CN113110346A - Intelligent production process control method and system - Google Patents
Intelligent production process control method and system Download PDFInfo
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- CN113110346A CN113110346A CN202110452111.6A CN202110452111A CN113110346A CN 113110346 A CN113110346 A CN 113110346A CN 202110452111 A CN202110452111 A CN 202110452111A CN 113110346 A CN113110346 A CN 113110346A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000033764 rhythmic process Effects 0.000 claims abstract description 6
- 238000005303 weighing Methods 0.000 claims description 22
- 238000004891 communication Methods 0.000 claims description 13
- 238000012544 monitoring process Methods 0.000 claims description 11
- 238000012216 screening Methods 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 4
- 230000000739 chaotic effect Effects 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 206010003591 Ataxia Diseases 0.000 description 2
- 206010010947 Coordination abnormal Diseases 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 208000016290 incoordination Diseases 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 208000035475 disorder Diseases 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses an intelligent system for a production process, which aims at solving the problems that the existing intelligent system for the production process usually focuses on the control on a macroscopic level, cannot perform a series of micro-control and adjustment according to the production condition on a specific production line and has chaotic process possibly caused by the uncoordination of a production module, a conveying module and a collecting module in details. Different micro-control modules arranged in the invention can control different production processes, so that the cooperation among all the processes of the production line is regulated to be stable, and the production rhythm is mastered.
Description
Technical Field
The invention relates to the technical field of intelligent process control, in particular to an intelligent control method and system for a production process.
Background
At present, an intelligent process control is used for continuous production processes such as metallurgy, chemical engineering, oil refining, textile printing and dyeing, papermaking, steel rolling and aluminum processing, nuclear reaction, pharmacy and the like by using intelligent control, and meanwhile, a computer system is made to simulate the experience of people by adopting a mode recognition technology and a fuzzy mathematic theory, so that an J-meaning model based on knowledge is built, automatic reasoning, decision and control are realized.
The existing intelligent management and control method and system for the production process usually focus on control on a macro level, cannot perform a series of micro control and adjustment according to the production conditions on a specific production line, and the details may cause process confusion due to the incoordination of a production module, a conveying module and a collecting module, which is difficult to solve by the existing patents.
Disclosure of Invention
Based on the technical problems that the existing intelligent production process system usually focuses on control on a macroscopic level, a series of micro-control and adjustment cannot be performed according to the production conditions on a specific production line, and process disorder may be caused by the incoordination of a production module, a conveying module and a collecting module in details, the invention provides an intelligent production process control method and system.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a production process intelligence system, includes treater, database, communication module and information interface, communication module passes through the information interface and links to each other with the treater, and the information is transferred from the database to the treater, control module includes production module, transport module and collection module, and the control module that the treater rethread is connected controls production module, transport module and collection module.
As a still further scheme of the invention: the production module is connected with independent production industrial personal computer and fine setting module, and the collection module is connected with independent collection industrial computer and fine setting module.
As a still further scheme of the invention: the conveying module is connected with an independent production industrial personal computer and a fine adjustment module, the conveying module is further connected with a matched weighing module, and the weighing module is used for monitoring the bearing of the conveying equipment.
As a still further scheme of the invention: the production industrial personal computer, the conveying industrial personal computer, the collecting industrial personal computer and the independent fine adjustment module are respectively arranged between the control module and the production module, between the conveying module and between the control module and the mobile phone module.
As a still further scheme of the invention: the communication module and the information interface are used for remotely controlling the processor, and the communication module issues instructions to the processor of the whole equipment through the information interface.
As a still further scheme of the invention: the control module is used for controlling the whole startup and shutdown of the production module, the conveying module and the collecting module.
As a still further scheme of the invention: the fine adjustment module is used for fine control among different modules, different fine adjustment modules are independently arranged, and different fine adjustment modules respectively perform fine adjustment on the production module, the conveying module and the collecting module.
As a still further scheme of the invention: and the weighing module is used for carrying out bearing monitoring on the position of the integral stress point of the conveying equipment and comparing rated bearing data set in the database.
The invention provides an intelligent management and control method for a production process, which comprises the following steps:
t1: and the control module is used for carrying out macroscopic adjustment on the whole production module so as to master control the opening or closing of the production equipment, and the control module independently controls the production module. And meanwhile, a fine adjustment module which is matched with an industrial personal computer is also arranged and connected with the production module, so that the proper fine adjustment of specific conditions on a production line can be effectively dealt with, and the production rhythm can be mastered.
T2: the control module is used for carrying out macroscopic adjustment on the whole conveying module, the main control conveying equipment is opened or closed, the control module is used for independently controlling the conveying module, namely, the control module is connected with the conveying module and is also provided with an independent fine adjustment module matched with an industrial personal computer, the running speed of the conveying equipment such as a conveying mechanism is adjusted, and the distribution condition of products on a conveying belt is further controlled. The weighing module is connected with the conveying module and is arranged at a main stress point position, so that the bearing of the conveying belt can be monitored in real time conveniently, and the weighing module can be compared with a rated bearing set in the database while monitoring the bearing of the conveying equipment.
T3: and the control module is used for carrying out macroscopic adjustment on the whole conveying module, and controlling the collection equipment to be opened or closed, and the control module is used for independently controlling the collection module. The fine-tuning module which is matched and arranged with the industrial personal computer connected with the conveying equipment can adjust different receiving paths, and a plurality of series of screening processes can be arranged on the path according to the screening conditions of a factory, so that the product quality is protected in the receiving process.
The invention has the beneficial effects that:
1. the communication module is connected with the processor through the information interface, and the processor calls information from the database, so that the control module realizes gradual control: and the control module is used for carrying out macroscopic adjustment on the whole production module so as to master control the opening or closing of the production equipment, and the control module independently controls the production module. Meanwhile, a fine adjustment module which is matched with an industrial personal computer is also connected with the production module, so that proper fine adjustment of specific conditions on the production line can be effectively dealt with, and different modules can be controlled by different fine control modules, so that the matching stability in each flow frame of the production line can be adjusted, and the production rhythm can be mastered;
2 carry out the macro adjustment to whole conveying module through control module, the opening or closing of master control conveying equipment, this control module is independent control conveying module, under the stable unchangeable condition of production module unloading, adjust conveying equipment's functioning speed is one of the scheme that changes the product thin and thick. The conveying module is connected with an independent fine adjustment module which is adaptive to an industrial personal computer and is used for adjusting the running speed of conveying equipment such as a conveying mechanism and the like, and further controlling the distribution condition of products on the conveying belt. The weighing module is arranged at a main stress point position, so that the bearing of the conveying belt can be monitored in real time conveniently, the weighing module can be compared with a rated bearing set in a database while monitoring the bearing of the conveying equipment, and once the weighing module approaches a bearing threshold value, an alarm device arranged on the weighing equipment can give an alarm, so that the safety and the stability of the conveying equipment are effectively protected;
3. the whole conveying module is macroscopically adjusted through a control module, the collection device is controlled to be turned on or turned off, and the control module independently controls the collection module. The fine-tuning module that industrial computer adaptation that is connected with conveying equipment set up can adjust different receiving path, accomplishes the receiving switching of different times, when switching to on the different collecting path, the process that the product unloading was collected will prolong, can set up the screening process of some lists according to the screening condition of mill on this section of process, is convenient for guarantee product quality in the flow of receiving.
Drawings
FIG. 1 is a block diagram of an intelligent system for a manufacturing process according to the present invention;
FIG. 2 is a functional block diagram of a production process intelligence system in accordance with the present invention;
fig. 3 is a schematic flow chart of a method for managing and controlling an intelligent system in a production process according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, a production process intelligence system, includes treater, database, communication module and information interface, and communication module links to each other with the treater through information interface, and the treater transfers information from the database, and control module includes production module, transport module and collection module, and the treater rethread connected control module is controlled production module, transport module and collection module, and the control module of overall control is responsible for opening and close each item equipment.
In the invention, the production module is connected with an independent production industrial personal computer and a fine adjustment module, the collection module is connected with an independent collection industrial personal computer and a fine adjustment module, and the independent fine control module independently controls each flow module.
According to the invention, the conveying module is connected with the independent production industrial personal computer and the fine adjustment module, the conveying module is also connected with the matched weighing module, the weighing module is used for monitoring the bearing of the conveying equipment, the weighing module can be compared with a rated bearing set in the database while monitoring the bearing of the conveying equipment, and once the weighing module approaches a bearing threshold value, an alarm device arranged on the weighing equipment can give an alarm, so that the safety and the stability of the conveying equipment are effectively protected.
In the invention, a production industrial personal computer, a conveying industrial personal computer, a collecting industrial personal computer and an independent fine adjustment module are respectively arranged between a control module and a production module, and between the conveying module and a mobile phone module.
The communication module and the information interface are used for remotely controlling the processor, and the communication module issues instructions to the processor of the whole equipment through the information interface.
In the invention, the control module is used for controlling the whole starting and closing of the production module, the conveying module and the collecting module.
In the invention, the fine adjustment modules are used for fine control among different modules, the different fine adjustment modules are independently arranged, and the different fine adjustment modules respectively perform fine adjustment on the production module, the conveying module and the collecting module, so that the matching in each flow rack of the assembly line is adjusted to be stable, and the production rhythm is mastered.
In the invention, the weighing module is used for carrying out bearing monitoring on the position of the integral stress point of the conveying equipment and comparing rated bearing data set in a database.
The invention provides an intelligent management and control method for a production process, which comprises the following steps:
t1: and the control module is used for carrying out macroscopic adjustment on the whole production module so as to master control the opening or closing of the production equipment, and the control module independently controls the production module. And meanwhile, a fine adjustment module which is matched with an industrial personal computer is also arranged and connected with the production module, so that the proper fine adjustment of specific conditions on a production line can be effectively dealt with, and the production rhythm can be mastered.
T2: the control module is used for carrying out macroscopic adjustment on the whole conveying module, the main control conveying equipment is opened or closed, the control module is used for independently controlling the conveying module, namely, the control module is connected with the conveying module and is also provided with an independent fine adjustment module matched with an industrial personal computer, the running speed of the conveying equipment such as a conveying mechanism is adjusted, and the distribution condition of products on a conveying belt is further controlled. The weighing module is connected with the conveying module and is arranged at a main stress point position, so that the bearing of the conveying belt can be monitored in real time conveniently, and the weighing module can be compared with a rated bearing set in the database while monitoring the bearing of the conveying equipment.
T3: and the control module is used for carrying out macroscopic adjustment on the whole conveying module, and controlling the collection equipment to be opened or closed, and the control module is used for independently controlling the collection module. The fine-tuning module which is matched and arranged with the industrial personal computer connected with the conveying equipment can adjust different receiving paths, and a plurality of series of screening processes can be arranged on the path according to the screening conditions of a factory, so that the product quality is protected in the receiving process.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. The utility model provides a production process intelligence system, includes treater, database, communication module and information interface, its characterized in that, communication module passes through the information interface and links to each other with the treater, and the information is transferred from the database to the treater, control module includes production module, transport module and collection module, and the control module that the treater rethread is connected controls production module, transport module and collection module.
2. The intelligent system for the production process according to claim 1, wherein the production module is connected with an independent production industrial personal computer and a fine adjustment module, and the collection module is connected with an independent collection industrial personal computer and a fine adjustment module.
3. The intelligent system for the production process according to claim 1, wherein the conveying module is connected with an independent production industrial personal computer and a fine adjustment module, and is further connected with a matched weighing module, and the weighing module is used for monitoring the bearing of the conveying equipment.
4. The intelligent system for the production process according to claim 1, wherein the production industrial personal computer, the conveying industrial personal computer, the collecting industrial personal computer and the independent fine adjustment module are respectively arranged between the control module and the production module, between the conveying module and between the control module and the mobile phone module.
5. The intelligent system of claim 1, wherein the communication module and the information interface are configured to remotely control the processor, and the communication module issues commands to the processor of the whole device through the information interface.
6. The intelligent system of claim 1, wherein the control module is configured to control the overall start-up and shut-down of the production module, the delivery module, and the collection module.
7. The intelligent system for the production process as claimed in claim 3, wherein the fine tuning modules are used for fine control between different modules, and different fine tuning modules are independently arranged, and the different fine tuning modules respectively perform fine tuning on the production module, the conveying module and the collecting module.
8. The intelligent system for the production process according to claim 3, wherein the weighing module is used for carrying out bearing monitoring on the position of the whole stress point of the conveying equipment and comparing the load point with rated load data set in the database.
9. An intelligent production process control method is characterized by comprising the following steps:
and T1, performing macroscopic adjustment on the whole production module by using a control module to further control the on or off of the production equipment, wherein the control module is used for independently controlling the production module. And meanwhile, a fine adjustment module which is matched with an industrial personal computer is also arranged and connected with the production module, so that the proper fine adjustment of specific conditions on a production line can be effectively dealt with, and the production rhythm can be mastered.
And T2, performing macroscopic adjustment on the whole conveying module by using a control module, and opening or closing a main control conveying device, wherein the control module is used for independently controlling the conveying module, namely an independent fine adjustment module which is connected with the conveying module and is matched with an industrial personal computer is also used for adjusting the running speed of conveying devices such as a conveying mechanism and the like, so that the distribution condition of products on a conveying belt is controlled. The weighing module is connected with the conveying module and is arranged at a main stress point position, so that the bearing of the conveying belt can be monitored in real time conveniently, and the weighing module can be compared with a rated bearing set in the database while monitoring the bearing of the conveying equipment.
And T3, the whole conveying module is macroscopically adjusted by a control module, the opening or closing of the collecting device is controlled, and the control module independently controls the collecting module. The fine-tuning module which is matched and arranged with the industrial personal computer connected with the conveying equipment can adjust different receiving paths, and a plurality of series of screening processes can be arranged on the path according to the screening conditions of a factory, so that the product quality is protected in the receiving process.
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CN202110452111.6A CN113110346A (en) | 2021-04-26 | 2021-04-26 | Intelligent production process control method and system |
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CN211937949U (en) * | 2020-01-08 | 2020-11-17 | 东莞市仙津保健饮料食品有限公司 | Intelligent weighing and removing device with counting function |
CN112184031A (en) * | 2020-09-30 | 2021-01-05 | 江苏金卫机械设备有限公司 | Automatic equipment selection system and method for production control |
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2021
- 2021-04-26 CN CN202110452111.6A patent/CN113110346A/en active Pending
Patent Citations (11)
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US20030205446A1 (en) * | 2001-05-04 | 2003-11-06 | Manfred Ziegler | Transport mechanism for piece goods |
CN201126538Y (en) * | 2007-12-19 | 2008-10-01 | 江苏天奇物流***工程股份有限公司 | Feedback and control system for vehicle vocation technique chain velocity |
CN102455676A (en) * | 2010-10-18 | 2012-05-16 | 西安扩力机电科技有限公司 | Industrial numerical control machine tool integration control system |
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CN112184031A (en) * | 2020-09-30 | 2021-01-05 | 江苏金卫机械设备有限公司 | Automatic equipment selection system and method for production control |
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Application publication date: 20210713 |