CN113159631A - Production material preparation management method, management device, storage medium and production system - Google Patents
Production material preparation management method, management device, storage medium and production system Download PDFInfo
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Abstract
The invention discloses a production material preparation management method, a management device, a storage medium and a production system. The production and preparation management method comprises the following steps: obtaining a production order of planned production; determining preset type information of the production orders, combining the production orders with the same preset type information and generating a stock preparation; acquiring material information of the stock list and acquiring manufacturer information of the stock list based on a production order for generating the stock list to obtain a material list of the stock list; and when a stock preparation instruction is received, sending the bill of materials of the stock preparation list to a receiving end of each stock preparation area of the stock preparation warehouse. By adopting the invention, the material preparation efficiency can be improved.
Description
Technical Field
The invention relates to the technical field of industrial production, in particular to a production material preparation management method, a management device, a storage medium and a production system.
Background
Before the product is processed and produced, materials used for production need to be prepared, namely the materials are prepared. For example, materials involved in the production of electronic products require preparation prior to production. The existing stock preparation mode is basically followed by manual work. Taking the production of electronic products as an example, the warehouse material preparation mode is as follows: the order printing station prints the material covering order and the material preparation label according to the plan, transmits the printed material covering order and the material preparation label to the order transmitting station after printing, transmits the order to the order transmitting station to start material preparation, performs serial material preparation from the first material preparation station to the last material preparation station, completes material preparation and distributes the material to the team.
At present, the material preparation mode is followed by manual work, and the material in the previous procedure is confirmed by serial pulling, so that the material flows to the next procedure, the waiting period of the subsequent procedure is longer, and the waiting waste exists in the material preparation process. Moreover, the material preparation according to a single plan is low in efficiency.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the material preparation efficiency of product production in the prior art is low.
In order to solve the technical problems, the invention provides a production material preparation management method, a management device, a storage medium and a production system.
A production stock management method, comprising:
obtaining a production order of planned production;
determining preset type information of the production orders, combining the production orders with the same preset type information and generating a stock preparation;
acquiring material information of the material preparation list and manufacturer information of the material preparation list based on a production order for generating the material preparation list to obtain a material list of the material preparation list;
and when a stock preparation instruction is received, sending the bill of materials of the stock preparation list to a receiving end of each stock preparation area of the stock preparation warehouse.
In one embodiment, the preset type information comprises a production date and a material code; the merging of production orders with the same preset type information and generating a stock preparation comprises:
when the production order meets the preset condition of changing the production date, changing the production date of the corresponding production order;
and screening the production orders with the same production date and the same material code, and combining the screened production orders to obtain a stock preparation list.
In one embodiment, the obtaining material information of the preparation order includes:
reading a material code contained in a production order for generating the material preparation list;
identifying the quantity of each material according to the material codes;
reading a material name corresponding to the material code and a material position corresponding to the material code;
and reading the area corresponding to the material code with the material position as a preset position.
In one embodiment, the obtaining manufacturer information of the material preparation list includes:
searching an authentication mode and a CDF corresponding to the production order generating the stock list;
merging and reading the production orders with the same authentication mode and CDF;
and comparing the production orders with the same authentication mode but different CDFs with the authentication manufacturers of the materials, and merging and reading the material information corresponding to the production orders with the same authentication manufacturers.
In one embodiment, after the sending the bill of materials of the stock preparation list to the receiving end of each stock preparation area of the stock preparation warehouse when the stock preparation instruction is received, the method further includes:
obtaining the material preparation completion degree of the material preparation list;
and when the material preparation completion degree is less than the preset completion degree, not responding to the input material preparation instruction.
In one embodiment, after the sending the bill of materials of the stock preparation list to the receiving end of each stock preparation area of the stock preparation warehouse when the stock preparation instruction is received, the method further includes:
acquiring the preparation progress surplus of each preparation area of the preparation warehouse;
and sequencing the materials according to the small-to-large surplus of the material preparation progress of the material preparation area, and sending task scheduling information to a receiving end of a front preset material preparation area, wherein the task scheduling information is used for prompting a dispatcher to assist the dispatcher in the rear preset material preparation area.
In one embodiment, after the sending the bill of materials of the stock preparation list to the receiving end of each stock preparation area of the stock preparation warehouse when the stock preparation instruction is received, the method further includes:
acquiring scanning information of the selected material;
and if the information in the bill of materials is matched with the scanning information, outputting verification passing information.
In one embodiment, the method for managing production stock further includes:
receiving query information, querying and outputting corresponding material related information and/or order information according to the query information;
and/or
Acquiring user identity information and input user operation, and forbidding the user operation when the user operation does not accord with a preset operation type corresponding to the user identity information;
and/or
And acquiring the planned production date of the stored production order, and sending transaction reminding information to a preset user mailbox at a preset time before the planned production date.
A management device comprising a memory and a processor, the memory storing a computer program, the processor implementing the following steps when executing the computer program:
obtaining a production order of planned production;
determining preset type information of the production orders, combining the production orders with the same preset type information and generating a stock preparation;
acquiring material information of the material preparation list and manufacturer information of the material preparation list based on a production order for generating the material preparation list to obtain a material list of the material preparation list;
and when a stock preparation instruction is received, sending the bill of materials of the stock preparation list to a receiving end of each stock preparation area of the stock preparation warehouse.
A computer-readable storage medium, on which a computer program is stored which, when executed by a processor, carries out the steps of:
obtaining a production order of planned production;
determining preset type information of the production orders, combining the production orders with the same preset type information and generating a stock preparation;
acquiring material information of the material preparation list and manufacturer information of the material preparation list based on a production order for generating the material preparation list to obtain a material list of the material preparation list;
and when a stock preparation instruction is received, sending the bill of materials of the stock preparation list to a receiving end of each stock preparation area of the stock preparation warehouse.
A production system, comprising: the system comprises a transmission system and a management system, wherein the transmission system is arranged in a stock preparation warehouse, and the stock preparation warehouse is divided into a plurality of stock preparation areas according to material attributes;
the management system comprises a plurality of terminals and the management device, the number of the terminals is multiple, at least one terminal is arranged in each material preparation area of the material preparation warehouse, and each terminal is connected with the management device.
In one embodiment, the transport system includes a middle-layer passage transport mechanism extending along an arrangement direction of the stock preparation sections.
In one embodiment, the middle-layer channel transmission mechanism comprises a middle-layer material transmission belt and an upper-layer material transmission belt, wherein the upper-layer material transmission belt and the middle-layer material transmission belt are arranged in an up-and-down layered manner and extend along the arrangement direction of the material preparation areas; the upper material conveying belt is positioned on the upper layer of the middle material conveying belt.
In one embodiment, the management system further comprises a plurality of printers, at least one printer is respectively arranged in a plurality of stock preparation areas of the stock preparation warehouse, and the printers in the same stock preparation area are connected with the terminal.
Compared with the prior art, one or more embodiments in the above scheme can have the following advantages or beneficial effects: after a production order is obtained, the production orders are combined to generate a stock list, material information and manufacturer information of the stock list are arranged based on the production order to obtain a material list, and when a stock preparation instruction is received, the material list of the stock list is sent to a receiving end of each stock preparation area of a stock preparation warehouse, so that each stock preparation area can receive the stock list, and accordingly, workers in each stock preparation area can prepare stocks in parallel according to the received stock preparation list without waiting for the completion of material confirmation in the previous process, waiting period is shortened, and efficiency is improved; moreover, the production orders are combined, and a plurality of production orders are processed together, so that the stock preparation efficiency can be improved.
Drawings
The scope of the present disclosure may be better understood by reading the following detailed description of exemplary embodiments in conjunction with the accompanying drawings. Wherein the included drawings are:
FIG. 1 is a schematic flow diagram of a method for managing production stock in one embodiment;
FIG. 2 is a schematic flow chart illustrating merging production orders with the same default type information and generating a stock order according to an embodiment;
FIG. 3 is a flow diagram of obtaining material information for a preparation order in one embodiment;
FIG. 4 is a flow diagram of obtaining vendor information for a preparation order in one embodiment;
FIG. 5 is a block diagram of the architecture of the management system in one embodiment;
FIG. 6 is a schematic diagram of the layout of the stock preparation section of the stock preparation warehouse in one embodiment;
FIG. 7 is a schematic view of portion A of FIG. 6;
FIG. 8 is a top view of FIG. 6;
fig. 9 is a flow chart of a work flow for producing stock.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the following will describe in detail an implementation method of the present invention with reference to the accompanying drawings and embodiments, so that how to apply technical means to solve the technical problems and achieve the technical effects can be fully understood and implemented.
As shown in fig. 1, in one embodiment, a production stock management method is provided, which may be applied to a management apparatus for managing a stock flow of a stock warehouse including a plurality of stock areas, the stock areas of the stock warehouse being divided by categories of materials; the management device is connected with the receiving end of each stock preparation area in the stock preparation warehouse; the management device may be a computer device, such as a server or the like. Taking application to a management device as an example, the method comprises the following steps:
s110: a production order for the planned production is obtained.
A production order is order information for a product that is planned to be produced. Specifically, the production order may be uploaded by the user, such as using standard EXCEL; or, the management device may perform automatic data checking to obtain the production order in association with the system for recording the order.
S130: and determining preset type information of the production orders, combining the production orders with the same preset type information and generating a stock preparation.
The production order includes various types of information, for example, a production order includes material-related information to be prepared, and the type of information corresponding to the production order may include a code for indicating a material type, and may also include information such as a time required for production. The preset type information may be set according to a merging requirement, for example, if production orders of the same production shift need to be merged, the preset type information includes information for indicating the production shift.
S150: and acquiring material information of the stock list and acquiring manufacturer information of the stock list based on the production order for generating the stock list to obtain a material list of the stock list.
The material information is information related to materials, and may include material names, material quantities, material positions, and the like; the manufacturer information is information related to the manufacturer of the production order and the materials included in the production order. Specifically, the management device sorts the information in each production order according to the stock list to obtain the material information and the manufacturer information of the stock list.
S170: and when a stock preparation instruction is received, sending the bill of materials of the stock preparation list to a receiving end of each stock preparation area of the stock preparation warehouse.
The stock preparation instruction is an instruction for instructing to start stock preparation. The method comprises the following steps of dividing a stock preparation warehouse of a plurality of areas according to the category of materials, wherein each stock preparation area is provided with at least one receiving end for connecting with a management device; the management device sends the bill of materials of the stock list to the receiving end of each stock preparation area, so that each stock preparation area can receive the bill of materials of the stock list, and the staff of each stock preparation area prepares stock in parallel according to the stock list.
According to the production stock management method, after a production order is obtained, the production orders are combined to generate a stock list, material information and manufacturer information of the stock list are arranged based on the production order to obtain a material list, and when a stock preparation instruction is received, the material list of the stock list is sent to a receiving end of each stock preparation area of a stock preparation warehouse, so that each stock preparation area can receive the stock list, workers in each stock preparation area can prepare stocks in parallel according to the received stock preparation list, the confirmation of materials in the previous process is not required to be waited, the waiting period is shortened, and the efficiency is improved; moreover, the production orders are combined, and a plurality of production orders are processed together, so that the stock preparation efficiency can be improved.
The production material preparation management method realizes the information management of material preparation, and performs unified and standardized control on production materials. The production and material preparation management method has positive effects of improving production management quality, improving material circulation efficiency, shortening material preparation time, shortening production preparation period, ensuring product delivery according to the schedule, improving production efficiency and reducing production cost for enterprises.
In one embodiment, the preset type information includes a production date and a material code. Wherein, the production date is the time required for production of the production order, and the material code is a code indicating the material variety. Specifically, the step S130 of merging the production orders with the same preset type information and generating a stock list includes:
when the production order meets the preset condition of changing the production date, changing the production date of the corresponding production order; and screening the production orders with the same production date and the same material code, and combining the screened production orders to obtain a stock preparation list.
The preset conditions can be set according to the requirement of changing the production date. Specifically, the preset condition may include that the production date is legal holiday, and may further include that a production date change instruction input by a user is received. The traditional material preparation method prepares materials according to a single plan, and the same material has the condition of repeated sorting, so that the efficiency is low; in the embodiment, the production orders with the same production date and the same material code are screened and combined after the production date is adjusted, so that the orders with the same production date and the same required material are combined into a stock preparation list, repeated sorting can be avoided, and stock preparation efficiency is improved.
Specifically, before the production date of the corresponding production order is changed, the unlocking password can be verified, and the production date is changed after the verification is passed, so that the error change is avoided, and the change accuracy is ensured. Furthermore, the screening conditions can meet the same production shift except the same production date and the same material code. For example, as shown in fig. 2, when the production date is legal holiday or the user needs to change the production date and input a production date change instruction, the unlocking password input by the user is verified, the production date corresponding to the production order is changed by unlocking if the verification is passed, then screening and merging are performed, and the production orders of the same class within the production date are merged to generate a stock preparation order number.
In one embodiment, the material information includes a material code, a number of materials, a material name, a material location, and a region. In step S150, acquiring material information of the material preparation list includes: reading a material code contained in a production order for generating a material preparation list; identifying the quantity of each material according to the material codes; reading a material name corresponding to the material code and a material position corresponding to the material code; and the reading material position is an area corresponding to the material code of the preset position.
The material code is a code indicating a material variety. The material position refers to a stock preparation warehouse position for storing materials; the area corresponding to the material code is a stock preparation area for storing the material corresponding to the material code in the warehouse position; wherein the preset position is the position of a warehouse where preparation is required. Specifically, the management device may store the read material codes in an array, and traverse the array to determine the number of the same material codes, thereby obtaining the number of the materials corresponding to the material codes. Specifically, the management device can read the material name from a database recording the corresponding relation between the material code and the material name by calling the interface, read the material position from the database recording the corresponding relation between the material code and the material position, set the material code at the preset position for the material position, and read the area of the material code from the database recording the corresponding storage area of the material code. The method comprises the steps of reading material codes, obtaining the quantity of materials, material names and material positions according to the material codes and obtaining material related information in a material preparation list according to the material codes.
In one embodiment, the manufacturer information may include information such as an authentication method, a CDF (construction data form), and an authentication manufacturer. In step S150, obtaining manufacturer information of the material preparation list includes: searching an authentication mode and a CDF corresponding to a production order for generating a stock list; for the production orders with the same authentication mode and CDF, merging and reading the production orders with the same authentication mode and CDF; and comparing the production orders with the same authentication mode but different CDFs with the authentication manufacturers of the materials, and merging and reading the material information corresponding to the production orders with the same authentication manufacturers.
Specifically, the management device merges, reads and stores the order number and the order quantity of the production order with the same authentication mode and CDF into a first data table; the management device merges and reads material information corresponding to the production orders with the same authentication manufacturer in the production orders with the same authentication mode but different CDFs, and stores the material information into the second data table. The method is convenient for statistical analysis by reading the authentication mode and the CDF of the production order and the authentication manufacturer of the materials in the production order and classifying and storing according to the identity of the authentication mode, the CDF and the authentication manufacturer.
For example, as shown in fig. 3 and 4, a flowchart for obtaining material information and manufacturer information of a material list is shown; specifically, before the material information is read, the material information stored in the database can be updated; wherein, the third period is a warehouse for storing materials needing to be prepared.
In one embodiment, step S170 is followed by: obtaining the material preparation completion degree of the material preparation list; and when the material preparation completion degree is less than the preset completion degree, the input material preparation instruction is not responded.
The preset completion degree can be preset according to actual requirements. The stock preparation completion degree of the stock preparation list is information reflecting the overall stock preparation progress of a plurality of stock preparation areas of the stock preparation warehouse, for example, the stock preparation completion degree of each stock preparation area can be respectively obtained, and the lowest stock preparation completion degree in the plurality of stock preparation areas is taken as the stock preparation completion degree of the stock preparation list. By analyzing the material preparation completion degree, if the material preparation completion degree is less than the preset completion degree, the material preparation work of the production order needs a longer time; when the completion degree of material preparation is less than the preset completion degree, the user is not responded, namely, the user is forbidden to continue to call the material preparation, so that the material calling limitation is realized, a large number of idle order calls are avoided, the material preparation efficiency is improved, and the call to the material preparation can be continuously responded only when the order is completed to a certain condition.
In one embodiment, step S170 is followed by: acquiring the preparation progress surplus of each preparation area of a preparation warehouse; and sequencing the materials according to the small-to-large surplus of the material preparation progress of the material preparation area, and sending task scheduling information to a receiving end of the material preparation area at a front preset position, wherein the task scheduling information is used for prompting a scheduling person to assist the material preparation area at a rear preset position.
The surplus of the stock preparation progress is information reflecting the stock preparation progress, and particularly is information reflecting the size of the surplus task quantity which needs to finish the stock preparation. Sequencing according to the surplus of the material preparation progress of each material preparation area from small to large, wherein the more front surplus of the material preparation tasks is smaller; the front preset position material preparation area is the material preparation area corresponding to the material preparation progress surplus of the front preset position counted from front to back according to the sequence, and the rear preset position material preparation area is the material preparation area corresponding to the material preparation progress surplus of the rear preset position counted from back to front according to the sequence. For example, the preset position is 2, for a stock preparation warehouse with 6 stock preparation areas, the front stock preparation area is a stock preparation area corresponding to the surplus of the first and second stock preparation schedules in the sequence, and the rear stock preparation area is a stock preparation area corresponding to the surplus of the penultimate and penultimate stock preparation schedules in the sequence. Wherein, the preset position can be set according to actual requirements. The task scheduling information is sent according to the condition of the stock preparation progress surplus of each stock preparation area, intelligent scheduling is achieved, post equalization management is conducted, staff in the front stock preparation area are prompted to assist in completing stock preparation of staff in the rear stock preparation area, and the stock preparation beat problem is solved rapidly.
Specifically, after obtaining the stock preparation progress surplus of each stock preparation area of the stock preparation warehouse, the method may further include: and displaying the stock preparation progress surplus of each stock preparation area. Therefore, the material preparation completion conditions of the material preparation areas can be displayed in real time, and the user can conveniently check the material preparation completion conditions.
In one embodiment, step S170 is followed by: acquiring scanning information of the selected material; and if the information in the bill of materials is matched with the scanning information, outputting verification passing information. Further, if the information does not exist in the bill of materials and is matched with the scanning information, the verification failing information is output.
The sorting materials are materials which are sorted by workers during stock preparation according to a bill of materials of the stock preparation list; the scanning information of the sorted materials is information scanned by the scanner, for example, each material corresponds to a commodity code, and the scanning information is obtained by scanning the commodity code by the scanner. Specifically, the scanning information may include one or more of material information; the match may be a correspondence of information. If the information in the bill of materials is matched with the scanning information, the scanning information is represented to belong to the bill of materials, and the selected materials corresponding to the scanning information are materials needing stock preparation and indicated by the bill of materials; correspondingly, the check-passing information is used for prompting that the sorted materials are correctly sorted. Through the verification of the scanning information, the error of material preparation is prevented, and the accuracy of material preparation can be improved.
In one embodiment, the method for managing production stock further includes: and receiving query information, querying and outputting corresponding material related information and/or order information according to the query information.
The query information may include at least one of an order number and a stock number. After receiving the query information, the management device may query order information of a production order corresponding to the query information, or query material-related information corresponding to the query information, or query corresponding order information and material-related information, and then output the queried information to an information output device, such as a display screen or a voice broadcaster, so that the user can timely or timely select the information. Therefore, the information inquiry function is provided, and the rest and the search are convenient.
In one embodiment, the method for managing production stock further includes: and acquiring user identity information and input user operation, and forbidding the user operation when the user operation does not accord with the preset operation type corresponding to the user identity information.
The user identity information can be biological characteristic information of the user or a user account and the like; each user identity information corresponds to a preset operation type allowing operation. By analyzing the user identity information and the user operation, the authority management is realized, and the specialty of the user operation is improved. Specifically, the management device may identify the user category according to the user identity information, and use a preset operation type corresponding to the user category as a preset operation type corresponding to the user identity information, thereby performing authority setting on users of different categories. For example, taking the stock preparation of electronic products as an example, for an order plan administrator, the operations of order import, editing, merging, adjusting stock preparation sequence and the like can be performed, and new staff registration and the like can be performed; for order picking managers, order picking import, editing and other operations can be performed, and new employee registration and the like can be performed; for a stock preparation manager, order information and stock preparation information can be checked, and printing operation can be performed; for an equipment schedule maintainer, the schedule of order equipment can be maintained, wherein the schedule comprises the schedule of SMT surface mounting and the schedule of AI automatic plug-in; for a main board progress maintainer, the order main board line alignment progress (including chip programming, first inspection preparation, tool testing state and the like) can be maintained; for general staff, the order and stock order information can be viewed.
In one embodiment, the method for managing production stock further includes: and acquiring the planned production date of the stored production order, and sending the transaction reminding information to a preset user mailbox at a preset time before the planned production date.
The preset time can be set according to actual requirements, such as a day. Specifically, the management device sends transaction reminding information to a preset user mailbox on the day before the planned production date for reminding processing of the next day plan. Therefore, the transaction reminding function is realized, and the user is helped to plan the work.
In one embodiment, the method for managing production stock further includes: and acquiring the input material codes, and acquiring the available allowance of the materials corresponding to the material codes from the material quantity recording system.
Wherein, the material quantity recording system is a system for recording the remaining available quantity of the material. The available allowance of the corresponding material is obtained from the material quantity recording system according to the material code, so that the matching query of the material quantity is realized, and the query of a user is facilitated.
It should be understood that although the various steps in the flowcharts of fig. 1-4 are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and described, and may be performed in other orders, unless explicitly stated otherwise. Moreover, at least some of the steps in fig. 1-4 may include multiple steps or multiple stages, which are not necessarily performed at the same time, but may be performed at different times, which are not necessarily performed in sequence, but may be performed in turn or alternately with other steps or at least some of the other steps or stages.
In one embodiment, a management device is provided, which includes a memory and a processor, the memory stores a computer program, and the processor implements the steps of the method in the above embodiments when executing the computer program.
The management device can realize the steps of the method in each embodiment, and similarly, can improve the material preparation efficiency.
In an embodiment, a computer-readable storage medium is provided, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method in the embodiments described above.
The computer-readable storage medium can realize the steps of the methods in the embodiments, and similarly, can improve the material preparation efficiency.
In one embodiment, a production system is provided, which includes a transport system and a management system, wherein the transport system is disposed in a stock preparation warehouse, and the stock preparation warehouse divides a plurality of stock preparation areas according to material attributes. As shown in fig. 5, the management system includes a plurality of terminals 410 and a management apparatus 430, at least one terminal 410 is respectively disposed in a plurality of stock preparation areas divided by the stock preparation warehouse according to material attributes, and each terminal 410 is connected to the management apparatus 430.
Above-mentioned production system owing to adopted the above-mentioned management system that can improve the efficiency of prepareeing material, has the efficient advantage of prepareeing material in the same way.
In one embodiment, the management device 430 is wirelessly connected to the terminal 410. The communication connection is carried out through wireless communication, and the layout is simple and convenient.
In particular, the management device may be a server. The server can store data in a background database mode and a local area network server data backup mode, so that the safety and the flexibility of the data are ensured, the remote automatic backup of a program and the dual storage of the background database are realized, and the loss of the program and production data caused by the dryness of a server system is prevented.
In one embodiment, the transport system further comprises a middle layer channel transport mechanism extending along the arrangement direction of the plurality of material preparation areas. The middle layer channel transmission mechanism is used for transmitting materials and/or other articles, and the middle layer channel transmission mechanism is extended in the arrangement direction of each material preparation area, so that the materials in each material preparation area can be conveniently conveyed.
In one embodiment, the middle layer channel transmission mechanism comprises a middle layer material transmission belt and an upper layer material transmission belt, and the middle layer transmission belt and the upper layer transmission belt are arranged in the stock preparation warehouse. The upper-layer material conveying belt and the middle-layer material conveying belt are arranged in a vertically layered manner and extend along the arrangement direction of the material preparation areas; the upper material conveying belt is positioned on the upper layer of the middle material conveying belt. Through setting up two-layer material transmission band, be used for material transmission and empty case backward flow, convenient to use respectively.
In one embodiment, the distance between the middle material conveying belt and the upper material conveying belt is kept at 25 cm. Through setting up 25 cm's interval, the interval between two-layer transmission band is moderate, can not be too big occupation space of interval, can not lead to the material/empty case to be difficult to place apart from the undersize yet. Specifically, the distance between the upper material conveying belt and the ground is about 92cm, the distance between the middle material conveying belt and the ground is about 57cm, and the height of the conveying belt is 10 cm.
In one embodiment, the conveying system further comprises a material cross-floor conveying belt, and the middle-layer material conveying belt and the upper-layer material conveying belt can be in butt joint with the material cross-floor conveying belt. Wherein, the material strides the floor transmission band and is used for carrying on the material and strides floor transmission. The middle-layer material conveying belt and the upper-layer material conveying belt are used for conveying articles placed by staff in the material preparation area to the material cross-floor conveying belt, the materials are conveyed to other floors through the material cross-floor conveying belt, and the materials can be conveyed to the position of the material preparation area through the material cross-floor conveying belt and the upper-layer material conveying belt. The floor transmission band is striden to butt joint material through middle level material transmission band and upper material transmission band, can realize striding the floor and transmit, and the convenience is high.
In one embodiment, the conveying system further comprises a bidirectional corner device, and the middle material conveying belt and the upper material conveying belt are in butt joint with the material cross-floor conveying belt through the bidirectional corner device. The number of the two-way corner devices can be multiple, and the middle-layer material conveying belt and the upper-layer material conveying belt are respectively in butt joint with the material cross-floor conveying belts through the corresponding two-way corner devices. The bidirectional corner equipment is used for realizing the butt joint of the turns of the tracks in different directions, and the middle-layer material conveying belt and the upper-layer material conveying belt are in butt joint with the materials across the floor conveying belts by adopting the bidirectional corner equipment, so that the connection of the different conveying belts is more natural, and the conveying of the objects is more stable.
In one embodiment, the conveyor system further comprises a hoist that interfaces with the material transfer cross-floor belt. Specifically, the butt joint of floor transmission band is striden with the material to the material realization through the lifting machine, realizes the high conveying of striding of material, convenient to use.
For example, as shown in fig. 6-8, the middle material conveying belt and the upper material conveying belt are inclined upward at the end of the last material preparation area of the material preparation warehouse, and the two-way corner device is used for realizing the butt joint with the inclined upward section of the cross-floor conveying line of the electronic material of the original six floors; and a pedestrian passageway is arranged below the horizontal transmission section after the first turning.
In one embodiment, the management system further comprises a plurality of printers, at least one printer is respectively arranged in a plurality of stock preparation areas of the stock preparation warehouse, and the printers in the same stock preparation area are connected with the terminal 410. The terminal 410 may send information to be printed to a printer for printing, for example, send the received stock list to the printer for printing, so that a worker can check a paper document, and convenience in stock preparation is improved.
Taking the terminal 410 as an integrated machine, the stock preparation warehouse is divided into 6 stock preparation areas as an example, the stock preparation warehouse is sequentially divided into six areas from left to right, each stock preparation area is provided with an integrated machine and a printer, and automatic printing and synchronous printing according to areas can be realized on stock preparation lists. Each material preparation area all-in-one machine displays and displays material information of a current material preparation list in the area, so that the timeliness of information transmission is guaranteed, and the problem that workers need to use a jacking list as a unique material preparation reference mark is solved.
As shown in fig. 9, the user imports a production order for planned production, and after confirming that no errors exist, the production order is merged to generate a stock preparation list, and the stock preparation list is subjected to data processing; when a production line calls materials and an administrator confirms to call the materials, the stock preparation list is sent to the all-in-one machine of the stock preparation area to carry out stock preparation reminding; the staff in the material preparation area starts the material preparation according to the material preparation list, and the scanning error prevention, the alignment inspection and the code pasting and the line feeding are carried out in the material preparation process.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database or other medium used in the embodiments provided herein can include at least one of non-volatile and volatile memory. Non-volatile Memory may include Read-Only Memory (ROM), magnetic tape, floppy disk, flash Memory, optical storage, or the like. Volatile Memory can include Random Access Memory (RAM) or external cache Memory. By way of illustration and not limitation, RAM can take many forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM), among others.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
Although the embodiments of the present invention have been described above, the above description is only for the convenience of understanding the present invention, and is not intended to limit the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (14)
1. A production stock management method is characterized by comprising the following steps:
obtaining a production order of planned production;
determining preset type information of the production orders, combining the production orders with the same preset type information and generating a stock preparation;
acquiring material information of the material preparation list and manufacturer information of the material preparation list based on a production order for generating the material preparation list to obtain a material list of the material preparation list;
and when a stock preparation instruction is received, sending the bill of materials of the stock preparation list to a receiving end of each stock preparation area of the stock preparation warehouse.
2. The method of claim 1, wherein the preset type information includes a production date and a material code; the merging of production orders with the same preset type information and generating a stock preparation comprises:
when the production order meets the preset condition of changing the production date, changing the production date of the corresponding production order;
and screening the production orders with the same production date and the same material code, and combining the screened production orders to obtain a stock preparation list.
3. The method according to claim 1, wherein the obtaining material information of the preparation list comprises:
reading a material code contained in a production order for generating the material preparation list;
identifying the quantity of each material according to the material codes;
reading a material name corresponding to the material code and a material position corresponding to the material code;
and reading the area corresponding to the material code with the material position as a preset position.
4. The method of claim 1, wherein obtaining manufacturer information of the preparation slip comprises:
searching an authentication mode and a CDF corresponding to the production order generating the stock list;
merging and reading the production orders with the same authentication mode and CDF;
and comparing the production orders with the same authentication mode but different CDFs with the authentication manufacturers of the materials, and merging and reading the material information corresponding to the production orders with the same authentication manufacturers.
5. The method as claimed in claim 1, wherein after sending the bill of materials of the stock bill to the receiving end of each stock preparation area of the stock preparation warehouse when receiving the stock preparation instruction, the method further comprises:
obtaining the material preparation completion degree of the material preparation list;
and when the material preparation completion degree is less than the preset completion degree, not responding to the input material preparation instruction.
6. The method as claimed in claim 1, wherein after sending the bill of materials of the stock bill to the receiving end of each stock preparation area of the stock preparation warehouse when receiving the stock preparation instruction, the method further comprises:
acquiring the preparation progress surplus of each preparation area of the preparation warehouse;
and sequencing the materials according to the small-to-large surplus of the material preparation progress of the material preparation area, and sending task scheduling information to a receiving end of a front preset material preparation area, wherein the task scheduling information is used for prompting a dispatcher to assist the dispatcher in the rear preset material preparation area.
7. The method as claimed in claim 1, wherein after sending the bill of materials of the stock bill to the receiving end of each stock preparation area of the stock preparation warehouse when receiving the stock preparation instruction, the method further comprises:
acquiring scanning information of the selected material;
and if the information in the bill of materials is matched with the scanning information, outputting verification passing information.
8. The method of claim 1, further comprising:
receiving query information, querying and outputting corresponding material related information and/or order information according to the query information;
and/or
Acquiring user identity information and input user operation, and forbidding the user operation when the user operation does not accord with a preset operation type corresponding to the user identity information;
and/or
And acquiring the planned production date of the stored production order, and sending transaction reminding information to a preset user mailbox at a preset time before the planned production date.
9. A management device comprising a memory and a processor, the memory storing a computer program, characterized in that the processor realizes the steps of the method of any one of claims 1 to 8 when executing the computer program.
10. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method of any one of claims 1 to 8.
11. The production system is characterized by comprising a transmission system and a management system, wherein the transmission system is arranged in a stock preparation warehouse, and the stock preparation warehouse is divided into a plurality of stock preparation areas according to material attributes;
the management system includes a plurality of terminals and the management apparatus as claimed in claim 9, wherein the number of the terminals is plural, at least one of the terminals is disposed in each stock preparation area of the stock preparation warehouse, and each of the terminals is connected to the management apparatus.
12. The production system as claimed in claim 11, wherein the transport system includes a middle lane transport mechanism extending in an arrangement direction of the stock preparation sections.
13. The production system as claimed in claim 12, wherein the middle passage conveying mechanism includes a middle material conveying belt and an upper material conveying belt, the upper material conveying belt and the middle material conveying belt are layered one above the other and extend along the arrangement direction of the material preparation areas; the upper material conveying belt is positioned on the upper layer of the middle material conveying belt.
14. The production system as claimed in claim 11, wherein the management system further comprises a plurality of printers, at least one printer is provided in each of a plurality of stock preparation areas of the stock preparation warehouse, and the printers in the same stock preparation area are connected to the terminal.
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