CN113236410A - Automobile water tank radiator with alarm function and processing method thereof - Google Patents

Automobile water tank radiator with alarm function and processing method thereof Download PDF

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Publication number
CN113236410A
CN113236410A CN202110712487.6A CN202110712487A CN113236410A CN 113236410 A CN113236410 A CN 113236410A CN 202110712487 A CN202110712487 A CN 202110712487A CN 113236410 A CN113236410 A CN 113236410A
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CN
China
Prior art keywords
radiator
water chamber
installation
automobile
processing method
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Pending
Application number
CN202110712487.6A
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Chinese (zh)
Inventor
高思文
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Shiyan Chechi Automotive Technology Co ltd
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Shiyan Chechi Automotive Technology Co ltd
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Priority to CN202110712487.6A priority Critical patent/CN113236410A/en
Publication of CN113236410A publication Critical patent/CN113236410A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/14Indicating devices; Other safety devices
    • F01P11/16Indicating devices; Other safety devices concerning coolant temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/14Indicating devices; Other safety devices
    • F01P11/18Indicating devices; Other safety devices concerning coolant pressure, coolant flow, or liquid-coolant level

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

The invention discloses an automobile water tank radiator with an alarm function and a processing method thereof, wherein the automobile water tank radiator comprises a radiator lower water chamber, a radiating flat pipe and a radiator upper water chamber, wherein one end of the radiator lower water chamber is provided with a monitoring alarm device; the pressure monitoring device detects the water pressure of water liquid in real time, transmits data to the monitoring alarm device, a plurality of groups of temperature sensors arranged on the heat dissipation flat tubes monitor the temperature of the heat dissipation flat tubes after heat dissipation below in real time, transmits the data to the monitoring alarm device in the same way, records a temperature and water pressure safety range value in a preset data unit, a control processing unit in the monitoring alarm device controls a signal receiving unit to receive the data, an AD signal converter converts and identifies a sensor signal, a judging unit judges real-time data through the preset temperature and water pressure data in the preset data unit, and when the safety range is exceeded, the control processing unit sends an alarm signal to a central control of an automobile to alarm, so that the safety performance is high.

Description

Automobile water tank radiator with alarm function and processing method thereof
Technical Field
The invention relates to the technical field of automobile equipment, in particular to an automobile water tank radiator with an alarm function and a processing method thereof.
Background
The automobile is an indispensable tool for riding instead of walk at present, the automobile is used more and more, the types of the automobile are more and more, the automobile needs to be cooled by a cooling device when running, the automobile engine is prevented from being overheated, the automobile radiator belongs to an automobile cooling system, and a radiator in an engine water cooling system comprises a water inlet chamber, a water outlet chamber, a main sheet, a radiator core and the like.
But the safety performance is relatively poor when the current radiator of the automobile water tank is used.
Disclosure of Invention
The invention aims to provide an automobile water tank radiator with an alarm function and a processing method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the automobile water tank radiator with the alarm function comprises a radiator lower water chamber, radiating flat tubes and a radiator upper water chamber, wherein a monitoring alarm device is arranged at one end of the radiator lower water chamber, an annular pressure monitoring device is connected to the other end of the radiator lower water chamber in a penetrating manner, a water outlet is connected to one end of the annular pressure monitoring device in a penetrating manner, a temperature sensor is arranged at one end of each radiating flat tube, a lower mounting buckling edge is arranged at one end of the radiator lower water chamber, a side plate lower limiting plate is arranged at one end of the lower mounting buckling edge, a lower main fin is arranged at one end of the interior of the radiator lower water chamber, and a lower main fin through hole is formed in one end of the lower main fin.
As a further scheme of the invention: the radiator is characterized in that a water inlet is connected to one end of the radiator upper water chamber in a through mode, an upper installation buckling edge is arranged at one end of the radiator upper water chamber, a side plate upper limiting plate is arranged at one end of the upper installation buckling edge, an upper main sheet is arranged at one end of the radiator upper water chamber, and an upper main sheet through hole is formed in one end of the upper main sheet.
As a still further scheme of the invention: the monitoring alarm device is internally embedded with a control circuit board, and one end of the control circuit board is electrically connected with a control processing unit.
As a still further scheme of the invention: one end of the control circuit board is electrically connected with a signal receiving unit, and one end of the control circuit board is electrically connected with an AD signal converter.
As a still further scheme of the invention: one end of the control circuit board is electrically connected with a judging unit, and one end of the control circuit board is electrically connected with a preset data unit.
As a still further scheme of the invention: flat tub of one end of heat dissipation is provided with the installation curb plate, installation curb plate one end fixedly connected with installation fixed plate, multiunit installation fixed orifices has been seted up to installation fixed plate one end, installation curb plate and installation fixed plate quantity are provided with two sets ofly, are located flat tub of both ends of heat dissipation.
As a still further scheme of the invention: the monitoring alarm device, the annular pressure monitoring device and the temperature sensors are electrically connected, the radiator lower water chamber, the annular pressure monitoring device and the water outlet are all connected in a penetrating mode, and the temperature sensors are arranged in multiple groups.
As a still further scheme of the invention: the limiting plate quantity all is provided with two sets ofly on limiting plate and the curb plate under the curb plate, the limiting plate is located under two sets of curb plates the inside both ends setting in limit is detained in the installation down, the limiting plate is located on the curb plate the inside both ends setting in limit is detained in the installation.
As a still further scheme of the invention: the lower main piece through holes and the upper main piece through holes are provided with multiple groups of through holes and are evenly arranged on the lower main piece and the upper main piece.
As a further scheme of the invention, the processing method comprises the following steps: firstly, the lower water chamber and the upper water chamber of the radiator are integrally injected by an injection molding machine, then the lower main sheet and the upper main sheet are formed in one step, the lower installation buckling edge and the upper installation buckling edge are formed in two steps, the lower installation buckling edge and the upper installation buckling edge are buckled on the lower water chamber and the upper water chamber of the radiator to complete the installation of the lower water chamber and the upper water chamber of the radiator, then welding a welding core body and a heat dissipation flat tube between the lower main sheet and the upper main sheet, installing a side plate to complete the integral assembly, then installing an annular pressure monitoring device and a water outlet at one end of a lower water chamber of the radiator, a monitoring alarm device is arranged in the middle of the lower water chamber of the radiator, a water inlet is arranged at one end of the upper water chamber of the radiator, a plurality of groups of temperature sensors are installed at one end of the heat dissipation flat pipe, and the monitoring alarm device, the annular pressure monitoring device and the temperature sensors are electrically connected, so that the integral manufacture can be completed.
Compared with the prior art, the invention has the beneficial effects that:
1. the pressure monitoring device detects the water pressure of water liquid in real time, transmits data to the monitoring alarm device, a plurality of groups of temperature sensors arranged on the heat dissipation flat tubes monitor the temperature of the heat dissipation flat tubes after heat dissipation below in real time, transmits the data to the monitoring alarm device in the same way, records a temperature and water pressure safety range value in a preset data unit, a control processing unit in the monitoring alarm device controls a signal receiving unit to receive the data, converts and identifies a sensor signal through an AD signal converter, a judging unit judges the real-time data through the preset temperature and water pressure data in the preset data unit, and when the safety range is exceeded, the control processing unit sends an alarm signal to a central control of an automobile to alarm.
2. According to the invention, the lower main sheet and the upper main sheet are formed in one step, the lower mounting buckling edge and the upper mounting buckling edge are formed in two steps, and the lower mounting buckling edge and the upper mounting buckling edge are buckled on the lower water chamber and the upper water chamber of the radiator to complete the mounting of the lower water chamber and the upper water chamber of the radiator, so that the sealing performance is good and the safety is high.
Drawings
Fig. 1 is an overall structural schematic diagram of an automobile water tank radiator with an alarm function and a processing method thereof.
Fig. 2 is a schematic view of an internal structure of a radiator lower water chamber of an automobile water tank radiator with an alarm function and a processing method thereof.
Fig. 3 is a schematic view of an internal structure of a water feeding chamber of a radiator in an automobile water tank radiator with an alarm function and a processing method thereof.
Fig. 4 is a schematic side view cross-sectional structure diagram of a radiator lower water chamber of an automobile water tank radiator with an alarm function and a processing method thereof.
Fig. 5 is a schematic side view sectional structure diagram of a radiator tank radiator with an alarm function and a water feeding chamber of the radiator in the processing method thereof.
Fig. 6 is a schematic diagram of the internal structure of a monitoring alarm device in an automobile water tank radiator with an alarm function and a processing method thereof.
In the figure: 1-radiator lower water chamber, 2-heat dissipation flat tube, 3-radiator upper water chamber, 4-monitoring alarm device, 5-annular pressure monitoring device, 6-water outlet, 7-temperature sensor, 8-lower installation fastening edge, 9-side plate lower limiting plate, 10-lower main sheet, 11-lower main sheet through hole, 12-water inlet, 13-upper installation fastening edge, 14-side plate upper limiting plate, 15-upper main sheet, 16-upper main sheet through hole, 17-control circuit board, 18-control processing unit, 19-signal receiving unit, 20-AD signal converter, 21-judging unit, 22-preset data unit, 23-installation side plate, 24-installation fixing plate and 25-installation fixing hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, in the embodiment of the invention, an automobile water tank radiator with an alarm function and a processing method thereof include a radiator lower water chamber 1, a radiating flat tube 2 and a radiator upper water chamber 3, wherein a monitoring alarm device 4 is arranged at one end of the radiator lower water chamber 1, an annular pressure monitoring device 5 is connected to the other end of the radiator lower water chamber 1 in a penetrating manner, one end of the annular pressure monitoring device 5 is connected to a water outlet 6 in a penetrating manner, a temperature sensor 7 is arranged at one end of the radiating flat tube 2, a lower mounting buckle edge 8 is arranged at one end of the radiator lower water chamber 1, a side plate lower limiting plate 9 is arranged at one end of the lower mounting buckle edge 8, a lower main fin 10 is arranged at one end inside the radiator lower water chamber 1, and a lower main fin through hole 11 is formed at one end of the lower main fin 10.
Example one
The radiator is gone up hydroecium 3 one end through connection and is had water inlet 12, radiator is gone up hydroecium 3 one end and is provided with the installation and detains limit 13, it detains limit 14 on 13 one end of limit is provided with the curb plate to go up the installation, radiator is gone up hydroecium 3 inside one end and is provided with main leaf 15, main leaf through-hole 16 has been seted up to last main leaf 15 one end.
Example two
Control circuit board 17 is embedded inside monitoring alarm device 4, 17 one end electric connection of control circuit board has control processing unit 18, 17 one end electric connection of control circuit board has signal receiving unit 19, 17 one end electric connection of control circuit board has AD signal converter 20, 17 one end electric connection of control circuit board has decision unit 21, 17 one end electric connection of control circuit board has preset data unit 22.
EXAMPLE III
The heat dissipation flat tube 2 one end is provided with installation curb plate 23, 23 one end fixedly connected with installation fixed plate 24 of installation curb plate, multiunit installation fixed orifices 25 have been seted up to installation fixed plate 24 one end, installation curb plate 23 and 24 quantity of installation fixed plate are provided with two sets ofly, are located 2 both ends of heat dissipation flat tube.
Example four
Electric connection between monitoring alarm device 4, annular pressure monitoring devices 5 and temperature sensor 7, all through connection between radiator lower water chamber 1, annular pressure monitoring devices 5 and the delivery port 6, temperature sensor 7 quantity is provided with the multiunit.
EXAMPLE five
The number of the limiting plates 9 on the side plates and the number of the limiting plates 14 on the side plates are both provided with two groups, the limiting plates 9 on the two groups of side plates are located at two ends inside the lower installation buckling edge 8, and the limiting plates 14 on the side plates are located at two ends inside the upper installation buckling edge 13.
EXAMPLE six
The lower main piece through holes 11 and the upper main piece through holes 16 are provided with multiple groups of through holes and are evenly arranged on the lower main piece 10 and the upper main piece 15.
The working principle of the invention is as follows: when in use, hot water enters the radiator upper water chamber 3 from the water inlet 12 under normal operation, flows into the radiator lower water chamber 1 from the heat dissipation flat tube 2, is dissipated by the fan when passing through the heat dissipation flat tube 2, the internal hot water is cooled, and cold water flowing into the radiator lower water chamber 1 flows out from the annular pressure monitoring device 5 and the water outlet 6 to complete circulation, wherein the pressure monitoring device 5 detects the water pressure of water liquid in real time and transmits data to the monitoring alarm device 4, a plurality of groups of temperature sensors 7 arranged on the heat dissipation flat tube 2 monitor the temperature of the heat dissipation flat tube 2 after heat dissipation below in real time and transmits the data to the monitoring alarm device 4 as well, a temperature and water pressure safety range value is recorded in a preset data unit 22, a control processing unit 18 in the monitoring alarm device 4 controls a signal receiving unit 19 to receive the data, and an AD signal converter converts and identifies the sensor signal, the determination unit 21 determines the real-time data through the preset temperature and water pressure data in the preset data unit 22, and when the real-time data exceeds the safety range, the control processing unit 18 sends an alarm signal to the central control unit of the automobile to give an alarm.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. An automobile water tank radiator with an alarm function and a processing method thereof comprise a radiator lower water chamber (1), a radiating flat tube (2) and a radiator upper water chamber (3), it is characterized in that one end of the radiator lower water chamber (1) is provided with a monitoring alarm device (4), the other end of the radiator lower water chamber (1) is connected with an annular pressure monitoring device (5) in a run-through way, one end of the annular pressure monitoring device (5) is communicated with a water outlet (6), one end of the heat dissipation flat tube (2) is provided with a temperature sensor (7), one end of the radiator lower water chamber (1) is provided with a lower mounting buckling edge (8), one end of the lower mounting buckle edge (8) is provided with a side plate lower limiting plate (9), a lower main sheet (10) is arranged at one end inside the radiator lower water chamber (1), and a lower main sheet through hole (11) is formed in one end of the lower main sheet (10).
2. The radiator tank radiator with the alarm function and the processing method thereof according to claim 1, wherein a water inlet (12) is connected to one end of the radiator upper water chamber (3) in a penetrating manner, an upper mounting buckling edge (13) is arranged at one end of the radiator upper water chamber (3), a side plate upper limiting plate (14) is arranged at one end of the upper mounting buckling edge (13), an upper main sheet (15) is arranged at one end inside the radiator upper water chamber (3), and an upper main sheet through hole (16) is formed at one end of the upper main sheet (15).
3. The radiator with the alarm function for the automobile water tank and the processing method thereof according to claim 1, wherein a control circuit board (17) is embedded in the monitoring alarm device (4), and one end of the control circuit board (17) is electrically connected with a control processing unit (18).
4. The radiator of automobile water tank with alarm function and its processing method according to claim 3, characterized in that, one end of the control circuit board (17) is electrically connected with a signal receiving unit (19), and one end of the control circuit board (17) is electrically connected with an AD signal converter (20).
5. The radiator of automobile water tank with alarm function and its processing method according to claim 3, characterized in that one end of said control circuit board (17) is electrically connected with a determination unit (21), and one end of said control circuit board (17) is electrically connected with a preset data unit (22).
6. The radiator tank radiator with the alarm function for the automobile according to claim 1, wherein one end of the flat radiating pipe (2) is provided with an installation side plate (23), one end of the installation side plate (23) is fixedly connected with an installation fixing plate (24), one end of the installation fixing plate (24) is provided with a plurality of groups of installation fixing holes (25), and two groups of installation side plates (23) and two groups of installation fixing plates (24) are arranged and located at two ends of the flat radiating pipe (2).
7. The radiator tank radiator with the alarm function and the processing method thereof according to claim 1, wherein the monitoring alarm device (4), the annular pressure monitoring device (5) and the temperature sensors (7) are electrically connected, the radiator lower water chamber (1), the annular pressure monitoring device (5) and the water outlet (6) are connected in a penetrating manner, and a plurality of groups of the temperature sensors (7) are arranged.
8. The radiator tank radiator with the alarm function for the automobile according to claim 2, wherein the number of the side plate lower limiting plates (9) and the number of the side plate upper limiting plates (14) are respectively provided with two groups, the two groups of side plate lower limiting plates (9) are arranged at two ends inside the lower mounting buckle edge (8), and the side plate upper limiting plates (14) are arranged at two ends inside the upper mounting buckle edge (13).
9. The radiator of the automobile water tank with the alarm function and the processing method thereof according to claim 2, wherein the lower main piece through holes (11) and the upper main piece through holes (16) are provided with a plurality of groups and are uniformly arranged on the lower main piece (10) and the upper main piece (15).
10. The radiator of the automobile water tank with the alarm function and the processing method thereof as claimed in claim 1, wherein the processing method comprises: firstly, integrally injection molding is carried out on a radiator lower water chamber (1) and a radiator upper water chamber (3) through an injection molding machine, then a lower main sheet (10) and an upper main sheet (15) are formed at one time, a lower installation buckling edge (8) and an upper installation buckling edge (13) are formed at the second time, the lower installation buckling edge (8) and the upper installation buckling edge (13) are buckled into the radiator lower water chamber (1) and the radiator upper water chamber (3), the installation of the radiator lower water chamber (1) and the radiator upper water chamber (3) is completed, then a welding core body and a radiating flat pipe (2) are welded between the lower main sheet (10) and the upper main sheet (15), a side plate (23) is installed, the integral assembly is completed, then an annular pressure monitoring device (5) and a water outlet (6) are installed at one end of the radiator lower water chamber (1), a monitoring alarm device (4) is installed at the middle part of the radiator lower water chamber (1), and a water inlet (12) is installed at one end of the radiator upper water chamber (3), a plurality of groups of temperature sensors (7) are installed at one end of the heat dissipation flat tube (2), and the monitoring alarm device (4), the annular pressure monitoring device (5) and the temperature sensors (7) are electrically connected with one another, so that the integral manufacturing can be completed.
CN202110712487.6A 2021-06-25 2021-06-25 Automobile water tank radiator with alarm function and processing method thereof Pending CN113236410A (en)

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CN202110712487.6A CN113236410A (en) 2021-06-25 2021-06-25 Automobile water tank radiator with alarm function and processing method thereof

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Application Number Priority Date Filing Date Title
CN202110712487.6A CN113236410A (en) 2021-06-25 2021-06-25 Automobile water tank radiator with alarm function and processing method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114889422A (en) * 2022-05-20 2022-08-12 石建军 Automobile water tank with alarm function

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020058704A (en) * 2000-12-30 2002-07-12 이계안 A method for diagnose an engine cooling system and a system thereof
CN203756308U (en) * 2014-01-24 2014-08-06 保定汇智达汽车散热器有限公司 Car radiator
CN203769925U (en) * 2014-04-17 2014-08-13 温州职业技术学院 Car radiator with reliably connected water inlet and outlet hoses
CN104696061A (en) * 2015-03-20 2015-06-10 十堰车驰工贸有限公司 Aluminum plastic radiator water tank for vehicle
CN208763741U (en) * 2018-07-26 2019-04-19 宁波铭发汽车部件有限公司 A kind of multi-functional lower water chamber

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020058704A (en) * 2000-12-30 2002-07-12 이계안 A method for diagnose an engine cooling system and a system thereof
CN203756308U (en) * 2014-01-24 2014-08-06 保定汇智达汽车散热器有限公司 Car radiator
CN203769925U (en) * 2014-04-17 2014-08-13 温州职业技术学院 Car radiator with reliably connected water inlet and outlet hoses
CN104696061A (en) * 2015-03-20 2015-06-10 十堰车驰工贸有限公司 Aluminum plastic radiator water tank for vehicle
CN208763741U (en) * 2018-07-26 2019-04-19 宁波铭发汽车部件有限公司 A kind of multi-functional lower water chamber

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114889422A (en) * 2022-05-20 2022-08-12 石建军 Automobile water tank with alarm function

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