CN113136255A - Cooling liquid for diamond wire cutting solar silicon wafer and preparation method - Google Patents

Cooling liquid for diamond wire cutting solar silicon wafer and preparation method Download PDF

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Publication number
CN113136255A
CN113136255A CN202010049014.8A CN202010049014A CN113136255A CN 113136255 A CN113136255 A CN 113136255A CN 202010049014 A CN202010049014 A CN 202010049014A CN 113136255 A CN113136255 A CN 113136255A
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polyoxyethylene ether
cooling liquid
diamond wire
surfactant
diol
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韩薇
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Tianjin Hepu Feila New Material Co ltd
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Tianjin Hepu Feila New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/044Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/022Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
    • C10M2207/046Hydroxy ethers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only

Abstract

The invention discloses a water-based cooling liquid for diamond wire cutting and a preparation method thereof, wherein the cooling liquid takes an alkynediol surfactant as a main component and is matched with a composition of surfactants such as alkynediol polyoxyethylene ether, polyethers and organic silicon polyether and a solvent, the dynamic surface tension of the cooling liquid is lower than 45mN/m (0.1%), and the cooling liquid with low surface tension can reduce the proportion of splinters and fragments in the silicon wafer cutting process, improve the service life of a diamond wire, have a good cleaning effect on the silicon wafer and cause no dirty wafer.

Description

Cooling liquid for diamond wire cutting solar silicon wafer and preparation method
Technical Field
The invention belongs to the technical field of cutting processing in the photovoltaic industry, and particularly relates to a cooling liquid for diamond wire cutting of a solar silicon wafer.
Background
Photovoltaic power generation is a clean and efficient new energy, and the development of photovoltaic power generation shows a blowout trend in recent years. In the cost composition of the photovoltaic module, a silicon wafer is still a key link in a value chain of the photovoltaic industry, and the material of the silicon wafer is divided into monocrystalline silicon and polycrystalline silicon. The slicing method includes outer circle cutting, inner circle cutting and linear cutting. In the slicing step, the silicon material loss is serious, about 40% of silicon material can be wasted by the mortar steel wire cutting technology, and residual liquid after cutting is difficult to recycle. At present, nearly 30% of silicon materials are wasted by the mainstream water-based diamond wire cutting technology, but the environmental protection performance of a water-based cooling liquid system is greatly improved. However, in the prior art, the surface tension of the cooling liquid used for cutting the solar silicon wafer by the diamond wire is higher, and the higher surface tension can increase the surface free energy during the cutting of the silicon wafer, so that the proportion of splinters and fragments is increased, and the service life of the diamond wire is shortened. Meanwhile, the technical problems that the cut silicon wafer is difficult to clean, poor in cleanliness and easy to generate color difference exist. Therefore, in view of the development demand of photovoltaic power generation technology, the cutting technology of silicon wafers has made great progress, but still has a great improvement space, and is a key point of constant attention in the whole industry.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a cooling liquid for cutting a solar silicon wafer by using a diamond wire.
The invention is realized by the following technical scheme:
the cooling liquid for cutting the solar silicon wafer by the diamond wire comprises the following components in parts by weight: 20-30% of alkynediol surfactant, 10-80% of alkynediol polyoxyethylene ether, 0-50% of isomeric alcohol polyether, 0-30% of organic silicon polyether and 0-10% of solvent.
In the above technical solution, the alkynediol surfactant is decyne diol and/or dodecylene diol.
In the technical scheme, the alkynediol polyoxyethylene ether is 2,5,8, 11-tetramethyl-6-dodecaalkynol-5, 8-diol polyoxyethylene ether and/or a 2,4,7, 9-tetramethyl-5-decynediol-4, 7-diol polyoxyethylene ether derivative, the ethylene oxide mass fraction of the 2,5,8, 11-tetramethyl-6-dodecaalkynol-5, 8-diol polyoxyethylene ether is 10-60%, and the ethylene oxide mass fraction of the 2,4,7, 9-tetramethyl-5-decynediol-4, 7-diol polyoxyethylene ether derivative is 10-80%.
In the technical scheme, the isomeric alcohol polyether is an isomeric alcohol polyether surfactant of C8-C13, and the mass fraction of ethylene oxide in the isomeric alcohol polyether surfactant of C8-C13 is 30-40%.
In the technical scheme, the organic silicon polyether is trisiloxane polyoxyethylene ether, and the mass fraction of ethylene oxide in the trisiloxane polyoxyethylene ether is 5-8%.
In the above technical scheme, the solvent is at least one of ethylene glycol, propylene glycol, butyl ether glycol or water.
A preparation method of a cooling liquid for a diamond wire cutting solar silicon wafer comprises the following steps of heating an alkynediol surfactant to 50-65 ℃, sequentially adding alkynediol polyoxyethylene ether, heterogeneous alcohol polyether and organic silicon polyether into the alkynediol surfactant, stirring for 15-20 minutes at 40-50 ℃, adding a solvent, uniformly stirring, and cooling to normal temperature to obtain the cooling liquid for the diamond wire cutting solar silicon wafer.
In the technical scheme, the acetylene glycol surfactant accounts for 20-30 wt%, the acetylene glycol polyoxyethylene ether accounts for 10-80 wt%, the isomeric alcohol polyether accounts for 0-50 wt%, the organic silicon polyether accounts for 0-30 wt%, and the solvent accounts for 0-10 wt% in the cooling liquid for the diamond wire cutting solar silicon wafer; the alkyne diol surfactant is decyne diol and/or dodecyl alkyne alcohol; the acetylene glycol polyoxyethylene ether is 2,5,8, 11-tetramethyl-6-dodecaacetylene alcohol-5, 8-diol polyoxyethylene ether and/or a 2,4,7, 9-tetramethyl-5 decyne glycol-4, 7-diol polyoxyethylene ether derivative, the ethylene oxide mass fraction of the 2,5,8, 11-tetramethyl-6-dodecaacetylene alcohol-5, 8-diol polyoxyethylene ether is 10-60%, and the ethylene oxide mass fraction of the 2,4,7, 9-tetramethyl-5 decyne glycol-4, 7-diol polyoxyethylene ether derivative is 10-80%.
In the technical scheme, the isomeric alcohol polyether is an isomeric alcohol polyether surfactant of C8-C10, and the mass fraction of ethylene oxide in the isomeric alcohol polyether surfactant of C8-C10 is 30-40%; the organic silicon polyether is trisiloxane polyoxyethylene ether, and the mass fraction of ethylene oxide in the trisiloxane polyoxyethylene ether is 5-8%; the solvent is at least one of ethylene glycol, propylene glycol, ethylene glycol butyl ether or water.
A preparation method of a cooling liquid for a diamond wire cutting solar silicon wafer comprises the following steps of heating an alkynediol surfactant to 60 ℃ to be in a transparent state, sequentially adding alkynediol polyoxyethylene ether, an isomeric alcohol polyether surfactant and trisiloxane polyoxyethylene ether into the alkynediol surfactant, starting a stirrer, keeping the temperature at 40 ℃, continuously stirring for 15 minutes, adding a conventional solvent, uniformly stirring, and cooling to the normal temperature to obtain the cooling liquid for the diamond wire cutting solar silicon wafer.
The invention has the advantages and beneficial effects that: the invention provides a cooling liquid for cutting a solar silicon wafer by a diamond wire, which still has a dynamic surface tension lower than 45mN/m (0.1%) in a highly diluted state such as 1:300 or 1:500 diluted state, has a cleaning function for the silicon wafer, and does not dirty the wafer.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the present invention is further described below with reference to specific examples.
Solvents referred to in the examples
Figure BDA0002370455030000031
Examples 1 to 10
(1) Taking materials according to the mixture ratio of the following table 1 and preparing according to the parameters of the following table 2, taking an alkynediol surfactant, heating the alkynediol surfactant to 65-75 ℃ to be in a transparent state, sequentially adding alkynediol polyoxyethylene ether, an isomeric alcohol polyether surfactant and trisiloxane polyoxyethylene ether, starting a stirrer, keeping the temperature at 40-50 ℃, continuously stirring for 15-20 minutes, and adding a conventional solvent to obtain transparent liquid with the appearance, namely the cooling liquid of the embodiments 1-10; the cooling liquids of comparative examples 1 to 3 were obtained by taking the materials in the proportions shown in Table 3, and the dynamic surface tension measurement and the cleaning property examination were performed on the cooling liquids obtained in examples 1 to 10 and comparative examples 1 to 3.
(2) Dynamic surface tension measurement: the dynamic surface tension of the above dilution was measured by uniformly mixing a water-based coolant with deionized water at a ratio of 1:300 using a dynamic surface tension meter BP-50 of Kruss, Germany.
Surface tension is gradually accelerated from 1 bubble/second to 10 bubbles/second depending on the bubbling frequency, and the industry generally takes 1 bubble/second as data of static surface tension and 6 bubbles/second as data of dynamic surface tension. 6 bubbles/sec higher was observed as a dynamic tension trend.
(3) Cleaning property: and drying the silicon wafer subjected to linear cutting, and observing the surface cleanliness of the silicon wafer.
The results of dynamic expression of the tensile force and the cleaning ability are shown in Table 4.
TABLE 1 proportions of the components of examples 1-10
Figure BDA0002370455030000041
TABLE 2 heating temperature, holding temperature and stirring time in examples 1 to 10
Figure BDA0002370455030000042
TABLE 3 composition of comparative examples 1 to 3
Figure BDA0002370455030000043
TABLE 4 results of surface tension and cleanability measurements of examples and comparative examples
Figure BDA0002370455030000051
The staining was severe: x; basic cleaning: Δ; very clean: very good
As can be seen from Table 4, the cooling liquid of the present invention has the obvious effect of reducing the surface tension of the aqueous coating, and has a good cleaning effect on the silicon wafer.
The selected raw materials of the discovery are as follows: acetylenic diols, acetylenic diol polyethers, isomeric alcohol polyethers, silicone polyethers
Surfactants determine the dynamic surface tension of water-based systems
Figure BDA0002370455030000052
The model selection principle is as follows: the acetylene glycol polyether is a commodity grafted with different alkoxy groups by the acetylene glycol, so that the problem of low solubility of the acetylene glycol in an aqueous system is solved, the acetylene glycol polyether has the advantage of good compatibility in the aqueous system, the dynamic surface tension of the aqueous system is reduced to a greater extent, and the lubricity and mass transfer efficiency of the aqueous cutting fluid are improved. The organic silicon polyether has good flow promoting effect, has good synergistic effect after being compounded with the alkynediol and the alkynediol polyether, and can more effectively exert respective effect.
The invention has been described in an illustrative manner, and it is to be understood that any simple variations, modifications or other equivalent changes which can be made by one skilled in the art without departing from the spirit of the invention fall within the scope of the invention.

Claims (10)

1. The cooling liquid for the diamond wire-electrode cutting solar silicon wafer is characterized in that: the cooling liquid comprises the following components in parts by weight: 20-30% of alkynediol surfactant, 10-80% of alkynediol polyoxyethylene ether, 0-50% of isomeric alcohol polyether, 0-30% of organic silicon polyether and 0-10% of solvent.
2. The cooling liquid for diamond wire-electrode cutting solar silicon wafers as claimed in claim 1, wherein: the alkyne diol surfactant is decyne diol and/or dodecyl alkyne diol.
3. The cooling liquid for diamond wire-electrode cutting solar silicon wafers as claimed in claim 1, wherein: the acetylene glycol polyoxyethylene ether is 2,5,8, 11-tetramethyl-6-dodecaacetylene alcohol-5, 8-diol polyoxyethylene ether and/or a 2,4,7, 9-tetramethyl-5 decyne glycol-4, 7-diol polyoxyethylene ether derivative, the ethylene oxide mass fraction of the 2,5,8, 11-tetramethyl-6-dodecaacetylene alcohol-5, 8-diol polyoxyethylene ether is 10-60%, and the ethylene oxide mass fraction of the 2,4,7, 9-tetramethyl-5 decyne glycol-4, 7-diol polyoxyethylene ether derivative is 10-80%.
4. The cooling liquid for diamond wire-electrode cutting solar silicon wafers as claimed in claim 1, wherein: the isomeric alcohol polyether is an isomeric alcohol polyether surfactant of C8-C13, and the mass fraction of ethylene oxide of the isomeric alcohol polyether surfactant of C8-C13 is 30-40%.
5. The cooling liquid for diamond wire-electrode cutting solar silicon wafers as claimed in claim 1, wherein: the organic silicon polyether is trisiloxane polyoxyethylene ether, and the mass fraction of ethylene oxide in the trisiloxane polyoxyethylene ether is 5-8%.
6. The cooling liquid for diamond wire-electrode cutting solar silicon wafers as claimed in claim 1, wherein: the solvent is at least one of ethylene glycol, propylene glycol, ethylene glycol butyl ether or water.
7. A preparation method of cooling liquid for cutting a solar silicon wafer by a diamond wire is characterized by comprising the following steps: heating an alkynediol surfactant to 50-65 ℃ to be in a transparent state, sequentially adding alkynediol polyoxyethylene ether, isomeric alcohol polyether and organic silicon polyether into the alkynediol surfactant, starting a stirrer at 40-50 ℃, stirring for 15-20 minutes, adding a solvent, uniformly stirring, and cooling to normal temperature to obtain the cooling liquid for the diamond wire-electrode cutting solar silicon wafer.
8. The method for preparing the cooling liquid for the diamond wire-electrode cutting solar silicon wafer according to claim 7, wherein the method comprises the following steps: 20-30 wt% of alkynediol surfactant, 10-80 wt% of alkynediol polyoxyethylene ether, 0-50 wt% of isomeric alcohol polyether, 0-30 wt% of organic silicon polyether and 0-10 wt% of solvent in the cooling liquid of the diamond wire cutting solar silicon wafer; the alkyne diol surfactant is decyne diol and/or dodecyl alkyne alcohol; the acetylene glycol polyoxyethylene ether is 2,5,8, 11-tetramethyl-6-dodecaacetylene alcohol-5, 8-diol polyoxyethylene ether and/or a 2,4,7, 9-tetramethyl-5 decyne glycol-4, 7-diol polyoxyethylene ether derivative, the ethylene oxide mass fraction of the 2,5,8, 11-tetramethyl-6-dodecaacetylene alcohol-5, 8-diol polyoxyethylene ether is 10-60%, and the ethylene oxide mass fraction of the 2,4,7, 9-tetramethyl-5 decyne glycol-4, 7-diol polyoxyethylene ether derivative is 10-80%.
9. The method for preparing the cooling liquid for the diamond wire-electrode cutting solar silicon wafer according to claim 7, wherein the method comprises the following steps: the isomeric alcohol polyether is an isomeric alcohol polyether surfactant of C8-C10, and the mass fraction of ethylene oxide in the isomeric alcohol polyether surfactant of C8-C10 is 30-40%; the organic silicon polyether is trisiloxane polyoxyethylene ether, and the mass fraction of ethylene oxide in the trisiloxane polyoxyethylene ether is 5-8%; the solvent is at least one of ethylene glycol, propylene glycol, ethylene glycol butyl ether or water.
10. A preparation method of a cooling liquid for a diamond wire cutting solar silicon wafer comprises the following steps of heating an alkynediol surfactant to 60 ℃ to be in a transparent state, sequentially adding alkynediol polyoxyethylene ether, an isomeric alcohol polyether surfactant and trisiloxane polyoxyethylene ether into the alkynediol surfactant, starting a stirrer, keeping the temperature at 40 ℃, continuously stirring for 15 minutes, adding a conventional solvent, uniformly stirring, and cooling to the normal temperature to obtain the cooling liquid for the diamond wire cutting solar silicon wafer.
CN202010049014.8A 2020-01-16 2020-01-16 Cooling liquid for diamond wire cutting solar silicon wafer and preparation method Pending CN113136255A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113930280A (en) * 2021-11-02 2022-01-14 河北矽碳新材料科技有限公司 Diamond wire cooling liquid and preparation method and application thereof
CN114480009A (en) * 2022-03-25 2022-05-13 广东高景太阳能科技有限公司 Cutting fluid for thin slice fine-line large-size solar-grade silicon wafer
CN115505453A (en) * 2022-10-21 2022-12-23 上海第二工业大学 Cutting fluid for diamond wire cutting large-size silicon wafer and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0311319A1 (en) * 1987-10-02 1989-04-12 Exxon Chemical Patents Inc. Improved lubricant compositions for internal combustion engines
CN107523401A (en) * 2017-08-29 2017-12-29 浙江华友电子有限公司 The coolant of silicon wafer cut by diamond wire and the cutting technique for reducing caloric value
CN108559602A (en) * 2018-04-18 2018-09-21 三峡大学 A kind of aqueous diamond wire silicon chip cutting fluid
CN108559609A (en) * 2018-06-04 2018-09-21 保定良合新材料科技有限公司 A kind of Buddha's warrior attendant wire cutting liquid for solar silicon wafers processing

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0311319A1 (en) * 1987-10-02 1989-04-12 Exxon Chemical Patents Inc. Improved lubricant compositions for internal combustion engines
CN107523401A (en) * 2017-08-29 2017-12-29 浙江华友电子有限公司 The coolant of silicon wafer cut by diamond wire and the cutting technique for reducing caloric value
CN108559602A (en) * 2018-04-18 2018-09-21 三峡大学 A kind of aqueous diamond wire silicon chip cutting fluid
CN108559609A (en) * 2018-06-04 2018-09-21 保定良合新材料科技有限公司 A kind of Buddha's warrior attendant wire cutting liquid for solar silicon wafers processing

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113930280A (en) * 2021-11-02 2022-01-14 河北矽碳新材料科技有限公司 Diamond wire cooling liquid and preparation method and application thereof
CN114480009A (en) * 2022-03-25 2022-05-13 广东高景太阳能科技有限公司 Cutting fluid for thin slice fine-line large-size solar-grade silicon wafer
CN114480009B (en) * 2022-03-25 2022-09-16 广东高景太阳能科技有限公司 Cutting fluid for thin slice fine-line large-size solar-grade silicon wafer
CN115505453A (en) * 2022-10-21 2022-12-23 上海第二工业大学 Cutting fluid for diamond wire cutting large-size silicon wafer and preparation method thereof
CN115505453B (en) * 2022-10-21 2023-08-29 上海第二工业大学 Cutting fluid for diamond wire cutting of large-size silicon wafer and preparation method thereof

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