CN113199640A - Cutting forming processing system and method for cement foaming insulation board production - Google Patents
Cutting forming processing system and method for cement foaming insulation board production Download PDFInfo
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- CN113199640A CN113199640A CN202110538488.3A CN202110538488A CN113199640A CN 113199640 A CN113199640 A CN 113199640A CN 202110538488 A CN202110538488 A CN 202110538488A CN 113199640 A CN113199640 A CN 113199640A
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- cutting
- cement foaming
- insulation board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a cutting and forming processing system and method for cement foaming insulation board production. The invention can solve the following problems that the existing equipment can possibly encounter when cutting the blank of the cement foaming insulation board: a. when the existing equipment is used for cutting a cement foaming insulation board blank, the cement foaming insulation board blank is not fixed, so that the cement foaming insulation board blank is easy to shake during cutting, the flatness of a cut surface is poor, and the cutting quality of the cement foaming insulation board is reduced; b. the existing cutting equipment can not cool the cutter in time in the cutting process, so that the cutting cutter is very easy to crack or even break due to high temperature in the cutting process, the operation efficiency of the equipment is reduced, and the production efficiency of the cement foaming insulation board is reduced.
Description
Technical Field
The invention relates to the technical field of cement foamed insulation boards, in particular to a cutting and forming processing system and method for cement foamed insulation board production.
Background
The cement foaming insulation board is an insulation board manufactured by using a foaming cement technology, and is a light-weight bubble-shaped insulation material which is prepared by taking ordinary portland cement, fly ash, a foaming agent, an additive and the like as materials and performing processes of compounding, stirring, foaming, cutting and the like. The cement foaming insulation board is also called a foaming concrete insulation board and an inorganic fireproof insulation board, belongs to a non-combustible material, is non-toxic, environment-friendly and low-carbon, is a novel material vigorously advocated by the nation, and can be formed inside concrete. When the cement foaming insulation board is manufactured, when the blank of the cement foaming insulation board has certain strength, the blank can be demoulded to perform a cutting process, and therefore a small cement foaming insulation board is manufactured.
At present, the following difficult problem may be met when cutting the cement foaming heated board blank to current equipment: a. when the existing equipment is used for cutting a cement foaming insulation board blank, the cement foaming insulation board blank is not fixed, so that the cement foaming insulation board blank is easy to shake during cutting, the flatness of a cut surface is poor, and the cutting quality of the cement foaming insulation board is reduced; b. the existing cutting equipment can not cool the cutter in time in the cutting process, so that the cutting cutter is very easy to crack or even break due to high temperature in the cutting process, the operation efficiency of the equipment is reduced, and the production efficiency of the cement foaming insulation board is reduced.
Disclosure of Invention
Technical problem to be solved
The invention can solve the following problems that the existing equipment can possibly encounter when cutting the blank of the cement foaming insulation board: a. when the existing equipment is used for cutting a cement foaming insulation board blank, the cement foaming insulation board blank is not fixed, so that the cement foaming insulation board blank is easy to shake during cutting, the flatness of a cut surface is poor, and the cutting quality of the cement foaming insulation board is reduced; b. the existing cutting equipment can not cool the cutter in time in the cutting process, so that the cutting cutter is very easy to crack or even break due to high temperature in the cutting process, the operation efficiency of the equipment is reduced, and the production efficiency of the cement foaming insulation board is reduced.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: a cutting and forming processing system for producing a cement foaming insulation board comprises a support column, a workbench, a feeding conveying device, a clamping device and a cutting device, wherein the workbench is fixedly connected to the upper end of the support column, the feeding conveying device is arranged on the upper end surface of the workbench, which is close to the left end, the clamping device is symmetrically arranged on the right side of the feeding conveying device, and the cutting device is arranged on the right side of the clamping device; wherein:
the feeding and conveying device comprises a feeding mechanism, a material carrying plate, a guide plate and a waste liquid collecting tank, wherein a rectangular groove is formed in the middle of the upper end face of the workbench, the feeding mechanism is arranged inside the rectangular groove, the feeding mechanism is fixedly connected to the middle of the left side wall of the material carrying plate, the lower end face of the material carrying plate is connected to the upper end face of the workbench in a sliding mode, a plurality of groups of guide plates are obliquely arranged at the upper ends of the front side wall and the rear side wall of the material carrying plate from left to right, and the waste liquid collecting tank is arranged on the workbench below the guide plate;
cutting device include Contraband template, electric putter, second Contraband template, reciprocating motion mechanism, cutting mechanism and cooling body, wherein the up end of workstation is close to Contraband template No. one of the position fixedly connected with of right-hand member, the opening of Contraband template is down, electric putter is installed through push rod base symmetry to the inside up end of Contraband template No. one, electric putter's lower extreme fixedly connected with second Contraband template, be connected with reciprocating motion mechanism on the inside lateral wall of second Contraband template, the last cutting mechanism that installs of reciprocating motion mechanism, cutting mechanism's the outside is provided with cooling body, cooling body can mutually support with cutting mechanism.
As a preferred technical scheme of the invention, the edges of the upper end surface of the material carrying plate are provided with the retaining shoulders, the retaining shoulders can prevent the cement foaming insulation board from being separated from the material carrying plate in the conveying process, the sliding balls are arranged between the lower end surface of the material carrying plate and the workbench, and the sliding balls can reduce the friction between the material carrying plate and the workbench, so that the material carrying plate can slide on the workbench.
According to a preferable technical scheme, the feeding mechanism comprises a bidirectional motor, a winding belt wheel, a steel wire rope, a reset spring, a limiting plate and a feeding plate, wherein the bidirectional motor is mounted at a position, close to the right end, on the rear side wall inside a rectangular groove through a motor base, the winding belt wheel is mounted on an output shaft of the bidirectional motor through a key, the limiting plate is arranged on the left side of the winding belt wheel, the lower end of the limiting plate is fixedly connected to the bottom of the rectangular groove, the feeding plate is slidably mounted at a position, close to the left end, inside the rectangular groove, the upper end of the right side wall of the feeding plate is fixedly connected to the middle of the left side wall of a material carrying plate, the steel wire rope is bolted to a position, close to the lower end, of the right side wall of the feeding plate, the other end of the steel wire rope penetrates through the limiting plate and is wound on the winding belt wheel, and the reset spring is mounted on the steel wire rope between the limiting plate and the feeding plate.
As a preferred technical scheme, the clamping device comprises supporting tables, driving motors, cams, L-shaped rods, extrusion springs, vertical plates and clamping plates, wherein the supporting tables are symmetrically arranged in front and back of the position, close to the edge, of the middle part of the upper end face of the workbench, the driving motors are installed on the upper end faces of the supporting tables through motor bases, the cams are installed on output shafts of the driving motors through keys, the vertical plates are symmetrically arranged on the workbench on the inner sides of the two groups of supporting tables, rectangular sliding holes are formed in the middle parts of the vertical plates, the L-shaped rods are slidably installed in the rectangular sliding holes, the cams are slidably attached to the outer side walls of the vertical rods of the L-shaped rods, the extrusion springs are connected between the vertical rods of the L-shaped rods and the side walls of the vertical plates, and the clamping plates are fixedly connected to the inner ends of the L-shaped rods.
As a preferred technical scheme of the invention, the clamping plate is uniformly provided with the cutting knife grooves from left to right, and the cutting knife grooves can ensure that the clamping plate does not influence the cutting process in the process of clamping and fixing the cement foaming insulation board, thereby ensuring the stable operation of the cutting process.
As a preferable technical scheme of the present invention, the reciprocating mechanism includes a reciprocating motor, a screw rod and a moving block, wherein the reciprocating motor is mounted on the inner rear side wall of the second Contraband-shaped plate through a motor base, an output shaft of the reciprocating motor is connected with the screw rod through a coupling, the other end of the screw rod is connected to the inner front side wall of the second Contraband-shaped plate through a bearing, the screw rod is connected with the moving block in a threaded manner, and the upper end face of the moving block is in sliding fit with the inner upper end face of the second Contraband-shaped plate.
As a preferred technical scheme of the invention, the cutting mechanism comprises an Contraband-shaped frame body, a rotating motor, a first gear, a second gear, a gear shaft and a cutting saw blade, wherein the lower end of a moving block is fixedly connected with the Contraband-shaped frame body, the opening of the Contraband-shaped frame body faces upwards, the right side wall inside the Contraband-shaped frame body is provided with the rotating motor through a motor base, the first gear is arranged on an output shaft of the rotating motor through a key, the second gear is meshed outside the lower part of the first gear and is connected to the right end of the gear shaft through a key, the middle part of the gear shaft is arranged on the left side wall of the Contraband-shaped frame body through a bearing, and the left end of the gear shaft is connected with the cutting saw blade through a spline.
As a preferred technical scheme of the invention, the cooling mechanism comprises a water tank, a telescopic water pipe, spray heads, a saw blade shell, a telescopic rod, a connecting rod and a rubber roller, wherein the saw blade shell is arranged on the outer side of the cutting saw blade, the telescopic rod is symmetrically connected to the upper end of the saw blade shell, the upper end of the telescopic rod is fixedly connected to the top of the second Contraband template, sliding grooves are formed in the middle of the left side wall and the right side wall of the saw blade shell, the sliding grooves are in rotating fit with a gear shaft, the spray heads are uniformly arranged on the inner wall of the saw blade shell along the circumferential direction of the saw blade shell, the spray heads are mutually communicated through the telescopic water pipe, the other end of the telescopic water pipe is communicated with the water tank, the water tank is placed on the upper end face of the second Contraband template, the connecting rod is fixedly arranged at the lower end of the saw blade shell, and the lower end of the connecting rod is connected with the rubber roller.
In addition, the invention also provides a cutting and forming processing method for producing the cement foaming insulation board, which comprises the following steps:
s1, feeding and conveying: placing a cement foaming insulation board blank needing to be cut on a material carrying plate manually, and driving the material carrying plate to convey rightwards through a feeding mechanism so as to drive the cement foaming insulation board blank to convey rightwards, wherein the right end of the cement foaming insulation board blank is positioned below a cutting device;
s2, clamping treatment: after the step S1 is finished, clamping and fixing the front side wall and the rear side wall of the cement foaming insulation board blank through a clamping device;
s3, cutting: after the step S2 is finished, the electric push rod drives the second Contraband type plate to move downwards so as to drive the cutting mechanism to move downwards, meanwhile, the reciprocating mechanism drives the cutting mechanism to reciprocate back and forth so as to cut the cement foaming insulation board blank below the cutting mechanism, and in the cutting process, the cooling mechanism is used for cooling the cutting mechanism;
s4, continuous cutting: after once cutting is accomplished, clamping device resets, continues to drive cement foaming heated board blank through feeding mechanism and carries one section distance to the right side, and the cement foaming heated board after will cutting simultaneously carries to the right-hand member of workstation to take off it through the manual work, feeding mechanism shutdown, clamping device presss from both sides tightly once more fixedly, thereby cuts once more through cutting mechanism, so reciprocal, thereby realizes continuous cutting and the unloading process to cement foaming heated board blank.
(III) advantageous effects
1. According to the cutting forming processing system and method for cement foaming insulation board production, the feeding conveying device can continuously carry out feeding processing through the feeding mechanism, so that the feeding time consumption is shortened, and in the cutting process, the cement foaming insulation board can be clamped and fixed in time through the clamping device, so that the stability of the cement foaming insulation board in the cutting process is improved, and the cutting quality is improved;
2. according to the cutting device and the cutting method for producing, cutting and forming the cement foaming insulation board, the cutting mechanism can be driven by the reciprocating mechanism to carry out front-back reciprocating cutting, so that the smoothness of a cutting opening is guaranteed, the cutting efficiency is improved, the cooling mechanism can be matched with the cutting mechanism, a cutting saw blade is cooled in time in the cutting process, the service life of the cutting saw blade is prolonged, the operation efficiency of equipment is guaranteed, the production efficiency of the cement foaming insulation board is improved, cement ash generated in the cutting process can be taken away by cooling water flow and can be collected and processed in a centralized mode, and the working environment in the cutting process is greatly improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a third perspective view of the present invention;
FIG. 4 is a schematic structural view of the present invention;
FIG. 5 is a schematic perspective view of the table and clamping device of the present invention;
FIG. 6 is a schematic diagram of the second Contraband template, reciprocating mechanism, cutting mechanism, and cooling mechanism of the present invention;
FIG. 7 is a schematic view of the construction of the traveling block and cutting mechanism of the present invention;
FIG. 8 is a left side view of the cutting device of the present invention;
fig. 9 is a flow chart of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 9, a cutting and forming system for producing cement foamed insulation boards comprises a support column 1, a workbench 2, a feeding and conveying device 3, a clamping device 4 and a cutting device 5, wherein the upper end of the support column 1 is fixedly connected with the workbench 2, the feeding and conveying device 3 is arranged at a position, close to the left end, of the upper end surface of the workbench 2, the clamping device 4 is symmetrically installed on the right side of the feeding and conveying device 3, and the cutting device 5 is arranged on the right side of the clamping device 4; wherein:
the feeding and conveying device 3 comprises a feeding mechanism 31, a material carrying plate 32, a guide plate 33 and a waste liquid collecting tank 34, wherein a rectangular groove is formed in the middle of the upper end face of the workbench 2, the feeding mechanism 31 is arranged in the rectangular groove, the feeding mechanism 31 is fixedly connected to the middle of the left side wall of the material carrying plate 32, the edges of the upper end face of the material carrying plate 32 are respectively provided with a shoulder which can prevent a cement foaming insulation board blank from being separated from the material carrying plate 32 in the conveying process, the lower end face of the material carrying plate 32 is slidably connected to the upper end face of the workbench 2, sliding balls are arranged between the lower end face of the material carrying plate 32 and the workbench 2 and can reduce the friction between the material carrying plate 32 and the workbench 2, so that the material carrying plate 32 can slide on the workbench 2, a plurality of groups of guide plates 33 are obliquely arranged on the upper ends of the front and rear side walls of the material carrying plate 32 from left to right, a waste liquid collecting tank 34 is arranged on the workbench 2 below the guide plate 33. Concrete during operation, the cement foaming insulation board blank that will cut the processing through the manual work is placed on carrying flitch 32, it carries flitch 32 to carry right to drive through feeding mechanism 31, thereby it carries right to drive cement foaming insulation board blank, the right-hand member that makes cement foaming insulation board blank is located cutting device 5's below, thereby accomplish the pay-off process, mud accessible guide plate 33 that produces in the cutting process flows into waste liquid collecting vat 34 and concentrates the collection processing, thereby mud outflow pollution operational environment has been avoided, thereby the cutting quality of cement foaming insulation board blank has been improved.
The feeding mechanism 31 comprises a bidirectional motor 311, a take-up pulley 312, a steel wire rope 313, a return spring 314, a limit plate 315 and a feeding plate 316, the two-way motor 311 is mounted on the position, close to the right end, of the rear side wall inside the rectangular groove through a motor base, the take-up pulley 312 is mounted on an output shaft of the two-way motor 311 through a key, a limiting plate 315 is arranged on the left side of the take-up pulley 312, the lower end of the limiting plate 315 is fixedly connected to the bottom of the rectangular groove, a feeding plate 316 is slidably mounted on the position, close to the left end, inside the rectangular groove, the upper end of the right side wall of the feeding plate 316 is fixedly connected to the middle of the left side wall of the material carrying plate 32, a steel wire rope 313 is bolted to the position, close to the lower end, of the right side wall of the feeding plate 316, the other end of the steel wire rope 313 penetrates through the limiting plate 315 and is wound on the take-up pulley 312, and a reset spring 314 is mounted on the steel wire rope 313 between the limiting plate 315 and the feeding plate 316. During specific work, drive rolling band pulley 312 through two way motor 311 and carry out corotation, thereby drive wire rope 313 and carry out the rolling, traction force to feed plate 316 through wire rope 313 drives feed plate 316 and moves right, thereby drive year flitch 32 and carry right the transport, thereby drive the cement foaming heated board blank that carries on the flitch 32 and carry right the transport, at this moment, reset spring 314 can be compressed, after cutting process, drive rolling band pulley 312 through two way motor 311 and carry out the reversal, thereby drive wire rope 313 and unreel, thereby the reaction force through reset spring 314 drives feed plate 316 and carries flitch 32 to reset.
The clamping device 4 comprises a supporting table 41, a driving motor 42, a cam 43, an L-shaped rod 44, an extrusion spring 45, a vertical plate 46 and a clamping plate 47, wherein the supporting table 41 is symmetrically arranged at the front and back of the position, close to the edge, in the middle of the upper end face of the workbench 2, the upper end face of the supporting table 41 is provided with the driving motor 42 through a motor base, the cam 43 is arranged on an output shaft of the driving motor 42 through a key, the vertical plate 46 is symmetrically arranged on the workbench 2 at the inner side of the two groups of supporting tables 41, a rectangular sliding hole is formed in the middle of the vertical plate 46, the L-shaped rod 44 is slidably arranged in the rectangular sliding hole, the cam 43 is slidably attached to the outer side wall of the vertical rod of the L-shaped rod 44, the extrusion spring 45 is connected between the vertical rod of the L-shaped rod 44 and the side wall of the vertical plate 46, the clamping plate 47 is fixedly connected with the inner end of the L-shaped rod 44, and cutting knife grooves are uniformly formed in the clamping plate 47 from left to right, and can ensure that the clamping plate 47 is not clamped and fixed in the foaming cement insulation plate blank Can affect the cutting process, thereby ensuring the stable operation of the cutting process. During specific work, the cam 43 is driven to rotate through the driving motor 42, the L-shaped rod 44 is driven to move towards the inner side through the extrusion of the cam 43 on the L-shaped rod 44, so that the clamping plate 47 is driven to move towards the inner side, the front side wall and the rear side wall of the cement foaming heat-insulation plate blank are clamped and fixed, and the stability of the cement foaming heat-insulation plate blank in the cutting process is guaranteed.
The reciprocating mechanism 54 comprises a reciprocating motor 541, a screw 542 and a moving block 543, wherein the reciprocating motor 541 is mounted on the rear side wall of the interior of the second Contraband-shaped plate 53 through a motor base, the output shaft of the reciprocating motor 541 is connected with the screw 542 through a coupling, the other end of the screw 542 is connected to the front side wall of the interior of the second Contraband-shaped plate 53 through a bearing, the screw 542 is connected with the moving block 543 through threads, and the upper end face of the moving block 543 is in sliding fit with the upper end face of the interior of the second Contraband-shaped plate 53. During specific work, the reciprocating motor 541 drives the screw 542 to rotate in a reciprocating mode, so that the moving block 543 is driven to move back and forth in a reciprocating mode, the cutting mechanism 55 is driven to move back and forth in a reciprocating mode, the cutting process is completed, and cutting efficiency is improved.
The cutting mechanism 55 comprises an Contraband-shaped frame body 551, a rotating motor 552, a first gear 553, a second gear 554, a gear shaft 555 and a cutting saw blade 556, wherein the lower end of a moving block 543 is fixedly connected with the Contraband-shaped frame body 551, the opening of the Contraband-shaped frame body 551 faces upwards, the rotating motor 552 is installed on the right side wall inside the Contraband-shaped frame body 551 through a motor base, the first gear 553 is installed on an output shaft of the rotating motor 552 through a key, the second gear 554 is externally meshed below the first gear 553, the second gear 554 is connected to the right end of the gear shaft 555 through a key, the middle of the gear shaft 555 is installed on the left side wall of the Contraband-shaped frame body 551 through a bearing, and the left end of the gear shaft 555 is connected with the cutting saw blade 556 through a spline. During operation, drive a gear 553 through rotating motor 552 and rotate, drive No. two gears 554 through the intermeshing of a gear 553 and No. two gears 554 and rotate to drive gear shaft 555 and rotate, thereby drive cutting saw bit 556 and rotate, thereby realize the cutting processing to the cement foaming heated board blank.
Cooling body 56 include water tank 561, flexible water pipe 562, shower nozzle 563, blade shell 564, telescopic link 565, connecting rod 566 and rubber gyro wheel 567, wherein the outside of cutting blade 556 is provided with blade shell 564, the upper end symmetric connection of blade shell 564 has telescopic link 565, the upper end fixed connection of telescopic link 565 is at the top of second Contraband template 53, the sliding tray has been seted up at the lateral wall middle part about blade shell 564, be normal running fit between sliding tray and the gear shaft 555, shower nozzle 563 has evenly been installed along its circumference to the inner wall of blade shell 564, communicate each other through flexible water pipe 562 between the shower nozzle 563, the other end and the water tank 561 of flexible water pipe 562 are linked together, water tank 561 places on the up end of second Contraband template 53, the lower extreme fixed mounting of blade shell 564 has connecting rod 566, the lower extreme of connecting rod 566 is connected with rubber gyro wheel 567. During the operation, when the electric push rod 52 drives the cooling mechanism 56 to move downwards, the lower end of the rubber roller 567 contacts the upper end surface of the cement foam insulation board blank first, and along with the continuous pushing of the electric push rod 52, the reaction force of the cement foam insulation board blank to the rubber roller 567 drives the connecting rod 566 to move upwards, thereby moving the blade housing 564 upward, at which time the extension rod 565 is compressed, thereby moving the lower end of the cutting blade 556 downward, thereby completing the cutting process, during the cutting process of the cutting blade 556, the spray head 563 sprays the water in the water tank 561 to the cutting blade 556 and the cutting gap, so as to not only cool the cutting blade 556, meanwhile, cement ash generated in the cutting process can be taken away through water flow and flows into the waste liquid collecting groove 34 through the guide plate 33 to be collected in a centralized mode, and the saw blade shell 564 can prevent the granular cement blocks generated in the cutting process from splashing.
In addition, the invention also provides a cutting and forming processing method for producing the cement foaming insulation board, which comprises the following steps:
s1, feeding and conveying: placing a cement foaming insulation board blank needing to be cut on the material carrying plate 32 manually, driving a winding belt wheel 312 to rotate forward through a bidirectional motor 311 so as to drive a steel wire rope 313 to wind, driving a feeding plate 316 to move right through traction force of the steel wire rope 313 to the feeding plate 316 so as to drive the material carrying plate 32 to convey right, and further driving the cement foaming insulation board blank to convey right, so that the right end of the cement foaming insulation board blank is positioned below the cutting device 5;
s2, clamping treatment: after the step S1 is completed, the driving motor 42 drives the cam 43 to rotate, and the L-shaped rod 44 is driven to move inward by the extrusion of the cam 43 on the L-shaped rod 44, so as to drive the clamping plate 47 to move inward, thereby clamping and fixing the front and rear side walls of the cement foamed insulation board blank;
s3, cutting: after the above-mentioned S2 is completed, the electric push rod 52 drives the second Contraband template 53 to move downwards, so as to drive the cutting mechanism 55 to move downwards, so as to drive the cooling mechanism 56 to move downwards, the lower end of the rubber roller 567 contacts the upper end surface of the cement foaming insulation board blank first, along with the continuous pushing of the electric push rod 52, the reaction force of the cement foaming insulation board blank to the rubber roller 567 drives the connecting rod 566 to move upwards, so as to drive the blade shell 564 to move upwards, at this time, the expansion rod 565 is compressed, so as to make the lower end of the cutting blade 556 move downwards, at the same time, the reciprocating motor 541 drives the screw 542 to rotate in a reciprocating manner, so as to drive the moving block 543 to move back and forth in a reciprocating manner, so as to drive the cutting blade 556 to move back and forth, the motor 552 drives the first gear 553 to rotate, and the second gear 554 is driven to rotate by the mutual engagement of the first gear 553 and the second gear 554, the gear shaft 555 is driven to rotate, so that the cutting saw blade 556 is driven to rotate, the cutting treatment of the cement foaming insulation board blank is achieved, in the cutting process, the spray head 563 sprays water in the water tank 561 to the cutting saw blade 556 and a cutting gap, the cutting saw blade 556 is cooled, and meanwhile cement ash generated in the cutting process can be taken away through water flow and flows into the waste liquid collecting tank 34 through the guide plate 33 to be collected in a concentrated mode;
s4, continuous cutting: after once cutting is accomplished, clamping device 4 resets, continue to drive cement foaming heated board blank through feeding mechanism 31 and carry one section distance right, carry the right-hand member to workstation 2 right with the cement foaming heated board after the cutting simultaneously, thereby take off it through the manual work, feeding mechanism 31 stall, clamping device 4 presss from both sides tightly fixedly once more, thereby mutually support through reciprocating motion mechanism 54 and cutting mechanism 55 cuts once more, so reciprocal, thereby realize continuous cutting and the unloading process to cement foaming heated board blank.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides a cement foaming heated board production cutting shaping system, includes pillar (1), workstation (2), material loading conveyor (3), clamping device (4) and cutting device (5), its characterized in that: the upper end of the strut (1) is fixedly connected with a workbench (2), a feeding conveying device (3) is arranged at the position, close to the left end, of the upper end face of the workbench (2), clamping devices (4) are symmetrically arranged on the right side of the feeding conveying device (3), and a cutting device (5) is arranged on the right side of the clamping devices (4); wherein:
the feeding and conveying device (3) comprises a feeding mechanism (31), a material carrying plate (32), a guide plate (33) and a waste liquid collecting tank (34), wherein a rectangular groove is formed in the middle of the upper end face of the workbench (2), the feeding mechanism (31) is arranged inside the rectangular groove, the feeding mechanism (31) is fixedly connected to the middle of the left side wall of the material carrying plate (32), the lower end face of the material carrying plate (32) is slidably connected to the upper end face of the workbench (2), a plurality of groups of guide plates (33) are obliquely arranged at the upper ends of the front side wall and the rear side wall of the material carrying plate (32) from left to right, and the waste liquid collecting tank (34) is placed on the workbench (2) below the guide plates (33);
the cutting device (5) comprises a first Contraband template (51), an electric push rod (52), a second Contraband template (53), a reciprocating mechanism (54), a cutting mechanism (55) and a cooling mechanism (56), wherein the up end of workstation (2) is close to Contraband template (51) of position fixedly connected with of right-hand member, the opening of Contraband template (51) is down, electric putter (52) are installed through push rod base symmetry to the inside up end of Contraband template (51), the lower extreme fixedly connected with second Contraband template (53) of electric putter (52), be connected with reciprocating motion mechanism (54) on the inside lateral wall of second Contraband template (53), install cutting mechanism (55) on reciprocating motion mechanism (54), the outside of cutting mechanism (55) is provided with cooling body (56), cooling body (56) can mutually support with cutting mechanism (55).
2. The cutting, forming and processing system for producing the cement foaming insulation board according to claim 1, wherein the cutting, forming and processing system comprises: the edge of the upper end face of the material carrying plate (32) is provided with a retaining shoulder, and a sliding ball is arranged between the lower end face of the material carrying plate (32) and the workbench (2).
3. The cutting, forming and processing system for producing the cement foaming insulation board according to claim 1, wherein the cutting, forming and processing system comprises: the feeding mechanism (31) comprises a bidirectional motor (311), a winding pulley (312), a steel wire rope (313), a reset spring (314), a limiting plate (315) and a feeding plate (316), wherein the position, close to the right end, on the inner rear side wall of the rectangular groove is provided with the bidirectional motor (311) through a motor base, the output shaft of the bidirectional motor (311) is provided with the winding pulley (312) through a key, the left side of the winding pulley (312) is provided with the limiting plate (315), the lower end of the limiting plate (315) is fixedly connected to the bottom of the rectangular groove, the position, close to the left end, inside the rectangular groove is provided with the feeding plate (316) in a sliding mode, the upper end of the right side wall of the feeding plate (316) is fixedly connected to the middle part of the left side wall of the material carrying plate (32), the position, close to the lower end, of the right side wall of the feeding plate (316) is bolted with the steel wire rope (313), and the other end of the steel wire rope (313) penetrates through the limiting plate (315) and is wound on the winding pulley (312), and a return spring (314) is arranged on a steel wire rope (313) between the limiting plate (315) and the feeding plate (316).
4. The cutting, forming and processing system for producing the cement foaming insulation board according to claim 1, wherein the cutting, forming and processing system comprises: the clamping device (4) comprises supporting tables (41), driving motors (42), cams (43), L-shaped rods (44), extrusion springs (45), vertical plates (46) and clamping plates (47), wherein the supporting tables (41) are symmetrically arranged in front and back of the positions, close to the edges, of the middle part of the upper end face of the workbench (2), the driving motors (42) are installed on the upper end face of the supporting tables (41) through motor bases, the cams (43) are installed on output shafts of the driving motors (42) through keys, the vertical plates (46) are symmetrically arranged on the workbench (2) on the inner sides of the two groups of supporting tables (41), rectangular sliding holes are formed in the middle parts of the vertical plates (46), the L-shaped rods (44) are installed in the rectangular sliding holes in a sliding mode, the cams (43) are attached to the outer side walls of the vertical rods of the L-shaped rods (44) in a sliding mode, the extrusion springs (45) are connected between the vertical rods of the L-shaped rods (44) and the side walls of the vertical plates (46), the inner end of the L-shaped rod (44) is fixedly connected with a clamping plate (47).
5. The cutting, forming and processing system for producing the cement foaming insulation board according to claim 4, wherein the cutting, forming and processing system comprises: cutting knife grooves are uniformly formed in the clamping plate (47) from left to right.
6. The cutting, forming and processing system for producing the cement foaming insulation board according to claim 1, wherein the cutting, forming and processing system comprises: the reciprocating mechanism (54) comprises a reciprocating motor (541), a screw rod (542) and a moving block (543), wherein the reciprocating motor (541) is installed on the rear side wall inside the second Contraband-shaped plate (53) through a motor base, the screw rod (542) is connected to an output shaft of the reciprocating motor (541) through a coupling, the other end of the screw rod (542) is connected to the front side wall inside the second Contraband-shaped plate (53) through a bearing, the moving block (543) is connected to the screw rod (542) in a threaded mode, and the upper end face of the moving block (543) is in sliding fit with the upper end face inside the second Contraband-shaped plate (53).
7. The cutting, forming and processing system for producing the cement foaming insulation board according to claim 6, wherein the cutting, forming and processing system comprises: the cutting mechanism (55) comprises an Contraband-type frame body (551), a rotating motor (552), a first gear (553), a second gear (554), a gear shaft (555) and a cutting saw blade (556), wherein the lower end of a moving block (543) is fixedly connected with the Contraband-type frame body (551), the opening of the Contraband-type frame body (551) faces upwards, the rotating motor (552) is installed on the right side wall inside the Contraband-type frame body (551) through a motor base, the first gear (553) is installed on an output shaft of the rotating motor (552) through a key, the second gear (554) is meshed outside the lower portion of the first gear (553), the second gear (554) is connected to the right end of the gear shaft (555) through a key, the middle portion of the gear shaft (555) is installed on the left side wall of the Contraband-type frame body (551) through a bearing, and the left end of the gear shaft (555) is connected with the cutting saw blade (556) through a spline.
8. The cutting, forming and processing system for producing the cement foaming insulation board according to claim 7 is characterized in that: cooling body (56) include water tank (561), flexible water pipe (562), shower nozzle (563), saw bit shell (564), telescopic link (565), connecting rod (566) and rubber gyro wheel (567), wherein the outside of cutting saw bit (556) is provided with saw bit shell (564), the upper end symmetric connection of saw bit shell (564) has telescopic link (565), the upper end fixed connection of telescopic link (565) is at the top of second Contraband template (53), the sliding tray has been seted up at the left and right sides lateral wall middle part of saw bit shell (564), be normal running fit between sliding tray and gear shaft (555), shower nozzle (563) are evenly installed along its circumference to the inner wall of saw bit shell (564), communicate each other through flexible water pipe (562) between shower nozzle (563), the other end and water tank (561) of flexible water pipe (562) are linked together, water tank (561) are placed on the up end of second Contraband template (53), the lower end of the saw blade shell (564) is fixedly provided with a connecting rod (566), and the lower end of the connecting rod (566) is connected with a rubber roller (567).
9. The cutting and forming processing system for producing the cement foaming insulation board according to any one of claims 1 to 8, characterized in that: the cutting and forming system for producing the cement foaming insulation board comprises the following steps of:
s1, feeding and conveying: placing a cement foaming insulation board blank needing to be cut on a material carrying plate (32) manually, and driving the material carrying plate (32) to convey rightwards through a feeding mechanism (31), so that the cement foaming insulation board blank is driven to convey rightwards, and the right end of the cement foaming insulation board blank is positioned below a cutting device (5);
s2, clamping treatment: after the step S1 is finished, clamping and fixing the front side wall and the rear side wall of the cement foaming insulation board blank through a clamping device (4);
s3, cutting: after the step S2 is finished, the electric push rod (52) drives the second Contraband type plate (53) to move downwards so as to drive the cutting mechanism (55) to move downwards, meanwhile, the reciprocating mechanism (54) drives the cutting mechanism (55) to reciprocate back and forth so as to cut the cement foaming heat-insulation plate blank below the cutting mechanism, and in the cutting process, the cooling mechanism (56) is used for cooling the cutting mechanism (55);
s4, continuous cutting: after once cutting is accomplished, clamping device (4) reset, continue to drive cement foaming heated board blank through feeding mechanism (31) and carry one section distance right, the right-hand member to workstation (2) is carried right to the cement foaming heated board after will cutting simultaneously, thereby take off it through the manual work, feeding mechanism (31) shut down, clamping device (4) press from both sides tightly fixed once more, thereby cut once more through cutting mechanism (55), so reciprocal, thereby realize continuous cutting and the unloading process to cement foaming heated board blank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110538488.3A CN113199640A (en) | 2021-05-18 | 2021-05-18 | Cutting forming processing system and method for cement foaming insulation board production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110538488.3A CN113199640A (en) | 2021-05-18 | 2021-05-18 | Cutting forming processing system and method for cement foaming insulation board production |
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| CN113199640A true CN113199640A (en) | 2021-08-03 |
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| CN202110538488.3A Withdrawn CN113199640A (en) | 2021-05-18 | 2021-05-18 | Cutting forming processing system and method for cement foaming insulation board production |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770559A (en) * | 2021-11-10 | 2021-12-10 | 苏州曼德特光电技术有限公司 | High-intelligent double-laser-head laser processing equipment |
| CN113942065A (en) * | 2021-10-18 | 2022-01-18 | 蓬莱雅涂装饰材料有限公司 | Energy-saving insulation board clamping equipment |
| CN117507150A (en) * | 2023-12-25 | 2024-02-06 | 湖北东南佳先进碳材料有限公司 | Graphite boat piece automatic processing system |
-
2021
- 2021-05-18 CN CN202110538488.3A patent/CN113199640A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113942065A (en) * | 2021-10-18 | 2022-01-18 | 蓬莱雅涂装饰材料有限公司 | Energy-saving insulation board clamping equipment |
| CN113770559A (en) * | 2021-11-10 | 2021-12-10 | 苏州曼德特光电技术有限公司 | High-intelligent double-laser-head laser processing equipment |
| CN113770559B (en) * | 2021-11-10 | 2022-01-07 | 苏州曼德特光电技术有限公司 | High-intelligent double-laser-head laser processing equipment |
| CN117507150A (en) * | 2023-12-25 | 2024-02-06 | 湖北东南佳先进碳材料有限公司 | Graphite boat piece automatic processing system |
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Application publication date: 20210803 |