CN113231775A - Pressure steel pipe stiffening ring installation fixing device - Google Patents
Pressure steel pipe stiffening ring installation fixing device Download PDFInfo
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- CN113231775A CN113231775A CN202110428673.7A CN202110428673A CN113231775A CN 113231775 A CN113231775 A CN 113231775A CN 202110428673 A CN202110428673 A CN 202110428673A CN 113231775 A CN113231775 A CN 113231775A
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- screw rod
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 70
- 239000010959 steel Substances 0.000 title claims abstract description 70
- 238000009434 installation Methods 0.000 title claims description 40
- 238000003466 welding Methods 0.000 claims abstract description 128
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 230000000712 assembly Effects 0.000 abstract description 5
- 238000000429 assembly Methods 0.000 abstract description 5
- 230000035515 penetration Effects 0.000 abstract description 5
- 230000003028 elevating effect Effects 0.000 description 4
- 230000002337 anti-port Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008844 regulatory mechanism Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides a stiffening ring mounting and fixing device for a pressure steel pipe, belongs to the technical field of pressure steel pipe processing, and is used for solving the technical problems of low stiffening ring mounting and welding efficiency and complex operation of the pressure steel pipe. The welding gun lifting mechanism comprises a movable base and a lifting mechanism, wherein an adjusting motor, a mounting frame and two symmetrical first guide rails are arranged at the upper end of the movable base, an adjusting screw rod is rotatably arranged at the upper end of the movable base, the end part of the adjusting screw rod is in transmission connection with an output shaft of the adjusting motor, the movable base is in threaded transmission connection with the adjusting screw rod, the lifting mechanism is arranged at the upper end of the movable base, two clamping mechanisms are arranged on the lifting mechanism, a longitudinal adjusting mechanism is arranged at the lower end of the mounting frame, two centrosymmetric transverse adjusting mechanisms are arranged on the longitudinal adjusting mechanism, welding gun mounting assemblies are arranged on the transverse adjusting mechanisms, and welding guns are arranged on the welding gun mounting assemblies; the invention has simple and efficient operation and wide application range, can effectively and accurately clamp and push the stiffening ring, and can simultaneously carry out full penetration welding on two sides of the stiffening ring.
Description
Technical Field
The invention belongs to the technical field of pressure steel pipe processing, and relates to a pressure steel pipe stiffening ring mounting and fixing device.
Background
Along with the modern development of society, buildings become higher and larger, the requirements for hydropower are enhanced and heightened, the manufacture of large-scale pressure steel pipes is an important component of hydropower projects all the time, the diameter of each steel pipe is generally 1.8m to 3.6m, the length of each steel pipe is generally 4m to 12m, each section of steel pipe is generally provided with a plurality of annular reinforcing rings, namely stiffening rings, the stiffening rings play a role in increasing the integral rigidity of the pressure steel pipes and prevent the pressure steel pipes from deforming integrally, and therefore the assembly quality of the stiffening rings and the pipe walls is particularly important.
The method ensures the assembly quality of the stiffening ring and the pressure steel pipe, does not influence the construction efficiency, and is one of the difficulties in manufacturing the hydraulic metal structure pressure steel pipe.
Each stiffening ring weighs about 120 kg, and in this case, if it is impossible to carry the assembly by hand, it can only be hoisted by crane, and the number of the stiffening rings is large. The crane is required to be used for a long time for installation and fixation, other uses of the crane are affected, even if the crane is used, the crane is difficult to quickly align at the welding position of the pressure steel pipe, manual righting and aligning are needed, spot welding is carried out, then welding is carried out by using a welding gun, the efficiency is low, and the construction period is long.
Based on this, we have provided a pressure steel pipe stiffening ring installation fixing device, carry out centre gripping, propelling movement and erection welding to the stiffening ring automatically in succession, can satisfy the installation weldment work of not unidimensional pressure steel pipe and stiffening ring, through two welder cooperation welding gyro wheel framves simultaneous operation, can satisfy the full penetration welding and the leg height of stiffening ring, the management and control is simple.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides a pressure steel pipe stiffening ring mounting and fixing device, and aims to solve the technical problems that: how to fast and accurately clamp, push and fast install and weld the stiffening ring on the pressure steel pipe.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a pressure steel pipe stiffening ring installation fixing device, including removing base and elevating system, the lower extreme four corners of removing the base all is fixed with the universal wheel of stopping of area, the upper end of removing the base is equipped with adjusting motor, the guide rail of mounting bracket and two symmetries is first, the upper end of removing the base is rotated and is equipped with accommodate the lead screw, accommodate the lead screw's tip and adjusting motor's output shaft transmission are connected, it is provided with the removal seat to slide on the guide rail one, remove seat screw thread transmission and connect on accommodate the lead screw, elevating system sets up in removing the seat upper end, elevating system is last to be equipped with two fixture, the mounting bracket lower extreme is equipped with vertical adjustment mechanism, vertical adjustment mechanism is last to be equipped with the horizontal adjustment mechanism of two centrosymmetries, all be equipped with welder installation component on the horizontal adjustment mechanism, be equipped with welder on the welder installation component, accommodate the lead screw is located between two welder installation components.
The working principle of the invention is as follows: each electrical component is connected with an external control system, a pressure steel pipe to be installed and welded is placed on a welding roller frame, the device is pushed to move to the side part of the welding roller frame, the position of a welding gun is adjusted according to the position and the size of the pressure steel pipe and the size of a stiffening ring, a longitudinal adjusting mechanism drives a transverse adjusting mechanism and a welding gun installing assembly to move longitudinally, the position between the two welding guns and the pressure steel pipe is adjusted, the two transverse adjusting mechanisms drive the welding gun installing assembly to move transversely, namely the distance between the two welding guns is adjusted, and the two welding guns are enabled to be right opposite to the top position of the pressure steel pipe to be installed with the welding stiffening ring;
according to the position and the size of the pressure steel pipe and the size of the stiffening ring, the height and the extending position of two clamping mechanisms are adjusted through the cooperation of a lifting mechanism and the clamping mechanisms, one stiffening ring is lifted by a crane and placed between the clamping mechanism and an installation frame, the two clamping mechanisms clamp the stiffening ring, an adjusting motor is started to rotate in the forward direction to drive an adjusting screw rod to rotate so as to push a moving seat to move towards the pressure steel pipe, the moving seat drives the lifting mechanism to move towards the pressure steel pipe, namely the stiffening ring passes through the installation frame and two welding guns to abut against the pressure steel pipe, the welding guns are started to carry out installation welding, after the top is welded, a welding gun installation component is matched with a longitudinal adjusting mechanism to drive the two welding guns to move along the pressure steel and the stiffening ring by a section of circular arc distance to carry out welding, and after the welding stability is ensured, the welding gun installation component and the longitudinal adjusting mechanism stop moving, two fixture loosen the stiffening ring immediately (the stiffening ring can slide in fixture inside), welding gyro wheel frame drives the pressure steel pipe simultaneously and rotates, drive the stiffening ring promptly and rotate between two fixture's holder, through two welder cooperations, the limit is rotated and is welded, can satisfy the full penetration welding and the leg height of stiffening ring, after the installation welding is accomplished, control adjustment motor antiport, two fixture playback, put next stiffening ring again, carry out efficient installation welding operation, welder installation component and vertical adjustment mechanism cooperation, drive two welder playback, make two welder just need install the top position of welding stiffening ring to the pressure steel pipe.
Elevating system includes the mounting panel, the mounting panel is fixed in removing the seat upper end, the front end of mounting panel is fixed with the baffle, the mounting panel upper end is fixed with the crane, be fixed with two lift guide arms on the crane, two lift guide arm symmetries set up, it is equipped with two lift lead screws to rotate on the crane, two lift lead screw axis collineations, and two lift lead screws are located between two lift guide arms, the upper end of the lift lead screw of upside and the lower extreme of the lift lead screw of downside all are fixed with the hand wheel, it is equipped with two loop bars to slide on two lift guide arms, two loop bars are connected with two lift lead screw thread drive respectively, all be equipped with the hand on the loop bar and twist the bolt, fixture sets up inside the loop bar.
Structure more than adopting, according to the position and the size of penstock's position and size and stiffening ring, rotate two hand wheels respectively, the hand wheel drives the lift lead screw and rotates, thereby adjust the distance between two loop bars respectively, and with the distance between the baffle, adjust fixture's position, and screw up the hand and twist the bolt, fixed with fixture's position, hang up a slice stiffening ring with the crane, place downwards, pass fixture, the conflict is on the baffle, guarantee that stiffening ring's installation welding position is accurate, fixture cliies stiffening ring, can remove and impel, install and weld.
Fixture is including adjusting the pole, it slides and sets up inside the loop bar to adjust the pole, and the tip of the bolt is twisted to the hand is contradicted on adjusting the pole, the end fixing of adjusting the pole has the grip slipper, inside centre gripping motor and the horizontal pole of being equipped with of grip slipper, the output shaft of centre gripping motor is the screw thread axle, the output shaft and the horizontal pole screw thread transmission of centre gripping motor are connected, the both ends of horizontal pole slide and are equipped with the slider, the tip of grip slipper slides and is equipped with the holder of two symmetries, the both sides of slider articulate respectively has first connecting rod and second connecting rod, the tip of first connecting rod articulates on the grip slipper, the tip of second connecting rod articulates the holder at corresponding position.
Structure more than adopting, according to the position and the size of pressure steel pipe and stiffening ring's size, the adjustment is adjusted the pole and is put at loop bar internal portion, guarantee quick centre gripping, the back has been adjusted, it screws up the bolt to screw up the hand, the tip that the bolt was twisted to the hand is contradicted on adjusting the pole, lock fixture's position, during the centre gripping, the output shaft forward of centre gripping motor rotates, drive the horizontal pole at the inside rebound of grip slipper, thereby two sliders of pulling rebound and along horizontal pole inward movement, two sliders pulling first connecting rod and second connecting rod are upwards, the second connecting rod pulling corresponds the holder inward movement of position, clip the stiffening ring, otherwise, the output shaft reverse rotation of centre gripping motor, clip the stiffening ring and loosen.
The lower extreme of mounting bracket is fixed with two symmetrical guide rails two, and vertical adjustment mechanism includes vertical motor, movable plate and vertical lead screw, and vertical motor is fixed at the lower extreme of mounting bracket, and vertical lead screw rotates the lower extreme that sets up at the mounting bracket, and the tip of vertical lead screw is connected with the output shaft transmission of vertical motor, and the movable plate slides and sets up on two guide rails two, and movable plate screw thread transmission connects on vertical lead screw, and the lower extreme of movable plate is fixed with two symmetrical guide rails three.
By adopting the structure, the longitudinal motor is started, the output shaft of the longitudinal motor drives the longitudinal screw rod to rotate, so that the movable plate is driven to longitudinally move along the guide rails, namely, the position between the two welding guns and the pressure steel pipe is driven to be adjusted, and the welding requirement is met.
The transverse adjusting mechanism comprises a transverse motor and a transverse screw rod, the transverse motor is fixed at the lower end of the moving plate, the transverse screw rod is rotatably arranged at the lower end of the moving plate, and the end part of the transverse screw rod is in transmission connection with an output shaft of the transverse motor.
The structure more than adopting starts the transverse motor, and the output shaft of transverse motor drives the rotation of horizontal lead screw to drive welder installation component along three longitudinal movement of guide rail, drive distance about two welder adjustment promptly respectively, satisfy the welding demand.
The welder installation component includes the welder mounting panel, adjust the pole, latch segment and electric putter, the welder mounting panel slides and sets up on the guide rail three that corresponds the position, electric putter fixes in welder mounting panel below, it articulates the end plate lower extreme at electric putter to adjust the pole, the articulated department of adjusting the pole is equipped with the screw of circumference equipartition, be equipped with the screw on electric putter's the end plate, screw and screw thread closure, latch segment detachably sets up the lower extreme at the regulation pole, form the mounting hole between regulation pole and the latch segment, welder fixes inside the mounting hole.
Structure more than adopting, place welder inside the mounting hole, lock the latch segment on adjusting the pole, welder's position has been fixed promptly, the rotation is adjusted the pole, the angle of adjustable regulation pole, after the adjustment is accomplished, inside screwing in the screw that corresponds, lock this angle, the welder mounting panel slides along the guide rail three of corresponding position, adjust the position between two welder and the pressure steel pipe, electric putter is flexible, a height for adjusting two welder, make two welder just need install the top position of welding stiffening ring to the pressure steel pipe.
Compared with the prior art, this pressure steel pipe stiffening ring installation fixing device has following advantage:
the movable base, the first guide rail, the adjusting screw rod and the adjusting motor are matched and used for pushing and placing the stiffening ring, and the control is simple and stable; the lifting mechanism is matched with the clamping mechanism, so that the clamping position can be quickly adjusted and stable clamping can be realized, clamping of the power rings with different sizes can be met, the longitudinal position and the transverse position of the welding gun can be conveniently adjusted through the matching of the mounting frame, the longitudinal adjusting mechanism and the transverse adjusting mechanism, and the mounting and welding requirements of the pressure steel pipes with different sizes can be met; through the cooperation of horizontal adjustment mechanism and welder installation component, conveniently adjust welder's welding angle, welder installation component and vertical adjustment mechanism cooperation drive two welder and carry out circular arc welding and playback, guarantee to weld stably, easy operation is high-efficient.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is a schematic elevation view of the present invention;
FIG. 4 is a schematic perspective view of the lifting mechanism and the clamping mechanism of the present invention;
FIG. 5 is a schematic perspective view of a clamping mechanism according to the present invention;
FIG. 6 is a perspective view of a portion of the components of the present invention;
FIG. 7 is a schematic perspective view of FIG. 6 with the mounting bracket removed;
in the figure: 1-a movable base, 2-universal wheels with brakes, 3-a first guide rail, 4-an adjusting screw rod, 5-an adjusting motor, 6-a lifting mechanism, 6 a-a mounting plate, 6 b-a baffle, 6 c-a lifting frame, 6 d-the lifting screw rod, 6 e-a lifting guide rod, 6 f-a hand wheel, 6 g-a loop bar, 6 h-a hand screw bolt, 7-a clamping mechanism, 7 a-an adjusting rod, 7 b-a clamping motor, 7 c-a clamping seat, 7 d-a cross bar, 7 e-a first connecting rod, 7 f-a sliding block, 7 g-a clamping piece, 7 h-a second connecting rod, 8-a mounting frame, 8 a-a second guide rail, 9-a longitudinal adjusting mechanism, 9a longitudinal motor, 9 b-a moving plate, 9 c-a third guide rail, 9 d-longitudinal screw rod, 10-transverse adjusting mechanism, 10 a-transverse motor, 10 b-transverse screw rod, 11-welding gun mounting component, 11 a-welding gun mounting plate, 11 b-adjusting rod, 11 c-locking block, 11 d-electric push rod, 12-welding gun and 13-moving seat.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Referring to fig. 1-7, the embodiment provides a mounting and fixing device for a stiffening ring of a penstock, which includes a moving base 1 and a lifting mechanism 6, wherein four corners of the lower end of the moving base 1 are respectively fixed with a universal wheel 2 with a brake, the upper end of the moving base 1 is provided with an adjusting motor 5, a mounting frame 8 and two symmetrical guide rails one 3, the upper end of the moving base 1 is rotatably provided with an adjusting screw 4, the end of the adjusting screw 4 is in transmission connection with an output shaft of the adjusting motor 5, the guide rails one 3 are slidably provided with a moving base 13, the moving base 13 is in threaded transmission connection with the adjusting screw 4, the lifting mechanism 6 is arranged at the upper end of the moving base 13, the lifting mechanism 6 is provided with two clamping mechanisms 7, the lower end of the mounting frame 8 is provided with a longitudinal adjusting mechanism 9, the longitudinal adjusting mechanism 9 is provided with two transverse adjusting mechanisms 10 with central symmetry, the transverse adjusting mechanisms 10 are provided with welding gun mounting assemblies 11, the welding gun mounting assemblies 11 are provided with welding guns 12, and the adjusting screw rod 4 is positioned between the two welding gun mounting assemblies 11;
each electrical component is connected with an external control system, a pressure steel pipe to be installed and welded is placed on a welding roller frame, the device is pushed to move to the side part of the welding roller frame, the position of a welding gun 12 is adjusted according to the position and the size of the pressure steel pipe and the size of a stiffening ring, a longitudinal adjusting mechanism 9 drives a transverse adjusting mechanism 10 and a welding gun installing component 11 to move longitudinally, the position between the two welding guns 12 and the pressure steel pipe is adjusted, the two transverse adjusting mechanisms 10 drive the welding gun installing component 11 to move transversely, namely the distance between the two welding guns 12 is adjusted, and the two welding guns 12 are enabled to be right opposite to the top position of the pressure steel pipe to be installed and welded with the stiffening ring;
according to the position and the size of the pressure steel pipe and the size of the stiffening ring, the height and the extending position of two clamping mechanisms 7 are adjusted through the matching of a lifting mechanism 6 and the clamping mechanisms 7, one stiffening ring is lifted by a crane and placed between the clamping mechanism 7 and an installation frame 8, the stiffening ring is clamped by the two clamping mechanisms 7, an adjusting motor 5 is started to rotate in the forward direction to drive an adjusting screw rod 4 to rotate, so that a moving seat 13 is pushed to move towards the pressure steel pipe, the moving seat 13 drives the lifting mechanism 6 to move towards the pressure steel pipe, namely the stiffening ring is driven to pass through the installation frame 8 and two welding guns 12 to abut against the pressure steel pipe, the welding guns 12 are started to carry out installation and welding, after the top is welded, a welding gun installation component 11 is matched with a longitudinal adjusting mechanism 9 to drive the two welding guns 12 to move for a certain arc distance along the pressure steel and the stiffening ring to carry out welding, and after the welding is ensured to be stable, the welding gun installation component 11 and the longitudinal adjusting mechanism 9 stop moving, two fixture 7 loosen the stiffening ring immediately (the stiffening ring can slide in fixture 7 is inside), welding roller frame drives the pressure steel pipe simultaneously and rotates, drive the stiffening ring promptly and rotate between two fixture 7's holder 7g, through two welder 12 cooperations, the limit is rotated the welding, can satisfy the full penetration welding and the leg height of stiffening ring, after the installation welding is accomplished, control adjustment motor 5 antiport, two fixture 7 playback, put next piece stiffening ring again, carry out efficient installation welding operation, welder installation component 11 cooperates with vertical adjustment mechanism 9, drive two welder 12 playback, make two welder 12 just need install the top position of welding stiffening ring to the pressure steel pipe.
The lifting mechanism 6 comprises a mounting plate 6a, the mounting plate 6a is fixed at the upper end of a moving seat 13, a baffle plate 6b is fixed at the front end of the mounting plate 6a, a lifting frame 6c is fixed at the upper end of the mounting plate 6a, two lifting guide rods 6e are fixed on the lifting frame 6c, the two lifting guide rods 6e are symmetrically arranged, two lifting screw rods 6d are arranged on the lifting frame 6c in a rotating mode, the axes of the two lifting screw rods 6d are collinear, the two lifting screw rods 6d are located between the two lifting guide rods 6e, hand wheels 6f are fixed at the upper end of the lifting screw rod 6d at the upper side and the lower end of the lifting screw rod 6d at the lower side, two sleeve rods 6g are arranged on the two lifting guide rods 6e in a sliding mode, the two sleeve rods 6g are respectively in threaded transmission connection with the two lifting screw rods 6d, hand-screwed bolts 6h are arranged on the sleeve rods 6g, and the clamping mechanism 7 is arranged inside the sleeve rods 6 g;
according to the position and the size of the pressure steel pipe and the size of the stiffening ring, two hand wheels 6f are respectively rotated, the hand wheels 6f drive a lifting screw rod 6d to rotate, so that the distance between two loop bars 6g is respectively adjusted, the distance between the loop bars and a baffle 6b is respectively adjusted, the position of a clamping mechanism 7 is adjusted, a hand screwing bolt 6h is screwed, the position of the clamping mechanism 7 is fixed, one stiffening ring is lifted by a crane and is placed downwards, the stiffening ring passes through the clamping mechanism 7 and is abutted to the baffle 6b, the accuracy of the installation welding position of the stiffening ring is ensured, the stiffening ring is clamped by the clamping mechanism 7, the movement and the pushing can be carried out, and the installation welding can be carried out.
The clamping mechanism 7 comprises an adjusting rod 7a, the adjusting rod 7a is arranged inside a loop bar 6g in a sliding mode, the end portion of a hand-screwed bolt 6h abuts against the adjusting rod 7a, a clamping seat 7c is fixed at the end portion of the adjusting rod 7a, a clamping motor 7b and a cross rod 7d are arranged inside the clamping seat 7c, the output shaft of the clamping motor 7b is a threaded shaft, the output shaft of the clamping motor 7b is in threaded transmission connection with the cross rod 7d, sliding blocks 7f are arranged at two ends of the cross rod 7d in a sliding mode, two symmetrical clamping pieces 7g are arranged at the end portion of the clamping seat 7c in a sliding mode, a first connecting rod 7e and a second connecting rod 7h are hinged to two sides of the sliding blocks 7f respectively, the end portion of the first connecting rod 7e is hinged to the clamping seat 7c, and the end portion of the second connecting rod 7h is hinged to the clamping piece 7g at the corresponding position;
according to the position and the size of the pressure steel pipe and the size of the stiffening ring, the position of the adjusting rod 7a inside the loop bar 6g is adjusted, rapid clamping is guaranteed, after the adjusting is completed, the hand screwing bolt 6h is screwed, the end part of the hand screwing bolt 6h is abutted to the adjusting rod 7a, the position of the clamping mechanism 7 is locked, during clamping, the output shaft of the clamping motor 7b rotates forwards to drive the cross rod 7d to move upwards inside the clamping seat 7c, so that the two sliding blocks 7f are pulled to move upwards and move inwards along the cross rod 7d, the first connecting rod 7e and the second connecting rod 7h are pulled by the two sliding blocks 7f to move upwards, the clamping piece 7g at the corresponding position is pulled by the second connecting rod 7h to move inwards to clamp the stiffening ring, and otherwise, the output shaft of the clamping motor 7b rotates reversely to clamp and loosen the stiffening ring.
The lower end of the mounting rack 8 is fixedly provided with two symmetrical guide rails II 8a, the longitudinal adjusting mechanism 9 comprises a longitudinal motor 9a, a moving plate 9b and a longitudinal screw rod 9d, the longitudinal motor 9a is fixed at the lower end of the mounting rack 8, the longitudinal screw rod 9d is rotatably arranged at the lower end of the mounting rack 8, the end part of the longitudinal screw rod 9d is in transmission connection with an output shaft of the longitudinal motor 9a, the moving plate 9b is slidably arranged on the two guide rails II 8a, the moving plate 9b is in threaded transmission connection with the longitudinal screw rod 9d, and the lower end of the moving plate 9b is fixedly provided with two symmetrical guide rails III 9 c; and starting the longitudinal motor 9a, wherein an output shaft of the longitudinal motor 9a drives the longitudinal screw rod 9d to rotate, so that the moving plate 9b is driven to longitudinally move along the second guide rail 8a, namely the position between the two welding guns 12 and the pressure steel pipe is driven to be adjusted, and the welding requirements are met.
The transverse adjusting mechanism 10 comprises a transverse motor 10a and a transverse screw rod 10b, the transverse motor 10a is fixed at the lower end of the moving plate 9b, the transverse screw rod 10b is rotatably arranged at the lower end of the moving plate 9b, and the end part of the transverse screw rod 10b is in transmission connection with an output shaft of the transverse motor 10 a; the transverse motor 10a is started, an output shaft of the transverse motor 10a drives the transverse screw rod 10b to rotate, and therefore the welding gun mounting assembly 11 is driven to longitudinally move along the three guide rails 9c, namely the two welding guns 12 are respectively driven to adjust the left and right distances, and welding requirements are met.
The welding gun mounting assembly 11 comprises a welding gun mounting plate 11a, an adjusting rod 11b, a locking block 11c and an electric push rod 11d, the welding gun mounting plate 11a is arranged on a guide rail III 9c in a corresponding position in a sliding mode, the electric push rod 11d is fixed below the welding gun mounting plate 11a, the adjusting rod 11b is hinged to the lower end of an end plate of the electric push rod 11d, screw holes are evenly distributed in the periphery of the hinged position of the adjusting rod 11b, screws are arranged on the end plate of the electric push rod 11d and are in threaded locking with the screw holes, the locking block 11c is detachably arranged at the lower end of the adjusting rod 11b, a mounting hole is formed between the adjusting rod 11b and the locking block 11c, and the welding gun 12 is fixed inside the mounting hole; place welder 12 inside the mounting hole, lock latch segment 11c on adjusting pole 11b, the position of welder 12 has been fixed promptly, rotate and adjust pole 11b, the angle of adjustable regulation pole 11b, after the adjustment is accomplished, screw into inside the screw that corresponds, lock this angle, welder mounting panel 11a slides along three 9c of guide rail that correspond the position, adjust the position between two welder 12 and the pressure steel pipe, electric putter 11d is flexible, a height for adjusting two welder 12, make two welder 12 just need install the top position of welding stiffening ring to the pressure steel pipe.
In the present embodiment, the above fixing manners are all the most commonly used fixing and connecting manners in the art, such as welding, bolt connection, and the like; the above electrical components such as the adjusting motor 5 and the longitudinal motor 9a are all prior art products, and can be directly purchased and used in the market, and the detailed description is omitted.
The working principle of the invention is as follows:
each electrical element is connected with an external control system, a pressure steel pipe needing to be installed and welded is placed on the welding roller frame, the device is pushed, the universal wheel 2 with the brake moves to the side part of the welding roller frame, the brake of the universal wheel 2 with the brake is locked, and the position of the device is fixed;
installing the welding gun 12: placing the welding gun 12 in the mounting hole, locking the locking block 11c on the adjusting rod 11b, namely, fixing the position of the welding gun 12, rotating the adjusting rod 11b to adjust the angle of the adjusting rod 11b, and after the adjustment is finished, screwing a screw into the corresponding screw hole to lock the angle;
adjusting the position of the welding torch 12: according to the position and the size of the pressure steel pipe and the size of the stiffening ring, the longitudinal motor 9a is started, an output shaft of the longitudinal motor 9a drives the longitudinal screw rod 9d to rotate, so that the moving plate 9b is driven to longitudinally move along the second guide rail 8a, namely the position between the two welding guns 12 and the pressure steel pipe is driven to be adjusted; the transverse motor 10a is started, an output shaft of the transverse motor 10a drives the transverse screw rod 10b to rotate, so that the welding gun mounting plate 11a is driven to longitudinally move along the three guide rails 9c, namely, the two welding guns 12 are respectively driven to adjust the left and right distances, and the two welding guns 12 are right at the top positions of the pressure steel pipes where the welding stiffening rings need to be mounted.
The position of the two clamping mechanisms 7 is adjusted: the two hand wheels 6f are respectively rotated, the hand wheels 6f drive the lifting screw rod 6d to rotate, so that the distance between the two loop bars 6g is respectively adjusted, namely the height of the clamping mechanism 7 is adjusted, the position of the adjusting rod 7a in the loop bars 6g is adjusted, rapid clamping is guaranteed, after the adjustment is completed, the hand-tightening bolt 6h is tightened, the end part of the hand-tightening bolt 6h is abutted against the adjusting rod 7a, the position of the clamping mechanism 7 is locked, and namely the extending position of the clamping mechanism 7 is adjusted;
placing a stiffening ring: a stiffening ring is hoisted by a crane and is placed between the clamping mechanism 7 and the mounting frame 8, an output shaft of the clamping motor 7b rotates in the positive direction to drive the cross rod 7d to move upwards in the clamping seat 7c, so that the two sliding blocks 7f are pulled to move upwards and move inwards along the cross rod 7d, the two sliding blocks 7f pull the first connecting rod 7e and the second connecting rod 7h upwards, the second connecting rod 7h pulls the clamping piece 7g at the corresponding position to move inwards to clamp the stiffening ring, and the two clamping mechanisms 7 clamp the stiffening ring;
pushing a stiffening ring: starting the adjusting motor 5 to rotate in the forward direction to drive the adjusting screw rod 4 to rotate, so as to push the moving seat 13 to move towards the pressure steel pipe, the moving seat 13 drives the lifting mechanism 6 to move towards the pressure steel pipe, namely, the stiffening ring is driven to penetrate through the mounting frame 8 and the two welding guns 12 and abut against the pressure steel pipe, and the welding guns 12 are positioned at the positions where the top of the stiffening ring starts to be welded;
installing and welding a stiffening ring: starting the welding guns 12, after the top is welded, an output shaft of a longitudinal motor 9a drives a longitudinal screw rod 9d to rotate, the welding guns 12 are driven to move backwards, an electric push rod 11d is pushed out, the two welding guns 12 are driven to move downwards, the two actions are matched, so that the two welding guns 12 move a circular arc distance along a pressure steel and stiffening ring to weld, after stable welding is ensured, the output shaft of a clamping motor 7b reversely rotates, the stiffening ring is clamped and loosened by two clamping mechanisms 7, the stiffening ring is immediately loosened (the stiffening ring can slide in the clamping mechanisms 7), meanwhile, a welding roller frame drives the pressure steel pipe to rotate, namely, the stiffening ring is driven to rotate between clamping pieces 7g of the two clamping mechanisms 7, and through the matching of the two welding guns 12, the welding is carried out while rotating, and the full penetration welding and the welding leg height of the stiffening ring can;
the clamping mechanism 7 and the welding gun 12 are reset: after the installation welding is finished, the control and regulation motor 5 reversely rotates, the two clamping mechanisms 7 return to the original positions, the next stiffening ring is placed, efficient installation welding operation is carried out, the welding gun installation component 11 is matched with the longitudinal regulation mechanism 9, the two welding guns 12 are driven to return to the original positions, and the two welding guns 12 are used for installing and welding the top positions of the stiffening rings to the pressure steel pipe.
In conclusion, the movable base 1, the movable base 13, the first guide rail 3, the adjusting screw rod 4 and the adjusting motor 5 are matched for pushing and placing the stiffening ring, so that the control is simple and stable; the lifting mechanism 6 is matched with the clamping mechanism 7, so that the clamping position can be quickly adjusted and stable clamping can be realized, clamping of the strength rings with different sizes can be met, the longitudinal and transverse positions of the welding gun 12 can be conveniently adjusted through the matching of the mounting frame 8, the longitudinal adjusting mechanism 9 and the transverse adjusting mechanism 10, and the mounting and welding requirements of the pressure steel pipes with different sizes can be met; through the cooperation of horizontal adjustment mechanism 10 and welder installation component 11, conveniently adjust welder 12's welding angle, welder installation component 11 cooperates with vertical adjustment mechanism 9, drives two welder 12 and carries out the circular arc welding and playback, guarantees to weld stably, and easy operation is high-efficient.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (6)
1. A pressure steel pipe stiffening ring installation fixing device comprises a movable base (1) and a lifting mechanism (6), and is characterized in that the four corners of the lower end of the movable base (1) are respectively fixed with a universal wheel (2) with a brake, the upper end of the movable base (1) is provided with an adjusting motor (5), a mounting rack (8) and two symmetrical guide rails (3), the upper end of the movable base (1) is rotatably provided with an adjusting screw rod (4), the end part of the adjusting screw rod (4) is in transmission connection with an output shaft of the adjusting motor (5), the guide rails (3) are provided with a movable seat (13) in a sliding manner, the movable seat (13) is in threaded transmission connection with the adjusting screw rod (4), the lifting mechanism (6) is arranged at the upper end of the movable seat (13), the lifting mechanism (6) is provided with two clamping mechanisms (7), the lower end of the mounting rack (8) is provided with a longitudinal adjusting mechanism (9), the longitudinal adjusting mechanism (9) is provided with two centrosymmetric transverse adjusting mechanisms (10), the transverse adjusting mechanisms (10) are provided with welding gun mounting components (11), welding guns (12) are arranged on the welding gun mounting components (11), and the adjusting screw rod (4) is located between the two welding gun mounting components (11).
2. The installation and fixation device for the stiffening ring of the pressure steel pipe according to claim 1, wherein the lifting mechanism (6) comprises a mounting plate (6 a), the mounting plate (6 a) is fixed at the upper end of the movable base (13), a baffle (6 b) is fixed at the front end of the mounting plate (6 a), a lifting frame (6 c) is fixed at the upper end of the mounting plate (6 a), two lifting guide rods (6 e) are fixed on the lifting frame (6 c), the two lifting guide rods (6 e) are symmetrically arranged, two lifting screw rods (6 d) are rotatably arranged on the lifting frame (6 c), the axes of the two lifting screw rods (6 d) are collinear, the two lifting screw rods (6 d) are positioned between the two lifting guide rods (6 e), hand wheels (6 f) are fixed at the upper end of the lifting screw rod (6 d) at the upper side and the lower end of the lifting screw rod (6 d) at the lower side, two sleeve rods (6 g) are slidably arranged on the two lifting guide rods (6 e), two loop bars (6 g) are respectively in threaded transmission connection with two lifting screw rods (6 d), hand-screwed bolts (6 h) are arranged on the loop bars (6 g), and a clamping mechanism (7) is arranged inside the loop bars (6 g).
3. The mounting and fixing device for the stiffening ring of the penstock as in claim 2, wherein the clamping mechanism (7) comprises an adjusting rod (7 a), the adjusting rod (7 a) is slidably disposed inside the loop bar (6 g), the end of the hand-screwed bolt (6 h) abuts against the adjusting rod (7 a), the end of the adjusting rod (7 a) is fixed with a clamping seat (7 c), a clamping motor (7 b) and a cross rod (7 d) are disposed inside the clamping seat (7 c), the output shaft of the clamping motor (7 b) is a threaded shaft, the output shaft of the clamping motor (7 b) is in threaded transmission connection with the cross rod (7 d), two ends of the cross rod (7 d) are slidably provided with sliding blocks (7 f), two symmetrical clamping pieces (7 g) are slidably disposed at the end of the clamping seat (7 c), two sides of the sliding blocks (7 f) are respectively hinged with a first connecting rod (7 e) and a second connecting rod (7 h), the end part of the first connecting rod (7 e) is hinged on the clamping seat (7 c), and the end part of the second connecting rod (7 h) is hinged on the clamping piece (7 g) at the corresponding position.
4. The mounting and fixing device for the stiffening ring of the pressure steel pipe as recited in claim 1 or 3, wherein the lower end of the mounting rack (8) is fixed with two symmetrical second guide rails (8 a), the longitudinal adjusting mechanism (9) comprises a longitudinal motor (9 a), a moving plate (9 b) and a longitudinal screw rod (9 d), the longitudinal motor (9 a) is fixed at the lower end of the mounting rack (8), the longitudinal screw rod (9 d) is rotatably arranged at the lower end of the mounting rack (8), the end of the longitudinal screw rod (9 d) is in transmission connection with the output shaft of the longitudinal motor (9 a), the moving plate (9 b) is slidably arranged on the two second guide rails (8 a), the moving plate (9 b) is in threaded transmission connection with the longitudinal screw rod (9 d), and the lower end of the moving plate (9 b) is fixed with two symmetrical third guide rails (9 c).
5. The stiffening ring mounting and fixing device for the pressure steel pipe according to claim 4, wherein the transverse adjusting mechanism (10) comprises a transverse motor (10 a) and a transverse screw rod (10 b), the transverse motor (10 a) is fixed at the lower end of the moving plate (9 b), the transverse screw rod (10 b) is rotatably arranged at the lower end of the moving plate (9 b), and the end of the transverse screw rod (10 b) is in transmission connection with the output shaft of the transverse motor (10 a).
6. The stiffening ring mounting and fixing device for pressure steel pipe according to claim 4, wherein the welding gun mounting assembly (11) comprises a welding gun mounting plate (11 a) and an adjusting rod (11 b), latch segment (11 c) and electric putter (11 d), welder mounting panel (11 a) slide to set up on three (9 c) of guide rail of corresponding position, electric putter (11 d) are fixed in welder mounting panel (11 a) below, adjust pole (11 b) and articulate the end plate lower extreme at electric putter (11 d), the articulated department of adjusting pole (11 b) is equipped with the screw of circumference equipartition, be equipped with the screw on the end plate of electric putter (11 d), screw and screw thread closure, latch segment (11 c) detachably sets up the lower extreme at adjusting pole (11 b), form the mounting hole between adjusting pole (11 b) and latch segment (11 c), welder (12) are fixed inside the mounting hole.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110428673.7A CN113231775A (en) | 2021-04-21 | 2021-04-21 | Pressure steel pipe stiffening ring installation fixing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110428673.7A CN113231775A (en) | 2021-04-21 | 2021-04-21 | Pressure steel pipe stiffening ring installation fixing device |
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| CN113231775A true CN113231775A (en) | 2021-08-10 |
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| CN202110428673.7A Pending CN113231775A (en) | 2021-04-21 | 2021-04-21 | Pressure steel pipe stiffening ring installation fixing device |
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| CN114473303A (en) * | 2022-02-25 | 2022-05-13 | 湖南工业职业技术学院 | High-precision positioning welding tool and welding method for steel member |
| CN114473351A (en) * | 2021-12-27 | 2022-05-13 | 北京好运达智创科技有限公司 | Turnover supporting device for welding assembly based on stiffening ring |
| CN115070331A (en) * | 2022-07-20 | 2022-09-20 | 山东工蜂激光科技有限公司 | Numerical control welding machine and welding process thereof |
| CN116511791A (en) * | 2023-03-13 | 2023-08-01 | 四川中天瑞能空调设备有限公司 | Axial flow fan shell welding device |
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