leakage-proof cover plate 802 to move to close the chip discharge pipe 7;
s10, after the debris and the waste liquid are separated and collected or before the shaped debris in the debris collecting box 503 reaches the height of the debris collecting push-pull groove 502, drawing out the debris collecting box 503 to take out the shaped debris, and sliding the debris collecting box 503 into the debris collecting push-pull groove 502 to be clamped and fixed;
s11, after the completion of the operation, the motor 9 and the circulating water pump 601 are turned off, the liquid stop valve 106 is opened, and the waste liquid is discharged through the drain pipe 105.
Based on the technical scheme, the specific working process of the invention is as follows: firstly, the device is placed at the receiving position of the waste liquid and the scraps of the metal cutting machine, the position of the liquid-scrap separation box 1 is adjusted to enable the waste liquid and the scraps to fall into the liquid-scrap splash board 102 and the diversion deceleration component 2, the liquid stop valve 106 is closed, the motor 9 is started to drive the driving rotary disc 10 to rotate, the driving rotary disc 10 drives the driving rotary rod 11 to rotate, the driving rotary disc 10 drives the driven rotary disc 12 to rotate through the driving belt group 13, the driven rotary disc 12 drives the diversion deceleration rotary column 202 and the driven rotary shaft 203 to rotate, the rotating diversion deceleration rotary column 202 drives the vibration ball I207 on the elastic rope I206 to strike the surface of the diversion deceleration side board 201, the cleaning brush I205 cleans the surface of the diversion deceleration side board 201, then the scraps and the waste liquid fall onto the diversion plate I301, a part of the scraps are left on the diversion plate I301, the rotating driving rotary rod 11 drives the vibration ball II 1102 on the elastic rope II 1101 to strike the surface of the diversion plate I301, the scraps enter the scrap collecting box 501 through the scrap outlet pipe 7, then the waste liquid and the residual scraps fall onto the second guide plate 302 through the first separation sieve hole 303, the residual scraps are remained on the second guide plate 302, under the action that the second vibration ball 1102 strikes the surface of the second guide plate 302, the residual scraps enter the scrap collecting box 501 through the scrap outlet pipe 7, then the waste liquid falls into the separation box main body 101 through the second separation sieve hole 304, when the height of the waste liquid is higher than that of the circulation suction pipe 103, the circulation water pump 601 is started, the waste liquid is pumped into the liquid guide pipe 602 through the circulation water pump 601, then is sprayed out through the water outlet hose 604 on the flow dividing pipe 603, the sprayed waste liquid is mixed into the scraps to be separated and the waste liquid, the impact rotating plate 408 is washed, the impact force drives the second impact rotating column 406 to rotate in the rotating bearing piece 405, so that the second impact rotating column 406 drives the impact rotating plate 408 and the second cleaning brush 409 to rotate, the second cleaning brush 409 rotates on the surface of the first guide plate 301 to drive the chips to enter the chip collecting box 501, when the impact force is large, the impact connecting plate 404 drives the return moving block 403 to move in the cleaning moving groove 402, so that the return spring 410 deforms, when the impact force is small, the return spring 410 drives the return moving block 403 to do return movement in the cleaning moving groove 402, simultaneously drives the impact rotating plate 408 and the second cleaning brush 409 to do return movement on the first guide plate 301, then the chips in the chip collecting box 501 are extruded and shaped by using the chip accumulating and shaping part 8 and the extrusion shaping plate 801, simultaneously drives the leakage-proof cover plate 802 to move to close the chip outlet pipe 7, when the chips and the waste liquid are separated and collected or the shaped chips in the chip collecting box 503 reach the height of the chip collecting groove 502, the chip collecting box 503 is drawn out to take out the shaped chips, then the chip collecting box 503 slides into the chip collecting push-pull groove 502 to be clamped, after the completion of the operation, the motor 9 and the circulating water pump 601 are turned off, the liquid stop valve 106 is opened, and the waste liquid is discharged through the drain pipe 105.
As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited thereto. Various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a metal cutting machine waste material separation recovery unit, characterized by includes:
the liquid-scrap separation box comprises a separation box main body and a liquid-scrap splash plate connected to the separation box main body, wherein a liquid outlet is formed in one side of the separation box main body, a liquid discharge pipe is connected to the outer wall of the liquid outlet, and a liquid stop valve is connected to the liquid discharge pipe;
the shunting and speed reducing assembly comprises a pair of shunting and speed reducing side plates arranged on the inner wall of the separation box main body and two shunting and speed reducing rotating columns arranged between the pair of shunting and speed reducing side plates, and a plurality of shunting and speed reducing rotating plates are connected to the outer walls of the shunting and speed reducing rotating columns;
the guide separation assembly comprises a first guide plate and a second guide plate which are arranged on the inner wall of the separation box main body, the second guide plate is arranged on the lower side of the first guide plate, and a plurality of first separation sieve holes and a plurality of second separation sieve holes are respectively formed in the first guide plate and the second guide plate;
the diversion anti-accumulation component comprises a fixed plate arranged on the lower side of the diversion deceleration side plate, one side of the fixed plate, which is far away from the inner wall of the separation box main body, is provided with a second impact rotary column, the second impact rotary column is connected with a plurality of second impact rotary plates, and one side of each second impact rotary plate, which is far away from the second impact rotary column, is connected with a second cleaning brush;
the scrap collecting component comprises two scrap collecting boxes arranged on the outer side of the separation box main body, one side of each scrap collecting box is provided with a scrap collecting push-pull groove, and a scrap collecting box is arranged in the scrap collecting push-pull groove in a sliding mode;
the circulation cleaning assembly comprises a circulation water pump arranged on one side of the separation box main body, a circulation liquid suction pipe is connected between the circulation water pump and the separation box main body, a liquid guide pipe is connected to the circulation water pump, the liquid guide pipe penetrates through the side wall of the liquid scrap splash guard and is connected with a flow dividing pipe, and a plurality of water outlet hoses are connected to the flow dividing pipe.
2. The scrap separating and recycling device for metal cutting machines according to claim 1, wherein: the separation box comprises a separation box body and is characterized in that a motor is arranged on the outer side of the separation box body, a driving rotary table is connected between the motor and the separation box body, a pair of driven rotary tables is arranged on the upper side of the driving rotary table, and a driving belt set is connected between the driven rotary tables and the driving rotary table.
3. The scrap separating and recycling device for metal cutting machines according to claim 2, wherein: the driving rotating rod is arranged between the first guide plate and the second guide plate, one end, close to the motor, of the driving rotating rod is fixedly connected with the driving rotary table, one end of the shunting and speed-reducing rotating column is connected with a driven rotating shaft, and the driven rotating shaft is fixedly connected with the driven rotary table.
4. The scrap separating and recycling device for metal cutting machines according to claim 3, wherein: the outer wall of the driving rotating rod is connected with a plurality of second elastic ropes, and one ends, far away from the driving rotating rod, of the second elastic ropes are connected with second vibration balls.
5. The scrap separating and recycling device for metal cutting machines according to claim 1, wherein: one side of the shunting deceleration rotating plate, which is far away from the shunting deceleration rotating column, is connected with a plurality of first cleaning brushes and a plurality of first elastic ropes, the first cleaning brushes and the first elastic ropes are arranged at intervals, and one end of the first elastic ropes, which is far away from the shunting deceleration rotating column, is connected with a first vibrating ball.
6. The scrap separating and recycling device for metal cutting machines according to claim 1, wherein: a cleaning moving groove is chiseled in the fixed plate, a return moving block is arranged in the cleaning moving groove in a sliding mode, a return spring is connected between the return moving block and the inner wall of the cleaning moving groove, one surface, far away from the cleaning moving groove, of the return moving block is connected with an impact connection plate, and a rotating bearing piece is connected to the impact connection plate.
7. The scrap separating and recycling device for metal cutting machines according to claim 6, wherein: and two ends of the impact rotating column II are connected with an impact rotating shaft III, and the impact rotating shaft III is rotatably connected with the rotating bearing piece.
8. The scrap separating and recycling device for metal cutting machines according to claim 1, wherein: two scrap outlet pipes are connected between the scrap collecting box and the separating box main body and respectively correspond to the first guide plate and the second guide plate.
9. The scrap separating and recycling device for metal cutting machines according to claim 1, wherein: the utility model discloses a piece collecting box, including piece collecting box, extrusion stereotype, be equipped with piece overstock stereotype piece on the piece collecting box, piece overstock stereotype piece is including the extrusion stereotype board, the extrusion stereotype board slides and locates in the piece collecting box, it has the groove that runs through to cut on the piece collecting box, be connected with on the extrusion stereotype board with run through the leak protection apron that the groove matches, the leak protection apron is through running through groove and piece collecting box sliding connection.
10. The use method of the metal cutting machine waste material separating and recycling device is characterized by comprising the following steps:
s1, placing the device at a receiving position of waste liquid and debris of the metal cutting machine, adjusting the position of the liquid-debris separation box to enable the waste liquid and the debris to fall into the liquid-debris splash board and the diversion deceleration assembly, and closing a liquid stop valve;
s2, starting a motor to drive a driving turntable to rotate, wherein the driving turntable drives a driving rotating rod to rotate, meanwhile, the driving turntable drives a driven turntable to rotate through a driving belt set, and the driven turntable drives a shunt deceleration rotating column and a driven rotating shaft to rotate;
s3, the rotating shunt deceleration rotating column drives a vibration ball on the elastic rope I to hit the surfaces of the shunt deceleration side plates, meanwhile, the cleaning brush cleans the surfaces of the shunt deceleration side plates, and then, the scraps and waste liquid fall onto the guide plate I;
s4, leaving a part of debris on the first guide plate, driving the rotating driving rotating rod to drive the vibrating balls on the second elastic rope to strike the surface of the first guide plate, so that the debris enters the debris collecting box through the debris discharging pipe, and then the waste liquid and the rest debris fall on the second guide plate through the first separating sieve hole;
s5, remaining debris is left on the second flow guide plate, under the action of beating the two surfaces of the second flow guide plate by the vibration balls, the remaining debris enters the debris collection box through the debris outlet pipe, and then the waste liquid falls into the separation box main body through the second separation sieve hole;
s6, when the height of the waste liquid is higher than that of the circulating liquid suction pipe, starting a circulating water pump, pumping the waste liquid into a liquid guide pipe through the circulating water pump, and then spraying the waste liquid through a water outlet hose on the flow dividing pipe;
s7, mixing the sprayed waste liquid into the fragments to be separated and the waste liquid, washing the impact rotating plate, driving the impact rotating column II to rotate in the rotating bearing piece by the impact force, driving the impact rotating column II and the cleaning brush II to rotate, and driving the fragments to enter the fragment collecting box by the cleaning brush II rotating on the surface of the guide plate I;
s8, when the impact force is large, the impact connection plate drives the return moving block to move in the cleaning moving groove, so that the return spring deforms, when the impact force is small, the return spring drives the return moving block to do return movement in the cleaning moving groove, and meanwhile, the impact rotating plate and the cleaning brush II are driven to do return movement on the first guide plate;
s9, extruding and shaping the chips in the chip collecting box by using the chip accumulation press-shaping piece and the extrusion shaping plate, and simultaneously driving the leakage-proof cover plate to move to close the chip outlet pipe;
s10, after the debris and the waste liquid are separated and collected or before the shaping debris in the debris collection box reaches the height of the debris collection push-pull groove, drawing out the debris collection box to take out the shaped debris, and sliding the debris collection box into the debris collection push-pull groove to be clamped and fixed;
and S11, after the work is finished, closing the motor and the circulating water pump, opening the liquid stop valve, and discharging waste liquid through the liquid discharge pipe.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110501297.XA CN113245890A (en) | 2021-05-08 | 2021-05-08 | Waste material separating and recycling device of metal cutting machine and using method thereof |
| PCT/CN2021/098334 WO2022236898A1 (en) | 2021-05-08 | 2021-06-04 | Metal cutting machine waste separation and recovery device and method for using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110501297.XA CN113245890A (en) | 2021-05-08 | 2021-05-08 | Waste material separating and recycling device of metal cutting machine and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113245890A true CN113245890A (en) | 2021-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110501297.XA Withdrawn CN113245890A (en) | 2021-05-08 | 2021-05-08 | Waste material separating and recycling device of metal cutting machine and using method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN113245890A (en) |
| WO (1) | WO2022236898A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114952403A (en) * | 2022-05-23 | 2022-08-30 | 刘和生 | Cutting fluid collection device based on buoyancy changes |
| CN114951222A (en) * | 2022-05-30 | 2022-08-30 | 薛根敏 | Cutting bits recovery preprocessing device |
| CN115446561A (en) * | 2022-09-22 | 2022-12-09 | 宁波力鑫自动化设备有限公司 | Machining process of gear grinding machine for machining multiple groups of blades |
| CN115555935A (en) * | 2022-11-14 | 2023-01-03 | 南通海益尔智能家居有限责任公司 | Operation platform is used in production of intelligence house workshop |
| CN117564535A (en) * | 2024-01-15 | 2024-02-20 | 山东大华日鑫铝业有限公司 | Aluminum plate welding equipment with protective structure |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3497957B2 (en) * | 1996-10-15 | 2004-02-16 | 株式会社牧野フライス製作所 | Cutting fluid supply device for machine tools |
| CN207723496U (en) * | 2018-01-09 | 2018-08-14 | 杭州富康五金塑料有限公司 | A kind of flange lathe |
| CN213053882U (en) * | 2020-07-22 | 2021-04-27 | 江西工程学院 | Cutting scrap cleaning device of machining center |
| CN112139851A (en) * | 2020-09-17 | 2020-12-29 | 杨晓成 | Cutting fluid processing apparatus for digit control machine tool |
-
2021
- 2021-05-08 CN CN202110501297.XA patent/CN113245890A/en not_active Withdrawn
- 2021-06-04 WO PCT/CN2021/098334 patent/WO2022236898A1/en active Application Filing
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114952403A (en) * | 2022-05-23 | 2022-08-30 | 刘和生 | Cutting fluid collection device based on buoyancy changes |
| CN114951222A (en) * | 2022-05-30 | 2022-08-30 | 薛根敏 | Cutting bits recovery preprocessing device |
| CN115446561A (en) * | 2022-09-22 | 2022-12-09 | 宁波力鑫自动化设备有限公司 | Machining process of gear grinding machine for machining multiple groups of blades |
| CN115446561B (en) * | 2022-09-22 | 2024-05-14 | 宁波力鑫自动化设备有限公司 | Gear grinding machine machining process for machining multiple groups of blades |
| CN115555935A (en) * | 2022-11-14 | 2023-01-03 | 南通海益尔智能家居有限责任公司 | Operation platform is used in production of intelligence house workshop |
| CN117564535A (en) * | 2024-01-15 | 2024-02-20 | 山东大华日鑫铝业有限公司 | Aluminum plate welding equipment with protective structure |
| CN117564535B (en) * | 2024-01-15 | 2024-03-12 | 山东大华日鑫铝业有限公司 | Aluminum plate welding equipment with protective structure |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022236898A1 (en) | 2022-11-17 |
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Application publication date: 20210813 |