CN113182841B - Automatic bed board assembling machine - Google Patents
Automatic bed board assembling machine Download PDFInfo
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- CN113182841B CN113182841B CN202010035537.7A CN202010035537A CN113182841B CN 113182841 B CN113182841 B CN 113182841B CN 202010035537 A CN202010035537 A CN 202010035537A CN 113182841 B CN113182841 B CN 113182841B
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- 238000001514 detection method Methods 0.000 claims abstract description 43
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000012544 monitoring process Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 35
- 230000000903 blocking effect Effects 0.000 claims description 10
- 230000000007 visual effect Effects 0.000 claims description 10
- 210000001503 joint Anatomy 0.000 claims description 6
- 238000012806 monitoring device Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 8
- 208000037805 labour Diseases 0.000 description 4
- 230000001502 supplementing effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/008—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the assembling machines or tools moving synchronously with the units while these are being assembled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides an automatic bed board assembling machine, which comprises: a plate feeding station, a plate assembling and locking station, a hinge feeding station and a patch detecting station; the plate feeding station, the plate assembling and locking station, the patch detection station and the bed board discharging station are sequentially connected, and the plate feeding station, the plate assembling and locking station and the working face of the patch detection station are positioned at the same level for the plate to horizontally move through; and a discharge hole of the hinge feeding station is connected with a hinge feed hole of the plate assembly locking station. According to the automatic bed board assembling machine, the automation of bed board assembling is realized through automatic schemes such as automatic positioning, automatic nailing, automatic monitoring and nailing of the bed boards, all manpower is saved, the automation degree and the working efficiency are higher, the production cost is reduced, and the market competitiveness of products is improved.
Description
Technical Field
The invention relates to the technical field of machinery, in particular to an automatic bed board assembling machine.
Background
At present, the bed board of the intelligent bed is formed by assembling a plurality of plates, the bed board of one intelligent bed needs four to six plates, six to twelve groups of hinges are needed, and each group of hinges needs four to eight screws for locking. In the prior art, the assembly of the bed board is often completed by manual work, the bed board is manually taken, the hinge is manually taken, and the screws are manually locked, but the size of the bed board is different, the quantity of the hinges and the screws is more, and the manual installation is time-consuming and labor-consuming.
Disclosure of Invention
The invention provides an automatic bed board assembling machine, which aims to solve the technical problems of time and labor waste in bed board assembling in the prior art.
Therefore, the invention provides an automatic bed board assembling machine, which comprises: a plate feeding station, a plate assembling and locking station, a hinge feeding station and a patch detecting station; the plate feeding station, the plate assembling and locking station, the patch detection station and the bed board discharging station are sequentially connected, and the plate feeding station, the plate assembling and locking station and the working face of the patch detection station are positioned at the same level for the plate to horizontally move through; and a discharge hole of the hinge feeding station is connected with a hinge feed hole of the plate assembly locking station.
Further, the panel material loading station includes: the device comprises a feeding conveying line, a waiting conveying line and a first base; the feeding conveying line is arranged on the base surface of the first base, and two ends of the feeding conveying line are respectively connected with a discharge hole of the feeding conveying line and a feed inlet of the plate assembly locking station.
Further, the material loading transfer chain includes: belt line, motor, blocking positioning device; the belt line is arranged on the base surface of the first base, and a discharge hole of the belt line is in dislocation butt joint with a feed inlet of the plate assembly locking station; the motor is connected with the belt line and drives the belt line to convey the plate; the blocking positioning device is arranged at the tail end of the first base along the advancing direction of the plate in a telescopic mode, and the ejection height of the blocking positioning device is larger than the height of the top surface of the belt line.
Further, the material loading transfer chain still includes: the jacking device is arranged below the dislocation butt joint part of the belt line and the material waiting conveying line in a telescopic mode, and the jacking height of the jacking device is larger than the height of the top surface of the belt line and the material waiting conveying line.
Further, the panel assembly locking station includes: the hinge comprises a first plate positioning device, a hinge locking device, a first screw feeding system and a second base; the first plate positioning device is arranged on the base surface of the second base, and a feed inlet of the first plate positioning device is connected with a discharge outlet of the waiting conveying line; the hinge locking device is arranged on the base surface of the second base and the hinge feeding station, is perpendicular to the advancing direction of the plate, and is perpendicular to the base surface of the second base in the working direction; and a discharge hole of the first screw feeding system is connected with a feed hole of the hinge locking device.
Further, the first board positioning device includes: the device comprises a plate assembling conveying line, a middle positioning device, a head positioning device and a side positioning device; the plate assembling conveying line is arranged on the top surface of the second base along the advancing direction of the plate, and two ends of the plate assembling conveying line are respectively connected with a discharge hole of the plate feeding station and a feed hole of the patch detection station; the middle positioning device is arranged on the board assembly conveying line, and the positions of the middle positioning device and the hinge locking device are matched with each other; the head positioning device is telescopically arranged below the working surface of the plate assembly conveying line and can push the plates to be aligned to the middle positioning device; the side positioning device is arranged on one side of the bed board assembly conveying line and can push the plates to align to the other side of the plate assembly conveying line.
Further, the hinge loading station includes: the hinge conveying line, the hinge forward and backward monitoring device, the first hinge positioning device and the hinge material waiting area; wherein, the discharge port of the hinge conveying line is connected with the feed port of the hinge waiting area; the hinge forward and backward monitoring frame is arranged above the hinge conveying line; the first hinge positioning device is arranged at the junction of the hinge conveying line and the hinge waiting area.
Further, the hinge locking device includes: the device comprises a first frame, a hinge locking driving device, a first screw tightening device, a hinge taking device, a second hinge positioning device and a bed board stripping device; wherein the first rack is erected on the base surface of the second base; the hinge locking driving device is horizontally movably arranged on the first rack; the first screw tightening device is arranged on the hinge locking driving device, and a feed inlet of the first screw tightening device is connected with a discharge outlet of the first screw feeding system; the hinge material taking device is connected with the first screw tightening device; the second hinge positioning device is connected with the hinge material taking device; the bed board stripping device is connected with the second hinge positioning device; the first screw tightening device, the hinge taking device, the second hinge positioning device and the operation end of the bed board stripping device can be in contact with the plate and perform corresponding operation.
Further, the patch detection station includes: the device comprises a second frame, a second bed board positioning device, a second screw tightening device, a second screw feeding system, a visual detection device, a height detection device and a third base; the second rack is erected on the base surface of the third base and is perpendicular to the advancing direction of the plate, and the second rack can reciprocate on the base surface of the third base along the advancing direction of the plate; the second bed board positioning device is arranged on the base surface of the third base; the second screw tightening device is arranged on the second bracket and can reciprocate along the extending direction of the second bracket, and the working end of the second screw tightening device faces the plate; the discharge hole of the second first screw feeding system is connected with the feed hole of the second screw tightening device; the visual detection device is arranged on one side of the second screw tightening device and faces the plate; the height detection device is telescopically arranged on the other side of the second screw tightening device, and the detection end of the height detection device can be in contact with the surface of the plate.
Further, the method further comprises the following steps: and a feeding port of the bed board blanking station is connected with a discharging port of the patch detection station.
Like this, through automatic schemes such as bed board automatic positioning, automatic nailing, automatic monitoring and patch nail, realize the automation that the bed board was assembled, removed all manual works from, degree of automation and work efficiency are higher, help reducing manufacturing cost, improve product market competition.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the accompanying drawings in which:
fig. 1 is a schematic structural view of an automatic bed board assembling machine according to an embodiment of the present invention;
FIG. 2 is a top view of a sheet material loading station according to an embodiment of the present invention;
FIG. 3 is a top view of a panel splice locking station according to an embodiment of the present invention;
FIG. 4 is a top view of a hinge loading station according to an embodiment of the present invention;
FIG. 5 is an enlarged view of a portion of a panel assembly locking station according to an embodiment of the present invention;
FIG. 6 is a schematic perspective view of a patch detection station according to an embodiment of the present invention;
Reference numerals illustrate:
1-panel feeding station, 2-panel assembling and locking station, 3-hinge feeding station, 4-complement detection station, 5-panel, 6-hinge, 11-feeding conveying line, 12-waiting conveying line, 13-first base, 111-belt line, 112-motor, 113-blocking positioning device, 114-jacking device, 21-first panel positioning device, 22-hinge locking device, 23-first screw feeding system, 24-second base, 211-panel assembling conveying line, 212-middle positioning device, 213-head positioning device, 214-side positioning device, 31-hinge conveying line, 32-hinge forward and backward monitoring device, 33-first hinge positioning device, 34-hinge waiting area, 221-first frame, 222-hinge locking driving device, 223-first screw tightening device, 224-hinge taking device, 225-second hinge positioning device, 226-stripping device, 41-second frame, 42-second positioning device, 43-second screw tightening device, 44-second screw tightening device, 45-visual detection device, 46-high detection device, 7-bed board feeding station, and third bed board feeding station.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of an automatic bed board assembling machine according to an embodiment of the present invention, and as shown in fig. 1, the automatic bed board assembling machine provided by the present invention includes: the device comprises a plate feeding station 1, a plate assembling and locking station 2, a hinge feeding station 3 and a patch detecting station 4; the plate feeding station 1, the plate assembling and locking station 2, the patch detection station 4 and the bed board discharging station 7 are sequentially connected, and the working surfaces of the plate feeding station 1, the plate assembling and locking station 2 and the patch detection station 4 are positioned at the same level for the plate 5 to horizontally move and pass through; and a discharge hole of the hinge feeding station 3 is connected with a hinge feed hole of the plate assembly locking station 2.
The polylith is as panel 5 of the preset size that bed board part used to be assembled locking station 2 through panel material loading station 1 removal to panel in proper order, and hinge material loading station 3 is according to predetermineeing quantity and is assembled locking station 2 and carry hinge 6 and place in predetermineeing the position for the panel, and panel is assembled locking station 2 to getting into panel 5 in it in proper order and will assemble adjacent panel 5 through locking hinge 6, and the bed board after assembling can overturn as the pivot by hinge 6, moves to the nail detection station 4 after assembling and assembles the detection, like visual monitoring. If the condition of nail leakage is found, the nailing operation is carried out again on the position of the nail leakage, the hinge 6 is locked, and the quality of the bed board is ensured. Through this technical scheme realization bed board is automatic to be assembled, convenient operation, no longer need manual operation almost, especially hinge locking process has removed a large amount of labours from, and degree of automation and work efficiency are higher, help reducing manufacturing cost, improve product market competition.
Further, as shown in fig. 1, the sheet material loading station 1 includes: a feeding conveying line 11, a waiting conveying line 12 and a first base 13; the feeding conveying line 11 is arranged on the base surface of the first base 13, and two ends of the waiting conveying line 12 are respectively connected with a discharge hole of the feeding conveying line 11 and a feed hole of the plate assembly locking station 2.
The panel 5 gets into the automatic kludge of bed board through material loading transfer chain 11, can carry out preliminary location, then reentrant wait material transfer chain 12, wait that the demand instruction of 5 material assembly locking stations 2 of panel gets into the position of assembling, improves the beat of assembling, reduces latency, improves the speed of assembling the operation.
Further, fig. 2 is a top view of a plate feeding station according to an embodiment of the present invention, as shown in fig. 2, the feeding conveyor line 11 includes: a belt line 111, a motor 112, a blocking positioning device 113; the belt line 111 is arranged on the base surface of the first base 13, and a discharge hole of the belt line 111 is in staggered butt joint with a feed hole of the plate assembly locking station 2; the motor 112 is connected with the belt line 111 and drives the belt line 111 to convey the plate 5; the blocking and positioning device 113 is telescopically arranged at the tail end of the first base 13 along the advancing direction of the plate 5, and the ejection height of the blocking and positioning device 113 is greater than the height of the top surface of the belt line 111.
The plate 5 is placed on the belt line 111, and the lifting device 114 lifts the belt line 111 to a certain height, so that the plate 5 is separated from the first base 13 for conveying. The plate 5 is positioned and stopped by the blocking and positioning device 113, and the plate 5 is continuously conveyed to the waiting conveying line 12 by the belt conveying. And the plate 5 is conveyed and preliminarily positioned, the preliminary positioning is completed in the advancing process of the plate 5, the tasks of the subsequent procedures are simplified, and the overall production speed is accelerated.
Further, as shown in fig. 2, the feeding conveyor line 11 further includes: and the jacking device 114 is arranged below the dislocation butt joint position of the belt line 111 and the material waiting conveying line 12 in a telescopic way, and the jacking height of the jacking device 114 is greater than the top surface height of the belt line 111 and the material waiting conveying line 12.
The situation that the panel 5 is blocked probably appears in the in-process of advancing, especially in different transmission line juncture, both can reduce the problem that panel 5 blocked through the transfer chain juncture through jacking device 114, guarantee panel 5 smooth passage, avoid panel 5 to block the problem that leads to shut down and damage equipment, promote the reliability of equipment.
Further, as shown in fig. 1, the panel assembly locking station 2 includes: a first sheet positioning device 21, a hinge locking device 22, a first screw feed system 23, and a second base 24; wherein the first plate positioning device 21 is arranged on the base surface of the second base 24, and a feed inlet of the first plate positioning device 21 is connected with a discharge outlet of the waiting conveying line 12; the hinge locking device 22 is erected on the base surface of the second base 24 and the hinge feeding station 3, the hinge locking device 22 is perpendicular to the advancing direction of the plate 5, and the working direction of the hinge locking device is perpendicular to the base surface of the second base 24; the discharge port of the first screw feeding system 23 is connected with the feed port of the hinge locking device 22.
The plates 5 sequentially enter the plate assembling and locking station 2, the first plate positioning device 21 positions the plates 5 entering in the first position at a preset position, then positions the plates 5 entering in the second position at the preset position, the hinge locking device 22 moves to the preset position of the hinge feeding station 3 to obtain the hinge 6 and then returns to the locking position, two adjacent plates 5 at the locking position are locked by using the providing screw of the first screw feeding system 23, and then the plates 5 entering in the second position are locked with the plates 5 entering in the third position, and the like are repeated in a circulating manner. The locking of a plurality of hinges 6 can be completed at one time, the manual participation is not needed, and the locking is safer, more efficient and quicker.
Further, fig. 3 is a top view of the board assembling and locking station according to the embodiment of the present invention, as shown in fig. 3, the first board positioning device 21 includes: a plate assembling and conveying line 211, a middle positioning device 212, a head positioning device 213 and a side positioning device 214; wherein, the board assembling and conveying line 211 is arranged on the top surface of the second base 24 along the advancing direction of the board 5, and two ends of the board assembling and conveying line 211 are respectively connected with the discharge port of the board feeding station 1 and the feed port of the patch detecting station 4; the middle positioning device 212 is arranged on the board assembly conveying line 211, and the positions of the middle positioning device 212 and the hinge locking device 22 are matched with each other; the head positioning device 213 is telescopically arranged below the working surface of the board assembly and conveying line 211, and the head positioning device 213 can push the board 5 to be aligned to the middle positioning device 212; the side positioning device 214 is arranged on one side of the bed board assembling and conveying line, and the side positioning device 214 can push the board 5 to be aligned to the other side of the board assembling and conveying line 211.
The sheet splicing conveyor line 211 is similar to the conveyor line in the sheet loading station 1, and can also be driven by a belt. The first-order sheet material 5 on the waiting conveying line 12 is conveyed to the sheet material assembling conveying line 211 by a belt and passes over the intermediate positioning device 212 contracted below the working surface of the sheet material assembling conveying line 211, then the intermediate positioning device 212 is lifted, and the head positioning device 213 aligns the first-order sheet material 5 to the intermediate positioning device 212 along the advancing reverse direction of the sheet material 5. The second-order sheet material 5 is conveyed by the material conveying line 12 to be aligned with the intermediate positioning device 212, and the first-order sheet material 5 and the second-order sheet material 5 are respectively positioned at two sides of the intermediate positioning device 212. At the same time, the side positioning device 214 aligns the two first-order plates 5 and the second-order plates 5 on one side. At this time, the hinge locking devices 22 above the first and second sheets 5 and 5 are pressed down to lock the edges of the sheets 5 at both sides of the middle positioning device 212 to complete the assembly. The number of the locked plates 5 is set at will according to the requirement. The technical scheme can adapt to the assembly operation of various boards 5, has strong adaptability and easy operation, and promotes the improvement of the assembly operation efficiency.
Further, fig. 4 is a top view of a hinge feeding station according to an embodiment of the present invention, as shown in fig. 4, the hinge feeding station 3 includes: the hinge conveying line 31, the hinge front and back monitoring device 32, the first hinge positioning device 33 and the hinge material waiting area 34; wherein, the discharge port of the hinge conveying line 31 is connected with the feed port of the hinge waiting area 34; the hinge front and back monitoring frames are arranged above the hinge conveying line 31; the first hinge positioning device 33 is arranged at the junction of the hinge conveying line 31 and the hinge waiting area 34.
The prepared hinge 6 is placed on a conveying line, a hinge conveying line 31 driven by a motor 112 flows, a hinge forward and backward monitoring device 32 detects the forward and backward directions of the hinge in real time in the flowing process of the conveying line, the convex surface of a detected hinge shaft is a mark point through sensor detection, then the hinge is fed into a first hinge positioning device 33, the hinge 6 is accurately placed at a preset position of a hinge waiting area 34 by the first hinge positioning device 33, and the hinge locking device 22 waits for taking materials. The hinge 6 is not needed to be positioned manually, the positioning accuracy is higher, the product quality control is convenient, and the yield of large-scale production is ensured.
The orientation of the hinge 6 is controlled by the position relation between the hinge waiting area 34 and the hinge conveying line 31, and the angle between the hinge waiting area 34 and the hinge conveying line can be adjusted according to actual needs so as to adjust the angle of the hinge 6, meet the requirements of different hinge locking positions, and have stronger universality without newly adding equipment.
The first hinge positioning device 33 can be further provided with the push plate 8, and the hinge 6 is pushed into the first hinge positioning device 33 through the movement of the push plate 8, so that the follow-up procedure is convenient, and the device has the advantages that the speed of the hinge 6 entering the first hinge positioning device 33 is easier to control by controlling the beat of the push plate 8, so that the feeding speed is matched with the speed of the first hinge positioning device 33, and the production efficiency is improved.
Further, fig. 5 is a partial enlarged view of the panel assembly locking station according to the embodiment of the present invention, and as shown in fig. 5, the hinge locking device 22 includes: the device comprises a first rack 221, a hinge locking driving device 222, a first screw tightening device 223, a hinge taking device 224, a second hinge positioning device 225 and a bed plate stripping device 226; wherein the first rack 221 is erected on the base surface of the second base 24; the hinge locking driving device 222 is horizontally movably arranged on the first rack 221; the first screw tightening device 223 is arranged on the hinge locking driving device 222, and a feed inlet of the first screw tightening device 223 is connected with a discharge outlet of the first screw feeding system 23; the hinge material taking device 224 is connected with the first screw tightening device 223; the second hinge positioning device 225 is connected with the hinge material taking device 224; the bed plate stripping device 226 is connected with the second hinge positioning device 225; the working ends of the first screw tightening device 223, the hinge taking device 224, the second hinge positioning device 225 and the bed board stripping device 226 can be in contact with the board and perform corresponding operations.
The hinge locking device 22 can be provided with a hinge locking driving device 222, a first screw tightening device 223, a hinge taking device 224, a second hinge positioning device 225 and a bed board stripping device 226 according to the number of the once-locked hinges, and each group corresponds to one hinge 6.
The hinge extracting device 224 moves to the hinge waiting area 34 along the first rack 221, the hinge extracting device 224 obtains the hinge 6 from the hinge waiting area 34 and returns to the plate locking position, the second hinge positioning device 225 positions the hinge 6, the first screw feeding system 23 sends screws into the preset position, and the first screw tightening device 223 locks the hinge 6 according to the positioning of the second hinge positioning device 225. After the locking is completed, the bed plate stripping device 226 is pushed out towards the direction of the second base 24, so that the bed plate is separated from the hinge locking device 22. The first screw feeding system 23 consists of a screw feeding device and a screw supplementing bin, which are mature products, which are not explained here. According to the technical scheme, full-automatic locking of the hinge is realized, manual work is not needed, and efficiency and yield are higher.
Further, fig. 6 is a schematic perspective view of a patch detecting station according to an embodiment of the present invention, and as shown in fig. 6, the patch detecting station 4 includes: a second frame 41, a second bed plate positioning device 42, a second screw tightening device 43, a second screw feeding system 44, a visual detection device 45, a height detection device 46 and a third base 47; wherein the second frame 41 is erected on the base surface of the third base 47 and is perpendicular to the advancing direction of the plate, and the second frame 41 can reciprocate on the base surface of the third base 47 along the advancing direction of the plate 5; the second bed plate positioning device 42 is arranged on the base surface of the third base 47; the second screw tightening device 43 is arranged on the second bracket and can reciprocate along the extending direction of the second bracket, and the working end of the second screw tightening device 43 faces the plate 5; the discharge port of the second first screw feeding system 23 is connected with the feed port of the second screw tightening device 43; the visual detection device 45 is arranged on one side of the second screw tightening device 43 and faces the plate 5; the height detecting device 46 is telescopically arranged on the other side of the second screw tightening device 43, and the detecting end of the height detecting device 46 can be contacted with the surface of the plate 5.
After the plurality of boards 5 are assembled into the bed board at the board assembling and locking station 2, the bed board enters the second bed board positioning device 42 for positioning, and the principle of the second bed board positioning device 42 is the same as that of the board positioning device, and the description is omitted. The second frame 41, the second screw tightening device 43, the visual detection device 45 and the height detection device 46 move to a preset position together, the visual detection device 45 detects the appointed position of the bed hinge, the visual detection device 45 photographs and detects the position of the hinge 6, and whether screw locking exists or not is judged. If unlocked, the second screw tightening device 43 locks the unlocked hinge 6 by means of the screw provided by the screw feeding device, the principle being identical to that of the first screw tightening device 223. After the screw locking is completed, the height detecting device 46 detects the locking height of the hinge screw by lifting, judges whether the hinge screw is qualified or not, and if the hinge screw is unqualified, the hinge screw can be preset to send out a prompt tone or re-nailing, and the hinge screw is qualified to be moved out of the nail repairing detection station 4. The manual detection is not needed, the nailing supplementing procedure is combined, the additional treatment is not needed, the labor and time are saved, the efficiency is higher, and the cost is lower.
Further, as shown in fig. 1, the automatic bed board assembling machine further includes: the feeding port of the bed board blanking station 7 is connected with the discharging port of the patch detection station 4.
The structure of the bed plate blanking station 7 is identical with that of the plate feeding station 1, and the description is omitted. The bed board passing through the patch detection station 4 is conveyed to the bed board blanking station 7 without stopping, thereby being beneficial to improving the production beat and improving the production efficiency.
Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the application following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the application pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the application being indicated by the following claims.
It is to be understood that the invention is not limited to the precise arrangements and instrumentalities shown in the drawings, which have been described above, and that various modifications and changes may be effected without departing from the scope thereof.
Claims (7)
1. An automatic bed board assembling machine, which is characterized by comprising: a plate feeding station, a plate assembling and locking station, a hinge feeding station and a patch detecting station;
The plate feeding station, the plate assembling and locking station, the patch detection station and the bed board discharging station are sequentially connected, and the plate feeding station, the plate assembling and locking station and the working face of the patch detection station are positioned at the same level for the plate to horizontally move through;
the discharging hole of the hinge feeding station is connected with the hinge feeding hole of the plate assembling and locking station;
the locking station is assembled to panel includes: the hinge comprises a first plate positioning device, a hinge locking device, a first screw feeding system and a second base;
the first plate positioning device is arranged on the base surface of the second base, and a feed inlet of the first plate positioning device is connected with a discharge outlet of the to-be-fed conveying line;
The hinge locking device is arranged on the base surface of the second base and the hinge feeding station, is perpendicular to the advancing direction of the plate, and is perpendicular to the base surface of the second base in the working direction;
the discharge hole of the first screw feeding system is connected with the feed hole of the hinge locking device;
The hinge locking device includes: the device comprises a first frame, a hinge locking driving device, a first screw tightening device, a hinge taking device, a second hinge positioning device and a bed board stripping device;
Wherein the first rack is erected on the base surface of the second base;
the hinge locking driving device is horizontally movably arranged on the first rack;
The first screw tightening device is arranged on the hinge locking driving device, and a feed inlet of the first screw tightening device is connected with a discharge outlet of the first screw feeding system;
the hinge material taking device is connected with the first screw tightening device;
the second hinge positioning device is connected with the hinge material taking device;
the bed board stripping device is connected with the second hinge positioning device;
the working ends of the first screw tightening device, the hinge taking device, the second hinge positioning device and the bed plate stripping device can be contacted with the plate and perform corresponding operation;
the device comprises a second frame, a second bed board positioning device, a second screw tightening device, a second screw feeding system, a visual detection device, a height detection device and a third base;
The second rack is erected on the base surface of the third base and is perpendicular to the advancing direction of the plate, and the second rack can reciprocate on the base surface of the third base along the advancing direction of the plate;
The second bed board positioning device is arranged on the base surface of the third base;
the second screw tightening device is arranged on the second rack and can move back and forth along the extending direction of the second rack, and the working end of the second screw tightening device faces the plate;
the discharge hole of the first screw feeding system is connected with the feed hole of the second screw tightening device;
The visual detection device is arranged on one side of the second screw tightening device and faces the plate;
The height detection device is telescopically arranged on the other side of the second screw tightening device, and the detection end of the height detection device can be in contact with the surface of the plate.
2. The automated bed board assembly machine of claim 1, wherein the board loading station comprises: the device comprises a feeding conveying line, a waiting conveying line and a first base;
the feeding conveying line is arranged on the base surface of the first base, and two ends of the feeding conveying line are respectively connected with a discharge hole of the feeding conveying line and a feed inlet of the plate assembly locking station.
3. The automated bed board assembling machine according to claim 2, wherein the feeding conveyor line comprises: belt line, motor, blocking positioning device;
The belt line is arranged on the base surface of the first base, and a discharge hole of the belt line is in dislocation butt joint with a feed inlet of the plate assembly locking station;
the motor is connected with the belt line and drives the belt line to convey the plate;
the blocking positioning device is arranged at the tail end of the first base along the advancing direction of the plate in a telescopic mode, and the ejection height of the blocking positioning device is larger than the height of the top surface of the belt line.
4. The automated bed board assembly machine of claim 3, wherein the loading conveyor line further comprises: the jacking device is arranged below the dislocation butt joint part of the belt line and the material waiting conveying line in a telescopic mode, and the jacking height of the jacking device is larger than the height of the top surface of the belt line and the material waiting conveying line.
5. The automated bed board assembling machine according to claim 1, wherein the first board positioning device comprises: the device comprises a plate assembling conveying line, a middle positioning device, a head positioning device and a side positioning device;
The plate assembling conveying line is arranged on the top surface of the second base along the advancing direction of the plate, and two ends of the plate assembling conveying line are respectively connected with a discharge hole of the plate feeding station and a feed hole of the patch detection station;
The middle positioning device is arranged on the board assembly conveying line, and the positions of the middle positioning device and the hinge locking device are matched with each other;
The head positioning device is telescopically arranged below the working surface of the plate assembly conveying line and can push the plates to be aligned to the middle positioning device;
The side positioning device is arranged on one side of the bed board assembly conveying line and can push the plates to align to the other side of the plate assembly conveying line.
6. The automated bed board assembly machine of claim 1, wherein the hinge loading station comprises: the hinge conveying line, the hinge forward and backward monitoring device, the first hinge positioning device and the hinge material waiting area;
wherein, the discharge port of the hinge conveying line is connected with the feed port of the hinge waiting area;
The hinge forward and backward monitoring frame is arranged above the hinge conveying line;
The first hinge positioning device is arranged at the junction of the hinge conveying line and the hinge waiting area.
7. The automated bed board assembly machine of claim 1, further comprising: and a feeding port of the bed board blanking station is connected with a discharging port of the patch detection station.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010035537.7A CN113182841B (en) | 2020-01-14 | 2020-01-14 | Automatic bed board assembling machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010035537.7A CN113182841B (en) | 2020-01-14 | 2020-01-14 | Automatic bed board assembling machine |
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| CN113182841B true CN113182841B (en) | 2024-06-25 |
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| CN212071024U (en) * | 2020-01-14 | 2020-12-04 | 麒盛科技股份有限公司 | Automatic bed plate assembling machine |
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| DE2160513A1 (en) * | 1971-12-07 | 1973-06-14 | Willfried H L Walloch | Unit building system - with pvc cover plates inserted in plastic profile rods and current profiles |
| CN101537566B (en) * | 2009-04-14 | 2011-05-11 | 宁波市开利刀片制造有限公司 | Cutter head automatic assembly machine |
| CN203679717U (en) * | 2013-11-27 | 2014-07-02 | 周俊雄 | Lower hinge assembling machine |
| CN203621897U (en) * | 2013-12-24 | 2014-06-04 | 湖北唯思凌科装备制造有限公司 | Automobile steering device piston and valve assembly steel ball assembling machine tool |
| CN104191234B (en) * | 2014-08-19 | 2016-06-29 | 广东华声电器股份有限公司 | Photovoltaic cable adapter automatic assembly equipment |
| CN105438826B (en) * | 2015-12-24 | 2017-11-21 | 广州瑞松智能科技股份有限公司 | A kind of elevator floor door plate leads boots assembly method and its assembly system |
| CN206047563U (en) * | 2016-08-23 | 2017-03-29 | 深圳市泽宇智能工业科技有限公司 | A kind of hinge automatic assembling |
| CN107994494A (en) * | 2018-01-17 | 2018-05-04 | 宁夏力成电气集团有限公司 | A kind of system and method for automatic assembling high-tension switch cabinet |
| CN108311885B (en) * | 2018-04-24 | 2024-02-13 | 东莞市鼎力自动化科技有限公司 | N3A detains automatic assembly machine |
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