CN113145401A - Automatic equipment and method for bonding glass panels of water heaters - Google Patents
Automatic equipment and method for bonding glass panels of water heaters Download PDFInfo
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- CN113145401A CN113145401A CN202110550542.6A CN202110550542A CN113145401A CN 113145401 A CN113145401 A CN 113145401A CN 202110550542 A CN202110550542 A CN 202110550542A CN 113145401 A CN113145401 A CN 113145401A
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- driving device
- positioning
- reciprocating driving
- plate
- positioning plate
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- 239000011521 glass Substances 0.000 title claims abstract description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 239000003292 glue Substances 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims abstract description 39
- 238000006073 displacement reaction Methods 0.000 claims abstract description 22
- 230000003287 optical effect Effects 0.000 claims description 39
- 239000011159 matrix material Substances 0.000 claims description 3
- 239000011257 shell material Substances 0.000 description 28
- 230000000694 effects Effects 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 2
- 239000013464 silicone adhesive Substances 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/1013—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to flow or pressure of liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The invention discloses automatic equipment and a method for bonding a glass panel of a water heater, wherein the automatic equipment for bonding the glass panel of the water heater comprises a rack, and a face shell positioning mechanism, a glue dispensing mechanism, a demoulding mechanism, a pressing mechanism and a controller which are arranged on the rack, wherein the face shell positioning mechanism comprises a horizontal reciprocating driving device and a positioning plate connected with the horizontal reciprocating driving device, the positioning plate is provided with a positioning part for limiting the face shell and at least two demoulding through holes, the demoulding through holes are positioned in a face shell placing area of the positioning plate, the glue dispensing mechanism is arranged above a glue dispensing station of the positioning plate, the glue dispensing mechanism comprises a three-shaft displacement table device and a glue dispenser arranged on the three-shaft displacement table device, the demoulding mechanism is arranged below the glue dispensing station of the positioning plate, and the demoulding mechanism comprises a first up-down reciprocating driving device and a glue dispensing machine connected with the first up-down reciprocating driving device and connected with the glue dispensing station Ejector rods opposite to the die through holes.
Description
Technical Field
The invention relates to the technical field of water heater manufacturing, in particular to automatic equipment for bonding a glass panel of a water heater.
The invention also relates to a method for adopting the automatic equipment for bonding the glass panel of the water heater.
Background
With the continuous development of the gas water heater product technology, the surface shell material is changed into a precoated plate, a color pattern plate and a film coated plate by cold plate painting, and is changed into a glass panel, so that the appearance of the whole machine is more attractive and high-end. The glass panel needs to be bonded with the metal panel shell by silicone adhesive, and the bonding of the glass is ensured to have enough strength and can not fall off under various conditions. The process comprises the following steps: 1 metal surface shell positioning → 2 glue dispensing (gluing) → 3 glass panel covering → 4 pressing and pressure maintaining → 5 demoulding silicone adhesive curing. Because the existing bonding process is manually operated, continuous operation cannot be formed, and the problems of low efficiency, high labor intensity and non-uniform glue yield exist, so that the problems of high production cost and low process quality are caused.
Disclosure of Invention
The invention aims to provide automatic equipment for bonding a glass panel of a water heater, which has the advantages of high efficiency, low labor intensity and uniform glue yield.
The invention relates to automatic equipment for bonding a glass panel of a water heater, which comprises a rack, and a face shell positioning mechanism, a glue dispensing mechanism, a demoulding mechanism, a pressing mechanism and a controller which are arranged on the rack, wherein the face shell positioning mechanism comprises a horizontal reciprocating driving device and a positioning plate connected with the horizontal reciprocating driving device, the positioning plate is provided with a positioning part for limiting the face shell and at least two demoulding through holes, the demoulding through holes are positioned in a face shell placing area of the positioning plate, the glue dispensing mechanism is arranged above a glue dispensing station of the positioning plate, the glue dispensing mechanism comprises a three-shaft displacement table device and a glue dispensing machine arranged on the three-shaft displacement table device, the demoulding mechanism is arranged below the glue dispensing station of the positioning plate, the demoulding mechanism comprises a first up-down reciprocating driving device and an ejector rod which is connected with the first up-down reciprocating driving device and is opposite to the demoulding through holes, the diameter of the ejector rod is smaller than that of the demolding through hole, the pressing mechanism is arranged above a pressing station of the positioning plate and comprises a second vertical reciprocating driving device and a pressing plate connected with the second vertical reciprocating driving device, the pressing plate is parallel to the positioning plate, and the horizontal reciprocating driving device, the three-axis displacement table device, the electromagnetic valve of the dispenser, the first vertical reciprocating driving device and the second vertical reciprocating driving device are all connected with the controller.
The automatic equipment for bonding the glass panel of the water heater can also comprise:
the locating plate is the rectangular plate, location portion includes that five detachable settings are in locating piece on the locating plate, four of them two double-phase a set of setting respectively of locating piece is in the relative both sides edge of the up end of locating plate, and two sets of distance between the locating piece equals with the length or the width of face-piece, and another the locating piece sets up on the arbitrary one side edge of the relative other both sides edge of the up end of locating plate.
The locating plate is a rectangular plate, the locating part comprises three strip-shaped locating blocks, and the three strip-shaped locating blocks are arranged at any three edge positions of the locating plate respectively.
The four demolding through holes and the four demolding through holes are arranged in a matrix mode, the demolding mechanism comprises four ejector rods, the lower ends of the ejector rods are arranged on a first mounting plate, the ejector rods are arranged with the four demolding through holes in a one-to-one mode, and the first up-and-down reciprocating driving device is connected with the first mounting plate.
The utility model discloses a glue station, including the rack, the rack with the bottom of the department that corresponds of point station is equipped with the first optical axis of four perpendicular to horizontal planes, the lower extreme of first optical axis is equipped with the second mounting panel parallel with the horizontal plane, first reciprocal drive arrangement setting from top to bottom is in on the second mounting panel, the first mounting panel with the corresponding department in first optical axis position is equipped with first sliding sleeve, first sliding sleeve slidable ground cover is established on the first optical axis.
The top of the corresponding position of the rack and the pressing station is provided with two second optical axes parallel to the horizontal plane, the position of the lower end face of the positioning plate corresponding to the positions of the second optical axes is provided with two second sliding sleeves, and the second sliding sleeves are slidably sleeved on the second optical axes.
The rack with still be equipped with four third optical axes perpendicular with the horizontal plane on the top of the department that corresponds of pressfitting station, the upper end of third optical axis is equipped with the third mounting panel parallel with the horizontal plane, reciprocal drive arrangement sets up about the second on the third mounting panel, the clamp plate with the department that corresponds in third optical axis position is equipped with the third sliding sleeve, the cover is established to third sliding sleeve slidable on the third optical axis.
The horizontal reciprocating driving device, the first vertical reciprocating driving device and the second vertical reciprocating driving device are cylinder driving devices, and electromagnetic valves of the cylinder driving devices are connected with the controller.
The horizontal reciprocating driving device, the first vertical reciprocating driving device and the second vertical reciprocating driving device are all electric telescopic devices, and motors of the electric telescopic devices are connected with the controller.
The invention also aims to provide an automatic bonding method for the glass panel of the water heater, and the automatic bonding equipment for the glass panel of the water heater, which is adopted, comprises the following steps:
in an initial state, the positioning plate is positioned at a dispensing station; manually placing the face shell on the positioning plate, wherein the outer side surface of the face shell is abutted to the positioning part; the controller controls the three-axis displacement table device to move downwards and move according to a preset dispensing motion track, controls the dispensing machine to dispense glue, and controls the three-axis displacement table to reset after the dispensing is finished; manually placing a glass panel on the panel shell; the controller controls the horizontal reciprocating driving device to move the positioning plate to a pressing station; the controller controls the second up-down reciprocating driving device to drive the pressing plate to move downwards and press the pressing plate on the glass panel, the pressure is maintained for 10-30 seconds, and after the pressure maintaining time is finished, the controller controls the second up-down reciprocating driving device to drive the pressing plate to move upwards and reset; the controller controls the horizontal reciprocating driving device to move the positioning plate to a dispensing station; the controller controls the first up-down reciprocating driving device to drive the ejector rod to move upwards, the upper end of the ejector rod penetrates through the demolding through hole and pushes the panel upwards out of the positioning part, and the panel assembly is manually taken down; the controller controls the first up-down reciprocating driving device to drive the ejector rod to move downwards and reset, and a glass panel bonding cycle is completed.
Compared with the prior art, the automatic equipment and the method for bonding the glass panel of the water heater have the advantages that: the whole process only needs one person to place the face shell, the glass panel and take the piece, thereby realizing the effects of reducing labor cost and lowering labor intensity. Because the controller controls the glue discharging amount of the glue dispenser and the movement speed during glue dispensing, the synergistic effect of the glue discharging amount and the movement speed is improved, and the effect of uniform glue discharging amount is realized. At present, the yield per hour of manual operation is 18, and the yield per hour of the automatic equipment for bonding the glass panels of the water heater is 60, so that the effects of greatly improving the production efficiency and reducing the manufacturing cost are realized.
Drawings
Fig. 1 is a schematic front view of an automatic apparatus for bonding a glass panel of a water heater according to the present invention.
FIG. 2 is a schematic top view of an automated apparatus for bonding a glass panel of a water heater according to the present invention.
FIG. 3 is a schematic side view of an automated bonding apparatus for a glass panel of a water heater according to the present invention.
Description of the figures
1. A rack; 11. a first optical axis; 12. a second mounting plate; 13. a second optical axis; 14. a third optical axis; 15. a third mounting plate;
2. a face shell positioning mechanism; 21. a horizontal reciprocating drive device; 22. positioning a plate; 221. a positioning part; 222. demolding the through hole; 223. a second sliding sleeve;
3. a glue dispensing mechanism; 31. a three-axis displacement stage device; 32. a glue dispenser;
4. a demolding mechanism; 41. a first up-down reciprocating driving device; 42. a top rod; 43. a first mounting plate; 431. a first sliding sleeve;
5. a pressing mechanism; 51. a second up-down reciprocating driving device; 52. pressing a plate; 521. a third sliding sleeve;
6. a face shell; 7. a glass panel;
A. dispensing stations; B. and (5) pressing a station.
Detailed Description
The automatic equipment for bonding the glass panel of the water heater of the invention is further described in detail with reference to the attached drawings, namely figures 1 to 3.
Referring to the related drawings of fig. 1 to 3, the automatic bonding equipment for the glass panel of the water heater of the invention comprises a rack 1, and a panel shell positioning mechanism 2, a glue dispensing mechanism 3, a demoulding mechanism 4, a pressing mechanism 5 and a controller which are arranged on the rack 1.
The controller of the automatic equipment for bonding the glass panel of the water heater is not limited to be arranged on the rack 1, for example, a human-computer interaction console can be independently arranged, and the controller is arranged on the console.
The face shell positioning mechanism 2 comprises a horizontal reciprocating driving device 21 and a positioning plate 22 connected with the horizontal reciprocating driving device 21, a positioning part 221 and at least two demoulding through holes 222 are arranged on the positioning plate 22, the positioning part 221 abuts against the outer side surface of the face shell 6 to limit the face shell 6, and the demoulding through holes 222 are located in a face shell placing area of the positioning plate 22. The surface of the positioning plate 22 may be a horizontal surface or an arc surface, and those skilled in the art can select the surface shape of the positioning plate 22 according to the shape of the panel housing 6.
In fig. 1 and 2, the displacement state of the positioning plate 22 is shown, and for the sake of easy identification, the positioning plate 22 is located at the dispensing station a, and the positioning plate 22' is located at the pressing station B.
The dispensing mechanism 3 is arranged above the dispensing station a of the positioning plate 22, and the dispensing mechanism 3 comprises a triaxial displacement table device 31 capable of X, Y and Z-axis movement and a dispensing machine 32 arranged on the triaxial displacement table device 31. For example, the three-axis displacement stage device 31 is a stepping motor and a screw-type driving mechanism, or a stepping motor, a timing belt, or a wheel driving mechanism, which have high displacement accuracy.
The demolding mechanism 4 is arranged below the dispensing station a of the positioning plate 22, the demolding mechanism 4 comprises a first up-and-down reciprocating driving device 41 and a top rod 42 connected with the first up-and-down reciprocating driving device 41 and opposite to the demolding through hole 222, and the diameter of the top rod 42 is smaller than that of the demolding through hole 222, so that the upper end of the top rod 42 can penetrate through the demolding through hole 222 to jack up the face shell 6 for demolding.
The pressing mechanism 5 is arranged above the pressing station B of the positioning plate 22, the pressing mechanism 5 includes a second up-down reciprocating driving device 51 and a pressing plate 52 connected with the second up-down reciprocating driving device 51, and the pressing plate 52 is parallel to the positioning plate 22. The lower surface of the pressing plate 52 may be a horizontal surface or an arc surface, and those skilled in the art can select the surface shape of the pressing plate 52 according to the shape of the glass panel 7.
The horizontal reciprocating driving device 21, the three-axis displacement table device 31, the electromagnetic valve of the glue dispenser 32, the first up-down reciprocating driving device 41 and the second up-down reciprocating driving device 51 are all connected with the controller. It is preferable to provide a proximity switch or a contact switch at both end points of the movement of the horizontal reciprocating drive means 21, the three-axis displacement table means 31, the first up-down reciprocating drive means 41 and the second up-down reciprocating drive means 51 to prevent collision between the malfunctioning parts.
The actual bonding operation method of the automatic bonding equipment for the glass panel of the water heater comprises the following steps:
in the initial state, the positioning plate 22 is positioned at the dispensing station; the face shell 6 is manually placed on the positioning plate 22, and the outer side surface of the face shell 6 abuts against the positioning portion 221.
The controller controls the three-axis displacement table device 31 to move downwards and move according to a preset dispensing motion track, controls the dispensing amount and the dispensing amount of the dispensing machine 32, and controls the three-axis displacement table to reset after dispensing is finished.
Manually placing the glass panel 7 on the face shell 6; the controller controls the horizontal reciprocating driving device 21 to move the positioning plate 22 to the pressing station.
The controller controls the second up-and-down reciprocating driving device 51 to drive the pressing plate 52 to displace downwards and press on the glass panel 7, the pressure is maintained for 10-30 seconds, preferably for 20 seconds, and after the pressure maintaining time is finished, the controller controls the second up-and-down reciprocating driving device 51 to drive the pressing plate 52 to displace upwards and reset.
The controller controls the horizontal reciprocating driving device 21 to move the positioning plate 22 to the glue dispensing station; the controller controls the first up-and-down reciprocating driving device 41 to drive the top rod 42 to move upwards, the upper end of the top rod 42 penetrates through the demolding through hole 222 and pushes the panel upwards out of the positioning part 221, and the panel assembly is manually taken down.
The controller controls the first up-down reciprocating driving device 41 to drive the mandril 42 to move downwards and reset, and the bonding cycle of the glass panel 7 is completed.
The whole process only needs one person to place the face shell 6 and the glass panel 7 and take the piece, thereby realizing the effects of reducing labor cost and lowering labor intensity. Because the controller controls the glue discharging amount of the glue dispenser and the movement speed during glue dispensing, the synergistic effect of the glue discharging amount and the movement speed is improved, and the effect of uniform glue discharging amount is realized. At present, the yield per hour of manual operation is 18, and the yield per hour of the automatic equipment for bonding the glass panels of the water heater is 60, so that the effects of greatly improving the production efficiency and reducing the manufacturing cost are realized.
Referring to the relevant figures of fig. 1 to 3, the automatic equipment for bonding the glass panel of the water heater of the invention can also be based on the prior technical scheme as follows: the positioning plate 22 is a rectangular plate, the positioning portion 221 includes five positioning blocks detachably disposed on the positioning plate 22, wherein two sets of four positioning blocks are disposed at two opposite side edges of the upper end surface of the positioning plate 22, respectively, and the distance between the two sets of positioning blocks is equal to the length or width of the face shell 6, and the other positioning block is disposed at any one side edge of the other two opposite side edges of the upper end surface of the positioning plate 22. For example, two sets of positioning blocks are respectively disposed on two long sides of the positioning plate 22, and the other positioning block is disposed on one short side of the positioning plate 22, so that when a user manually puts a workpiece, one end of the face shell 6 is pushed inward from the other short side of the positioning plate 22 until one end surface of the face shell 6 abuts against the positioning block on the short side, and two side surfaces of the face shell 6 abut against the positioning blocks on the two long sides.
Of course, the positioning method of the positioning portion 221 with respect to the face case 6 is not limited to the above embodiment, and for example, may be: the positioning plate 22 is a rectangular plate, the positioning portion 221 includes three strip-shaped positioning blocks, the three strip-shaped positioning blocks are respectively disposed at any three edge positions of the positioning plate 22, and a person skilled in the art can select a positioning structure of the face shell according to actual needs.
Referring to the relevant figures of fig. 1 to 3, the automatic equipment for bonding the glass panel of the water heater of the invention can also be based on the prior technical scheme as follows: the positioning plate 22 is provided with four through holes 222, and the four through holes 222 are arranged in a matrix.
The demolding mechanism 4 comprises four ejector rods 42 with equal length, the lower ends of the four ejector rods 42 are arranged on the first mounting plate 43, the four ejector rods 42 are respectively arranged opposite to the four demolding through holes 222 one by one, and the first up-down reciprocating driving device 41 is connected with the first mounting plate 43. During demolding, the first up-down reciprocating driving device 41 pushes the first mounting plate 43 upwards and drives the four ejector rods 42 to move upwards, until the upper ends of the four ejector rods 42 penetrate through the four demolding through holes 222 in a one-to-one correspondence mode to jack up the panel assembly to be separated from the limit position of the positioning portion 221, so that a workpiece is convenient to take out, and the four ejector rods 42 apply acting force to the panel assembly evenly, so that the panel assembly is lifted horizontally, and the influence of angle inclination in the lifting process on the bonding quality is avoided.
Referring to the relevant figures of fig. 1 to 3, the automatic equipment for bonding the glass panel of the water heater of the invention can also be based on the prior technical scheme as follows: the bottom of the corresponding position of the dispensing station of the rack 1 is provided with four first optical axes 11 perpendicular to the horizontal plane, the lower end of each first optical axis 11 is provided with a second mounting plate 12 parallel to the horizontal plane, and a first up-down reciprocating driving device 41 is arranged on the second mounting plate 12.
A first sliding sleeve 431 is disposed on the first mounting plate 43 at a position corresponding to the first optical axis 11, and the first sliding sleeve 431 is slidably sleeved on the first optical axis 11. The first up-down reciprocating driving device 41 drives the first mounting plate 43 to vertically move up and down along the first optical axis 11, and the first mounting plate 43 is provided with the first sliding sleeve 431, so that the smooth movement effect is realized.
Referring to the relevant figures of fig. 1 to 3, the automatic equipment for bonding the glass panel of the water heater of the invention can also be based on the prior technical scheme as follows: two second optical axes 13 parallel to the horizontal plane are arranged on the top of the corresponding position of the rack 1 and the pressing station, two second sliding sleeves 223 are arranged on the lower end surface of the positioning plate 22 and the position of the second optical axes 13, the second sliding sleeves 223 are slidably sleeved on the second optical axes 13, and the horizontal reciprocating driving device 21 drives the positioning plate 22 to horizontally and linearly reciprocate along the second optical axes 13.
Referring to the relevant figures of fig. 1 to 3, the automatic equipment for bonding the glass panel of the water heater of the invention can also be based on the prior technical scheme as follows: the top of the corresponding position of the rack 1 and the pressing station is also provided with four third optical axes 14 perpendicular to the horizontal plane, the upper end of the third optical axis 14 is provided with a third mounting plate 15 parallel to the horizontal plane, a second up-down reciprocating driving device 51 is arranged on the third mounting plate 15, a third sliding sleeve 521 is arranged at the position of the pressing plate 52 corresponding to the position of the third optical axis 14, and the third sliding sleeve 521 is slidably sleeved on the third optical axis 14. The second up-down reciprocating driving device 51 drives the platen 52 to move vertically up and down along the third optical axis 14.
Referring to the relevant figures of fig. 1 to 3, the automatic equipment for bonding the glass panel of the water heater of the invention can also be based on the prior technical scheme as follows: the horizontal reciprocating driving device 21, the first up-down reciprocating driving device 41 and the second up-down reciprocating driving device 51 are all cylinder driving devices, and electromagnetic valves of the cylinder driving devices are connected with a controller.
Of course, the horizontal reciprocating driving means 21, the first up-down reciprocating driving means 41 and the second up-down reciprocating driving means 51 are not limited to the cylinder driving means. For example, the electric telescopic devices may be all electric telescopic devices, and motors of the electric telescopic devices are connected with a controller, and a person skilled in the art can select a driving mode according to actual needs.
The above description is only for the purpose of illustrating a few embodiments of the present invention, and should not be taken as limiting the scope of the present invention, in which equivalent changes, modifications, or scaling up or down, etc. made in accordance with the spirit of the present invention should be considered as falling within the scope of the present invention.
Claims (10)
1. The automatic equipment for bonding the glass panels of the water heaters is characterized by comprising a rack (1), and a face shell positioning mechanism (2), a glue dispensing mechanism (3), a demolding mechanism (4), a pressing mechanism (5) and a controller which are arranged on the rack (1), wherein the face shell positioning mechanism (2) comprises a horizontal reciprocating driving device (21) and a positioning plate (22) connected with the horizontal reciprocating driving device (21), the positioning plate (22) is provided with a positioning part (221) for limiting the face shell and at least two demolding through holes (222), the demolding through holes (222) are positioned in a face shell placing area of the positioning plate (22), the glue dispensing mechanism (3) is arranged above a glue dispensing station of the positioning plate (22), the glue dispensing mechanism (3) comprises a three-axis displacement platform device (31) and a glue dispensing machine (32) arranged on the three-axis displacement platform device (31), demoulding mechanism (4) sets up the below of the some glue station of locating plate (22), demoulding mechanism (4) include first reciprocal drive arrangement (41) from top to bottom and with first reciprocal drive arrangement (41) from top to bottom connect and with ejector pin (42) that drawing of patterns through-hole (222) is relative, the diameter of ejector pin (42) is less than the diameter of drawing of patterns through-hole (222), pressing means (5) set up the top of the pressfitting station of locating plate (22), pressing means (5) include second reciprocal drive arrangement (51) from top to bottom and with clamp plate (52) that reciprocal drive arrangement (51) is connected from top to bottom in the second, clamp plate (52) with locating plate (22) are parallel, horizontal reciprocal drive arrangement (21) of triaxial displacement platform device (31), the solenoid valve of point gum machine (32), first reciprocal drive arrangement (41) from top to bottom and reciprocal drive arrangement (51) from top to bottom all with locating plate (22) from top to bottom The controller is connected.
2. The automatic bonding equipment for glass panels of water heaters is characterized in that the positioning plate (22) is a rectangular plate, the positioning part (221) comprises five positioning blocks which are detachably arranged on the positioning plate (22), wherein two sets of four positioning blocks are respectively arranged at two opposite side edges of the upper end surface of the positioning plate (22), the distance between the two sets of positioning blocks is equal to the length or the width of a panel shell, and the other positioning block is arranged at any one side edge of the other opposite side edges of the upper end surface of the positioning plate (22).
3. The automatic bonding equipment for glass panels of water heaters according to claim 1, wherein the positioning plate (22) is a rectangular plate, and the positioning part (221) comprises three strip-shaped positioning blocks, and the three strip-shaped positioning blocks are respectively arranged at any three edge positions of the positioning plate (22).
4. The automatic bonding equipment for glass panels of water heaters is characterized in that the positioning plate (22) is provided with four demolding through holes (222), the four demolding through holes (222) are arranged in a matrix, the demolding mechanism (4) comprises four ejector rods (42), the lower ends of the four ejector rods (42) are arranged on a first mounting plate (43), the four ejector rods (42) are respectively arranged opposite to the four demolding through holes (222), and the first up-and-down reciprocating driving device (41) is connected with the first mounting plate (43).
5. The automatic bonding equipment for the glass panels of the water heaters is characterized in that four first optical axes (11) perpendicular to the horizontal plane are arranged at the bottom of the corresponding position of the rack (1) and the dispensing station, a second mounting plate (12) parallel to the horizontal plane is arranged at the lower end of the first optical axes (11), the first up-and-down reciprocating driving device (41) is arranged on the second mounting plate (12), a first sliding sleeve (431) is arranged at the position, corresponding to the first optical axes (11), of the first mounting plate (43), and the first sliding sleeve (431) is slidably sleeved on the first optical axes (11).
6. The automatic bonding equipment for the glass panels of the water heaters is characterized in that two second optical axes (13) parallel to the horizontal plane are arranged on the top of the corresponding position of the rack (1) and the pressing station, two second sliding sleeves (223) are arranged on the lower end face of the positioning plate (22) corresponding to the positions of the second optical axes (13), and the second sliding sleeves (223) are slidably sleeved on the second optical axes (13).
7. The automatic bonding equipment for the glass panels of the water heaters is characterized in that the tops of the positions, corresponding to the pressing stations, of the racks (1) are further provided with four third optical axes (14) perpendicular to the horizontal plane, the upper ends of the third optical axes (14) are provided with third mounting plates (15) parallel to the horizontal plane, the second up-and-down reciprocating driving device (51) is arranged on the third mounting plates (15), the positions, corresponding to the third optical axes (14), of the pressing plates (52) are provided with third sliding sleeves (521), and the third sliding sleeves (521) are slidably sleeved on the third optical axes (14).
8. The automatic bonding equipment for glass panels of water heaters according to claim 1, wherein the horizontal reciprocating driving device (21), the first up-down reciprocating driving device (41) and the second up-down reciprocating driving device (51) are cylinder driving devices, and electromagnetic valves of the cylinder driving devices are connected with the controller.
9. The automatic bonding equipment for glass panels of water heaters according to claim 1, wherein the horizontal reciprocating driving device (21), the first up-down reciprocating driving device (41) and the second up-down reciprocating driving device (51) are all electric telescopic devices, and motors of the electric telescopic devices are connected with the controller.
10. An automatic bonding method for glass panels of water heaters, which is characterized in that the automatic bonding equipment for glass panels of water heaters, which is disclosed by any one of claims 1 to 9, is adopted, and comprises the following steps:
in an initial state, the positioning plate (22) is positioned at a dispensing station;
manually placing the face shell on the positioning plate (22), wherein the outer side surface of the face shell is abutted against the positioning part (221);
the controller controls the three-axis displacement table device (31) to move downwards and move according to a preset dispensing motion track, controls the dispensing machine (32) to dispense glue, and controls the three-axis displacement table to reset after the dispensing is finished;
manually placing a glass panel on the panel shell;
the controller controls the horizontal reciprocating driving device (21) to move the positioning plate (22) to a pressing station;
the controller controls the second up-and-down reciprocating driving device (51) to drive the pressing plate (52) to move downwards and press the glass panel, the pressure is maintained for 10-30 seconds, and after the pressure maintaining time is finished, the controller controls the second up-and-down reciprocating driving device (51) to drive the pressing plate (52) to move upwards and reset;
the controller controls the horizontal reciprocating driving device (21) to move the positioning plate (22) to a glue dispensing station;
the controller controls the first up-and-down reciprocating driving device (41) to drive the ejector rod (42) to move upwards, the upper end of the ejector rod (42) penetrates through the demolding through hole (222) and ejects the panel upwards out of the positioning part (221), and the panel assembly is manually taken down;
the controller controls the first up-down reciprocating driving device (41) to drive the ejector rod (42) to move downwards for resetting, and a glass panel bonding cycle is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110550542.6A CN113145401A (en) | 2021-05-20 | 2021-05-20 | Automatic equipment and method for bonding glass panels of water heaters |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110550542.6A CN113145401A (en) | 2021-05-20 | 2021-05-20 | Automatic equipment and method for bonding glass panels of water heaters |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113145401A true CN113145401A (en) | 2021-07-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110550542.6A Pending CN113145401A (en) | 2021-05-20 | 2021-05-20 | Automatic equipment and method for bonding glass panels of water heaters |
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| Country | Link |
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| CN (1) | CN113145401A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201815438U (en) * | 2010-05-27 | 2011-05-04 | 东莞市长江超声波机有限公司 | Full-automatic glue dispensing and assembling machine for cover plate of washing machine |
| CN102996587A (en) * | 2011-09-16 | 2013-03-27 | 厦门盈趣科技股份有限公司 | Automatic adhesive dispensing and assembling machine |
| CN111253089A (en) * | 2018-11-30 | 2020-06-09 | 宁波方太厨具有限公司 | Water heater face guard subassembly bonding frock |
| CN111456989A (en) * | 2019-01-21 | 2020-07-28 | 宁波方太厨具有限公司 | Water heater face guard subassembly bonding frock |
| CN214917657U (en) * | 2021-05-20 | 2021-11-30 | 华帝股份有限公司 | Water heater glass panels bonds automation equipment |
-
2021
- 2021-05-20 CN CN202110550542.6A patent/CN113145401A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201815438U (en) * | 2010-05-27 | 2011-05-04 | 东莞市长江超声波机有限公司 | Full-automatic glue dispensing and assembling machine for cover plate of washing machine |
| CN102996587A (en) * | 2011-09-16 | 2013-03-27 | 厦门盈趣科技股份有限公司 | Automatic adhesive dispensing and assembling machine |
| CN111253089A (en) * | 2018-11-30 | 2020-06-09 | 宁波方太厨具有限公司 | Water heater face guard subassembly bonding frock |
| CN111456989A (en) * | 2019-01-21 | 2020-07-28 | 宁波方太厨具有限公司 | Water heater face guard subassembly bonding frock |
| CN214917657U (en) * | 2021-05-20 | 2021-11-30 | 华帝股份有限公司 | Water heater glass panels bonds automation equipment |
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