CN1131147C - Multi-functional laminating machine for multi-layer composite fabric - Google Patents
Multi-functional laminating machine for multi-layer composite fabric Download PDFInfo
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- CN1131147C CN1131147C CN 00109109 CN00109109A CN1131147C CN 1131147 C CN1131147 C CN 1131147C CN 00109109 CN00109109 CN 00109109 CN 00109109 A CN00109109 A CN 00109109A CN 1131147 C CN1131147 C CN 1131147C
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Abstract
The present invention relates to a multifunctional laminating machine for compounding a multi-layer fabric, which is provided with a cloth feeding unit, a multifunctional cloth coating unit, a forward retracting film unit, a laminating compound unit, a heat baking processing unit, a backward retracting film unit, a backward arranging compound laminating unit, a felt blanket compound unit, a recoiling unit and a fabric controlling and power unit. The present invention has the advantages of wide application, multiple functions, wide technical applicability, reasonable and simple unit configuration and high efficiency.
Description
The present invention relates to a kind of multi-functional laminating machine for multi-layer composite fabric.Be specially adapted to produce have Waterproof Breathable, the microporous membrane MULTILAYER COMPOSITE laminated fabric of wind-proof warming function.
Along with the variation of consumer demand, the comfortable function requirement has been proposed also water-proof finish.Recently for over ten years, the dress materials of gym suit, Rain-proof garment, warm-up etc. are carried out the research that Waterproof Breathable handles become an international heat subject, big quantity set function occurred and be popular in the waterproof and moisture permeability fabric of one.Adopt microporous membrane to solve an above-mentioned difficult problem and have clear superiority than conventional coatings method with the fabric composite laminate technology.Yet, the external laminated equipment of producing, function singleness often can only be used for lamination or uses as coated fabric or hot melt lining cloth production; Simultaneously the compound number of plies of institute is limited, can only be used for two-layer compoundly, if three layers of compound often needs repeat once, efficient is lower like this, the production process complexity, and cost is higher.Mostly laminating apparatus is not suitable for the compound of microporous membrane, and therefore the especially lamination production of poly tetrafluoroethylene can not produce the multi-layer compound fabric of Waterproof Breathable and wind-proof warming better function.The domestic complete device that does not still have to be fit to this kind fabric production.
The purpose of this invention is to provide a kind of multi-functional laminating machine for multi-layer composite fabric, thereby solve the existing shortcoming of above-mentioned existing equipment.
For achieving the above object, the present invention takes following technical scheme: a kind of multi-functional laminating machine for multi-layer composite fabric has an active unwinding that has tension force control to enter the cloth unit; A multi-functional coater unit is arranged, and this unit comprises cylinder slurry point coating mechanism, powder point coating mechanism, knife coater structure, ROTARY SCREAM PRINTING mechanism and feeding machanism composition; Move back film unit before having one, this unit comprises that initiatively unwinder, expanding mechanism, static are eliminated mechanism and sided corona treatment mechanism; A lamination recombiner unit is arranged; A heat baking processing unit is arranged; This unit comprises that the glass fiber net conduction band drags connecting gear and baking oven; Have one to retreat film unit, this unit comprises that initiatively unwinder, expanding mechanism, static are eliminated mechanism and sided corona treatment mechanism; A laminated unit of postposition is arranged; A blanket recombiner unit is arranged, and this unit comprises oil heating roller, Woven glass cloth conduction band and pressure roll; A rolling unit is arranged, and this unit comprises storage cloth mechanism and trimming mechanism; Fabric control and power unit are arranged.
Compared with the prior art the present invention has following advantage:
1, of many uses, a tractor serves several purposes utilizes this machine not only can produce multi-layer compound fabric, especially is fit to and the compound laminated fabric of microporous membrane, can also produce the slurry point, point powder adhesive lining, coated fabric, PRINTED FABRIC etc.
2, the technology applicability is wide, and it is compound not only to can be used for the dry method lamination, and it is compound also to can be used for the wet method lamination.
3, unit configuration is rationally simple, efficient is high, because the reasonable disposition and the versatility of each unit, can once finish the laminated of two-layer, three layers or more multi-layered fabric and film.
4,, compound fabric is especially increased substantially with microporous membrane compound fabric washability with the corona discharge unit that the present invention disposed.
5, the laminated fabric of producing with the present invention is toward having multifunctionality.As with the compound made fabric of polytetrafluoroethylmicroporous microporous membrane, have waterproof, saturating function such as wet, windproof, warming.
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention
As shown in the figure, laminating machine of the present invention has an active unwinding that has tension force control to enter cloth unit 1, and this unit is used for debatching, and its tension portion is divided the even tension that has guaranteed woven fabric or knitted fabric debatching process, and cloth cover is smooth; A multi-functional coater unit 2 is arranged, this unit comprises cylinder slurry point coating mechanism, powder point coating mechanism, knife coater structure, ROTARY SCREAM PRINTING mechanism and feeding machanism composition, be coated with head by replacing, can be used for dry method or the laminated fabric production of wet method on the one hand, cylinder sizing point padding cloth cloth, productions such as some lining cloth, coated fabric and monochromatic PRINTED FABRIC be can also carry out, a tractor serves several purposes, multi-functional machine realized.Can be used for applying the production of the PUR of various PURs such as modified polyvinylalcohol (EVA), low density polyethylene (LDPE) (LDPE), polyamide (PA), polyester (PET), polyurethane (PU) type, also be suitable for the production of adhesive such as various coating solvent types or PU, PA organosilicon or coating agent; Move back film unit 3 before having one, this unit comprises initiatively unwinder, expanding mechanism, static are eliminated mechanism and sided corona treatment mechanism, this unit is the active unwinding device that adopts twin shaft, the control of bi-motor belt tension, be applicable to the debatching of film or various fabrics, be particularly useful for the debatching of microporous membrane such as polytetrafluoroethylene (PTFE), polyester, polyurethane and hot-melt adhesive film, guarantee the normal operation of film and smooth, can effectively improve the fastness to washing of laminated fabric simultaneously through Corona discharge Treatment; A lamination recombiner unit 4 is arranged, adopt metal and rubber roller, adjustable gaps, this mechanism is applicable to the wet method laminating technology; A heat baking processing unit 5 is arranged; This unit comprises that applying polytetrafluoroethylene (PTFE) glass fiber net conduction band drags connecting gear and baking oven, 2 meters baking ovens that run on 3 groups of independent heating and ventilate, and hot blast can be taked two-way and unidirectional blowing mode; Have one to retreat film unit 6, this unit comprises initiatively unwinder, and expanding mechanism, static are eliminated mechanism and sided corona treatment mechanism, can carry out three productions of pressing fabric layer by layer; A laminated unit 7 of postposition is arranged, and the structure of this unit is suitable with aforesaid laminated unit.Higher from the fabric temperature that baking oven comes out, the heat-fusible adhesive on the cloth cover still is in molten condition, can will be combined with each other from retreating the material (as film, looped fabric or other materials) that film unit resigns from office by roll, and this is the dry method lamination; A blanket recombiner unit 8 is arranged, and this unit comprises oil heating roller, Woven glass cloth conduction band and pressure roll, and the fabric or the hot melt net (film) that have PUR pass through heating and melting, and be compound with other fabrics or microporous membrane.If the laminated unit of front has carried out the wet method lamination, retreat one of two withdrawal roller of film unit molten net (or film) of can bringing down a fever, one is moved back fabric, and the hot pressing by this unit gets final product a step and realizes the lamination of trilaminate material; A rolling unit 9 is arranged, and this unit comprises storage cloth mechanism and trimming mechanism; Fabric control and power unit 10 are arranged.Above-mentioned ten unit are fixed on the concrete pedestal successively, and the basic parameter of this machine is: 600 millimeters of maximum fabric working width people; Operation speed of machine 0-50 rice/minute, stepless time adjustment; Suitable base cloth is a 70-280 gram/rice
2, film is a 10-50 gram/rice
2, lining material 30-120 gram/rice
2, the lining material can be a woven fabric, and is also available through compiling or weft-knitted fabric; Interlayer adhesive consumption 5-50 gram/rice
2(dry weight).
A technology using the present invention to produce laminated shell fabric is:
A, the surface layer fabric of rolling is installed on the coating machine, makes the surface layer fabric continuously by coater unit, this unit is a pair of applicator roll, and the speed of described fabric is 5～50 meter per seconds, and by coater unit coating binder on described fabric, glue-spread is a 5-50 gram/rice
2
B, the microporous membrane of rolling is installed in moving back on the film machine before the compound station, moves back film by the speed of 5～50 meter per seconds, through sided corona treatment, the voltage of sided corona treatment is 5～20 kilovolts to described microporous membrane earlier, and the time is 1～20 second;
C, at compound station, have the surface layer fabric of adhesive and microporous membrane constant speed and enter recombiner unit after overlapping, in this unit, be provided with a baking oven, be provided with a pair of laminating roll before this baking oven, also be provided with a pair of laminating roll behind this baking oven, when adopting wet processing, selected adhesive is polyurethane (PU) glue and organic silica gel, laminating roll before the baking oven is not worked, and enters baking oven after surface layer fabric and microporous membrane are overlapping, and hot pressing is carried out by the laminating roll behind the baking oven in the oven dry back, it is combined into one, the temperature that its heat baking is handled is 100～200 ℃, and the best is 130-180 ℃, and the time that its heat baking is handled is 20～90 seconds.When adopting dry process, selected adhesive is the PUR of modified polyvinylalcohol (EVA), low density polyethylene (LDPE) (LDPE), polyamide (PA), polyester (PET), polyurethane (PU) type, two point method by powder point, dusting, slurry point, slurry point and dusting combination is fixed on the fabric, its melting range is 100～170 ℃, the best is 120～160 ℃, and melt index is 15-30 gram/10 minutes.
The compound two-layer or treble cloths of dry method, three layer process are: surface layer fabric+PA, PET, PU, EVA, LDPE slurry point, powder point or shift gluing---oven dry, fusion---with compound---through microporous membrane laminations such as the polytetrafluoroethylene (PTFE) of sided corona treatment, polyester, polyurethane with have PUR in expect that entering the compound hot pressing of blanket makes treble cloths, also can change intermediate coat into other fabrics.Two-layer process is:
1, surface layer fabric+PA, PET, PU, EVA, LDPE will put or shift, put gluing-oven dry, fusion-with make laminated fabric through microporous membranes such as the polytetrafluoroethylene (PTFE) of sided corona treatment, polyester, polyurethane in the laminated units pressing;
2, surface layer fabric+PA, PET, PU, EVA, LDPE slurry point or transfer, powder point gluing-oven dry, fusion-with through sided corona treatment+microporous membranes such as PA, PET, PU, EVA, LDPE make two-layer compound fabric in the compound hot pressing of blanket, above-mentioned film can be replaced by other fabrics as required.
This use is novel also can pass through dry method or wet method, the preparation bilayer film.
Novel adhesion lining cloth, the coated fabric PRINTED FABRIC etc. of also can preparing of this use.
Claims (1)
1, a kind of multi-functional laminating machine for multi-layer composite fabric is characterized in that: have an active unwinding that has tension force control to enter cloth unit (1); A multi-functional coater unit (2) is arranged, and this unit comprises cylinder slurry point coating mechanism, powder point coating mechanism, knife coater structure, ROTARY SCREAM PRINTING mechanism and feeding machanism composition; Move back film unit (3) before having one, this unit comprises initiatively unwinder, and expanding mechanism, static are eliminated mechanism and sided corona treatment mechanism; A lamination recombiner unit (4) is arranged; A heat baking processing unit (5) is arranged; This unit comprises that the glass fiber net conduction band drags connecting gear and baking oven; Have one to retreat film unit (6), this unit comprises that initiatively unwinder, expanding mechanism, static are eliminated mechanism and sided corona treatment mechanism; A laminated unit of postposition (7) is arranged; A blanket recombiner unit (8) is arranged, and this unit comprises oil heating roller, Woven glass cloth conduction band and pressure roll; A rolling unit (9) is arranged, and this unit comprises storage cloth mechanism and trimming mechanism; Fabric control and power unit (10) are arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00109109 CN1131147C (en) | 1999-09-14 | 2000-06-08 | Multi-functional laminating machine for multi-layer composite fabric |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN99244709 | 1999-09-14 | ||
| CN99244709.7 | 1999-09-14 | ||
| CN 00109109 CN1131147C (en) | 1999-09-14 | 2000-06-08 | Multi-functional laminating machine for multi-layer composite fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1287920A CN1287920A (en) | 2001-03-21 |
| CN1131147C true CN1131147C (en) | 2003-12-17 |
Family
ID=25739314
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 00109109 Expired - Fee Related CN1131147C (en) | 1999-09-14 | 2000-06-08 | Multi-functional laminating machine for multi-layer composite fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1131147C (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100518912C (en) * | 2005-02-19 | 2009-07-29 | 桐乡市健民过滤材料有限公司 | Polytetrafluoroethylene composite micro porous film for air purifying and its producing method |
| CN101929165A (en) * | 2010-08-27 | 2010-12-29 | 太仓市迅达路基材料有限公司 | Device and process for manufacturing double-sided needling water-proof blanket |
| CN102501536A (en) * | 2011-11-21 | 2012-06-20 | 成都彩虹环保科技有限公司 | Simple manufacturing device for multidirectional composite material |
| CN103084296B (en) * | 2013-02-27 | 2015-07-22 | 杭州金拇指服装辅料有限公司 | Slurry spot coating layer device |
| CN104588273B (en) * | 2014-12-09 | 2017-06-09 | 浙江美诺华药物化学有限公司 | A kind of dual-purpose type gluing machine for processing chemical plant air channel sheet material |
| CN112721389B (en) * | 2020-11-20 | 2023-03-31 | 盐城旭华机械有限公司 | General compounding machine of automotive interior material |
-
2000
- 2000-06-08 CN CN 00109109 patent/CN1131147C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1287920A (en) | 2001-03-21 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20031217 Termination date: 20100608 |