CN113142894A - Composite board honeycomb mattress and manufacturing method thereof - Google Patents
Composite board honeycomb mattress and manufacturing method thereof Download PDFInfo
- Publication number
- CN113142894A CN113142894A CN202110529818.2A CN202110529818A CN113142894A CN 113142894 A CN113142894 A CN 113142894A CN 202110529818 A CN202110529818 A CN 202110529818A CN 113142894 A CN113142894 A CN 113142894A
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- Prior art keywords
- composite
- honeycomb
- mattress
- board
- composite board
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- 239000002131 composite material Substances 0.000 title claims abstract description 227
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 235000013162 Cocos nucifera Nutrition 0.000 claims abstract description 19
- 244000060011 Cocos nucifera Species 0.000 claims abstract description 16
- 239000000835 fiber Substances 0.000 claims description 55
- 238000004512 die casting Methods 0.000 claims description 20
- 239000000126 substance Substances 0.000 claims description 18
- 229920000742 Cotton Polymers 0.000 claims description 15
- 230000001413 cellular effect Effects 0.000 claims description 14
- 241000196324 Embryophyta Species 0.000 claims description 8
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 4
- 244000198134 Agave sisalana Species 0.000 claims description 3
- 240000000491 Corchorus aestuans Species 0.000 claims description 3
- 235000011777 Corchorus aestuans Nutrition 0.000 claims description 3
- 235000010862 Corchorus capsularis Nutrition 0.000 claims description 3
- 241000219146 Gossypium Species 0.000 claims description 3
- 238000009960 carding Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 239000004816 latex Substances 0.000 claims description 3
- 229920000126 latex Polymers 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 230000035699 permeability Effects 0.000 abstract description 4
- 241000737241 Cocos Species 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention provides a composite board honeycomb mattress and a manufacturing method thereof. The natural composite board honeycomb mattress is realized, has the same performance as the traditional composite board mattress, but has lighter weight and is superior to the traditional coconut palm mattress in the aspect of air permeability.
Description
Technical Field
The invention relates to the technical field of mattresses, in particular to a composite board honeycomb mattress and a manufacturing method thereof.
Background
The mattress made of natural coconut palm, plant fiber compound or other materials is solid, good in air permeability and fresh and natural in taste, but the mattress is popular among people due to the advantages of good bearing capacity and the like.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a composite board honeycomb mattress and a manufacturing method thereof.
The invention is realized by the following modes:
the invention relates to a composite board honeycomb mattress, which comprises a composite board, wherein the composite board is divided into an upper composite board and a lower composite board, a honeycomb composite board is arranged between the upper composite board and the lower composite board, and the upper composite board, the lower composite board and the honeycomb composite board are jointed and molded.
Furthermore, the upper composite plate, the lower composite plate and the honeycomb composite plate are bonded by glue for bonding forming.
Further, the upper composite plate, the lower composite plate and the honeycomb composite plate are formed through high-temperature and high-pressure die-casting.
Further, an edge support plate is arranged at the edge of the honeycomb composite plate.
Further, an internal support plate is arranged on the honeycomb composite plate.
Further, the internal support plate is 2 or more.
Furthermore, a layer of cloth is sleeved outside the composite board honeycomb mattress.
Further, the composite board is a composite board or a paper fiber composite board, or a chemical fiber composite board, or a latex composite board. .
Furthermore, the plant composite board and the plant honeycomb composite board are composed of coconut fibers, short fibers and low-melting-point chemical fibers.
Furthermore, the plant composite board is made of coconut shell fibers, palm fibers, jute, sisal, cotton and the like.
A method for manufacturing a composite board honeycomb mattress,
step 1: firstly, coconut fibers, short fibers and low-melting-point chemical fibers are manufactured into white cotton rolls through carding equipment, the white cotton rolls are unfolded into white cotton boards and are tiled on a conveying belt, and meanwhile, the raw materials of the coconut fibers, the short fibers and the low-melting-point chemical fibers are mixed through a bale opener and then are tiled on the white cotton boards through a lapping machine to manufacture the composite board;
step 2: manufacturing the composite board into a honeycomb composite board by using a honeycomb machine;
and step 3: divide into the composite sheet with the composite sheet, place the honeycomb composite sheet in the middle of, following place down the composite sheet, go up and scribble the adhesive between composite sheet, honeycomb composite sheet and the lower composite sheet, through the gyro wheel die-casting back, through conveyor belt, get into the high temperature box for go up composite sheet, honeycomb composite sheet and lower composite sheet and fuse into an organic whole, the die-casting of middle process gyro wheel, through cutting the limit again, form composite sheet honeycomb mattress.
Further, in step 3, divide into the composite sheet with the composite sheet, the honeycomb composite sheet is placed to the centre, and the composite sheet is placing down below, goes up between composite sheet, honeycomb composite sheet and the lower composite sheet, through conveyor belt, gets into the high temperature box for go up composite sheet, honeycomb composite sheet and lower composite sheet and form through high temperature, high-pressure die-casting and fuse into an organic whole, middle die-casting through the gyro wheel, pass through the cut edge again, form composite sheet honeycomb mattress.
Further, in step 3, edge support plates are arranged at four edges of the honeycomb composite board to wrap the honeycomb composite board.
Further, in step 1, the coconut fibers, the short fibers and the low-melting chemical fibers are paper fibers or chemical fibers.
Further, in step 3, go up and be provided with 2 slice internal support boards between composite sheet and the lower composite sheet, keep apart into 4 regions to the inner space, place the honeycomb composite sheet in 4 regions, go up and scribble the adhesive between composite sheet, honeycomb composite sheet and the lower composite sheet, through the gyro wheel die-casting back, through conveyor belt, get into the high temperature box for go up composite sheet, honeycomb composite sheet and lower composite sheet and fuse into an organic whole, the middle die-casting that passes through the gyro wheel, again through cutting edge, form composite sheet honeycomb mattress.
The invention has the beneficial effects that: the natural composite board honeycomb mattress is the same as the traditional composite board mattress in performance, but the weight is lighter, and the mattress is better than the traditional coconut palm mattress in air permeability.
Drawings
FIG. 1 is a perspective view of a support panel for a composite honeycomb mattress;
FIG. 2 is a perspective view of a composite cellular mattress;
FIG. 3 is a side view of a composite board honeycomb mattress.
Detailed Description
The invention will be further described with reference to the drawings and examples of the invention.
As shown in fig. 1 and 3, a composite board honeycomb mattress comprises a composite board, wherein the composite board is divided into an upper composite board 11 and a lower composite board 13, a honeycomb composite board 12 is arranged between the upper composite board 11 and the lower composite board 13, the upper composite board 11, the lower composite board 13 and the honeycomb composite board 12 are bonded by glue or formed by high-temperature and high-pressure die casting, an edge support plate 21 is arranged at the edge of the honeycomb composite board 12, and 2 sheet internal support plates 22 are arranged on the honeycomb composite board 12.
As shown in fig. 2, a composite plate honeycomb mattress comprises a composite plate, wherein the composite plate is divided into an upper composite plate 11 and a lower composite plate 13, a honeycomb composite plate 12 is arranged between the upper composite plate 11 and the lower composite plate 13, and the upper composite plate 11, the lower composite plate 13 and the honeycomb composite plate 12 are bonded by glue or formed by high-temperature and high-pressure die casting.
In addition, the composite board is a composite board or a paper fiber composite board, or a chemical fiber composite board, or a latex composite board.
In addition, a layer of cloth is sleeved on the outer surface of the composite board honeycomb mattress, and the composite board and the honeycomb composite board are both composed of coconut fibers, short fibers and low-melting-point chemical fibers.
In addition, the material of the plant composite board is coconut shell fiber, palm fiber, jute, sisal, cotton and the like.
A manufacturing method of a composite board honeycomb mattress comprises the following steps: firstly, coconut fibers, short fibers and low-melting-point chemical fibers are manufactured into white cotton rolls through carding equipment, the white cotton rolls are unfolded into white cotton boards and are tiled on a conveying belt, and meanwhile, the raw materials of the coconut fibers, the short fibers and the low-melting-point chemical fibers are mixed through a bale opener and then are tiled on the white cotton boards through a lapping machine to manufacture the composite board;
step 2: manufacturing the composite board into a honeycomb composite board by using a honeycomb machine;
and step 3: divide into the composite sheet with the composite sheet, place the honeycomb composite sheet in the middle of, following place down the composite sheet, go up and scribble the adhesive between composite sheet, honeycomb composite sheet and the lower composite sheet, through the gyro wheel die-casting back, through conveyor belt, get into the high temperature box for go up composite sheet, honeycomb composite sheet and lower composite sheet and fuse into an organic whole, the die-casting of middle process gyro wheel, through cutting the limit again, form composite sheet honeycomb mattress.
In addition, in the step 1, the coconut fibers, the short fibers and the low-melting chemical fibers are paper fibers or chemical fibers.
In addition, in step 3, divide into the composite sheet and go up the composite sheet, the honeycomb composite sheet is placed in the middle of, and the composite sheet is down being placed below, goes up between composite sheet, honeycomb composite sheet and the lower composite sheet, through conveyor belt, gets into the high temperature box for go up composite sheet, honeycomb composite sheet and lower composite sheet and form through high temperature, high-pressure die-casting and fuse into an organic whole, middle die-casting through the gyro wheel, pass through the cut edge again, form composite sheet honeycomb mattress.
In the step 3, edge supporting plates are arranged at four edges of the honeycomb composite plate to wrap the honeycomb composite plate.
In step 3, 2 sheet internal supporting plates are arranged between the upper composite plate and the lower composite plate, the internal space is isolated into 4 areas, the honeycomb composite plate is placed in the 4 areas, an adhesive is coated between the upper composite plate, the honeycomb composite plate and the lower composite plate, the upper composite plate, the honeycomb composite plate and the lower composite plate are subjected to die casting through rollers and then enter the high-temperature box body through a conveying belt, the upper composite plate, the honeycomb composite plate and the lower composite plate are integrated, and the composite plate honeycomb mattress is formed through die casting through the rollers and edge cutting.
The composite board honeycomb mattress provided by the invention realizes that: the natural composite board honeycomb mattress is the same as the traditional composite board mattress in performance, but the weight is lighter, and the mattress is better than the traditional coconut palm mattress in air permeability.
Claims (15)
1. The composite board honeycomb mattress comprises a composite board, wherein the composite board is divided into an upper composite board and a lower composite board, a honeycomb composite board is arranged between the upper composite board and the lower composite board, and the upper composite board, the lower composite board and the honeycomb composite board are jointed and molded.
2. The composite cellular mattress of claim 1, wherein: the upper composite plate, the lower composite plate and the honeycomb composite plate are bonded by glue for joint molding.
3. The composite cellular mattress of claim 1, wherein: the upper composite plate, the lower composite plate and the honeycomb composite plate are formed by high-temperature and high-pressure die casting.
4. The composite cellular mattress of claim 1, wherein: and edge support plates are arranged at the edges of the honeycomb composite plate.
5. The composite cellular mattress of claim 1, wherein: the honeycomb composite board is provided with an internal support plate.
6. The composite cellular mattress of claim 3, wherein: the internal support plate is 2 or more.
7. The composite cellular mattress of claim 1, wherein: and a layer of cloth is sleeved outside the composite plate honeycomb mattress.
8. The composite cellular mattress of claim 1, wherein: the composite board is a composite board or a paper fiber composite board, or a chemical fiber composite board, or a latex composite board.
9. The composite cellular mattress of claim 9, wherein: the plant composite board and the plant honeycomb composite board are composed of coconut fibers, short fibers and low-melting-point chemical fibers.
10. The composite cellular mattress of claim 9, wherein: the plant composite board is made of coconut shell fiber, palm fiber, jute, sisal, cotton and the like.
11. A method for manufacturing a composite board honeycomb mattress,
step 1: firstly, coconut fibers, short fibers and low-melting-point chemical fibers are manufactured into white cotton rolls through carding equipment, the white cotton rolls are unfolded into white cotton boards and are tiled on a conveying belt, and meanwhile, the raw materials of the coconut fibers, the short fibers and the low-melting-point chemical fibers are mixed through a bale opener and then are tiled on the white cotton boards through a lapping machine to manufacture the composite board;
step 2: manufacturing the composite board into a honeycomb composite board by using a honeycomb machine;
and step 3: divide into the composite sheet with the composite sheet, place the honeycomb composite sheet in the middle of, following place down the composite sheet, go up and scribble the adhesive between composite sheet, honeycomb composite sheet and the lower composite sheet, through the gyro wheel die-casting back, through conveyor belt, get into the high temperature box for go up composite sheet, honeycomb composite sheet and lower composite sheet and fuse into an organic whole, the die-casting of middle process gyro wheel, through cutting the limit again, form composite sheet honeycomb mattress.
12. The composite cellular mattress of claim 10, wherein: in step 3, divide into the composite sheet and go up the composite sheet, place the honeycomb composite sheet in the middle of, place down the composite sheet below, go up between composite sheet, honeycomb composite sheet and the lower composite sheet, through conveyor belt, get into the high temperature box for go up composite sheet, honeycomb composite sheet and lower composite sheet and form through high temperature, high pressure die-casting and fuse into an organic whole, the middle die-casting through the gyro wheel, pass through the cut edge again, form composite sheet honeycomb mattress.
13. The composite cellular mattress of claim 10, wherein: in the step 3, edge supporting plates are arranged at four edges of the honeycomb composite plate to wrap the honeycomb composite plate.
14. The composite cellular mattress of claim 10, wherein: in the step 1, the coconut fibers, the short fibers and the low-melting-point chemical fibers are paper fibers or chemical fibers.
15. The composite cellular mattress of claim 10, wherein: in step 3, 2 or more internal support plates are arranged between the upper composite plate and the lower composite plate to separate the internal space into 4 or more regions, and the honeycomb composite plates are placed in the 4 or more regions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110529818.2A CN113142894A (en) | 2021-05-14 | 2021-05-14 | Composite board honeycomb mattress and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110529818.2A CN113142894A (en) | 2021-05-14 | 2021-05-14 | Composite board honeycomb mattress and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113142894A true CN113142894A (en) | 2021-07-23 |
Family
ID=76875995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110529818.2A Pending CN113142894A (en) | 2021-05-14 | 2021-05-14 | Composite board honeycomb mattress and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113142894A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1110462A (en) * | 1954-09-03 | 1956-02-13 | Advanced mattress or cushion | |
| US20050278860A1 (en) * | 2004-06-21 | 2005-12-22 | Landi Curtis L | Multi-section mattress or mattress overlay and method of making same |
| US20060123542A1 (en) * | 2004-12-10 | 2006-06-15 | Susan Wilson | Honeycomb mattress support |
| JP2007277764A (en) * | 2006-04-07 | 2007-10-25 | Aconic High-Tech Fiber (Shenzhen) Co Ltd | Upright honeycomb type cotton and method for producing the same |
| CN200976992Y (en) * | 2006-12-07 | 2007-11-21 | 广州市棕宝纤维制品有限公司 | Monofilament mattress |
| KR100877365B1 (en) * | 2007-08-21 | 2009-01-07 | 서연권 | Plate made by combining short fiber and heterogeneous material and its manufacturing method |
| US20100115702A1 (en) * | 2007-04-24 | 2010-05-13 | Biggie Lydia B | Foam and Honeycomb Mattress |
| CN204894652U (en) * | 2015-09-07 | 2015-12-23 | 惠州德尔康椰维环保制品有限公司 | Be favorable to mattress of health to use coconut palm petiolus trachycarpi |
| KR20180000422U (en) * | 2016-08-03 | 2018-02-13 | 김종기 | Bed Mattress Serving Folding Base Plate |
| CN211608889U (en) * | 2019-11-11 | 2020-10-02 | 陈纪东 | Vertical cotton mattress |
-
2021
- 2021-05-14 CN CN202110529818.2A patent/CN113142894A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1110462A (en) * | 1954-09-03 | 1956-02-13 | Advanced mattress or cushion | |
| US20050278860A1 (en) * | 2004-06-21 | 2005-12-22 | Landi Curtis L | Multi-section mattress or mattress overlay and method of making same |
| US20060123542A1 (en) * | 2004-12-10 | 2006-06-15 | Susan Wilson | Honeycomb mattress support |
| JP2007277764A (en) * | 2006-04-07 | 2007-10-25 | Aconic High-Tech Fiber (Shenzhen) Co Ltd | Upright honeycomb type cotton and method for producing the same |
| CN200976992Y (en) * | 2006-12-07 | 2007-11-21 | 广州市棕宝纤维制品有限公司 | Monofilament mattress |
| US20100115702A1 (en) * | 2007-04-24 | 2010-05-13 | Biggie Lydia B | Foam and Honeycomb Mattress |
| KR100877365B1 (en) * | 2007-08-21 | 2009-01-07 | 서연권 | Plate made by combining short fiber and heterogeneous material and its manufacturing method |
| CN204894652U (en) * | 2015-09-07 | 2015-12-23 | 惠州德尔康椰维环保制品有限公司 | Be favorable to mattress of health to use coconut palm petiolus trachycarpi |
| KR20180000422U (en) * | 2016-08-03 | 2018-02-13 | 김종기 | Bed Mattress Serving Folding Base Plate |
| CN211608889U (en) * | 2019-11-11 | 2020-10-02 | 陈纪东 | Vertical cotton mattress |
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