CN113155625A - Intelligent force control system and method for detecting profile of composite material reinforced wall plate - Google Patents
Intelligent force control system and method for detecting profile of composite material reinforced wall plate Download PDFInfo
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- CN113155625A CN113155625A CN202110290111.0A CN202110290111A CN113155625A CN 113155625 A CN113155625 A CN 113155625A CN 202110290111 A CN202110290111 A CN 202110290111A CN 113155625 A CN113155625 A CN 113155625A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/30—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0003—Steady
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/001—Impulsive
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
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Abstract
The invention provides an intelligent force control system and method for detecting a profile of a composite material reinforced wall plate, and relates to the technical field of intelligent detection of composite material reinforced wall plates. The intelligent force control system and the intelligent force control method for detecting the profile of the composite material reinforced wall plate comprise a fixed base, wherein a first support frame and a second support frame are fixedly connected to two sides of the top of the fixed base respectively, top beams are fixedly connected to the tops of the first support frame and the second support frame, force application driving modules are installed on two sides of the top beam, and a force application model installation module is installed between the two groups of force application driving modules; the hydraulic pressure application module is installed at the center of the top beam, and the control module is installed at the front end of one side of the outer wall of the second supporting frame. Through the simple combination formula detecting system of design, can carry out the intensity detection of multiple different modes and form to combined material reinforced wall board through one set of system, whole application of force process has the controllability moreover, can carry out intelligent control according to the design needs.
Description
Technical Field
The invention relates to the technical field of intelligent detection of composite material reinforced wall plates, in particular to an intelligent force control system and a detection method for detecting the molded surface of a composite material reinforced wall plate.
Background
The reinforced composite wall plate is usually designed in a structure, the reinforced bars are used in the direction perpendicular to the panel to improve the bearing capacity of the panel and the integral structure, the reinforced bars and the composite panel are of the integral structure or are connected together in a gluing or welding mode, and the reinforced composite wall plate can be usually applied to various large-scale transportation equipment such as airplanes and ships.
After the composite material reinforced wall plate is produced, the overall profile strength of the composite material reinforced wall plate is generally required to be subjected to relevant detection so as to ensure the safety of the composite material reinforced wall plate in the application process, only the qualified composite material reinforced wall plate can be assembled and applied, and in the traditional detection mode of the composite material reinforced wall plate, various auxiliary force application equipment is generally adopted to perform collision or extrusion test on the overall strength of the composite material reinforced wall plate, and the traditional auxiliary force application equipment is adopted to perform the test, so that the operation is inconvenient, and the force application control cannot be performed more systematically, so that the measured data and the actual data have larger errors; at present, there are also more intelligent detection systems in the market, for example, patent No. CN 111750762 a discloses an intelligent force control system and a detection method for detecting the profile of a composite material reinforced wall plate, the system monitors the whole force application process in real time through a software operation interface of a detection control cabinet, and derives the data recorded by the whole force application process, analyzes the real-time change condition of the force application value of each force application pusher, and judges the product quality of the composite material reinforced wall plate.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent force control system and a detection method for detecting the molded surface of a composite material reinforced wall plate, which solve the problems that the traditional detection mode of the composite material reinforced wall plate adopts various auxiliary force application equipment for testing, the operation is inconvenient, and the force application cannot be controlled more systematically, so that a large error exists between measured data and actual data; although the existing intelligent detection system can obtain more accurate detection values, the whole detection system and the detection method are too complex, the technical requirements on operators are too high, and the system is not suitable for the problem of large-batch rapid detection.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the intelligent force control system for detecting the profile of the composite material reinforced wall plate comprises a fixed base, wherein a first support frame and a second support frame are fixedly connected to two sides of the top of the fixed base respectively, top beams are fixedly connected to the tops of the first support frame and the second support frame, force application driving modules are installed on two sides of the top beam, and a force application model installation module is installed between the two groups of force application driving modules;
the force application model body is installed in the center of the bottom of the force application model installation module, the reinforced wall plate support modules are fixedly connected to two sides of the top of the fixed base, and the hoisting modules are installed on two sides of the center of the bottom of the top beam;
the hydraulic pressure application module is installed at the center of the top beam, and the control module is installed at the front end of one side of the outer wall of the second supporting frame.
Preferably, the force application driving module comprises a first driving motor and a second driving motor, the first driving motor and the second driving motor are respectively installed on two sides of the top beam, threaded transmission rods are fixedly connected to the bottom ends of output shafts of the first driving motor and the second driving motor, and positioning bearings corresponding to the threaded transmission rods are fixedly connected to the centers of two sides of the top of the fixed base.
Preferably, the force application model installation module comprises an installation plate and two installation plates are installed between the thread transmission rods, the two sides of the front end and the rear end of each installation plate are respectively and fixedly connected with a first limiting slide block and a second limiting slide block, the centers of the two sides of each installation plate are respectively provided with a first ball nut seat and a second ball nut seat corresponding to the thread transmission rods, and the centers of the installation plates are provided with a plurality of installation holes.
Preferably, the mounting plate is designed to be detachable, and the front end and the rear end of the inner wall of the first support frame and the inner wall of the second support frame are respectively provided with a limiting sliding groove corresponding to the first limiting sliding block and the second limiting sliding block.
Preferably, the reinforced wall plate supporting module comprises a first fixing frame and a second fixing frame, the two sides of the top of the fixing base are fixedly connected with the first fixing frame and the second fixing frame respectively, and the centers of the first fixing frame and the second fixing frame are fixedly connected with two reinforcing rods which are distributed in a crossed mode.
Preferably, the hoisting module comprises a first hoisting lug and a second hoisting lug, and the two sides of the center of the bottom of the top beam are fixedly connected with the first hoisting lug and the second hoisting lug respectively.
The detection method of the intelligent force control system for detecting the molded surface of the composite material reinforced wall plate comprises the following specific contents:
s1, when the composite material reinforced wall plate is detected, the composite material reinforced wall plate to be detected can be placed at the top between a first fixing frame and a second fixing frame, and meanwhile, the composite material reinforced wall plate can be locked and fixed by using devices such as locking bolts and the like;
s2, a force application model installation module or a hydraulic force application module can be selected to detect the composite material reinforced wall plate according to detection requirements, when the force application model installation module is used for detecting the large-area overall strength of the composite material reinforced wall plate, a force application model body can be fixed on the installation plate through a fixing screw, then the control module is used for controlling the output rotating speeds and the rotating turns of a first driving motor and a second driving motor to determine the pressure to be output, and when the detection is carried out, the first driving motor and the second driving motor can drive the force application model installation module and the force application model body installed at the bottom of the force application model installation module to apply pressure to the composite material reinforced wall plate according to the set output rotating speeds and rotating turns so as to detect the strength of the composite material reinforced wall plate;
s3, when small-area or small-impact point detection is needed, the mounting plate of the force application model mounting module can be detached, then the hydraulic force application module is adopted for detection, a conical or other irregular-shaped impact simulation object is fixedly mounted at the bottom of the output end of the hydraulic force application module, the output pressure of the hydraulic force application module is controlled by the control module, and the composite material reinforced wall plate can be detected;
s4, when static pressure detection is needed, a lifting mode can be adopted, the composite material reinforced wall plate is subjected to static pressure detection by lifting heavy objects through the first lifting lug and the second lifting lug, and the pressure can be applied to the composite material reinforced wall plate according to design requirements.
(III) advantageous effects
The invention provides an intelligent force control system and a detection method for detecting the molded surface of a composite material reinforced wall plate. The method has the following beneficial effects:
1. according to the intelligent force control system and the intelligent force control method for detecting the profile of the composite material reinforced wall plate, various extrusion or collision detections can be completed by designing a combined intelligent control system, collision tests of different colliders can be simulated according to design requirements, the system control and operation methods are simple, the technical requirements on operators are not too high, and the intelligent force control system and the operation method are suitable for large-batch quick detection, so that the integral working efficiency is greatly improved, and the intelligent force control system and the intelligent force control method are worthy of great popularization.
2. According to the intelligent force control system and the intelligent force control method for detecting the profile of the composite material reinforced wall plate, the combined detection system with simple design can be used for detecting the strength of the composite material reinforced wall plate in various different modes and forms through one set of system, the whole force application process is controllable, and intelligent control can be performed according to design requirements.
Drawings
FIG. 1 is a front view structural diagram of an intelligent force control system for detecting the molded surface of a composite material reinforced wall plate;
FIG. 2 is a side view structural diagram of the intelligent force control system for detecting the profile of the composite material reinforced wall plate;
FIG. 3 is a bottom view structural diagram of the composite material reinforced wall panel profile detection intelligent force control system mounting plate of the present invention.
Wherein, 1, fixing the base; 2. a first support frame; 3. a second support frame; 4. a force application driving module; 401. a first drive motor; 402. a second drive motor; 403. a threaded drive link; 404. positioning the bearing; 5. a top beam; 6. a force application model installation module; 601. mounting a plate; 602. a first limit slide block; 603. a second limit slide block; 604. a first ball nut seat; 605. a second ball nut seat; 606. mounting holes; 7. a force application model body; 8. a ribbed wallboard support module; 801. a first fixing frame; 802. a second fixing frame; 803. a reinforcing rod; 9. hoisting the module; 901. a first hoisting lug; 902. a second hoisting lug; 10. a hydraulic force application module; 11. and a control module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1 to 3, an embodiment of the invention provides an intelligent force control system for detecting a profile of a composite material reinforced wall plate, which includes a fixed base 1, wherein a first support frame 2 and a second support frame 3 are respectively and fixedly connected to two sides of the top of the fixed base 1, top beams 5 are fixedly connected to the tops of the first support frame 2 and the second support frame 3, force application driving modules 4 are respectively installed on two sides of the top of each top beam 5, and a force application model installation module 6 is installed between two groups of force application driving modules 4;
a force application model body 7 is installed in the center of the bottom of the force application model installation module 6, reinforced wall plate support modules 8 are fixedly connected to two sides of the top of the fixed base 1, and hoisting modules 9 are installed on two sides of the center of the bottom of the top beam 5;
the center of the top beam 5 is provided with a hydraulic force application module 10, and the front end of one side of the outer wall of the second support frame 3 is provided with a control module 11.
The force application driving module 4 comprises a first driving motor 401 and a second driving motor 402, the first driving motor 401 and the second driving motor 402 are respectively installed on two sides of the top beam 5, threaded transmission rods 403 are fixedly connected to the bottom ends of output shafts of the first driving motor 401 and the second driving motor 402, and positioning bearings 404 corresponding to the threaded transmission rods 403 are fixedly connected to the centers of two sides of the top of the fixing base 1.
The force application model installation module 6 comprises an installation plate 601, the installation plate 601 is installed between two threaded transmission rods 403, two sides of the front end and the rear end of the installation plate 601 are respectively and fixedly connected with a first limiting slide block 602 and a second limiting slide block 603, the centers of two sides of the installation plate 601 are respectively provided with a first ball nut seat 604 and a second ball nut seat 605 corresponding to the threaded transmission rods 403, and the center of the installation plate 601 is provided with a plurality of installation holes 606.
The mounting plate 601 is designed to be detachable, and the front end and the rear end of the inner walls of the first support frame 2 and the second support frame 3 are respectively provided with a limiting sliding groove corresponding to the first limiting sliding block 602 and the second limiting sliding block 603, and the limiting sliding grooves can limit the movement of the first limiting sliding block 602 and the second limiting sliding block 603.
The reinforced wall plate supporting module 8 comprises a first fixing frame 801 and a second fixing frame 802, the two sides of the top of the fixing base 1 are fixedly connected with the first fixing frame 801 and the second fixing frame 802 respectively, and the centers of the first fixing frame 801 and the second fixing frame 802 are fixedly connected with two reinforcing rods 803 which are distributed in a crossed mode.
The hoisting module 9 comprises a first hoisting lug 901 and a second hoisting lug 902, the two sides of the center of the bottom of the top beam 5 are fixedly connected with the first hoisting lug 901 and the second hoisting lug 902 respectively, and the first hoisting lug 901 and the second hoisting lug 902 can be used for hoisting and stressing, so that a heavy object can be hoisted conveniently, and static pressure detection can be carried out on the composite material reinforced wall plate.
The detection method of the intelligent force control system for detecting the molded surface of the composite material reinforced wall plate comprises the following specific contents:
s1, when the composite material reinforced wall plate is detected, the composite material reinforced wall plate to be detected can be placed at the top between a first fixing frame 801 and a second fixing frame 802, and meanwhile, the composite material reinforced wall plate can be locked and fixed by using devices such as locking bolts and the like;
s2, a force application model installation module 6 or a hydraulic force application module 10 can be selected to detect the composite material reinforced wall plate according to detection requirements, when the force application model installation module 6 is used for detecting the large-area overall strength of the composite material reinforced wall plate, a force application model body 7 can be fixed on a mounting plate 601 through a fixing screw, then the control module 11 is used for controlling the output rotating speed and the number of rotating turns of a first driving motor 401 and a second driving motor 402 to determine the pressure to be output, and when the detection is carried out, the first driving motor 401 and the second driving motor 402 can drive the force application model installation module 6 and the force application model body 7 installed at the bottom of the force application model installation module 6 to apply pressure to the composite material reinforced wall plate according to the set output rotating speed and the number of rotating turns, so that the strength detection is carried out on the composite material reinforced wall plate;
s3, when small-area or small-impact point detection is needed, the mounting plate 601 of the force application model mounting module 6 can be detached, then the hydraulic force application module 10 is adopted for detection, a conical or other irregular-shaped impact simulation object is fixedly mounted at the bottom of the output end of the hydraulic force application module 10, the output pressure of the hydraulic force application module 10 is controlled through the control module 11, and the composite material reinforced wall plate can be detected;
s4, when static pressure detection is needed, a hoisting mode can be adopted, a heavy object is hoisted through the first hoisting lug 901 and the second hoisting lug 902 to carry out static pressure detection on the composite material reinforced wall plate, the pressure can be applied to the object according to the design requirement, the pressure application pressure and the stress area can be determined according to a pressure intensity calculation formula P ═ F/S, after the force application heavy object and the contact area are determined, the heavy object can be hoisted by utilizing the steel wire rope to penetrate through the first hoisting lug 901 and the second hoisting lug 902, and after the steel wire rope is released, the heavy object can be pressed on the composite material reinforced wall plate, so that the static pressure detection can be carried out on the composite material reinforced wall plate quickly.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Composite material adds ribbed wallboard profile and detects intelligent force control system, including unable adjustment base (1), its characterized in that: a first support frame (2) and a second support frame (3) are fixedly connected to two sides of the top of the fixed base (1) respectively, top beams (5) are fixedly connected to the tops of the first support frame (2) and the second support frame (3), force application driving modules (4) are installed on two sides of the top of each top beam (5), and a force application model installation module (6) is installed between the two groups of force application driving modules (4);
a force application model body (7) is installed in the center of the bottom of the force application model installation module (6), reinforced wall plate support modules (8) are fixedly connected to two sides of the top of the fixed base (1), and hoisting modules (9) are installed on two sides of the center of the bottom of the top beam (5);
the hydraulic pressure application module (10) is installed at the center of top beam (5) top, and control module (11) is installed at the front end of second support frame (3) outer wall one side.
2. The intelligent force control system for detecting the profile of the composite material reinforced wall plate according to claim 1, wherein: the force application driving module (4) comprises a first driving motor (401) and a second driving motor (402), the two sides of the top beam (5) are respectively provided with the first driving motor (401) and the second driving motor (402), the bottom ends of output shafts of the first driving motor (401) and the second driving motor (402) are respectively fixedly connected with a threaded transmission rod (403), and the centers of the two sides of the top of the fixed base (1) are respectively fixedly connected with a positioning bearing (404) corresponding to the threaded transmission rod (403).
3. The intelligent force control system for detecting the profile of the composite material reinforced wall plate according to claim 2, wherein: force application model installation module (6) includes mounting panel (601), two install mounting panel (601) between screw thread transfer line (403), first spacing slider (602) of fixedly connected with and second spacing slider (603) are equallyd divide to the both sides at both ends around mounting panel (601), first ball nut seat (604) and second ball nut seat (605) corresponding with screw thread transfer line (403) are installed respectively at the center of mounting panel (601) both sides, a plurality of mounting holes (606) have been seted up at the center of mounting panel (601).
4. The intelligent force control system for detecting the profile of the composite material reinforced wall plate according to claim 3, wherein: the mounting plate (601) is designed to be detachable, and the front end and the rear end of the inner walls of the first support frame (2) and the second support frame (3) are respectively provided with a limiting sliding groove corresponding to the first limiting sliding block (602) and the second limiting sliding block (603).
5. The intelligent force control system for detecting the profile of the composite material reinforced wall plate according to claim 1, wherein: reinforced wallboard support module (8) include first mount (801) and second mount (802), the both sides at unable adjustment base (1) top are first mount (801) and second mount (802) of fixedly connected with respectively, the equal fixedly connected with two reinforcement bar (803) that cross the distribution in center of first mount (801) and second mount (802).
6. The intelligent force control system for detecting the profile of the composite material reinforced wall plate according to claim 1, wherein: the hoisting module (9) comprises a first hoisting lug (901) and a second hoisting lug (902), and the two sides of the center of the bottom of the top beam (5) are fixedly connected with the first hoisting lug (901) and the second hoisting lug (902) respectively.
7. The detection method of the intelligent force control system for detecting the profile of the composite material reinforced wall plate according to claim 1, which comprises the following specific contents:
s1, when the composite material reinforced wall plate is detected, the composite material reinforced wall plate to be detected can be placed at the top between a first fixing frame (801) and a second fixing frame (802), and meanwhile, the composite material reinforced wall plate can be locked and fixed by using devices such as locking bolts and the like;
s2, selecting a force application model installation module (6) or a hydraulic force application module (10) to detect the composite material reinforced wall plate according to the detection requirement, when the force application model installation module (6) is used for detecting the large-area overall strength, the force application model body (7) can be fixed on the mounting plate (601) by using a fixing screw, then the control module (11) is used for controlling the output rotating speed and the number of turns of the first driving motor (401) and the second driving motor (402) to determine the pressure to be output, the first driving motor (401) and the second driving motor (402) can drive the force application model installation module (6) and the force application model body (7) installed at the bottom of the force application model installation module to apply pressure to the composite material reinforced wall plate according to the set output rotating speed and the set number of turns, so that the strength of the composite material reinforced wall plate is detected;
s3, when small-area or small-impact point detection is needed, the mounting plate (601) of the force application model mounting module (6) can be detached, then the hydraulic force application module (10) is used for detection, conical or other irregular-shaped impact simulation objects are mounted and fixed at the bottom of the output end of the hydraulic force application module (10), the output pressure of the hydraulic force application module (10) is controlled through the control module (11), and detection can be started on the composite material reinforced wall plate;
s4, when static pressure detection is needed, a lifting mode can be adopted, the first lifting lug (901) and the second lifting lug (902) are used for lifting heavy objects to carry out static pressure detection on the composite material reinforced wall plate, and the pressure can be applied to the object according to design requirements.
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CN113788157A (en) * | 2021-08-18 | 2021-12-14 | 南京航空航天大学 | Wallboard profile detection and assembly pressing force application method |
CN113866022A (en) * | 2021-08-24 | 2021-12-31 | 安徽佳力奇先进复合材料科技股份公司 | Reinforced wall plate strength impact detection equipment and detection method |
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Application publication date: 20210723 |