CN113199598A - Manufacturing method of heat-preservation and noise-insulation partition plate of star-island structure system - Google Patents
Manufacturing method of heat-preservation and noise-insulation partition plate of star-island structure system Download PDFInfo
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- CN113199598A CN113199598A CN202110381896.2A CN202110381896A CN113199598A CN 113199598 A CN113199598 A CN 113199598A CN 202110381896 A CN202110381896 A CN 202110381896A CN 113199598 A CN113199598 A CN 113199598A
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- 238000005192 partition Methods 0.000 title claims abstract description 48
- 238000009413 insulation Methods 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000004321 preservation Methods 0.000 title description 7
- 239000000463 material Substances 0.000 claims abstract description 95
- 238000011049 filling Methods 0.000 claims abstract description 81
- 238000003756 stirring Methods 0.000 claims abstract description 61
- 239000000945 filler Substances 0.000 claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000002585 base Substances 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000008187 granular material Substances 0.000 claims abstract description 10
- 239000004568 cement Substances 0.000 claims abstract description 9
- 239000003513 alkali Substances 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims abstract description 7
- 239000010451 perlite Substances 0.000 claims abstract description 7
- 235000019362 perlite Nutrition 0.000 claims abstract description 7
- 229920006389 polyphenyl polymer Polymers 0.000 claims abstract description 7
- 239000000378 calcium silicate Substances 0.000 claims abstract description 6
- 229910052918 calcium silicate Inorganic materials 0.000 claims abstract description 6
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000002344 surface layer Substances 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000002002 slurry Substances 0.000 claims abstract description 4
- 238000011068 loading method Methods 0.000 claims description 6
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 239000004088 foaming agent Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000005303 weighing Methods 0.000 description 19
- 239000002245 particle Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention belongs to the technical field of engineering material plates, and particularly relates to a manufacturing method of a heat-insulating and noise-insulating partition plate of a star-island structure system, which comprises the following steps: s1: preparing a raw material of the partition board, namely putting the raw material into a stirring barrel to be mixed and stirred into porous slurry which is used as a base material of the partition board for later use; s2: preparing filling materials, namely building ceramsite, gravel, perlite and polyphenyl granules; and (4) sequentially putting the filling materials into a stirring barrel to be mixed and stirred with the basic materials, and S3: according to the requirements of customers and the using environment of the partition board, the adding proportion of the four fillers in the S2 is adjusted through a proportion feeding device, and the base structures with different specifications of weight, thermal resistance, strength, sound insulation and fire resistance limit are produced and prepared; s4: and a forming process, wherein one of a calcium silicate board and a cement surface layer is attached to two sides of the base structure, one or two of alkali mesh cloth and metal mesh are laid on two sides and the middle of the base structure, and drying and forming are carried out.
Description
Technical Field
The invention belongs to the technical field of engineering material plates, and particularly relates to a manufacturing method of a heat-insulating and noise-insulating partition plate of a star-island structure system.
Background
Heat preservation and sound insulation board has very extensive application in all trades, and present heat preservation and sound insulation board is various at present, and when processing production panel, the specification of same kind of panel is single, causes the panel performance singleness, to the customer of different demands, is difficult to satisfy customer's demand.
Meanwhile, in the existing plate processing and production process, the filling material is added into the base material in a weighing mode, but the weighing mode is as follows: on one side of the stirring barrel, through manual operation, a part of fillers in a pile of fillers is shoveled out and placed on a weighing meter, the fillers are weighed, if the fillers added at one time on the weighing meter are insufficient, the fillers are required to be added for multiple times and reach the standard required weight, if the fillers added at one time are redundant, the fillers are shoveled away for multiple times until the standard required weight is reached, and finally the fillers are put into the stirring barrel.
Therefore, the invention provides a manufacturing method of the heat-preservation and noise-insulation partition plate of the star-island structure system.
Disclosure of Invention
In order to make up for the defects of the prior art and solve the problems in the background art, the invention provides a manufacturing method of a heat-preservation and noise-insulation partition plate of a star-island structure system.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a manufacturing method of a heat-preservation and noise-insulation clapboard of a star-island structure system, which comprises the following steps:
s1: preparing raw materials of a partition board, namely cement, a foaming agent, rubber powder, a fire retardant and carboxylic acid; putting the raw materials into a stirring barrel, mixing and stirring the raw materials into porous slurry serving as a base material of a partition plate for later use;
s2: preparing filling materials, namely building ceramsite, gravel, perlite and polyphenyl granules; the filling materials are sequentially put into a stirring barrel to be mixed and stirred with the basic materials, four filling materials of ceramsite, gravel, perlite and polyphenyl granules are built, the granules are added by selecting 3-4 grades with different diameters, and the basic materials and the filling materials are mixed into a basic structure of the partition plate for later use; the particles are made of 3-4 grades of fillers with different diameters, the filler with larger particles plays a main filling role, the filler with smaller particles mainly fills gaps among the filler with larger particles, the hollowness in the partition plate is reduced, and the strength of the partition plate is improved;
s3: according to the requirements of customers and the using environment of the partition board, the adding proportion of the four fillers in the S2 is adjusted through a proportion feeding device, and the base structures with different specifications of weight, thermal resistance, strength, sound insulation and fire resistance limit are produced and prepared; quantitatively throwing filling materials through a proportional feeding device to realize the production and processing of the partition boards with different specifications;
s4: a forming procedure, wherein one of a calcium silicate board and a cement surface layer is attached to two sides of the basic structure, one or two of alkali mesh cloth and metal mesh are laid on two sides and the middle position of the basic structure, and drying and forming are carried out; the calcium silicate board and the cement surface layer are attached to the two sides of the foundation structure, and one or two of alkali mesh cloth and metal mesh are laid on the two sides and the middle position of the two sides, so that the strength of the partition plate is improved, the scratch resistance of the surface of the partition plate is improved, and the falling of debris on the partition plate is reduced;
the proportional feeding device in the S3 comprises a pre-charging barrel, the pre-charging barrel is funnel-shaped, and the lower end of the pre-charging barrel is provided with a quantitative feeding structure for the filling material; the quantitative putting structure comprises a controller with a display screen, a pipe body, a bearing plate, an electronic scale, a supporting plate, a toothed ring, a gear and a first motor; the pipe body is fixedly connected to the lower end of the pre-loading barrel, one side wall inside the pipe body is rotatably connected with the supporting plate, an electronic scale is fixedly connected to the supporting plate and electrically connected with the controller, the supporting plate is fixedly connected to the electronic scale, the free end of the lower plate surface of the supporting plate is fixedly connected with one end of the toothed ring, the other end of the toothed ring penetrates through a through hole formed in the side wall of the pipe body, a first motor is arranged on one side of the outer hole end of the through hole and electrically connected with the controller, the first motor is fixedly connected to the side wall of the pipe body, the output end of the first motor is connected with a gear, and the gear is meshed with the toothed ring; the upper port of the pre-charging barrel is provided with a stirring structure for the filling material; the stirring structure comprises a second motor, a U-shaped frame and a spiral stirring roller; the second motor is fixedly connected to the upper end of the pre-charging barrel through a U-shaped frame, and the output end of the second motor extends to the inner bottom surface of the pre-charging barrel and is fixedly connected with a spiral stirring roller; the lower end of the spiral stirring roller is positioned at the joint of the pre-charging barrel and the pipe body; the filling material is weighed at one time and put in a quantitative mode, so that the problems of manual weighing, complex steps and inaccuracy in one-time weighing are solved; meanwhile, the filling material is put into the pre-installed barrel, so that the phenomenon that the filling material is hardened after the filling material is contacted with water due to the fact that the filling material is accumulated on the ground is avoided.
Preferably, a supporting rod is arranged at the joint of the output end of the second motor and the spiral stirring roller, the middle position of the supporting rod is rotatably connected with the spiral stirring roller, and two ends of the supporting rod are fixedly connected to the U-shaped frame; guarantee the spiral and stir the stability when roller rotates, prevent that the spiral from stirring roller and stopping extrusion, the spiral stirs the roller and takes place radial offset, influences the normal operation and the life of No. two motors
Preferably, the diameter of the spiral fan blade at the lower end of the spiral stirring roller is the same as that of the outlet end of the pre-charging barrel; the pre-loading barrel is ensured not to leak the filling material, and the filling material is ensured to smoothly flow into the pipe body.
Preferably, the inner bottom surface of the through hole is provided with a roller; the two ends of the roller are rotatably connected with the inner side wall of the through hole, and the roller is attached to the outer ring of the toothed ring to rotate; through setting up the gyro wheel, improve ring gear stability of rotating, guarantee the effective meshing of ring gear and gear, prevent that the ring gear from breaking away from the gear.
Preferably, the radian of the gear ring is greater than pi/2 radian and less than pi radian; through the radian of restriction ring gear, guarantee that the ring gear rotates the back, the loading board is in vertical state, guarantees that the filler of weighing on the loading board is whole to flow to the agitator along the body in.
Preferably, the end part of the output end of the first motor is connected to the side wall of the pipe body through a bearing; guarantee gear revolve's stability, prevent that gear and ring gear meshing in-process, the skew takes place for the gear, and the gear breaks away from the ring gear.
Preferably, the number of the pre-charging barrels is multiple, each pre-charging barrel is internally provided with a filling material, and each pre-charging barrel is provided with a quantitative charging structure for the filling material and a stirring structure for the filling material; a plurality of pre-casks providing for the addition of a greater variety of fill materials.
Preferably, the adjacent pre-charging barrels are fixedly connected with each other; the pre-installed barrels are fixedly connected together, so that the stability of the pre-installed barrels in use is improved.
The invention has the following beneficial effects:
3-4 grades of fillers with different diameters are selected as filler particles, the filler with larger particles plays a main filling role, the filler with smaller particles mainly fills gaps among the filler with larger particles, the hollowness in the partition plate is reduced, and the strength of the partition plate is improved;
the filling materials are quantitatively put in through the proportional feeding device, so that the production and processing of the partition plates with different specifications are realized, and the requirements of customers on different properties of the plates are met;
one or two of alkali mesh cloth and metal mesh are laid on the surface and the middle position of the foundation structure, so that the strength of the partition plate is improved, the scratch resistance of the surface of the partition plate is improved, and the falling of debris on the partition plate is reduced;
by the proportional feeding device, the filler is weighed at one time and quantitatively fed, so that the problems of manual weighing, complicated steps and inaccuracy in one-time weighing are avoided; meanwhile, the filling material is put into the pre-installed barrel, so that the phenomenon that the filling material is hardened after the filling material is contacted with water due to the fact that the filling material is accumulated on the ground is avoided.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a flow chart of a method of manufacturing according to a first embodiment of the present invention;
FIG. 2 is a perspective view of a proportional feeder device according to an embodiment of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a cross-sectional view of a proportional feeder device according to an embodiment of the present invention;
FIG. 5 is a partial enlarged view at B in FIG. 4;
FIG. 6 is a view showing the atomization tube and the U-shaped holder according to the second embodiment of the present invention;
in the figure: 1. pre-barreling; 2. a controller; 3. a pipe body; 4. a carrier plate; 5. an electronic scale; 6. a support plate; 7. a toothed ring; 8. a gear; 9. a first motor; 91. a bearing; 10. a through hole; 11. a second motor; 12. a U-shaped frame; 13. a spiral stirring roller; 14. a support bar; 15. a roller; 16. an atomizing pipe.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
The first embodiment is as follows:
referring to fig. 1 to 5, a method for manufacturing a thermal insulation and noise insulation partition board of a star-island structure system comprises the following steps:
s1: preparing raw materials of a partition board, namely cement, a foaming agent, rubber powder, a fire retardant and carboxylic acid; putting the raw materials into a stirring barrel, mixing and stirring the raw materials into porous slurry serving as a base material of a partition plate for later use;
s2: preparing filling materials, namely building ceramsite, gravel, perlite and polyphenyl granules; the filling materials are sequentially put into a stirring barrel to be mixed and stirred with the basic materials, four filling materials of ceramsite, gravel, perlite and polyphenyl granules are built, the granules are added by selecting 3-4 grades with different diameters, and the basic materials and the filling materials are mixed into a basic structure of the partition plate for later use; the particles are made of 3-4 grades of fillers with different diameters, the filler with larger particles plays a main filling role, the filler with smaller particles mainly fills gaps among the filler with larger particles, the hollowness in the partition plate is reduced, and the strength of the partition plate is improved;
s3: according to the requirements of customers and the using environment of the partition board, the adding proportion of the four fillers in the S2 is adjusted through a proportion feeding device, and the base structures with different specifications of weight, thermal resistance, strength, sound insulation and fire resistance limit are produced and prepared; quantitatively throwing filling materials through a proportional feeding device to realize the production and processing of the partition boards with different specifications;
s4: a forming procedure, wherein one of a calcium silicate board and a cement surface layer is attached to two sides of the basic structure, one or two of alkali mesh cloth and metal mesh are laid on two sides and the middle position of the basic structure, and drying and forming are carried out; the calcium silicate board and the cement surface layer are attached to the two sides of the foundation structure, and one or two of alkali mesh cloth and metal mesh are laid on the two sides and the middle position of the two sides, so that the strength of the partition plate is improved, the scratch resistance of the surface of the partition plate is improved, and the falling of debris on the partition plate is reduced;
the proportional feeding device in the S3 comprises a pre-assembled barrel 1, wherein the pre-assembled barrel 1 is funnel-shaped, and the lower end of the pre-assembled barrel 1 is provided with a quantitative feeding structure for filler; the quantitative putting structure comprises a controller 2 with a display screen, a pipe body 3, a bearing plate 4, an electronic scale 5, a supporting plate 6, a gear ring 7, a gear 8 and a first motor 9; the tube body 3 is fixedly connected to the lower end of the pre-loading barrel 1, one side wall inside the tube body 3 is rotatably connected with a supporting plate 6, an electronic scale 5 is fixedly connected onto the supporting plate 6, the electronic scale 5 is electrically connected with a controller 2, a bearing plate 4 is fixedly connected onto the electronic scale 5, the free end of the lower plate surface of the supporting plate 6 is fixedly connected with one end of a toothed ring 7, the other end of the toothed ring 7 penetrates through a through hole 10 formed in the side wall of the tube body 3, a motor 9 is arranged on one side of the outer hole end of the through hole 10, the motor 9 is electrically connected with the controller 2, the motor 9 is fixedly connected with the side wall of the tube body 3, the output end of the motor 9 is connected with a gear 8, and the gear 8 is meshed with the toothed ring 7; the upper port of the pre-charging barrel 1 is provided with a stirring structure for the filling material; the stirring structure comprises a second motor 11, a U-shaped frame 12 and a spiral stirring roller 13; the second motor 11 is fixedly connected to the upper end of the pre-charging barrel 1 through a U-shaped frame 12, and the output end of the second motor 11 extends to the inner bottom surface of the pre-charging barrel 1 and is fixedly connected with a spiral stirring roller 13; the lower end of the spiral stirring roller 13 is positioned at the joint of the pre-charging barrel 1 and the pipe body 3; the filler is as the auxiliary material of baffle, guarantees the performance index of baffle, in the current baffle processing production process, adds the filler in the basis material through weighing the mode, nevertheless should weigh the mode and be: on one side of the stirring barrel, through manual operation, shoveling part of the fillers out of the piled fillers and placing the fillers on a weighing meter, weighing and weighing the fillers, if the fillers added at one time on the weighing meter are insufficient, adding the fillers for multiple times and reaching the standard required weight, if the fillers added at one time are redundant, shoveling away the fillers for multiple times until reaching the standard required weight, and finally putting the fillers into the stirring barrel, wherein the method has complicated steps, and meanwhile, the piled fillers are piled on the ground and are easy to contact with water, so that the fillers are hardened, part of the fillers cannot be used, and waste is caused; therefore, according to the problems, the quantitative automatic filling material is dosed by designing the proportional feeding device, the quantitative filling material is weighed at one time, and the trouble caused by multiple times of weighing is avoided; the filling material is put into the pre-assembly barrel 1, the controller 2 controls the second motor 11 to rotate, the second motor 11 drives the spiral stirring roller 13 to rotate, at the moment, the spiral stirring roller 13 pushes the filling material into the pipe body 3 from the pre-assembly barrel 1, the filling material falls onto the bearing plate 4, at the moment, the filling material presses the bearing plate 4 downwards, the electronic scale 5 begins to weigh the weight of the filling material on the bearing plate 4, meanwhile, the data of the filling material on the bearing plate 4 is transmitted to the controller 2, the operator observes the weight of the filling material through a display screen on the controller 2, when the filling material on the bearing plate 4 reaches the expected set weight value, the second motor 11 is controlled to stop rotating, meanwhile, a first motor 9 is controlled to rotate, the first motor 9 dislocates the gear ring 7 through the gear 8 to rotate, the gear ring 7 pulls the support plate 6 to rotate downwards, then the supporting plate 6 is pulled to be in a vertical rotating state, and the filling material on the bearing plate 4 falls into the stirring barrel from the pipe body 3; in the whole process, the filler is weighed at one time and put in a quantitative mode, so that the problems of manual weighing, complex steps and inaccuracy in one-time weighing are solved; meanwhile, the filling material is put into the pre-assembly barrel 1, so that the phenomenon that the filling material is hardened after the filling material is contacted with water due to the fact that the filling material is accumulated on the ground is avoided.
A supporting rod 14 is arranged at the joint of the output end of the second motor 11 and the spiral stirring roller 13, the middle position of the supporting rod 14 is rotatably connected with the spiral stirring roller 13, and two ends of the supporting rod 14 are fixedly connected to the U-shaped frame 12; through bracing piece 14, guarantee the spiral and stir the stability when roller 13 rotates, prevent that the spiral from stirring roller 13 and stopping the extrusion, the spiral stirs roller 13 and takes place radial offset, influences the normal operating and the life of No. two motor 11.
The diameter of the spiral fan blade at the lower end of the spiral stirring roller 13 is the same as that of the outlet end of the pre-charging barrel 1; if the diameter of the spiral fan blade at the lower end of the spiral stirring roller 13 is larger than the diameter of the outlet end of the pre-assembly barrel 1, the partial fan blade at the lower end of the spiral stirring roller 13 can block part of the filling material on one side of the outlet end of the pre-assembly barrel 1, so that the flowing of the filling material is influenced, and if the diameter of the spiral fan blade at the lower end of the spiral stirring roller 13 is smaller than the diameter of the outlet end of the pre-assembly barrel 1, the filling material can automatically and always flow into the bearing plate 4 under the condition that the spiral stirring roller 13 does not rotate, so that the filling material cannot be weighed accurately; and the diameter of the spiral fan blade at the lower end of the spiral stirring roller 13 is the same as that of the outlet end of the pre-charging barrel 1, so that the two conditions can be avoided.
The inner bottom surface of the through hole 10 is provided with a roller 15; two ends of the roller 15 are rotatably connected with the inner side wall of the through hole 10, and the roller 15 is attached to the outer ring of the toothed ring 7 to rotate; through setting up gyro wheel 15, improve ring gear 7 stability in rotation, guarantee the effective meshing of ring gear 7 and gear 8, prevent that ring gear 7 from breaking away from gear 8.
The radian of the toothed ring 7 is greater than pi/2 radian and less than pi radian; by limiting the radian of the toothed ring 7, the bearing plate 4 is in a vertical state after the toothed ring 7 rotates, and all fillers weighed on the bearing plate 4 flow into the stirring barrel along the pipe body 3.
The end part of the output end of the first motor 9 is connected to the side wall of the pipe body 3 through a bearing 91; guarantee gear 8 pivoted stability, prevent that gear 8 from taking place the skew with the ring gear 7 meshing in-process, gear 8 breaks away from ring gear 7.
The device comprises a plurality of pre-charging barrels 1, wherein each pre-charging barrel 1 is internally provided with a filling material, and each pre-charging barrel 1 is provided with a quantitative charging structure for the filling material and a stirring structure for the filling material; a plurality of pre-filled drums 1, providing for the addition of a greater variety of fill materials.
The adjacent pre-charging barrels 1 are fixedly connected with each other; the pre-charging barrel 1 is fixedly connected together, so that the stability of the pre-charging barrel 1 in use is improved.
Example two:
referring to fig. 6, comparative example one, as another embodiment of the present invention, an atomizing pipe 16 is provided at an upper end of the pre-charging barrel 1; when the filling material is put into the pre-installation barrel 1, the filling material raises dust, if the dust is not treated, the dust finally falls on the ground, the processing and production environment is influenced, and the harm to the respiration of field operators is caused.
The working principle is as follows: the filling material is put into the pre-assembly barrel 1, the controller 2 controls the second motor 11 to rotate, the second motor 11 drives the spiral stirring roller 13 to rotate, at the moment, the spiral stirring roller 13 pushes the filling material into the pipe body 3 from the pre-assembly barrel 1, the filling material falls onto the bearing plate 4, at the moment, the filling material presses the bearing plate 4 downwards, the electronic scale 5 begins to weigh the weight of the filling material on the bearing plate 4, meanwhile, the data of the filling material on the bearing plate 4 is transmitted to the controller 2, the operator observes the weight of the filling material through a display screen on the controller 2, when the filling material on the bearing plate 4 reaches the expected set weight value, the second motor 11 is controlled to stop rotating, meanwhile, a first motor 9 is controlled to rotate, the first motor 9 dislocates the gear ring 7 through the gear 8 to rotate, the gear ring 7 pulls the support plate 6 to rotate downwards, then the supporting plate 6 is pulled to be in a vertical rotating state, and the filling material on the bearing plate 4 falls into the stirring barrel from the pipe body 3; in the whole process, the filler is weighed at one time and put in a quantitative mode, so that the problems of manual weighing, complex steps and inaccuracy in one-time weighing are solved; meanwhile, the filling material is put into the pre-assembly barrel 1, so that the phenomenon that the filling material is hardened after the filling material is contacted with water due to the fact that the filling material is accumulated on the ground is avoided.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A manufacturing method of a heat-insulating and noise-insulating partition plate of a star-island structure system is characterized by comprising the following steps: the manufacturing method comprises the following steps:
s1: preparing raw materials of a partition board, namely cement, a foaming agent, rubber powder, a fire retardant and carboxylic acid; putting the raw materials into a stirring barrel, mixing and stirring the raw materials into porous slurry serving as a base material of a partition plate for later use;
s2: preparing filling materials, namely building ceramsite, gravel, perlite and polyphenyl granules; the filling materials are sequentially put into a stirring barrel to be mixed and stirred with the basic materials, four filling materials of ceramsite, gravel, perlite and polyphenyl granules are built, the granules are added by selecting 3-4 grades with different diameters, and the basic materials and the filling materials are mixed into a basic structure of the partition plate for later use;
s3: according to the requirements of customers and the using environment of the partition board, the adding proportion of the four fillers in the S2 is adjusted through a proportion feeding device, and the base structures with different specifications of weight, thermal resistance, strength, sound insulation and fire resistance limit are produced and prepared;
s4: a forming procedure, wherein one of a calcium silicate board and a cement surface layer is attached to two sides of the basic structure, one or two of alkali mesh cloth and metal mesh are laid on two sides and the middle position of the basic structure, and drying and forming are carried out;
the proportional feeding device in the S3 comprises a pre-charging barrel (1), wherein the pre-charging barrel (1) is funnel-shaped, and the lower end of the pre-charging barrel (1) is provided with a quantitative feeding structure for the filling material; the quantitative putting structure comprises a controller (2) with a display screen, a pipe body (3), a bearing plate (4), an electronic scale (5), a supporting plate (6), a toothed ring (7), a gear (8) and a first motor (9); the tube body (3) is fixedly connected to the lower end of the pre-loading barrel (1), one side wall of the interior of the tube body (3) is rotatably connected with a supporting plate (6), an electronic scale (5) is fixedly connected onto the supporting plate (6), the electronic scale (5) is electrically connected with the controller (2), a bearing plate (4) is fixedly connected onto the electronic scale (5), the free end of the lower plate surface of the supporting plate (6) is fixedly connected with one end of a toothed ring (7), the other end of the toothed ring (7) penetrates through a through hole (10) formed in the side wall of the tube body (3), a motor (9) is arranged on one side of the outer hole end of the through hole (10), the motor (9) is electrically connected with the controller (2), the motor (9) is fixedly connected with the side wall of the tube body (3), the output end of the motor (9) is connected with a gear (8), and the gear (8) is meshed with the toothed ring (7); the upper port of the pre-charging barrel (1) is provided with a stirring structure for the filling material; the stirring structure comprises a second motor (11), a U-shaped frame (12) and a spiral stirring roller (13); the second motor (11) is fixedly connected to the upper end of the pre-charging barrel (1) through a U-shaped frame (12), and the output end of the second motor (11) extends to the inner bottom surface of the pre-charging barrel (1) and is fixedly connected with a spiral stirring roller (13); the lower end of the spiral stirring roller (13) is positioned at the joint of the pre-filling barrel (1) and the pipe body (3).
2. The method for manufacturing an insulation and noise insulation partition board of a star-island structure system according to claim 1, wherein: a supporting rod (14) is arranged at the joint of the output end of the second motor (11) and the spiral stirring roller (13), the middle position of the supporting rod (14) is rotatably connected with the spiral stirring roller (13), and two ends of the supporting rod (14) are fixedly connected to the U-shaped frame (12).
3. The method for manufacturing an insulation and noise insulation partition board of a star-island structure system according to claim 1, wherein: the diameter of the spiral fan blade at the lower end of the spiral stirring roller (13) is the same as that of the outlet end of the pre-charging barrel (1).
4. The method for manufacturing an insulation and noise insulation partition board of a star-island structure system according to claim 1, wherein: the inner bottom surface of the through hole (10) is provided with a roller (15); the two ends of the roller (15) rotate to connect the inner side walls of the through holes (10), and the outer ring of the roller (15) attached to the toothed ring (7) rotates.
5. The method for manufacturing an insulation and noise insulation partition board of a star-island structure system according to claim 1, wherein: the radian of the gear ring (7) is larger than pi/2 radian and smaller than pi radian.
6. The method for manufacturing an insulation and noise insulation partition board of a star-island structure system according to claim 1, wherein: the end part of the output end of the first motor (9) is connected to the side wall of the pipe body (3) through a bearing (91).
7. The method for manufacturing an insulation and noise insulation partition board of a star-island structure system according to claim 1, wherein: the pre-charging barrel (1) is provided with a plurality of pre-charging barrels (1), each pre-charging barrel (1) is internally provided with a filling material, and each pre-charging barrel (1) is provided with a quantitative charging structure for the filling material and a stirring structure for the filling material.
8. The method for manufacturing an insulation and noise insulation partition board of a star-island structure system according to claim 1, wherein: the adjacent pre-charging barrels (1) are fixedly connected with each other.
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