CN113202484A - Correction device for TBM (tunnel boring machine) forward direction deviation and application method thereof - Google Patents

Correction device for TBM (tunnel boring machine) forward direction deviation and application method thereof Download PDF

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Publication number
CN113202484A
CN113202484A CN202110401257.8A CN202110401257A CN113202484A CN 113202484 A CN113202484 A CN 113202484A CN 202110401257 A CN202110401257 A CN 202110401257A CN 113202484 A CN113202484 A CN 113202484A
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China
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tbm
groups
frame
drill bit
hydraulic
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CN202110401257.8A
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CN113202484B (en
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李小军
王赟
巩森
葛素刚
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Sixth Engineering Co Ltd of China Railway 23rd Bureau Group Co Ltd
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Sixth Engineering Co Ltd of China Railway 23rd Bureau Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0621Shield advancing devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/003Arrangement of measuring or indicating devices for use during driving of tunnels, e.g. for guiding machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
    • E21D9/087Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/093Control of the driving shield, e.g. of the hydraulic advancing cylinders

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Earth Drilling (AREA)

Abstract

The invention discloses a correcting device for TBM (tunnel boring machine) forward direction deviation and a using method thereof. According to the invention, through the matching use of the adjusting and limiting assembly, the angle sensor, the L-shaped support and the rolling wheel, the mounting frame is enabled to rotate by taking the third hydraulic rod as an axis through the four groups of first hydraulic rods matched with the third supporting shoe and the third hydraulic rod until the adjusting and limiting assembly limits the mounting frame to be incapable of continuing to rotate, and the angle sensor, the L-shaped support and the rolling wheel are matched, so that the rotation angle of the mounting frame can be accurately known, and the advancing direction of the whole TBM can be accurately adjusted.

Description

Correction device for TBM (tunnel boring machine) forward direction deviation and application method thereof
Technical Field
The invention relates to the technical field of tunnel boring machines, in particular to a correction device for TBM (tunnel boring machine) forward direction deviation and a using method thereof.
Background
The TBM is a full-face tunnel boring machine which is divided into an open tunnel boring machine and a shield type tunnel boring machine, wherein the construction procedures of boring, supporting, deslagging and the like are performed in parallel and continuously, the TBM is factory assembly line tunnel construction equipment integrating systems of machine, electricity, liquid, light, gas and the like, has the advantages of high boring speed, environmental protection, high comprehensive benefit and the like, can realize the construction of deep-buried long tunnels with complex geographical features which are difficult to realize by the traditional drilling and blasting method, and is applied to tunnel projects of China railways, hydropower, traffic, mines, municipal administration and the like and is rapidly increased.
The current TBM is likely to have a deviation in the advancing direction in the using process, but the current TBM is often only provided with two groups of propulsion oil cylinders and supporting shoes, although the TBM can stably advance, the whole TBM cannot be stably driven to move backwards, and therefore the TBM is inconvenient to correct the advancing direction; when the current TBM corrects the advancing direction, various accurate electrical components are often required to be matched with each other, and the accurate adjustment of the angle of the front end of the whole TBM cannot be realized through simple components; meanwhile, when the current TBM cannot adjust the advancing direction, the stability of the whole TBM is further improved, so that the normal construction of the TBM cannot be guaranteed.
Disclosure of Invention
The present invention is directed to a device for correcting a TBM forward direction shift and a method for using the same, so as to solve the problems related to the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a correcting device for TBM advancing direction deviation comprises a TBM drill bit main body, wherein a mounting frame is installed at one end of the TBM drill bit main body, an articulated frame is articulated at one end, far away from the TBM drill bit main body, of the bottom of the mounting frame, a TBM support frame is articulated at the top of the articulated frame, fourth hydraulic rods are symmetrically installed at two sides, close to one end of the mounting frame, of the bottom of the TBM support frame, second supporting shoes matched with each other are installed at output ends of the two groups of fourth hydraulic rods, a bearing is installed at a middle position, close to one end of the TBM drill bit main body, of the bottom of the mounting frame, a third hydraulic rod is installed on the inner side of the bearing, a third supporting shoe is installed at an output end of the third hydraulic rod, an adjusting limiting component is arranged at one end, close to the mounting frame, a correcting component is arranged at the bottom of the mounting frame, and an L-shaped support is installed at one side, close to one end of the mounting frame, of the top of the TBM support frame, and the rolling wheel that is mutually supported with adjusting spacing subassembly is installed at the interior top of L type support, the angle sensor who mutually supports with the rolling wheel is installed at the top of L type support.
Preferably, adjust spacing subassembly and include arc spout, spacing, limiting plate, rack, servo motor, gear and arc slider, the arc spout has been seted up to TBM strut top near the one end of mounting bracket, and the inside of arc spout is provided with the arc slider, spacing is installed at the top of arc slider, the mounting bracket is close to the one end of TBM strut and is installed the limiting plate of mutually supporting with spacing, the bottom that mounting bracket one end was kept away from to spacing is provided with the rack, servo motor is installed to one side that TBM strut top is close to mounting bracket one end, and servo motor's output install the gear with rack intermeshing.
Preferably, correct the subassembly and include first hydraulic stem, second hydraulic stem, sliding block, first boots, fixing base and sliding tray of propping, the sliding tray has been seted up to the intermediate position department of mounting bracket bottom, and the inside of sliding tray is provided with two sets of sliding blocks, and is two sets of the fixing base is installed to the bottom of sliding block, the second hydraulic stem is installed to the bilateral symmetry of fixing base, and the output of second hydraulic stem installs first boots that prop, and is two sets of with one side the first intermediate position department symmetry that props the mutual one end of boots articulated first hydraulic stem, four groups the output of first hydraulic stem is articulated with the both ends of mounting bracket both sides respectively.
Preferably, the one end that TBM strut bottom is close to the mounting bracket has seted up supplementary spout, and the inside of supplementary spout is provided with supplementary slider, the one end that the articulated frame top is close to the TBM strut is articulated with the bottom of supplementary slider.
Preferably, the two sides of the limiting plate are provided with anti-collision plates, and the two inner sides of the limiting frame are symmetrically provided with rubber pads matched with the anti-collision plates.
Preferably, the escalators are symmetrically installed at one end, close to the TBM drill bit main body, of two sides of the installation frame, and are of arc-shaped structures.
Preferably, the two groups of second supporting shoes jointly form a semicircular structure, and the outer sides of the correcting assembly, the second supporting shoes and the third supporting shoes are all provided with wear-resistant layers.
Preferably, one end of the first hydraulic rod is hinged to one end of the first supporting shoe through two groups of hinged parts, and the other end of the first hydraulic rod is hinged to one side of the mounting frame through two groups of hinged parts.
Preferably, guard rails are symmetrically arranged on two sides of the top of the mounting frame, and anti-skidding sleeves are arranged on the tops of the guard rails.
Preferably, the use method of the correction device for the TBM advancing direction deviation is as follows:
when the whole TBM needs to be controlled to advance, firstly, two groups of second hydraulic rods close to one end of a TBM drill bit main body are controlled to extend through a TBM main console until two groups of first supporting shoes connected with the second hydraulic rods abut against the inner side of a tunnel, and then the two groups of first hydraulic rods are controlled to synchronously extend, so that the whole TBM is pushed to advance, and the sliding blocks slide in the sliding grooves;
after the TBM deviates in the advancing direction, the two groups of second hydraulic rods far away from the TBM drill bit main body can be controlled to extend, the other two groups of second hydraulic rods are shortened until the two groups of first supporting shoes at the rear end of the TBM abut against the inner side of the tunnel, and then the two groups of first hydraulic rods connected with the second supporting shoes are controlled to extend, so that the whole TBM is forced to retreat in the tunnel;
thirdly, after the TBM drill bit main body returns to a proper position, the third hydraulic rod is controlled to extend until the bottom of the third supporting shoe abuts against the inner bottom of the tunnel, meanwhile, the two groups of fourth hydraulic rods are controlled to extend until the bottoms of the two groups of second supporting shoes abut against the inner bottom of the tunnel, the servo motor is controlled to rotate, the rack and the gear are matched to drive the limiting frame to move to one side of the TBM, the first hydraulic rods on one side are controlled to shorten after the movement position of the limiting plate is limited, the first hydraulic rods corresponding to the other side extend, the TBM drill bit main body and the mounting frame rotate by a fixed angle by taking the third hydraulic rod as an axis, the limiting plate is limited by the limiting frame, and the TBM drill bit main body and the mounting frame face the correct advancing direction again after the angle is accurately adjusted;
fourthly, when the limiting plate rotates by taking the third hydraulic rod as an axis, the limiting plate drives the rolling wheel to rotate, the angle sensor records the rotating angle of the rolling wheel, the rotating angle of the rolling wheel is transmitted to the TBM main control table to be analyzed, and the actual rotating angle of the TBM drill bit main body and the mounting rack is known through the TBM main control table.
Compared with the prior art, the invention provides a correction device for TBM advancing direction deviation and a using method thereof, and the correction device has the following beneficial effects:
1. according to the invention, through the matching use of the mounting frame and the correction assembly, the four groups of the first hydraulic rods, the second hydraulic rods and the first supporting shoes are mutually matched, so that the whole TBM can be driven to stably advance, and can also be driven to stably retreat when an error occurs in the advancing direction of the TBM, thereby facilitating the follow-up correction of the advancing direction of the whole TBM, and greatly improving the using effect of the whole TBM.
2. According to the invention, through the matching use of the mounting frame, the adjusting and limiting component, the TBM support frame, the hinge frame, the third support shoe, the third hydraulic rod, the bearing, the angle sensor, the L-shaped support and the rolling wheel, the rotating angle of the mounting frame is accurately limited by the adjusting and limiting component, then the mounting frame starts to rotate by taking the third hydraulic rod as an axis through the matching of the four groups of first hydraulic rods with the third support shoe and the third hydraulic rod until the adjusting and limiting component limits the mounting frame to be incapable of continuing to rotate, and the rotating angle of the mounting frame can be accurately known by matching the angle sensor, the L-shaped support and the rolling wheel, so that the advancing direction of the whole TBM can be accurately adjusted.
3. According to the invention, through the matching use of the TBM drill bit main body, the mounting frame, the correcting component, the adjusting and limiting component, the TBM strut, the second support shoe, the hinge frame, the third support shoe, the third hydraulic rod, the bearing, the fourth hydraulic rod, the angle sensor, the L-shaped support and the rolling wheel, the stability of the whole TBM advancing or retreating in the tunnel can be greatly improved by using the correcting component in the process of correcting the advancing direction of the TBM drill bit main body and the mounting frame, and the stability of the TBM strut can be further improved by using the matching of the second support shoe and the fourth hydraulic rod when the mounting frame rotates, so that the normal construction of the whole TBM is ensured.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a top cross-sectional view of the present invention;
FIG. 5 is a top view of a TBM corbel of the present invention;
FIG. 6 is a perspective view of the spacing frame of the present invention;
FIG. 7 is an enlarged view taken at A of FIG. 2 according to the present invention.
In the figure: 1. a TBM bit body; 2. a mounting frame; 3. a correction component; 301. a first hydraulic lever; 302. a second hydraulic rod; 303. a slider; 304. a first shoe; 305. a fixed seat; 306. a sliding groove; 4. adjusting the limiting assembly; 401. an arc-shaped chute; 402. a limiting frame; 403. a limiting plate; 404. a rack; 405. a servo motor; 406. a gear; 407. an arc-shaped sliding block; 5. a TBM support frame; 6. a second support shoe; 7. a hinged frame; 8. a third support shoe; 9. a third hydraulic lever; 10. a bearing; 11. a fourth hydraulic lever; 12. an angle sensor; 13. an L-shaped bracket; 14. a rolling wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-7, the present invention provides a technical solution: a correcting device for TBM deviation in the advancing direction comprises a TBM drill bit main body 1, wherein a mounting frame 2 is installed at one end of the TBM drill bit main body 1, a hinge frame 7 is hinged to one end, far away from the TBM drill bit main body 1, of the bottom of the mounting frame 2, TBM support frames 5 are hinged to the tops of the hinge frame 7, fourth hydraulic rods 11 are symmetrically installed on two sides, close to one end of the mounting frame 2, of the bottoms of the TBM support frames 5, second support shoes 6 which are matched with each other are installed at output ends of the two groups of fourth hydraulic rods 11, a bearing 10 is installed at the middle position, close to one end of the TBM drill bit main body 1, of the bottom of the mounting frame 2, a third hydraulic rod 9 is installed on the inner side of the bearing 10, a third support shoe 8 is installed at an output end of the third hydraulic rod 9, an adjusting and limiting assembly 4 is arranged at one end, close to the mounting frame 2, of the top of the TBM support frame 5, an L-shaped support 13 is installed at one side, close to one end of the mounting frame 2, and the rolling wheel 14 mutually matched with the adjusting and limiting component 4 is arranged at the inner top of the L-shaped bracket 13, and the angle sensor 12 mutually matched with the rolling wheel 14 is arranged at the top of the L-shaped bracket 13.
As a preferable embodiment of the present embodiment: adjust spacing subassembly 4 and include arc spout 401, spacing 402, limiting plate 403, rack 404, servo motor 405, gear 406 and arc slider 407, arc spout 401 has been seted up to 5 one ends that the top is close to mounting bracket 2 of TBM strut, and arc spout 401's inside is provided with arc slider 407, spacing 402 is installed at arc slider 407's top, mounting bracket 2 is close to TBM strut 5 one end and installs limiting plate 403 with spacing 402 mutually supporting, the bottom that mounting bracket 2 one end was kept away from to spacing 402 is provided with rack 404, servo motor 405 is installed to one side that the top is close to 2 one end of mounting bracket in TBM strut 5, and servo motor 405's output is installed the gear 406 with rack 404 intermeshing, when mounting bracket 2 uses third hydraulic stem 9 as axle center turned angle, can restrict mounting bracket 2's turned angle.
As a preferable embodiment of the present embodiment: correct subassembly 3 and include first hydraulic stem 301, second hydraulic stem 302, sliding block 303, first boots 304 that prop, fixing base 305 and sliding tray 306, sliding tray 306 has been seted up to the intermediate position department of mounting bracket 2 bottom, and the inside of sliding tray 306 is provided with two sets of sliding blocks 303, fixing base 305 is installed to the bottom of two sets of sliding blocks 303, second hydraulic stem 302 is installed to the bilateral symmetry of fixing base 305, and first boots 304 that prop are installed to the output of second hydraulic stem 302, with two sets of first boots 304 intermediate position department symmetry hinges that keep away from one end each other of propping that prop that one side has first hydraulic stem 301, the output of four sets of first hydraulic stem 301 is articulated with the both ends of mounting bracket 2 both sides respectively, both can promote whole TBM and stably advance, also can drive whole TBM and stably retreat, can let TBM drill bit main part 1 and mounting bracket 2 stable adjustment angle of advancing simultaneously.
As a preferable embodiment of the present embodiment: the one end that TBM strut 5 bottom is close to mounting bracket 2 has seted up supplementary spout, and the inside of supplementary spout is provided with supplementary slider, and the one end that articulated frame 7 tops are close to TBM strut 5 is articulated with the bottom of supplementary slider, is convenient for when mounting bracket 2 rotates, can not influence mounting bracket 2 and TBM strut 5's connection.
As a preferable embodiment of the present embodiment: the two sides of the limit plate 403 are provided with anti-collision plates, and the two inner sides of the limit frame 402 are symmetrically provided with rubber pads matched with the anti-collision plates, so that the limit plate 403 is prevented from colliding and damaging with the inner side of the limit frame 402 in the rotating process.
As a preferable embodiment of the present embodiment: the staircase is symmetrically installed to the both sides of mounting bracket 2 near the one end symmetry of TBM drill bit main part 1, and the staircase is arc structure, and the operating personnel of being convenient for climbs the top of mounting bracket 2 from the bottom in the tunnel.
Example two
Referring to fig. 1-7, the present invention provides a technical solution: a correcting device for TBM deviation in the advancing direction comprises a TBM drill bit main body 1, wherein a mounting frame 2 is installed at one end of the TBM drill bit main body 1, a hinge frame 7 is hinged to one end, far away from the TBM drill bit main body 1, of the bottom of the mounting frame 2, TBM support frames 5 are hinged to the tops of the hinge frame 7, fourth hydraulic rods 11 are symmetrically installed on two sides, close to one end of the mounting frame 2, of the bottoms of the TBM support frames 5, second support shoes 6 which are matched with each other are installed at output ends of the two groups of fourth hydraulic rods 11, a bearing 10 is installed at the middle position, close to one end of the TBM drill bit main body 1, of the bottom of the mounting frame 2, a third hydraulic rod 9 is installed on the inner side of the bearing 10, a third support shoe 8 is installed at an output end of the third hydraulic rod 9, an adjusting and limiting assembly 4 is arranged at one end, close to the mounting frame 2, of the top of the TBM support frame 5, an L-shaped support 13 is installed at one side, close to one end of the mounting frame 2, and the rolling wheel 14 mutually matched with the adjusting and limiting component 4 is arranged at the inner top of the L-shaped bracket 13, and the angle sensor 12 mutually matched with the rolling wheel 14 is arranged at the top of the L-shaped bracket 13.
As a preferable embodiment of the present embodiment: adjust spacing subassembly 4 and include arc spout 401, spacing 402, limiting plate 403, rack 404, servo motor 405, gear 406 and arc slider 407, arc spout 401 has been seted up to 5 one ends that the top is close to mounting bracket 2 of TBM strut, and arc spout 401's inside is provided with arc slider 407, spacing 402 is installed at arc slider 407's top, mounting bracket 2 is close to TBM strut 5 one end and installs limiting plate 403 with spacing 402 mutually supporting, the bottom that mounting bracket 2 one end was kept away from to spacing 402 is provided with rack 404, servo motor 405 is installed to one side that the top is close to 2 one end of mounting bracket in TBM strut 5, and servo motor 405's output is installed the gear 406 with rack 404 intermeshing, when mounting bracket 2 uses third hydraulic stem 9 as axle center turned angle, can restrict mounting bracket 2's turned angle.
As a preferable embodiment of the present embodiment: correct subassembly 3 and include first hydraulic stem 301, second hydraulic stem 302, sliding block 303, first boots 304 that prop, fixing base 305 and sliding tray 306, sliding tray 306 has been seted up to the intermediate position department of mounting bracket 2 bottom, and the inside of sliding tray 306 is provided with two sets of sliding blocks 303, fixing base 305 is installed to the bottom of two sets of sliding blocks 303, second hydraulic stem 302 is installed to the bilateral symmetry of fixing base 305, and first boots 304 that prop are installed to the output of second hydraulic stem 302, with two sets of first boots 304 intermediate position department symmetry hinges that keep away from one end each other of propping that prop that one side has first hydraulic stem 301, the output of four sets of first hydraulic stem 301 is articulated with the both ends of mounting bracket 2 both sides respectively, both can promote whole TBM and stably advance, also can drive whole TBM and stably retreat, can let TBM drill bit main part 1 and mounting bracket 2 stable adjustment angle of advancing simultaneously.
As a preferable embodiment of the present embodiment: the one end that TBM strut 5 bottom is close to mounting bracket 2 has seted up supplementary spout, and the inside of supplementary spout is provided with supplementary slider, and the one end that articulated frame 7 tops are close to TBM strut 5 is articulated with the bottom of supplementary slider, is convenient for when mounting bracket 2 rotates, can not influence mounting bracket 2 and TBM strut 5's connection.
As a preferable embodiment of the present embodiment: the two sides of the limit plate 403 are provided with anti-collision plates, and the two inner sides of the limit frame 402 are symmetrically provided with rubber pads matched with the anti-collision plates, so that the limit plate 403 is prevented from colliding and damaging with the inner side of the limit frame 402 in the rotating process.
As a preferable embodiment of the present embodiment: the staircase is symmetrically installed to the both sides of mounting bracket 2 near the one end symmetry of TBM drill bit main part 1, and the staircase is arc structure, and the operating personnel of being convenient for climbs the top of mounting bracket 2 from the bottom in the tunnel.
As a preferable embodiment of the present embodiment: two sets of second props boots 6 and constitutes semicircular structure jointly, and the outside of correcting subassembly 3, second and propping boots 6 and third and prop boots 8 all is provided with the wearing layer, helps the inboard stability that improves whole TBM in cooperation tunnel.
As a preferable embodiment of the present embodiment: the one end of first hydraulic stem 301 is articulated through the one end of two sets of articulated members with first boots 304 that prop, and the other end of first hydraulic stem 301 is articulated through one side of two sets of articulated members with mounting bracket 2, helps first hydraulic stem 301 in the connection at its both ends of flexible in-process more nimble, avoids influencing the normal flexible of first hydraulic stem 301.
As a preferable embodiment of the present embodiment: guard rails are symmetrically arranged on two sides of the top of the mounting frame 2, and anti-skidding sleeves are arranged on the top of the guard rails, so that an operator positioned on the top of the mounting frame 2 is prevented from accidentally falling from the top of the mounting frame 2.
As a preferable embodiment of the present embodiment: the use method of the correction device for TBM forward direction deviation comprises the following steps:
when the whole TBM needs to be controlled to advance, firstly, two groups of second hydraulic rods 302 close to one end of a TBM drill bit main body 1 are controlled to extend through a TBM main console until two groups of first supporting shoes 304 connected with the second hydraulic rods abut against the inner side of a tunnel, and then two groups of first hydraulic rods 301 are controlled to synchronously extend, so that the whole TBM is pushed to advance, and sliding blocks 303 slide in sliding grooves 306;
after the TBM deviates in the advancing direction, two groups of second hydraulic rods 302 far away from the TBM drill bit body 1 can be controlled to extend, the other two groups of second hydraulic rods 302 are shortened until two groups of first supporting shoes 304 at the rear end of the TBM abut against the inner side of the tunnel, and then two groups of first hydraulic rods 301 connected with the two groups of second hydraulic rods are controlled to extend, so that the whole TBM is forced to retreat in the tunnel;
thirdly, after the TBM drill bit main body 1 returns to a proper position, the third hydraulic rod 9 is controlled to extend until the bottom of the third supporting shoe 8 abuts against the inner bottom of the tunnel, meanwhile, the two groups of fourth hydraulic rods 11 are controlled to extend until the bottoms of the two groups of second supporting shoes 6 abut against the inner bottom of the tunnel, the servo motor 405 is controlled to rotate, the rack 404 and the gear 406 are used for driving, so that the limiting frame 402 moves towards one side of the TBM, the limiting plate 403 is limited in moving position, then the group of first hydraulic rods 301 on one side is controlled to shorten, the corresponding first hydraulic rods 301 on the other side extend, the TBM drill bit main body 1 and the mounting frame 2 rotate by a fixed angle by taking the third hydraulic rod 9 as an axis, the limiting frame 402 limits the position of the limiting plate 403, and the TBM drill bit main body 1 and the mounting frame 2 face the correct advancing direction again after the angle is accurately adjusted;
fourthly, when the limiting plate 403 rotates by taking the third hydraulic rod 9 as an axis, the limiting plate 403 drives the rolling wheel 14 to rotate, the angle sensor 12 records the rotating angle of the rolling wheel 14, the rotating angle of the rolling wheel 14 is transmitted to the TBM main control console for analysis, and the actual rotating angles of the TBM drill bit main body 1 and the mounting rack 2 are known through the TBM main control console.
The working principle is as follows: before the device is used, when the whole TBM needs to be controlled to advance, firstly, two groups of second hydraulic rods 302 close to one end of a TBM drill bit main body 1 are controlled to extend through a TBM main control console until two groups of first supporting shoes 304 connected with the second hydraulic rods abut against the inner side of a tunnel, then two groups of first hydraulic rods 301 are controlled to extend synchronously, so that the whole TBM is pushed to advance, sliding blocks 303 slide in sliding grooves 306, after the advancing direction of the whole TBM deviates, the two groups of second hydraulic rods 302 far away from the TBM drill bit main body 1 are controlled to extend, the other two groups of second hydraulic rods 302 are controlled to shorten until two groups of first supporting shoes 304 at the rear end of the TBM abut against the inner side of the tunnel, and then two groups of first hydraulic rods 301 connected with the second hydraulic rods are controlled to extend, so that the whole TBM is forced to retreat in the tunnel; after the TBM drill bit body 1 retracts to a proper position, the third hydraulic rod 9 is controlled to extend until the bottom of the third supporting shoe 8 is abutted against the inner bottom of the tunnel, thereby supporting the mounting frame 2, controlling the two groups of fourth hydraulic rods 11 to extend at the same time until the bottoms of the two groups of second supporting shoes 6 are abutted against the inner bottom of the tunnel, supporting the TBM strut 5, ensuring the stability of the TBM strut 5, then the servo motor 405 is controlled to rotate, the rack 404 and the gear 406 are matched to drive the limiting frame 402 to move to one side of the TBM, the movement position of the limit plate 403 is limited and then the first hydraulic rods 301 of one side group are controlled to be shortened, and the corresponding first hydraulic rod 301 on the other side is extended, so that the TBM bit body 1 and the mounting rack 2 rotate by a fixed angle by taking the third hydraulic rod 9 as an axis, the position of the limit plate 403 is limited by the limit frame 402, so that the TBM drill bit main body 1 and the mounting frame 2 face the correct advancing direction again after the angle is accurately adjusted; when the limiting plate 403 rotates by taking the third hydraulic rod 9 as an axis, the limiting plate 403 drives the rolling wheel 14 to rotate, the angle sensor 12 is used for recording the rotating angle of the rolling wheel 14, the rotating angle of the rolling wheel 14 is transmitted to the TBM main control console for analysis, the actual rotating angle of the TBM drill bit main body 1 and the mounting frame 2 is known through the TBM main control console, and therefore the accuracy of the advancing direction of the TBM drill bit main body 1 is guaranteed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A correction device for TBM advancing direction skew, includes TBM drill bit main part (1), its characterized in that: the drill bit comprises a TBM drill bit main body (1), a mounting frame (2) is installed at one end of the TBM drill bit main body (1), an articulated frame (7) is articulated at one end, far away from the TBM drill bit main body (1), of the bottom of the mounting frame (2), a TBM strut (5) is articulated at the top of the articulated frame (7), fourth hydraulic rods (11) are symmetrically installed at two sides of the bottom of the TBM strut (5) close to one end of the mounting frame (2), second supporting shoes (6) which are matched with each other are installed at output ends of the two groups of fourth hydraulic rods (11), a bearing (10) is installed at an intermediate position of the bottom of the mounting frame (2) close to one end of the TBM drill bit main body (1), a third hydraulic rod (9) is installed at the inner side of the bearing (10), a third supporting shoe (8) is installed at an output end of the third hydraulic rod (9), an adjusting limit component (4) is arranged at one end, near the top of the mounting frame (2) of the TBM strut (5), the bottom of mounting bracket (2) is provided with corrects subassembly (3), TBM strut (5) top is close to one side of mounting bracket (2) one end and installs L type support (13), and the interior top of L type support (13) install with adjust spacing subassembly (4) wheel (14) that roll of mutually supporting, angle sensor (12) of mutually supporting with wheel (14) roll are installed at the top of L type support (13).
2. The correction device for TBM forward direction deviation according to claim 1, wherein: the adjusting and limiting component (4) comprises an arc-shaped sliding chute (401), a limiting frame (402), a limiting plate (403), a rack (404), a servo motor (405), a gear (406) and an arc-shaped sliding block (407), one end of the top of the TBM support frame (5) close to the mounting frame (2) is provided with an arc-shaped sliding groove (401), an arc-shaped sliding block (407) is arranged inside the arc-shaped sliding chute (401), a limiting frame (402) is arranged at the top of the arc-shaped sliding block (407), one end of the mounting rack (2) close to the TBM strut (5) is provided with a limit plate (403) which is matched with the limit frame (402), a rack (404) is arranged at the bottom of one end of the limiting frame (402) far away from the mounting frame (2), a servo motor (405) is arranged on one side of the top of the TBM support frame (5) close to one end of the mounting frame (2), and a gear (406) meshed with the rack (404) is arranged at the output end of the servo motor (405).
3. The correction device for TBM forward direction deviation according to claim 1, wherein: correct subassembly (3) and include first hydraulic stem (301), second hydraulic stem (302), sliding block (303), first boots (304), fixing base (305) and sliding tray (306) of propping, sliding tray (306) have been seted up to the intermediate position department of mounting bracket (2) bottom, and the inside of sliding tray (306) is provided with two sets of sliding blocks (303), and is two sets of fixing base (305) are installed to the bottom of sliding block (303), second hydraulic stem (302) are installed to the bilateral symmetry of fixing base (305), and the output of second hydraulic stem (302) installs first boots (304) of propping, and is two sets of with one side the intermediate position department symmetry that first boots (304) kept away from one end each other hinges and has first hydraulic stem (301), four groups the output of first hydraulic stem (301) is articulated with the both ends of mounting bracket (2) both sides respectively.
4. The correction device for TBM forward direction deviation according to claim 1, wherein: TBM strut (5) bottom is close to the one end of mounting bracket (2) and has seted up supplementary spout, and the inside of supplementary spout is provided with supplementary slider, the one end that articulated frame (7) top is close to TBM strut (5) is articulated with the bottom of supplementary slider.
5. The correction device for TBM forward direction deviation according to claim 2, wherein: two sides of the limit plate (403) are provided with anti-collision plates, and rubber pads matched with the anti-collision plates are symmetrically arranged on two inner sides of the limit frame (402).
6. The correction device for TBM forward direction deviation according to claim 1, wherein: the escalator is symmetrically installed at one end, close to the TBM drill bit main body (1), of the two sides of the mounting frame (2), and is of an arc-shaped structure.
7. The correction device for TBM forward direction deviation according to claim 1, wherein: two sets of the second props boots (6) and constitutes semicircular structure jointly, correct the outside that subassembly (3), second prop boots (6) and third prop boots (8) and all be provided with the wearing layer.
8. A correction device for TBM forward direction drift according to claim 3, characterised in that: one end of the first hydraulic rod (301) is hinged to one end of the first supporting shoe (304) through two groups of hinged pieces, and the other end of the first hydraulic rod (301) is hinged to one side of the mounting rack (2) through two groups of hinged pieces.
9. The correction device for TBM forward direction deviation according to claim 1, wherein: guard rails are symmetrically arranged on two sides of the top of the mounting frame (2), and anti-skidding sleeves are arranged on the tops of the guard rails.
10. The use method of the correction device for TBM forward direction deviation comprises the following steps:
when the whole TBM needs to be controlled to advance, firstly, two groups of second hydraulic rods (302) close to one end of a TBM drill bit main body (1) are controlled to extend through a TBM main control console until two groups of first supporting shoes (304) connected with the second hydraulic rods abut against the inner side of a tunnel, and then two groups of first hydraulic rods (301) are controlled to extend synchronously, so that the whole TBM is pushed to advance, and sliding blocks (303) slide in a sliding groove (306);
after the TBM deviates in the advancing direction, two groups of second hydraulic rods (302) far away from the TBM drill bit body (1) can be controlled to extend, and the other two groups of second hydraulic rods (302) can be controlled to shorten until two groups of first supporting shoes (304) at the rear end of the TBM abut against the inner side of the tunnel, and then two groups of first hydraulic rods (301) connected with the two groups of second hydraulic rods are controlled to extend, so that the whole TBM is forced to retreat in the tunnel;
thirdly, after the TBM drill bit main body (1) returns to a proper position, the third hydraulic rod (9) is controlled to extend until the bottom of the third supporting shoe (8) abuts against the inner bottom of the tunnel, meanwhile, the two groups of fourth hydraulic rods (11) are controlled to extend until the bottoms of the two groups of second supporting shoes (6) abut against the inner bottom of the tunnel, the servo motor (405) is controlled to rotate, the rack (404) and the gear (406) are used for driving, the limiting frame (402) moves towards one side of the TBM, after the moving position of the limiting plate (403) is limited, the one group of first hydraulic rods (301) on one side is controlled to shorten, the corresponding first hydraulic rods (301) on the other side extend, the TBM drill bit main body (1) and the mounting frame (2) rotate by taking the third hydraulic rod (9) as an axis for a fixed angle, the limiting frame (402) limits the position of the limiting plate (403), and the TBM drill bit main body (1) and the mounting frame (2) precisely adjust the angle and then face the correct direction again, so that the TBM drill bit main body (1) and the mounting frame (2) can face the correct direction (ii) a
Fourthly, when the limiting plate (403) rotates by taking the third hydraulic rod (9) as an axis, the limiting plate (403) drives the rolling wheel (14) to rotate, the angle sensor (12) records the rotating angle of the rolling wheel (14), the rotating angle of the rolling wheel (14) is transmitted to the TBM main control console for analysis, and the actual rotating angles of the TBM drill bit main body (1) and the mounting rack (2) are known through the TBM main control console.
CN202110401257.8A 2021-04-14 2021-04-14 Correction device for TBM advancing direction deviation and use method thereof Active CN113202484B (en)

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