CN113134904A - Processing technology of high-strength wear-resistant ceramic material - Google Patents
Processing technology of high-strength wear-resistant ceramic material Download PDFInfo
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- CN113134904A CN113134904A CN202110363103.4A CN202110363103A CN113134904A CN 113134904 A CN113134904 A CN 113134904A CN 202110363103 A CN202110363103 A CN 202110363103A CN 113134904 A CN113134904 A CN 113134904A
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- B28—WORKING CEMENT, CLAY, OR STONE
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Abstract
The invention relates to the technical field of ceramic material processing, in particular to a processing technology of a high-strength wear-resistant ceramic material, wherein stirring equipment used in the processing technology comprises a motor, a cylinder cover, a cylinder body, a stirring unit, a feeding hole and a discharging hole, wherein the motor rotates forwards and backwards; the barrel cover is connected with the barrel body through a bolt, a feed port is formed in the barrel cover, and a discharge port is formed in the barrel body; the motor is fixedly connected to the middle position of the top of the cylinder cover, and an output shaft of the motor penetrates through the cylinder cover and extends into the cylinder body; the stirring unit comprises a main rotating shaft, a group of stirring rods and a group of supporting rods; one end of the main rotating shaft is fixedly connected with an output shaft of the motor, and the other end of the main rotating shaft is rotatably connected to the bottom of the cylinder; the stirring rods are uniformly arranged on the main rotating shaft; arc-shaped supporting rods are fixedly connected between the adjacent stirring rods; can drive the puddler and rotate when main axis of rotation pivoted, and can drive the bracing piece when the puddler pivoted and rotate, further promoted the stirring to the raw materials, further improved the quality after the raw materials stirring.
Description
Technical Field
The invention relates to the technical field of ceramic material processing, in particular to a processing technology of a high-strength wear-resistant ceramic material.
Background
The ceramic material is an inorganic non-metal material made of natural or synthetic compound through shaping and high-temp sintering, and has the advantages of high melting point, high hardness, high antiwear nature and oxidation resistance, and may be used as structural material and cutting tool material. The original ceramic is a generic name of pottery and porcelain. That is, a shaped sintered body obtained by shaping and high-temperature sintering. Conventional ceramic materials are primarily referred to as aluminosilicates. At the beginning, people have low requirements on selection of aluminosilicate, low purity, nonuniform particle size and low molding pressure. The ceramic obtained is then referred to as conventional ceramic. Later, the technology has been developed to obtain a sintered body called a fine ceramic, which has a high purity, a small and uniform particle size, and a high molding pressure, and is sintered. In the next stage, the basis of the ceramic material constituting the ceramic is studied, and the concept of the ceramic is greatly changed. The mechanical properties of the interior of the ceramic are related to the chemical bond structure of the materials constituting the ceramic, and any chemical substance capable of forming a relatively strong three-dimensional network structure when forming crystals can be used as the material of the ceramic. This includes mainly ionic compounds with relatively strong ionic bonds, simple substances and compounds capable of forming atomic crystals, and substances forming metal crystals. Secondly, people develop the fiber reinforced composite material by taking the characteristics of three-dimensional bonding as reference. Further broadening the range of ceramic materials. Ceramic materials have therefore developed into a generic term for materials that can be bonded by means of three dimensions.
A patent appears in the prior art about a preparation process of a novel high-temperature-resistant ceramic material, for example, a chinese patent with application number CN2017106748876 discloses a preparation process of a novel high-temperature-resistant ceramic material, which comprises the following steps: selecting silicon nitride, aluminum oxide, silicon dioxide, zirconium dioxide and tungsten trioxide as raw materials; grinding and granulating; molding by compression and then demolding; the formed blank is placed into a sintering furnace, and is sintered for two times in sequence to prepare the high-temperature-resistant ceramic material, the prepared high-temperature-resistant ceramic material takes silicon nitride and aluminum oxide as main raw materials, aluminum nitride, silicon dioxide, zirconium dioxide and tungsten trioxide are added, and the high-temperature-resistant ceramic material is sintered for two times in a segmented manner, so that the prepared high-temperature-resistant ceramic material has good high-temperature resistance and strong mechanical strength, the ceramic has high strength, strong corrosion resistance and high-temperature resistance, the surface friction resistance of the ceramic is greatly improved, the abrasion of the ceramic is reduced, the service life of the ceramic is prolonged, and the preparation method is provided. But the agitated vessel that this patent adopted can't handle the bubble that ceramic raw materials produced in the stirring, and the stirring mode is too single to lead to ceramic raw materials to stir inhomogeneous at the stirring in-process, lead to the ceramic raw materials quality of producing not good, the breakable condition appears in the ceramic product that makes.
In view of this, the stirring unit is arranged, so that on one hand, the rotation of the supporting rod further promotes the stirring of the raw materials, and the quality of the stirred raw materials is improved, and on the other hand, the supporting force is provided for the stirring rod, the stirring rod is protected, and the service life of the stirring equipment is prolonged.
Disclosure of Invention
The invention provides a processing technology of a high-strength wear-resistant ceramic material, aiming at making up for the defects of the existing processing technology and solving the problems that the ceramic material is not sufficiently stirred by stirring equipment and bubbles are easily generated.
The technical scheme adopted by the invention for solving the technical problems is as follows: a processing technology of a high-strength wear-resistant ceramic material comprises the following steps:
s1, putting the ceramic raw material into a stirring device through a feeding hole, wherein an output shaft of a motor rotates to drive a main rotating shaft to rotate, the main rotating shaft rotates to drive a stirring rod to rotate, and the ceramic raw material is stirred in the rotating process of the main rotating shaft and the stirring rod;
s2, the main rotating shaft drives the stirring rod to rotate, the stirring rod drives the supporting rod to rotate, the ceramic raw material is further stirred in the rotating process of the supporting rod, the T-shaped rod slides in the first channel in the rotating process, so that the water bag is extruded, and meanwhile, the defoaming agent is sprayed out, so that bubbles generated in the raw material are eliminated;
s3, in the process that the screw blade rotates to enable the T-shaped rod to slide through the main rotating shaft, the screw blade rotates under the mutual matching of the tooth grooves on the T-shaped rod and gears at two ends of the screw blade, meanwhile, the ceramic raw material is pushed upwards to increase the fluidity of the ceramic raw material, and then, the ceramic raw material which is fully stirred is discharged through a discharge hole;
the stirring equipment adopted in the S1 comprises a motor capable of rotating positively and negatively, a cylinder cover, a cylinder body, a stirring unit, a feeding hole and a discharging hole; the barrel cover is connected with the barrel body through a bolt, a feed port is formed in the barrel cover, and a discharge port is formed in the barrel body; the motor is fixedly connected to the middle position of the top of the cylinder cover, and an output shaft of the motor penetrates through the cylinder cover and extends into the cylinder body; the stirring unit comprises a main rotating shaft, a group of stirring rods and a group of supporting rods; one end of the main rotating shaft is fixedly connected with an output shaft of the motor, and the other end of the main rotating shaft is rotatably connected to the bottom of the cylinder; the stirring rods are uniformly arranged on the main rotating shaft; arc-shaped supporting rods are fixedly connected between every two adjacent stirring rods;
when the high-strength wear-resistant ceramic material processing technology is used, a stirring device exists in the high-strength wear-resistant ceramic material processing technology in the prior art, but the existing stirring device has the defects that the stirring rod can only be driven to rotate through the main rotating shaft so as to stir, so that the raw materials are not stirred sufficiently, and the quality of the finally formed ceramic material is influenced; according to the ceramic material stirring device, the supporting rods are arranged between the adjacent stirring rods, so that on one hand, the supporting rods can assist in stirring, so that raw materials are stirred more sufficiently, the quality of the ceramic material is improved, on the other hand, supporting force is provided for the stirring rods, the stirring rods are protected, and the service life of the stirring device is prolonged; in the stirring equipment utilizing the stirring rod, firstly, raw materials are put into the stirring equipment through the feeding hole, the discharging hole is closed at the moment, the motor starts to work, the output shaft of the motor drives the main rotating shaft to rotate in the forward and reverse directions, when the main rotating shaft rotates, vortexes are generated around the main rotating shaft, so that the raw materials move under the action force of the vortexes, a stirring effect is formed on the raw materials, the stirring rod is driven to rotate while the main rotating shaft rotates, at the moment, the raw materials in the cylinder are stirred and mixed through the rotation of the stirring rod, the raw materials are more uniform, and the quality of the ceramic raw materials is improved; and can drive the bracing piece when the puddler pivoted and rotate, the rotation of bracing piece has further promoted the stirring to the raw materials, the quality after the raw materials stirring has further been improved, simultaneously, can produce the impact force when the puddler carries out rotatory stirring and between the raw materials, and the bracing piece can be for the puddler to bear some impact force, to a great extent has protected the puddler, make the difficult in use of puddler impaired, the life of agitated vessel has been prolonged, after work, the discharge gate is opened and is carried out the ejection of compact.
Preferably, a first channel is formed in each support rod, and one side, close to the inner wall of the cylinder, of each first channel is communicated with the outside; a T-shaped rod is arranged in each first channel, one end of each T-shaped rod is connected in each first channel in a sliding mode, and the other end of each T-shaped rod extends into the cylinder;
during the use, through set up T shape pole in a passageway, the stirring to the raw materials has further been promoted, and because T shape pole slides and sets up in a passageway, under the cooperation of the opposite effort that positive and negative rotation and the raw materials of motor were applyed, make T shape pole slide in a passageway, and the motor turns to once switching over, T shape pole also can alternate a slip direction, also can further promote the stirring to the raw materials at the gliding in-process of T shape pole simultaneously, make the stirring to the raw materials more abundant, the availability factor of agitated vessel has been improved.
Preferably, two ends of each first channel are provided with water bags, and defoaming agents are placed in the water bags; the quality of the raw materials is further improved by using the defoaming agent to eliminate bubbles in the raw materials;
during the use, because T type pole also can slide in a passageway when the motor is just reversing, when T shape pole moved the tip in a passageway, can extrude the water pocket, because the defoaming agent has been placed in the water pocket, this moment under the extrusion of T shape pole, the defoaming agent will be extruded, at the puddler, under the stirring of bracing piece and T shape pole, the defoaming agent will be merged into in the raw materials, because the defoaming agent can eliminate the bubble and can restrain the production of foam effectively, thereby avoided the inside bubble that produces of raw materials in the stirring process, thereby the quality of ceramic material has been improved.
Preferably, a group of first grooves are uniformly formed in the main rotating shaft, an included angle between every two adjacent first grooves is 120 degrees, and the adjacent first grooves are communicated with each other in the main rotating shaft; one end of each stirring rod, which is close to the main rotating shaft, extends into the first groove, the end parts of the stirring rods extending into the first groove are fixedly connected, and the stirring rods fixedly connected with each other are slidably connected with the first groove; a convex block with an isosceles triangle section is arranged on the inner wall of the cylinder body and corresponds to the stirring rod;
when the stirring rod moves to the top of the lug, the stirring rod moves downwards due to the loss of the supporting force of the lug, and can push the raw material to move up and down in the up-and-down movement process of the stirring rod, so that the flowability of the raw material is increased, and meanwhile, in the process of pushing the raw material upwards by the stirring rod, bubbles in the raw material can be driven to move upwards to eliminate the bubbles; because the cross-section of lug is isosceles triangle, consequently, the positive and negative rotation that the puddler was driven in the positive and negative rotation of motor, the puddler all can carry out the up-and-down motion under the effect of lug, and set up the lug with the corresponding quantity of puddler for adjacent puddler atress simultaneously has avoided the puddler impaired, has improved agitated vessel's availability factor, has improved ceramic material's quality simultaneously.
Preferably, the middle position of each support rod corresponding to each upper support rod and each lower support rod is provided with a packing auger blade; the auger blade rotates to drive the raw materials to flow, so that the raw materials are stirred more fully;
when the auger screw is used, the auger blade is arranged between the upper support rod and the lower support rod, and the auger blade is driven to rotate when the support rods rotate, so that on one hand, the rotation of the auger blade can drive the peripheral ceramic raw materials to flow, the flowability of the raw materials is increased, and the raw materials are stirred more fully; on the other hand, because the auger blade spiral upwards, at this moment, when the auger blade rotated, can promote raw materials upward movement for the raw materials of barrel bottom upwards flows, thereby has increased the mobility of raw materials, and upwards carries the raw materials of barrel bottom, has avoided the raw materials to pile up at the barrel bottom and has made the stirring insufficient.
Preferably, one surface of each T-shaped rod, which is close to the main rotating shaft, is provided with a group of tooth sockets; one side of each first channel, which is close to the main rotating shaft, is provided with a gear groove communicated with the first channel; two ends of a shaft of each auger blade are rotatably connected in gear grooves, and are sleeved with gears which are meshed with the gear grooves;
during the use, under the effect that the motor is just reversing for T shape pole slides in a number of passageway, under the tooth's socket on T shape pole and the epaxial gear in auger blade both ends mutually support, make auger blade rotate just reversely, under auger blade's rotation effect, further carry the raw materials upward movement of barrel bottom, promoted the flow of raw materials in the barrel is inside, make the stirring more abundant, finally improved ceramic material's quality.
The invention has the following beneficial effects:
1. according to the processing technology of the high-strength wear-resistant ceramic material, the support rods are arranged between the adjacent stirring rods, so that on one hand, the support rods can assist in stirring, raw materials are stirred more fully, the quality of the ceramic material is improved, on the other hand, supporting force is provided for the stirring rods, the stirring rods are protected, and the service life of stirring equipment is prolonged.
2. According to the processing technology of the high-strength wear-resistant ceramic material, the T-shaped rod is arranged in the first passage, the T-shaped rod slides in the first passage under the coordination of the forward and reverse rotation of the motor and the opposite acting force applied by the raw material, the T-shaped rod can change the sliding direction once the motor switches the rotation direction once, and the raw material can be further stirred in the sliding process of the T-shaped rod, so that the raw material can be more fully stirred and further stirred.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a flow chart of the process of the present invention;
FIG. 2 is a cross-sectional view of a stirring device used in the present invention;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is a cross-sectional view taken at B-B of FIG. 2;
FIG. 5 is an enlarged view of a portion of FIG. 4 at C;
FIG. 6 is an isometric view of a bump according to the present invention;
in the figure: the device comprises a cylinder cover 1, a cylinder body 2, a stirring unit 3, a feeding hole 4, a discharging hole 5, a main rotating shaft 31, a first groove 311, a stirring rod 32, a supporting rod 33, a first channel 331, a T-shaped rod 332, a gear groove 333, a water bag 6, a bump 7, an auger blade 8, a tooth groove 9 and a gear 91.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 6, the process for processing a high-strength wear-resistant ceramic material according to the present invention comprises the following steps:
s1, putting the ceramic raw material into the stirring equipment through the feeding hole 4, wherein the output shaft of the motor rotates to drive the main rotating shaft 31 to rotate, the main rotating shaft 31 rotates to drive the stirring rod 32 to rotate, and the ceramic raw material is stirred in the rotating process of the main rotating shaft 31 and the stirring rod 32;
s2, the main rotating shaft 31 drives the stirring rod 32 to rotate, the stirring rod 32 drives the supporting rod 33 to rotate, the ceramic raw material is further stirred in the rotating process of the supporting rod 33, the T-shaped rod 332 slides in the first channel 331 in the rotating process, so that the water bag 6 is extruded, and meanwhile, the defoaming agent is sprayed out, and bubbles generated in the raw material are eliminated;
s3, in the process that the auger blade 8 rotates on the main rotating shaft 31 to enable the T-shaped rod 332 to slide, the gear grooves 9 on the T-shaped rod 332 and the gears 91 at the two ends of the auger blade 8 are matched with each other to rotate, meanwhile, the ceramic raw material is pushed upwards to increase the flowability of the ceramic raw material, and then, the fully stirred ceramic raw material is discharged through a discharge hole;
the stirring equipment adopted in the S1 comprises a motor capable of rotating positively and negatively, a cylinder cover 1, a cylinder body 2, a stirring unit 3, a feeding hole 4 and a discharging hole 5; the barrel cover 1 is connected with the barrel body 2 through a bolt, a feed port 4 is formed in the barrel cover 1, and a discharge port 5 is formed in the barrel body 2; the motor is fixedly connected to the middle position of the top of the cylinder cover 1, and an output shaft of the motor penetrates through the cylinder cover 1 and extends into the cylinder body 2; the stirring unit 3 comprises a main rotating shaft 31, a group of stirring rods 32 and a group of supporting rods 33; one end of the main rotating shaft 31 is fixedly connected with an output shaft of the motor, and the other end of the main rotating shaft is rotatably connected to the bottom of the cylinder 2; the stirring rods 32 are uniformly arranged on the main rotating shaft 31; an arc-shaped support rod 33 is fixedly connected between every two adjacent stirring rods 32;
when the high-strength wear-resistant ceramic material processing technology is used, a stirring device exists in the high-strength wear-resistant ceramic material processing technology in the prior art, but the existing stirring device has the defects that the stirring rod 32 can only be driven to rotate through the main rotating shaft 31 so as to stir, so that the raw materials are not stirred sufficiently, and the quality of the finally formed ceramic material is influenced; according to the invention, the support rods 33 are arranged between the adjacent stirring rods 32, on one hand, the support rods 33 can assist in stirring, so that raw materials are stirred more sufficiently, the quality of ceramic materials is improved, on the other hand, supporting force is provided for the stirring rods 32, the stirring rods 32 are protected, and the service life of stirring equipment is prolonged; in the stirring equipment utilizing the invention, firstly, raw materials are put into the stirring equipment through the feeding hole 4, the discharging hole 5 is closed at the moment, the motor starts to work, the output shaft of the motor can drive the main rotating shaft 31 to rotate in the forward and reverse directions, when the main rotating shaft 31 rotates, vortexes can be generated around the main rotating shaft, so that the raw materials move under the action force of the vortexes, the stirring effect is formed on the raw materials, the stirring rod 32 can be driven to rotate while the main rotating shaft 31 rotates, at the moment, the raw materials in the cylinder can be stirred and mixed through the rotation of the stirring rod 32, so that the raw materials are more uniform, and the quality of the ceramic raw materials is improved; and puddler 32 can drive bracing piece 33 when pivoted and rotate, the rotation of bracing piece 33 has further promoted the stirring to the raw materials, the quality after the raw materials stirring has further been improved, and simultaneously, can produce the impact force between the time and the raw materials when puddler 32 carries out rotatory stirring, and bracing piece 33 can replace puddler 32 to bear a part of impact force, puddler 32 has been protected to a great extent, make puddler 32 difficult in use impaired, the life of agitated vessel has been prolonged, after work, discharge gate 5 is opened and is carried out the ejection of compact.
As a specific embodiment of the present invention, a first channel 331 is formed in each support rod 33, and one side of the first channel 331, which is close to the inner wall of the cylinder 2, is communicated with the outside; a T-shaped rod 332 is arranged in each first channel 331, one end of each T-shaped rod 332 is connected in the first channel 331 in a sliding mode, and the other end of each T-shaped rod 332 extends into the barrel 2;
during the use, through set up T shape pole 332 in a passageway 331, further promoted the stirring to the raw materials, and because T shape pole 332 slides and sets up in a passageway 331, under the cooperation of the positive and negative rotation of motor and the opposite effort that the raw materials applyed, make T shape pole 332 slide in a passageway 331, and the motor switches once and turns to, T shape pole 332 also can alternate once sliding direction, also can further promote the stirring to the raw materials at the gliding in-process of T shape pole 332 simultaneously, make the stirring to the raw materials more abundant, improved agitated vessel's availability factor.
As a specific embodiment of the present invention, two end portions of each of the first passages 331 are provided with a water bag 6, and a defoaming agent is placed in the water bag 6; the quality of the raw materials is further improved by using the defoaming agent to eliminate bubbles in the raw materials;
during the use, because T type pole also can slide in a passageway 331 when the motor is just reversing, when T shape pole 332 moves the tip of a passageway 331, can extrude water pocket 6, because the defoaming agent has been placed in the water pocket 6, at this moment under the extrusion of T shape pole 332, the defoaming agent will be extruded, under the stirring of puddler 32, bracing piece 33 and T shape pole 332, the defoaming agent will be merged into in the raw materials, because the defoaming agent can eliminate the bubble and can restrain the production of foam effectively, thereby avoided the inside bubble that produces of raw materials in the stirring process, thereby the quality of ceramic material has been improved.
As a specific embodiment of the present invention, a group of first grooves 311 is uniformly formed on the main rotating shaft 31, an included angle between adjacent first grooves 311 is 120 degrees, and adjacent first grooves 311 are communicated with each other in the main rotating shaft 31; one end of each stirring rod 32, which is close to the main rotating shaft 31, extends into the first groove 311, the end parts of the stirring rods 32 extending into the first groove 311 are fixedly connected, and the stirring rods 32 fixedly connected with each other are slidably connected with the first groove 311; a convex block 7 with an isosceles triangle section is arranged on the inner wall of the cylinder 2 corresponding to the stirring rod 32;
when the stirring rod 32 is used, the stirring rod 32 is driven by the motor to rotate, the lug 7 is arranged on the inner wall of the barrel body 2, when the stirring rod 32 rotates to the lug 7, the stirring rod 32 moves upwards in the first groove 311 under the action of the inclined surface of the lug 7, when the stirring rod moves to the top of the lug 7, the stirring rod 32 moves downwards again due to losing the supporting force of the lug 7, the vertical movement of the raw material can be pushed in the vertical movement process of the stirring rod 32, the flowability of the raw material is increased, and meanwhile, in the process that the stirring rod 32 pushes the raw material upwards, bubbles in the raw material can be driven to move upwards to eliminate the bubbles; because the cross-section of lug 7 is isosceles triangle, consequently, the positive and negative rotation of motor drives the positive and negative rotation of puddler 32, and puddler 32 all can carry out the up-and-down motion under the effect of lug 7, and sets up the lug 7 with puddler 32 corresponding quantity for adjacent puddler 32 atress simultaneously has avoided puddler 32 impaired, has improved agitated vessel's availability factor, has improved ceramic material's quality simultaneously.
As a specific embodiment of the invention, the middle position of each supporting rod 33 which corresponds up and down is provided with a packing auger blade 8; the auger blade 8 rotates to drive the raw materials to flow, so that the raw materials are stirred more fully;
when the screw conveyor is used, the screw conveyor blade 8 is arranged between the upper supporting rod 33 and the lower supporting rod 33, and when the supporting rods 33 rotate, the screw conveyor blade 8 is driven to rotate, so that on one hand, the rotation of the screw conveyor blade 8 can drive the ceramic raw materials around to flow, the flowability of the raw materials is increased, and the raw materials are stirred more fully; on the other hand, because auger blade 8 spiral is upwards, at this moment, when auger blade 8 rotated, can promote raw materials upward movement for the raw materials of barrel 2 bottom upwards flows, thereby has increased the mobility of raw materials, and upwards carries the raw materials of barrel 2 bottom, has avoided the raw materials to pile up at barrel 2 bottom and has made the stirring insufficient.
As a specific embodiment of the present invention, one surface of each T-shaped rod 332 close to the main rotating shaft 31 is provided with a set of tooth sockets 9; one side of each first channel 331, which is close to the main rotating shaft 31, is provided with a gear groove 333 communicated with the first channel 331; two ends of the shaft of each auger blade 8 are rotatably connected in the gear grooves 333 and are sleeved with gears 91 which are mutually meshed with the tooth grooves 9;
when the screw conveyor is used, the T-shaped rod 332 slides in the first channel 331 under the action of forward and reverse rotation of the motor, the gear grooves 9 on the T-shaped rod and the gears 91 on the shafts at the two ends of the auger blade 8 are matched with each other, so that the auger blade 8 rotates forward and backward, and under the self-rotation action of the auger blade 8, raw materials at the bottom of the barrel body 2 are further conveyed to move upwards, the flowing of the raw materials in the barrel body 2 is promoted, the stirring is more sufficient, and the quality of ceramic materials is finally improved.
When the stirring device is used, firstly, raw materials are put into the stirring device through the feeding hole 4, the discharging hole 5 is closed at the moment, the motor starts to work, the output shaft of the motor can drive the main rotating shaft 31 to rotate in the forward and reverse directions, when the main rotating shaft 31 rotates, vortexes can be generated around the main rotating shaft, so that the raw materials move under the action of the vortexes, a stirring effect is formed on the raw materials, the stirring rod 32 can be driven to rotate while the main rotating shaft 31 rotates, the raw materials in the cylinder can be stirred and mixed through the rotation of the stirring rod 32 at the moment, the raw materials are more uniform, and the quality of the ceramic raw materials is improved; the support rod 33 is driven to rotate while the stirring rod 32 rotates, the rotation of the support rod 33 further promotes the stirring of the raw materials, the quality of the raw materials after the stirring is further improved, meanwhile, impact force can be generated between the stirring rod 32 and the raw materials while the stirring rod 32 is in rotary stirring, the support rod 33 can bear a part of the impact force instead of the stirring rod 32, the stirring rod 32 is protected to a great extent, the stirring rod 32 is not easy to damage in use, the service life of the stirring equipment is prolonged, and after the operation is finished, the discharge port 5 is opened for discharging; the T-shaped rod 332 is arranged in the first passage 331, so that the raw materials are further stirred, the T-shaped rod 332 slides in the first passage 331 under the coordination of the forward and reverse rotation of the motor and the opposite acting force exerted by the raw materials because the T-shaped rod 332 is arranged in the first passage 331 in a sliding manner, the T-shaped rod 332 can change the sliding direction once when the motor switches the steering direction once, and the raw materials are further stirred in the sliding process of the T-shaped rod 332, so that the raw materials are stirred more fully, and the use efficiency of the stirring equipment is improved; because the T-shaped rod can slide in the first passage 331 while the motor rotates positively and negatively, when the T-shaped rod 332 moves to the end part of the first passage 331, the water bag 6 can be extruded, because the defoaming agent is placed in the water bag 6, the defoaming agent can be extruded out under the extrusion of the T-shaped rod 332, the defoaming agent can be blended into the raw materials under the stirring of the stirring rod 32, the supporting rod 33 and the T-shaped rod 332, and because the defoaming agent can eliminate bubbles and can effectively inhibit the generation of foams, the generation of bubbles in the raw materials in the stirring process is avoided, and the quality of the ceramic material is improved; the stirring rod 32 is driven by the motor to rotate, the lug 7 is arranged on the inner wall of the barrel body 2, when the stirring rod 32 rotates to the lug 7, the stirring rod 32 moves upwards in the first groove 311 under the action of the inclined surface of the lug 7, when the stirring rod moves to the top of the lug 7, the stirring rod 32 moves downwards again due to losing the supporting force of the lug 7, the stirring rod 32 can push the raw material to move upwards and downwards in the up-and-down movement process, the flowability of the raw material is increased, and meanwhile, in the process that the stirring rod 32 pushes the raw material upwards, bubbles in the raw material can be driven to move upwards to eliminate the bubbles; the cross section of the lug 7 is an isosceles triangle, so that the forward and reverse rotation of the motor drives the forward and reverse rotation of the stirring rods 32, the stirring rods 32 can move up and down under the action of the lug 7, and the lugs 7 with the number corresponding to that of the stirring rods 32 are arranged, so that the adjacent stirring rods 32 are stressed at the same time, the damage to the stirring rods 32 is avoided, the use efficiency of the stirring equipment is improved, and the quality of the ceramic material is improved; by arranging the auger blade 8 between the upper supporting rod 33 and the lower supporting rod 33, when the supporting rods 33 rotate, the auger blade 8 can be driven to rotate, on one hand, the rotation of the auger blade 8 can drive the peripheral ceramic raw materials to flow, so that the flowability of the raw materials is increased, and the raw materials are stirred more fully; on the other hand, the auger blade 8 is spirally upward, so that the raw material is pushed to move upward while the auger blade 8 rotates, so that the raw material at the bottom of the cylinder 2 flows upward, the flowability of the raw material is increased, the raw material at the bottom of the cylinder 2 is conveyed upward, and the phenomenon that the raw material is accumulated at the bottom of the cylinder 2 to cause insufficient stirring is avoided; under the action of forward and reverse rotation of the motor, the T-shaped rod 332 slides in the first passage 331, under the mutual matching of the tooth grooves 9 on the T-shaped rod and the gears 91 on the shafts at the two ends of the auger blade 8, the auger blade 8 rotates forward and reversely, and under the self-rotation action of the auger blade 8, the raw material at the bottom of the barrel body 2 is further conveyed to move upwards, so that the flowing of the raw material in the barrel body 2 is promoted, the stirring is more sufficient, and the quality of the ceramic material is finally improved.
The front, the back, the left, the right, the upper and the lower are all based on the figure 2 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A processing technology of a high-strength wear-resistant ceramic material is characterized by comprising the following steps: the process comprises the following steps:
s1, putting the ceramic raw material into stirring equipment through a feeding hole (4), wherein an output shaft of a motor rotates to drive a main rotating shaft (31) to rotate, the main rotating shaft (31) rotates to drive a stirring rod (32) to rotate, and the ceramic raw material is stirred in the rotating process of the main rotating shaft (31) and the stirring rod (32);
s2, the main rotating shaft (31) drives the stirring rod (32) to rotate, the stirring rod (32) drives the supporting rod (33) to rotate, the ceramic raw materials are further stirred in the rotating process of the supporting rod (33), the T-shaped rod (332) slides in the first channel (331) in the rotating process, so that the water bag (6) is extruded, and meanwhile, the defoaming agent is sprayed out to eliminate bubbles generated in the raw materials;
s3, in the process that the screw blade (8) rotates on the main rotating shaft (31) to enable the T-shaped rod (332) to slide, the screw blade rotates under the mutual matching of the tooth grooves (9) on the T-shaped rod (332) and gears (91) at two ends of the screw blade (8), and meanwhile, the ceramic raw material is pushed upwards to increase the fluidity of the ceramic raw material, and then the fully stirred ceramic raw material is discharged through a discharge hole (5);
the stirring equipment adopted in S1 comprises a forward and reverse rotating motor, a cylinder cover (1), a cylinder body (2), a stirring unit (3), a feeding hole (4) and a discharging hole (5); the barrel cover (1) is connected with the barrel body (2) through a bolt, a feeding hole (4) is formed in the barrel cover (1), and a discharging hole (5) is formed in the barrel body (2); the motor is fixedly connected to the middle position of the top of the cylinder cover (1), and an output shaft of the motor penetrates through the cylinder cover (1) and extends into the cylinder body (2); the stirring unit (3) comprises a main rotating shaft (31), a group of stirring rods (32) and a group of supporting rods (33); one end of the main rotating shaft (31) is fixedly connected with an output shaft of the motor, and the other end of the main rotating shaft is rotatably connected to the bottom of the barrel body (2); the stirring rods (32) are uniformly arranged on the main rotating shaft (31); arc-shaped supporting rods (33) are fixedly connected between the adjacent stirring rods (32).
2. The process for manufacturing a high-strength wear-resistant ceramic material according to claim 1, wherein: a first channel (331) is formed in each support rod (33), and one side, close to the inner wall of the barrel body (2), of the first channel (331) is communicated with the outside; every all be provided with T shape pole (332) in the passageway (331), and the one end sliding connection of T shape pole (332) is in passageway (331), and the other end stretches into inside barrel (2).
3. The process for manufacturing a high-strength wear-resistant ceramic material according to claim 2, wherein: two ends of each first channel (331) are respectively provided with a water bag (6), and defoaming agents are placed in the water bags (6); the quality of the raw material is further improved by eliminating bubbles in the raw material by using the defoaming agent.
4. The process for manufacturing a high-strength wear-resistant ceramic material according to claim 3, wherein: a group of first grooves (311) are uniformly formed in the main rotating shaft (31), an included angle between every two adjacent first grooves (311) is 120 degrees, and the adjacent first grooves (311) are communicated with each other in the main rotating shaft (31); one end of each stirring rod (32) close to the main rotating shaft (31) extends into the first groove (311), the end parts of the stirring rods (32) extending into the first groove (311) are fixedly connected, and the stirring rods (32) fixedly connected with each other are slidably connected with the first groove (311); the inner wall of the cylinder body (2) is provided with a convex block (7) with the cross section being an isosceles triangle corresponding to the stirring rod (32).
5. The process for manufacturing a high-strength wear-resistant ceramic material according to claim 4, wherein: auger blades (8) are arranged in the middle of each support rod (33) which corresponds to the upper part and the lower part; the auger blade (8) rotates to drive the raw materials to flow, so that the stirring is more sufficient.
6. The process for manufacturing a high-strength wear-resistant ceramic material according to claim 5, wherein: one surface of each T-shaped rod (332) close to the main rotating shaft (31) is provided with a group of tooth grooves (9); one side of each first channel (331) close to the main rotating shaft (31) is provided with a gear groove (333) communicated with the first channel; every the both ends of the axle of auger blade (8) all rotate and connect in gear groove (333), and all overlap and be equipped with gear (91) with tooth's socket (9) intermeshing.
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CN210389642U (en) * | 2019-05-28 | 2020-04-24 | 山西嘉坤陶瓷有限公司 | Raw material stirring device for ceramic production |
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JP2011079270A (en) * | 2009-10-09 | 2011-04-21 | Nippon Steel Corp | Refractory kneader and method for kneading monolithic refractory |
CN109433073A (en) * | 2018-12-27 | 2019-03-08 | 阜宁县腾达服饰有限公司 | Paste mixer is used in a kind of processing of clothes |
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