CN113119301A - Production process of polymer cement waterproof mortar - Google Patents
Production process of polymer cement waterproof mortar Download PDFInfo
- Publication number
- CN113119301A CN113119301A CN202110480929.9A CN202110480929A CN113119301A CN 113119301 A CN113119301 A CN 113119301A CN 202110480929 A CN202110480929 A CN 202110480929A CN 113119301 A CN113119301 A CN 113119301A
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- Prior art keywords
- frame
- screening
- stirring
- polymer cement
- swing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention provides a production process of polymer cement waterproof mortar, which uses production equipment of polymer cement waterproof mortar, and the equipment comprises an installation frame, a screening and filtering device and a mixing and stirring device, wherein the screening and filtering device is installed at the top of the installation frame, and the mixing and stirring device is arranged below the screening and filtering device. The invention can solve the following problems in the production process of the polymer cement waterproof mortar: a. the traditional polymer cement waterproof mortar is prepared by mixing and stirring basically at present, and the prepared mortar contains large particles, so that the waterproof effect cannot be achieved in actual use, and the defects exist; b. present screening plant filters the screening through simple vibrations only for screening efficiency is low, still exists the raw materials and piles up unable effectual screening filtration, and the remaining raw materials clearance difficulty after screening simultaneously often needs the manual work to dismantle the clearance, and the step is loaded down with trivial details, and is inefficient.
Description
Technical Field
The invention relates to the technical field of waterproof mortar, in particular to a production process of polymer cement waterproof mortar.
Background
The polymer cement waterproof mortar is prepared by mixing cement and fine aggregate as main materials and high molecular polymer as a modified material according to a proper mixing ratio, and is classified into dry powder and emulsion according to the state of the polymer modified material. The method is mainly used for basement seepage prevention and seepage treatment, restoration of building roof and inner and outer wall surface seepage, water prevention and seepage prevention of various pools and swimming pools, civil air defense engineering, water prevention and seepage prevention of tunnels, granaries, kitchens, toilets, plants and closed balconies.
At present, the following problems exist in the production process of polymer cement waterproof mortar: a. the traditional polymer cement waterproof mortar is prepared by mixing and stirring basically at present, and the prepared mortar contains large particles, so that the waterproof effect cannot be achieved in actual use, and the defects exist; b. present screening plant filters the screening through simple vibrations only for screening efficiency is low, still exists the raw materials and piles up unable effectual screening filtration, and the remaining raw materials clearance difficulty after screening simultaneously often needs the manual work to dismantle the clearance, and the step is loaded down with trivial details, and is inefficient.
Disclosure of Invention
Technical problem to be solved
The invention provides a production process of polymer cement waterproof mortar, which can solve the following problems in the production process of the polymer cement waterproof mortar: a. the traditional polymer cement waterproof mortar is prepared by mixing and stirring basically at present, and the prepared mortar contains large particles, so that the waterproof effect cannot be achieved in actual use, and the defects exist; b. present screening plant filters the screening through simple vibrations only for screening efficiency is low, still exists the raw materials and piles up unable effectual screening filtration, and the remaining raw materials clearance difficulty after screening simultaneously often needs the manual work to dismantle the clearance, and the step is loaded down with trivial details, and is inefficient.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: a production process of polymer cement waterproof mortar uses production equipment of polymer cement waterproof mortar, the equipment comprises a mounting frame, a screening and filtering device and a mixing and stirring device, and the concrete method when the production equipment of polymer cement waterproof mortar is used for operation is as follows:
s1, equipment checking: checking the operation of the equipment before starting the polymer cement waterproof mortar production equipment;
s2, screening raw materials: pouring raw materials of cement and fine bone sand for preparing the polymer cement waterproof mortar into a screening and filtering device for screening and filtering;
s3, mixing and stirring: pouring the raw materials after screening and filtering into a mixing and stirring device, adding other raw materials, and finally mixing and stirring;
s4, mortar collection: after mixing and stirring, forming the required polymer cement waterproof mortar, bagging and collecting;
the top of the mounting frame is provided with a screening and filtering device, a mixing and stirring device is arranged below the screening and filtering device, and the mixing and stirring device is mounted on the mounting frame; wherein:
the screening and filtering device comprises a screening frame, a swing frame, a rotary frame, a screening net, a partition plate, a control mechanism, a waste material port, a swing mechanism, a fixed block, a swing shaft and a discharge port, wherein the screening frame is fixedly arranged at the top of the mounting frame, the swing frame is arranged in the screening frame, the whole swing frame is of a back-shaped structure, the front inner wall and the rear inner wall of the upper end of the swing frame are provided with rectangular grooves, the middle part of the lower end of the swing frame is fixedly provided with the front fixed block and the rear fixed block which are symmetrical, the front fixed block and the rear fixed block are sleeved on the swing shaft through a bearing, the front end and the rear end of the swing shaft are arranged on the front inner wall and the rear inner wall of the screening frame, the lower end of the swing frame is provided with the swing mechanism, the rotary frame is arranged on the rectangular grooves at the upper end of the swing frame in, be located back type frame one side be provided with control mechanism on the baffle, screening frame lateral wall has seted up the waste material mouth, screening frame lower extreme sets up to the slope structure, and the lower extreme has seted up the discharge gate, the material pouring mouth has been seted up at screening frame top.
The mixing and stirring device comprises a stirring tank, a top cover, a feed inlet, a discharge pipe, a fixed shaft, a rotating block, a driving mechanism, a spherical frame, a stirring mechanism, a fixed rod, a stirring seat and stirring blades, wherein the stirring tank is fixedly arranged on a mounting frame, the whole stirring tank is of a spherical shell structure with an opening at the upper end, the top cover is arranged at the upper end of the stirring tank, the feed inlet is formed in the top cover, the feed inlet is arranged below the discharge outlet, the fixed shaft is fixedly arranged at the middle part of the lower end of the top cover, the rotating block is sleeved on the fixed shaft in a rotating way, the driving mechanism is arranged on the outer side wall of the rotating block, the lower end of the rotating block is connected with the spherical frame, the spherical frame is of a hollow structure and is internally provided with the stirring mechanism, the outer wall of the spherical frame is uniformly provided, the ball-shaped frame lower extreme also installs the dead lever, is located the dead lever other end fixedly connected with stirring seat of ball-shaped frame lower extreme, all the other the dead lever other end rotates installs the stirring seat, install stirring vane on the stirring seat, row's material pipe is installed to the agitator tank lower extreme.
Preferably, swing mechanism include axis of rotation, cam, linked sprocket, driving chain and swing motor, the swing span below is provided with bilateral symmetry's axis of rotation, be equipped with the cam through the spline housing in the axis of rotation, end face contact under cam and the swing span, install linked sprocket through the spline in the axis of rotation, linked sprocket is connected, one through the driving chain rotation axis one end is connected with the swing motor output through the shaft coupling, swing motor passes through the motor cabinet and installs on screening frame outer wall.
Preferably, the control mechanism include sliding plate, sliding tray, control lever, grab handle, spout and slider, be located back type frame upper end one side the baffle lower extreme department has seted up the rectangle mouth, the sliding tray has been seted up to rectangle mouth up end, it is provided with the sliding plate to slide in the sliding tray, the control lever is installed in the rotation of sliding plate upper end, the baffle is passed in the sliding of control lever upper end, and the grab handle is installed to the upper end, the spout has been seted up on the sliding tray, install the slider on the control lever, the slider slides and sets up in the spout.
Preferably, the front side and the rear side of the lower end face of the back-type frame are uniformly provided with bulges from left to right, the lower end face of the rectangular groove of the swing frame is also uniformly provided with bulges from left to back, and the bulges of the back-type frame are in sliding fit with the bulges of the rectangular groove.
Preferably, actuating mechanism include ring gear, drive shaft and driving motor, the cover is equipped with the ring gear on the turning block lateral wall, ring gear and drive gear external toothing, drive gear passes through the spline and installs in the drive shaft, the drive shaft passes through the bearing and installs on the top cap, the drive shaft upper end is connected with the driving motor output through the shaft coupling, driving motor passes through the motor cabinet and installs in the top cap upper end.
Preferably, rabbling mechanism include auxiliary gear, rolling gear, auxiliary shaft, universal joint, telescopic link and actuating lever, auxiliary gear is installed through the spline to the fixed axle lower extreme, circumference evenly sets up a plurality of rolling gear on the auxiliary gear lateral wall direction, rolling gear and auxiliary gear external toothing, rolling gear passes through the spline and installs on the auxiliary shaft, the auxiliary shaft passes through the bearing and installs on the ballframe inner wall, the auxiliary shaft lower extreme is connected with the telescopic link through the universal joint, the telescopic link other end is connected with the actuating lever through the universal joint, the actuating lever passes through the bearing housing and establishes in the dead lever, and passes the dead lever and be connected through the spline with the stirring seat.
Preferably, the stirring blade is provided with a through hole, and the stirring blade is provided with a through hole, so that the stirring blade is in contact with the raw materials more fully, and the stirring is more uniform.
Preferably, the upper end of the rotating block is connected with an annular T-shaped block, and the lower end face of the top cover is provided with an annular groove which is in running fit with the T-shaped block.
Preferably, the screening net is installed on the returning frame in a detachable mode, and the screening net is convenient to disassemble and assemble and convenient to replace through the detachable mode.
(III) advantageous effects
1. The invention provides a production process of polymer cement waterproof mortar, which can solve the following problems in the production process of the polymer cement waterproof mortar: a. the traditional polymer cement waterproof mortar is prepared by mixing and stirring basically at present, and the prepared mortar contains large particles, so that the waterproof effect cannot be achieved in actual use, and the defects exist; b. present screening plant filters the screening through simple vibrations only for screening efficiency is low, still exists the raw materials and piles up unable effectual screening filtration, and the remaining raw materials clearance difficulty after screening simultaneously often needs the manual work to dismantle the clearance, and the step is loaded down with trivial details, and is inefficient.
2. According to the screening and filtering device, large particles contained in raw material cement and fine aggregate sand are screened and filtered through the screening net, the fact that no large particle raw material exists in the raw materials during mixing is guaranteed, the swing mechanism is arranged, the swing frame swings left and right, the screening net also swings left and right, the raw materials slide on the screening net, screening efficiency is improved, meanwhile, the protrusions are arranged on the square frame and the swing frame, the screening net can vibrate up and down during left and right swinging, and screening efficiency is further improved.
3. According to the mixing and stirring device designed by the invention, the stirring blades rotate in the stirring tank by taking the fixed shaft as the center under the driving of the driving mechanism, so that raw materials in the stirring tank are uniformly mixed and stirred, and meanwhile, the rotation of the stirring blades is realized by utilizing the characteristics of external meshing of the gears and the characteristics of the universal joint, so that the stirring is more sufficient.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a first perspective three-dimensional block diagram of the present invention;
FIG. 3 is a second perspective three-dimensional block diagram of the present invention;
FIG. 4 is a three-dimensional view of the mixing and stirring apparatus of the present invention;
FIG. 5 is a front cross-sectional view of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 in accordance with the teachings of the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 5 taken at B in the present specification;
FIG. 8 is an enlarged fragmentary view at C of FIG. 6 in accordance with the teachings of the present invention;
fig. 9 is an enlarged partial view at D of fig. 6 in the present specification.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 9, a process for producing polymer cement waterproof mortar uses a polymer cement waterproof mortar production device, the device includes a mounting frame 1, a sieving and filtering device 2 and a mixing and stirring device 3, and the concrete method when the polymer cement waterproof mortar production device is used for operation is as follows:
s1, equipment checking: checking the operation of the equipment before starting the polymer cement waterproof mortar production equipment;
s2, screening raw materials: pouring raw materials of cement and fine bone sand for preparing the polymer cement waterproof mortar into a screening and filtering device 2 for screening and filtering;
s3, mixing and stirring: pouring the raw materials after screening and filtering into a mixing and stirring device 3, adding other raw materials, and finally mixing and stirring;
s4, mortar collection: after mixing and stirring, forming the required polymer cement waterproof mortar, bagging and collecting;
the top of the mounting frame 1 is provided with a screening and filtering device 2, a mixing and stirring device 3 is arranged below the screening and filtering device 2, and the mixing and stirring device 3 is mounted on the mounting frame 1; wherein:
The swing mechanism 28 comprises a rotating shaft 281, a cam 282, a linkage chain wheel 283, a transmission chain 284 and a swing motor 285, wherein the rotating shaft 281 is arranged below the swing frame 22 in bilateral symmetry, the cam 282 is arranged on the rotating shaft 281 through a spline sleeve, the cam 282 contacts with the lower end face of the swing frame 22, the linkage chain wheel 283 is arranged on the rotating shaft 281 through a spline, the linkage chain wheel 283 is connected through the transmission chain 284, one end of the rotating shaft 281 is connected with the output end of the swing motor 285 through a coupler, and the swing motor 285 is arranged on the outer wall of the sieving frame 21 through a motor base.
The control mechanism 26 includes a sliding plate 261, a sliding groove 262, a control rod 263, a handle 264, a sliding groove 265 and a sliding block 266, a rectangular opening is opened at the lower end of the partition plate 25 located on one side of the upper end of the frame 23, the sliding groove 262 is opened at the upper end face of the rectangular opening, the sliding plate 261 is slidably disposed in the sliding groove 262, the control rod 263 is rotatably mounted at the upper end of the sliding plate 261, the upper end of the control rod 263 penetrates through the partition plate 25 in a sliding manner, the handle 264 is mounted at the upper end of the control rod 263, the sliding groove 265 is opened in the sliding groove 262, the sliding block 266 is mounted on the control rod 263, and the sliding block 266.
The front side and the rear side of the lower end face of the back-type frame 23 are uniformly provided with bulges 23a from left to right, the lower end face of the rectangular groove of the swing frame 22 is also uniformly provided with bulges 23a from left to back, and the bulges 23a of the back-type frame 23 are in sliding fit with the bulges 23a of the rectangular groove.
Screening net 24 install on returning type frame 23 through detachable mode, through detachable mode for 24 easy dismounting of screening net are convenient for change screening net 24.
When the screening machine works specifically, in the first step, raw material cement and fine bone sand are poured onto the screening net 24, the swing motor 285 is started, the swing motor 285 drives one rotating shaft 281 to rotate, all the rotating shafts 281 synchronously rotate under the combined action of the linkage chain wheel 283 and the transmission chain 284, the cam 282 is further driven to rotate, the swing frame 22 is pushed to rotate through the rotation of the cam 282, the swing frame 22 is driven to swing left and right in a reciprocating mode through the swing shaft 210, the screening net 24 on the returning frame 23 is driven to swing left and right, the raw material swing screening on the screening net 24 is accelerated, and the screening efficiency is improved;
secondly, arranging protrusions 23a on the die-returning frame 23 and the swing frame 22, wherein when the swing frame 22 swings left and right, the die-returning frame 23 slides left and right on the swing frame 22, so that the protrusions 23a on the die-returning frame 23 and the protrusions 23a on the swing frame 22 are contacted and jacked intermittently, the die-returning frame 23 vibrates when swinging left and right, the screening efficiency of the screening net 24 is further improved, and finally, the raw materials screened by the screening net 24 enter the stirring tank 31 through the discharge hole 211;
thirdly, after the screening is finished, large-particle raw materials are remained on the screening net 24 and cannot pass through the screening net 24, the returning frame 23 is in an inclined state through the swinging mechanism 28, then the handle 264 is pulled to move the control rod 263 upward to move the sliding plate 261 upward to the sliding groove 262, and simultaneously the sliding block 266 slides out of the partition 25 in the sliding groove 265, lever 263 is then rotated so that slider 266 is rotated out of slide slot 265, into limited contact with the top of partition 25, so that the sliding plate 261 does not move down when the pulling of the control lever 263 is released, at which time the opening of the rectangular opening is completed, so that the raw material on the sieving screen 24 slides out of the waste port 27 through the rectangular port, and is collected, the lever 263 is then rotated, so that the slider 266 can slide in the slide slot 265, so that the sliding plate 261 re-blocks the rectangular opening under its own weight for the next use.
The mixing and stirring device 3 comprises a stirring tank 31, a top cover 32, a feed inlet 33, a discharge pipe 34, a fixed shaft 35, a rotating block 36, a driving mechanism 37, a spherical frame 38, a stirring mechanism 39, a fixed rod 310, a stirring seat 311 and stirring blades 312, wherein the stirring tank 31 is fixedly arranged on a mounting frame 1, the whole stirring tank 31 is of a spherical shell structure with an upper end open, the top cover 32 is arranged at the upper end of the stirring tank 31, the feed inlet 33 is arranged on the top cover 32, the feed inlet 33 is arranged below a discharge port 211, the fixed shaft 35 is fixedly arranged at the middle part of the lower end of the top cover 32, the rotating block 36 is rotatably sleeved on the fixed shaft 35, the driving mechanism 37 is arranged on the outer side wall of the rotating block 36, the lower end of the rotating block 36 is connected with the spherical frame 38, the spherical frame 38 is of a hollow structure, the stirring mechanism 39 is arranged inside, the outer wall of the spherical, the height of the fixing rod 310 in the front-back direction is lower than the height of the fixing rods 310 on the left side and the right side, the fixing rod 310 is also installed at the lower end of the spherical frame 38, the other end of the fixing rod 310 at the lower end of the spherical frame 38 is fixedly connected with a stirring seat 311, the other end of the fixing rod 310 is rotatably installed with the stirring seat 311, the stirring seat 311 is provided with stirring blades 312, and the lower end of the stirring tank 31 is provided with a discharging pipe 34.
The driving mechanism 37 comprises a gear ring 371, a driving gear 372, a driving shaft 373 and a driving motor 374, the gear ring 371 is sleeved on the outer side wall of the rotating block 36, the gear ring 371 is externally engaged with the driving gear 372, the driving gear 372 is mounted on the driving shaft 373 through a spline, the driving shaft 373 is mounted on the top cover 32 through a bearing, the upper end of the driving shaft 373 is connected with the output end of the driving motor 374 through a coupler, and the driving motor 374 is mounted on the upper end of the top cover 32 through a motor base.
The stirring mechanism 39 comprises an auxiliary gear 391, a rotating gear 392, an auxiliary shaft 393, a universal joint 394, a connecting rod 395 and a driving rod 396, wherein the auxiliary gear 391 is mounted at the lower end of the fixing shaft 35 through a spline, a plurality of rotating gears 392 are uniformly arranged on the outer side wall of the auxiliary gear 391 in the circumferential direction, the rotating gears 392 are externally meshed with the auxiliary gear 391, the rotating gears 392 are mounted on the auxiliary shaft 393 through splines, the auxiliary shaft 393 is mounted on the inner wall of the spherical frame 38 through a bearing, the lower end of the auxiliary shaft 393 is connected with the connecting rod 395 through the universal joint 394, the other end of the connecting rod 395 is connected with the driving rod 396 through the universal joint 394, and the driving rod 396 is sleeved in the fixing rod 310 through the bearing and is connected with the stirring seat 311 through a.
The stirring blade 312 is provided with a through hole 312a, and the stirring blade 312 is provided with the through hole 312a, so that the stirring blade 312 is in more sufficient contact with the raw materials, and the stirring is more uniform.
The upper end of the rotating block 36 is connected with an annular T-shaped block 36a, and the lower end face of the top cover 32 is provided with an annular groove which is in rotating fit with the T-shaped block 36 a.
In a specific working process, in a first step, the driving motor 374 is started, the driving motor 374 drives the driving gear 372 to rotate by driving the driving shaft 373, the driving gear 372 is externally meshed with the gear ring 371, so that the gear ring 371 drives the rotating block 36 to rotate, meanwhile, the rotating block 36 rotates on the top cover 32 through the T-shaped block 36a, the rotating block 36 drives the spherical frame 38 to synchronously rotate, further, the fixed rod 310 is driven to rotate by taking the fixed shaft 35 as a center, the stirring blades 312 on the stirring seat 311 rotate in the stirring tank 31, mixing and stirring of raw materials in the stirring tank 31 are realized, meanwhile, the spherical frame 38 can drive the fixed rod 310 at the lower end of the spherical frame to rotate and drive the stirring blades 312 on the fixed rod to rotate by taking the fixed shaft 35 as a center, and mixing and stirring;
secondly, when the rotating block 36 rotates, the auxiliary shaft 393 in the ball-shaped frame 38 is driven to rotate around the fixed shaft 35 as a center, so that the rotating gear 392 sleeved on the auxiliary shaft 393 rotates synchronously, meanwhile, the rotating gear 392 is meshed with the auxiliary gear 391 on the fixed shaft 35, so that the rotating gear 392 rotates around the fixed shaft 35 as a center, the auxiliary shaft 393 also rotates, the auxiliary shaft 393 drives the connecting rod 395 to rotate through the universal joint 394, then the connecting rod 395 also drives the driving rod 396 to rotate through the universal joint 394, so that the driving rod 396 drives the stirring seat 311 to rotate, so that the stirring blades 312 rotate synchronously, and finally, when the stirring blades 312 rotate around the fixed shaft 35 as a center, the stirring blades 312 also rotate around the fixed rod 310 as a center, so that the raw materials in the stirring tank 31 are mixed and stirred sufficiently and uniformly, when the stirring is completed, it is discharged through a discharge pipe 34 at the lower end of the stirring tank 31.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a polymer cement waterproof mortar production technology, its used polymer cement waterproof mortar production facility, this equipment includes mounting bracket (1), screening filter equipment (2) and mixing stirring device (3), its characterized in that: the concrete method for adopting the polymer cement waterproof mortar production equipment to operate is as follows:
s1, equipment checking: checking the operation of the equipment before starting the polymer cement waterproof mortar production equipment;
s2, screening raw materials: pouring raw materials of cement and fine bone sand for preparing the polymer cement waterproof mortar into a screening and filtering device (2) for screening and filtering;
s3, mixing and stirring: pouring the raw materials after screening and filtering into a mixing and stirring device (3), adding other raw materials, and finally mixing and stirring;
s4, mortar collection: after mixing and stirring, forming the required polymer cement waterproof mortar, bagging and collecting;
the top of the mounting frame (1) is provided with a screening and filtering device (2), a mixing and stirring device (3) is arranged below the screening and filtering device (2), and the mixing and stirring device (3) is mounted on the mounting frame (1); wherein:
the screening and filtering device (2) comprises a screening frame (21), a swing frame (22), a back-type frame (23), a screening net (24), a partition plate (25), a control mechanism (26), a waste port (27), a swing mechanism (28), fixed blocks (29), a swing shaft (210) and a discharge port (211), wherein the screening frame (21) is fixedly arranged at the top of the mounting frame (1), the swing frame (22) is arranged in the screening frame (21), the swing frame (22) is integrally of a back-type structure, rectangular grooves are formed in the front inner side wall and the rear inner side wall of the upper end of the swing frame (22), the fixed blocks (29) which are symmetrical in the front and rear direction are fixed in the middle of the lower end of the swing frame (22), the fixed blocks (29) which are symmetrical in the front and rear direction are sleeved on the swing shaft (210) through bearings, the front end and the rear end of the swing shaft (210) are arranged on the front and rear inner walls of the screening frame, a forming frame (23) is arranged on a rectangular groove in the upper end of the swing frame (22) in a sliding mode, the outer wall of the forming frame (23) is in contact with the inner wall of the swing frame (22), a screening net (24) is installed on the forming frame (23), partition plates (25) are installed at the peripheral edges of the upper end of the forming frame (23), a control mechanism (26) is arranged on the partition plates (25) located on one side of the forming frame (23), a waste material opening (27) is formed in the side wall of the screening frame (21), the lower end of the screening frame (21) is arranged to be an inclined structure, a material outlet (211) is formed in the lower end of the screening frame (21), and a material reversing opening is formed in the top of;
the mixing and stirring device (3) comprises a stirring tank (31), a top cover (32), a feeding hole (33), a discharging pipe (34), a fixed shaft (35), a rotating block (36), a driving mechanism (37), a spherical frame (38), a stirring mechanism (39), a fixed rod (310), a stirring seat (311) and stirring blades (312), wherein the stirring tank (31) is fixedly arranged on a mounting frame (1), the stirring tank (31) is integrally of a spherical shell structure with an upper end open, the top cover (32) is arranged at the upper end of the stirring tank (31), the feeding hole (33) is formed in the top cover (32), the feeding hole (33) is arranged below the discharging hole (211), the fixed shaft (35) is fixedly arranged at the middle part of the lower end of the top cover (32), the rotating block (36) is sleeved on the fixed shaft (35), the driving mechanism (37) is arranged on the outer side wall of the rotating block (, the utility model discloses a ball-shaped structure, including rotor block (36), spheroid frame (38), dead lever (310), fixed rod (311), material mixing seat (311) are installed in the rotation of dead lever (310) other end, and all the other ends, material pipe (34) are installed to rotor block (36) lower extreme, spheroid frame (38) is hollow structure, and inside is provided with rabbling mechanism (39), spheroid frame (38) outer wall uses fixed axle (35) to evenly install dead lever (310) as central line circumference, and dead lever (310) height that fore-and-aft direction highly is less than the dead lever (310) of the left and right sides, dead lever (310) lower extreme is also installed dead lever (310), is located the dead lever (310) other end fixedly connected with stirring seat (311) of spheroid frame (38) lower extreme, all.
2. The process for producing a polymer cement waterproof mortar according to claim 1, characterized in that: swing mechanism (28) include axis of rotation (281), cam (282), linked sprocket (283), driving chain (284) and swing motor (285), swing frame (22) below is provided with bilateral symmetry's axis of rotation (281), be equipped with cam (282) through the spline housing on axis of rotation (281), end face contact under cam (282) and swing frame (22), install linked sprocket (283) through the spline on axis of rotation (281), linked sprocket (283) are connected through driving chain (284), one axis of rotation (281) one end is connected with swing motor (285) output through the shaft coupling, swing motor (285) are installed on screening frame (21) outer wall through the motor cabinet.
3. The process for producing a polymer cement waterproof mortar according to claim 1, characterized in that: control mechanism (26) including sliding plate (261), sliding tray (262), control lever (263), grab handle (264), spout (265) and slider (266), be located back type frame (23) upper end one side baffle (25) lower extreme department has seted up the rectangle mouth, sliding tray (262) have been seted up to rectangle mouth up end, it is provided with sliding plate (261) to slide in sliding tray (262), sliding plate (261) upper end is rotated and is installed control lever (263), control lever (263) upper end slides and passes baffle (25), and the upper end installs grab handle (264), spout (265) have been seted up on sliding tray (262), install slider (266) on control lever (263), slider (266) slide and set up in spout (265).
4. The process for producing a polymer cement waterproof mortar according to claim 1, characterized in that: the front side and the rear side of the lower end face of the die-returning frame (23) are uniformly provided with bulges (23a) from left to right, the lower end face of the rectangular groove of the swinging frame (22) is also uniformly provided with bulges (23a) from left to back, and the bulges (23a) of the die-returning frame (23) are in sliding fit with the bulges (23a) of the rectangular groove.
5. The process for producing a polymer cement waterproof mortar according to claim 1, characterized in that: the driving mechanism (37) comprises a gear ring (371), a driving gear (372), a driving shaft (373) and a driving motor (374), the gear ring (371) is sleeved on the outer side wall of the rotating block (36), the gear ring (371) is externally meshed with the driving gear (372), the driving gear (372) is installed on the driving shaft (373) through a spline, the driving shaft (373) is installed on the top cover (32) through a bearing, the upper end of the driving shaft (373) is connected with the output end of the driving motor (374) through a coupler, and the driving motor (374) is installed at the upper end of the top cover (32) through a motor base.
6. The process for producing a polymer cement waterproof mortar according to claim 1, characterized in that: the stirring mechanism (39) comprises an auxiliary gear (391), a rotating gear (392), an auxiliary shaft (393), a universal joint (394), a connecting rod (395) and a driving rod (396), wherein the auxiliary gear (391) is installed at the lower end of the fixing shaft (35) through a spline, a plurality of rotating gears (392) are uniformly arranged in the circumferential direction of the outer side wall of the auxiliary gear (391), the rotating gear (392) is externally meshed with the auxiliary gear (391), the rotating gear (392) is installed on the auxiliary shaft (393) through a spline, the auxiliary shaft (393) is installed on the inner wall of the spherical frame (38) through a bearing, the lower end of the auxiliary shaft (393) is connected with the connecting rod (395) through the universal joint (394), the other end of the connecting rod (395) is connected with the driving rod (396) through the universal joint (394), and the driving rod (396) is sleeved in the bearing fixing rod (310), and is connected with the stirring seat (311) through a spline by penetrating through the fixed rod (310).
7. The process for producing a polymer cement waterproof mortar according to claim 1, characterized in that: the stirring blade (312) is provided with a through hole (312 a).
8. The process for producing a polymer cement waterproof mortar according to claim 1, characterized in that: the upper end of the rotating block (36) is connected with an annular T-shaped block (36a), and the lower end face of the top cover (32) is provided with an annular groove which is in running fit with the T-shaped block (36 a).
9. The process for producing a polymer cement waterproof mortar according to claim 1, characterized in that: the screening net (24) is detachably arranged on the back-shaped frame (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110480929.9A CN113119301A (en) | 2021-04-30 | 2021-04-30 | Production process of polymer cement waterproof mortar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110480929.9A CN113119301A (en) | 2021-04-30 | 2021-04-30 | Production process of polymer cement waterproof mortar |
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| Publication Number | Publication Date |
|---|---|
| CN113119301A true CN113119301A (en) | 2021-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110480929.9A Withdrawn CN113119301A (en) | 2021-04-30 | 2021-04-30 | Production process of polymer cement waterproof mortar |
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| CN (1) | CN113119301A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114888973A (en) * | 2022-05-23 | 2022-08-12 | 颜振东 | High anti-corrosion composite portland cement automatic production line |
-
2021
- 2021-04-30 CN CN202110480929.9A patent/CN113119301A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114888973A (en) * | 2022-05-23 | 2022-08-12 | 颜振东 | High anti-corrosion composite portland cement automatic production line |
| CN114888973B (en) * | 2022-05-23 | 2024-03-26 | 首发(河北)物流有限公司 | High corrosion resistant composite silicate cement automatic production line |
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Application publication date: 20210716 |