CN113088838B - Tungsten copper sheet component with tungsten fiber net reinforcing copper base composite layer - Google Patents

Tungsten copper sheet component with tungsten fiber net reinforcing copper base composite layer Download PDF

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CN113088838B
CN113088838B CN202110359445.9A CN202110359445A CN113088838B CN 113088838 B CN113088838 B CN 113088838B CN 202110359445 A CN202110359445 A CN 202110359445A CN 113088838 B CN113088838 B CN 113088838B
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tungsten
copper
tungsten fiber
sheet
fiber net
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CN113088838A (en
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***
陈镇
王万景
彭吴擎亮
谢春意
王纪超
耿祥
黄伶明
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Hefei Institutes of Physical Science of CAS
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Hefei Institutes of Physical Science of CAS
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/10Refractory metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/02Pretreatment of the fibres or filaments
    • C22C47/06Pretreatment of the fibres or filaments by forming the fibres or filaments into a preformed structure, e.g. using a temporary binder to form a mat-like element
    • C22C47/062Pretreatment of the fibres or filaments by forming the fibres or filaments into a preformed structure, e.g. using a temporary binder to form a mat-like element from wires or filaments only
    • C22C47/066Weaving wires
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/08Making alloys containing metallic or non-metallic fibres or filaments by contacting the fibres or filaments with molten metal, e.g. by infiltrating the fibres or filaments placed in a mould
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/14Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments

Abstract

The invention discloses a tungsten copper sheet component with a tungsten fiber net reinforced copper-based composite layer, which comprises a tungsten sheet, oxygen-free copper (OFHC-Cu) and a tungsten fiber net, wherein the oxygen-free copper and the tungsten fiber net form the tungsten fiber reinforced copper-based composite layer and are attached to the surface of the tungsten sheet. The manufacturing method of the tungsten copper sheet component adopts a liquid phase copper infiltration method: firstly, placing a tungsten sheet at the bottommost layer of a preparation device, then alternately arranging high-melting-point metal sheets and tungsten fiber nets with slotted holes on the upper surface of the tungsten sheet, designing a weaving mode of the tungsten fiber nets, the thickness of the tungsten fiber nets and the high-melting-point metal sheets with the slotted holes according to the use requirement, placing oxygen-free copper at the topmost layer, then heating and infiltrating copper under a vacuum state, and manufacturing the tungsten copper sheet component with the tungsten fiber net reinforced copper-based composite layer for the fusion reactor in one step.

Description

Tungsten copper sheet component with tungsten fiber net reinforcing copper base composite layer
Technical Field
The invention relates to a tungsten copper sheet component with a tungsten fiber net reinforced copper-based composite layer for a fusion reactor, a manufacturing device and a manufacturing method thereof.
Background
The controllable nuclear fusion energy is an important research direction for future energy development, a divertor is a core component for controlling fusion reactor energy flow, particle flow, impurities and helium ash, a plasma-oriented component is a component directly interacting with plasma in a divertor area, and an extreme heat flow environment (surface heat load and neutron heat load) of the divertor requires that materials have high thermal conductivity and high mechanical strength, so that creep-resistant materials suitable for high-temperature environments are urgently needed to be developed. At present, aiming at a region with lower thermal load, a flat plasma-facing component is a feasible and low-cost solution, and the method mainly comprises the steps of introducing a circulating coolant into a high-strength high-thermal-conductivity copper-based (such as a precipitation-strengthened CuCrZr alloy) plate-shaped heat sink to realize high-efficiency heat dissipation by combining a tungsten component with the high-strength high-thermal-conductivity copper-based (such as the precipitation-strengthened CuCrZr alloy) plate-shaped heat sink, and often adding an intermediate transition layer (usually oxygen-free copper) between the tungsten component and the copper heat sink to release thermal stress slowly in order to relieve the problem of interface cracking caused by the mismatch of thermal expansion coefficients of the tungsten component and the copper heat sink. Therefore, the main structures of the current flat-plate type plasma-facing component are a tungsten plasma-facing material, a pure copper intermediate layer, a copper alloy heat sink and the like. The pure copper interlayer has high thermal conductivity, but is easy to generate high-temperature creep, namely plastic deformation and even fracture when being used in a fusion reactor high-temperature environment for a long time.
In order to enhance the high-temperature mechanical property of the pure copper intermediate layer, research at present proposes solutions for enhancing copper-based composite materials such as tungsten particles, tungsten fibers, SiC particles, SiC fibers and the like, wherein the thermal conductivity of a SiC reinforcement body is quite low, which leads to the reduction of the overall heat transfer property of the composite material. Tungsten fibers have excellent tensile strength (ultimate tensile strength of up to 2.3-2.5GPa), excellent bending flexibility and ductility, and higher levels than other types of high strength fibers. In addition, the tungsten fiber has relatively high thermal conductivity, excellent wettability and insolubility in copper, and the melting points of tungsten and copper are obviously different, so that the method is favorable for adopting a liquid copper melt infiltration mode to manufacture the tungsten fiber reinforced copper-based composite material with remarkably improved high-temperature mechanical property and guaranteed thermal conductivity.
At present, the design of the tungsten fiber reinforced flat plate type copper intermediate layer mostly adopts the parallel arrangement of a single tungsten fiber along the flowing direction of a coolant, and the arrangement structure has randomness and only has a one-dimensional reinforcing effect due to the fact that the tungsten fiber is small in diameter and is not easy to place according to the size rule, so that the overall high-temperature mechanical property of the composite material still needs to be improved.
Disclosure of Invention
The invention aims to provide a tungsten copper sheet component with a tungsten fiber net reinforced copper-based composite layer for a fusion reactor, a manufacturing device and a manufacturing method thereof, and aims to solve the problem that the high-temperature mechanical property of the existing pure copper intermediate layer is insufficient.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the tungsten copper sheet component comprises a tungsten sheet, a tungsten fiber net and oxygen-free copper (OFHC-Cu) which are sequentially connected, wherein the oxygen-free copper and the tungsten fiber net form the tungsten fiber reinforced copper-based composite layer and are attached to the surface of the tungsten sheet.
According to another aspect of the present invention, there is provided an apparatus for preparing a tungsten-copper sheet member of a tungsten fiber mesh reinforced copper-based composite layer, comprising:
the crucible cover and the crucible container are arranged, and the upper part of the stainless steel tool and the lower part of the stainless steel tool are placed in the crucible container; the upper part of the stainless steel tool is provided with a plurality of smooth holes, and the corresponding position of the lower part of the stainless steel tool is provided with a plurality of threaded holes;
and a tungsten sheet, a tungsten fiber net and a high-melting-point metal sheet with a groove hole are placed between the upper part of the stainless steel tool and the lower part of the stainless steel tool.
The invention also provides a manufacturing method of the tungsten copper sheet component with the tungsten fiber net reinforced copper-based composite layer for the fusion reactor, the manufacturing method of the tungsten copper sheet component adopts a liquid phase copper infiltration method, and the device comprises the following steps:
step 1, firstly, placing a tungsten sheet in a groove reserved on the upper surface of the lower part of a stainless steel tool of a preparation device;
step 2, alternately arranging high-melting-point metal sheets and tungsten fiber nets of the slotted holes of the cloth belts on the upper surface of the tungsten sheet, and placing oxygen-free copper on the uppermost layer;
and 3, mounting the upper part of the stainless steel tool, penetrating a screw through the smooth hole, fixing the tungsten fiber mesh and the high-melting-point metal sheet in a threaded hole in the lower part of the stainless steel tool, heating in a vacuum state, and infiltrating copper to obtain the tungsten-copper sheet component with the tungsten fiber mesh reinforced copper-based composite layer for the fusion reactor in one step.
Further, the tungsten fiber net is formed by weaving tungsten fibers with the same diameter or by combining and weaving tungsten fibers with different diameters, so that tungsten fiber nets with different thicknesses are obtained; aiming at the aperture of the tungsten fiber net, namely the distance between the tungsten fibers in the adjacent parallel directions, the tungsten fiber nets with different apertures are woven according to the requirement, and the mesh number of the tungsten fiber net can be controlled.
Furthermore, the weaving angle of the tungsten fibers of the tungsten fiber net is vertical to each other or the tungsten fibers are woven in a cross inclined angle.
Further, the tungsten fiber net weaving structure is one of plain weave/twill weave/satin weave.
Furthermore, the high-melting-point metal sheet with the slotted hole is a stainless steel sheet or a molybdenum sheet; the thickness of the pure copper solidified and formed in the composite material is controlled by adjusting the thickness of the high-melting-point metal sheet with the slotted hole, namely the volume fraction of the oxygen-free copper serving as a matrix and the tungsten fiber net serving as a reinforcement in the composite material is easy to regulate and control.
Furthermore, in a tungsten copper sheet commonly used for a flat plasma-facing component, a tungsten fiber net in a two-dimensional plane direction is regularly placed, so that the mechanical property of a copper intermediate layer is enhanced in the two-dimensional direction, and the creep resistance of the tungsten fiber net reinforced copper-based composite material in a high-temperature environment is improved.
Has the advantages that:
compared with the prior art, the invention has the advantages that: by adopting the technical scheme of the invention, the mechanical property enhancement effect of the copper intermediate layer enhanced by the two-dimensional tungsten fiber net is better than that of the prior one-dimensional single tungsten fiber parallel arrangement. According to the use requirement, a weaving mode of the tungsten fiber net can be designed, and the thickness of the high-melting-point metal sheet with the slotted hole is adjusted in a combined manner, so that the volume fractions of pure copper (matrix) and tungsten fiber (reinforcement) in the composite material are regulated and controlled. Meanwhile, the tungsten copper sheet component with the tungsten fiber net reinforced copper-based composite layer for the fusion reactor and with high-temperature creep resistance can be manufactured in one step by using a liquid phase copper infiltration method.
Drawings
Fig. 1 is a schematic structural view of a tungsten copper sheet member preparation device of a tungsten fiber mesh reinforced copper-based composite layer, wherein:
fig. 1(a) is a perspective view, fig. 1(b) is a front view, and fig. 1(c) is a side view.
Fig. 2 is a schematic view of a tungsten fiber web structure, wherein: fig. 2(a) is a plan view, and fig. 2(b) is a side view.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person skilled in the art based on the embodiments of the present invention belong to the protection scope of the present invention without creative efforts.
According to an embodiment of the invention, a tungsten copper sheet member with a tungsten fiber mesh reinforced copper-based composite layer for a fusion reactor comprises a tungsten sheet, oxygen free copper (OFHC-Cu), a tungsten fiber mesh. The tungsten fiber net woven according to the size rule is arranged on a prefabricated tool in a layered mode.
In order to control the spacing of the tungsten fiber webs, i.e., to control the thickness of the pure copper layer between the tungsten fiber webs, slotted refractory metal sheets (e.g., stainless steel sheets, molybdenum sheets, etc.) are alternately placed between the tungsten fiber webs, and the slot sizes are consistent with the tungsten copper sheet members. Placing a crucible containing a tungsten fiber mesh, oxygen-free copper, a high-melting-point metal sheet with a slot and a stainless steel tool into a heating furnace, heating for 0.5-5 hours in a hydrogen atmosphere at 1200-1300 ℃ by adopting a liquid phase copper infiltration method, preserving the heat for 0.5-5 hours in vacuum, melting the oxygen-free copper, and infiltrating through the tungsten fiber mesh under the action of gravity, thus preparing the compact tungsten fiber mesh reinforced copper-based composite material due to the good wettability of the copper and the tungsten. In order to obtain a flat plate type tungsten copper sheet commonly used facing a plasma body part, a tungsten sheet is placed on the lower portion of a tungsten fiber mesh in a tool, and a tungsten copper sheet component with a tungsten fiber mesh reinforced copper-based composite layer for a fusion reactor is prepared in one step by a liquid phase copper infiltration method.
As shown in fig. 1(a) -1 (c), according to an embodiment of the present invention, an apparatus for manufacturing a tungsten copper sheet member of a tungsten fiber mesh reinforced copper-based composite layer is provided, which includes a crucible cover 1, a crucible container 2, a smooth hole 3, oxygen-free copper 4, a stainless steel tool upper portion 5, a stainless steel tool lower portion 6, a tungsten sheet 7, a threaded hole 8, a tungsten fiber mesh 9, and a high melting point metal sheet 10 with a slotted hole.
Specifically, the preparation method comprises the following steps:
in the crucible container 2, firstly, a tungsten sheet 7 is placed in a groove reserved on the lower portion 6 of a stainless steel tool with a threaded hole 8, then a high-melting-point metal sheet 10 with a slotted hole and a tungsten fiber net 9 are sequentially and alternately placed in layers, then the stainless steel tool is placed on the upper portion 5 with a smooth hole 3, oxygen-free copper 4 is placed in a hole reserved on the upper portion 5 of the stainless steel tool, and at the moment, a screw is sequentially inserted into the smooth hole 3, the tungsten fiber net 9, the high-melting-point metal sheet 10 with the slotted hole and the threaded hole 8 so as to fixedly compact the upper portion 5 of the stainless steel tool and the lower portion 6 of the stainless steel tool. And finally, covering a crucible cover 1 on the crucible container 2, putting the tool into a heating furnace, and preparing the tungsten copper sheet component with the tungsten fiber mesh reinforced copper-based composite layer by using a liquid phase copper infiltration method.
As shown in fig. 2(a) -2 (b), the tungsten fiber net 9 is woven according to a regular size, and the high melting point metal sheets 10 and the tungsten fiber net 9 with the slotted holes are alternately arranged according to the designed interval size, so that the regular placement of the reinforcement tungsten fiber net 9 in the matrix is realized, and meanwhile, the thickness of the high melting point metal sheets 10 with the slotted holes can be set, namely, the volume fraction of pure copper is controlled, and the accuracy of structural design is improved; the enhancement in the one-dimensional direction of a single fiber is upgraded into the enhancement in the two-dimensional direction of the flaky tungsten fiber net, so that the enhancement effect on the copper intermediate layer is improved;
the weave of the tungsten fibre web 9 can be designed as desired. According to the diameter of the tungsten fiber, the tungsten fiber with the same diameter can be selected or the tungsten fibers with different diameters can be selected for combined weaving according to the requirement; aiming at the aperture of the tungsten fiber net 9, namely the distance between the tungsten fibers in the adjacent parallel directions, the tungsten fiber net 9 with different apertures can be woven according to the requirement, and the mesh number of the tungsten fiber net 9 can be controlled. Aiming at the weaving angle of the tungsten fibers, the tungsten fibers can be vertically woven or the tungsten fibers can be woven in a cross inclined angle according to the requirement. According to the weaving structure of the tungsten fiber net, plain weave, twill weave or satin weave can be carried out according to requirements.
The slotted refractory metal foil 10 may be a stainless steel or molybdenum foil, or other refractory metal foil. The position of the slotted hole corresponds to a reserved hole on the upper part 5 of the stainless steel tool; meanwhile, the thickness of the pure copper solidified and formed in the composite material can be controlled by adjusting the thickness of the high-melting-point metal sheet 10 with the slotted hole, namely, the volume fractions of the pure copper (matrix) and the tungsten fiber (reinforcement) in the composite material are easily and accurately regulated and controlled. (according to the high/low demand of the heat load, namely the high/low demand of the heat exchange efficiency, in the area with high heat load, the volume fraction of the tungsten fiber is correspondingly increased for improving the creep resistance, and in the area with low heat load, the volume fraction of the tungsten fiber is correspondingly reduced for reducing the material cost when the creep resistance demand is lower.)
The tungsten fiber net 9 can enhance the mechanical property of the copper intermediate layer in the two-dimensional direction and improve the creep resistance of the composite material in a high-temperature environment.
Placing a tungsten sheet 7 at the lower part of a tungsten fiber net 9 in the tool, and preparing the tungsten copper sheet component with the reinforced copper-based composite layer of the tungsten fiber net 9 in one step by using a liquid phase copper infiltration method. The tungsten copper sheet component with the tungsten fiber net reinforced copper-based composite layer, which is prepared by one step through the liquid-phase copper infiltration method, enables the mechanical property of a copper intermediate layer of a fusion reactor facing a plasma component, which is in service for a long time in a high-temperature environment, to be improved, and the thermal conductivity of the composite material meets the heat exchange requirement of the component due to the fact that the tungsten fibers have high thermal conductivity.
The structure and dimensions of the apparatus for manufacturing the tungsten-copper plate member of the present invention are not limited to specific values, and the following description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1(a) -1 (c), fig. 1 shows a preferred embodiment of a tungsten copper sheet member manufacturing apparatus of one type of tungsten fiber web reinforced copper-based composite layer: the tungsten-copper sheet component preparation device is 21mm in thickness and 90mm in length and width, and is characterized in that firstly, in a crucible container 2, a stainless steel tool lower part 6 (10 mm in thickness and provided with three grooves with the length of 45mm, the width of 12mm and the depth of 2mm on the upper surface is placed, M8 penetrating threaded holes 8 with the distance of 8.5mm from the side edge of the tool are symmetrically formed in four corners of a rectangular tool), and three tungsten sheets 7 (with the thickness of 2mm, the length of 45mm and the width of 12mm) are placed in the grooves. And then, placing the slotted metal sheets 10 and the tungsten fiber net 9 which are alternately overlapped and have the total diameter of 1mm on the upper part of the lower part 6 of the stainless steel tool, wherein the single-layer tungsten fiber net 9 adopts tungsten fibers with the same diameter of 0.05mm and is woven in a plain weave mode, the thickness of the tungsten fiber net 9 is 0.1mm, the length and the width of the tungsten fiber net are both 90mm, and the aperture of the tungsten fiber net is 0.4mm (as shown in figure 2). The slotted high-melting-point metal sheet 10 is a molybdenum sheet with the thickness of 0.1mm, and is provided with three rectangular through holes with the length of 45mm and the width of 12mm, namely five layers of slotted molybdenum sheets 10 and five layers of tungsten fiber nets 9 are alternately superposed. Then, placing the upper part 5 (with the thickness of 10mm, three rectangular through holes with the length of 45mm and the width of 12mm, symmetrically forming circular through smooth holes 3 with the diameter of 9mm and the same axle center as the threaded holes 8 at the four top corners of the rectangular tool) of the stainless steel tool on the high-melting-point metal sheet 10 and the tungsten fiber net 9 which are alternately superposed, placing three pieces of oxygen-free copper 4 (with the thickness of 10mm, the length of 45mm and the width of 12mm) into the three through holes in the upper part 5 of the stainless steel tool, and then inserting M8 screws into the smooth holes 3 and the threaded holes 8 to fix the compacted tungsten fiber net 9 and the molybdenum sheet 10 with the slotted holes; putting the crucible cover 1 on the upper part of the crucible container 2, putting the crucible cover into a heating furnace, heating the oxygen-free copper 4 in a hydrogen atmosphere at 1200 ℃ for 0.5 hour by using a liquid phase copper infiltration method, preserving heat in vacuum for 0.5 hour, melting, penetrating through the tungsten fiber net under the action of gravity, filling the gaps between the tungsten fiber net holes and the molybdenum sheets with the groove holes, contacting with the tungsten sheets 7, and preparing the tungsten copper sheet component with the tungsten fiber net reinforced copper-based composite layer after solidification.
Example two:
the tungsten-copper sheet component preparation device is 21mm in thickness and 90mm in length and width, and is characterized in that firstly, in a crucible container 2, a stainless steel tool lower part 6 (10 mm in thickness and provided with three grooves with the length of 45mm, the width of 12mm and the depth of 2mm on the upper surface is placed, M8 penetrating threaded holes 8 with the distance of 8.5mm from the side edge of the tool are symmetrically formed in four corners of a rectangular tool), and three tungsten sheets 7 (with the thickness of 2mm, the length of 45mm and the width of 12mm) are placed in the grooves. Then, alternately stacking a slotted hole-containing high-melting-point metal sheet 10 and a tungsten fiber net 9 which are 1mm in total on the upper part of the lower part 6 of the stainless steel tool, wherein the single-layer tungsten fiber net 9 is made of tungsten fibers with the same diameter of 0.1mm and is woven in a twill mode, the thickness of the tungsten fiber net 9 is 0.2mm, the length and the width of the tungsten fiber net are both 90mm, and the aperture of the tungsten fiber net is 0.2mm (as shown in figure 2); the high-strength metal sheet 10 is a stainless steel sheet with the thickness of 0.2mm, and is provided with three rectangular through holes with the length of 45mm and the width of 12 mm; namely, the middle layer of the copper composite material with the thickness of 1mm is formed by alternately overlapping three layers of stainless steel sheets 10 with slotted holes and two layers of tungsten fiber nets 9. Then, placing the upper part 5 (with the thickness of 10mm, three rectangular through holes with the length of 45mm and the width of 12mm, symmetrically forming circular through smooth holes 3 with the diameter of 9mm and the same axle center as the threaded holes 8 at the four top corners of the rectangular tool) of the stainless steel tool on the high-melting-point metal sheet 10 and the tungsten fiber net 9 which are alternately superposed with each other and are provided with the slotted holes, placing three pieces of oxygen-free copper 4 (with the thickness of 10mm, the length of 45mm and the width of 12mm) into the three through holes in the upper part 5 of the stainless steel tool, and then inserting M8 screws into the smooth holes 3 and the threaded holes 8 to fix and compact the tungsten fiber net 9 and the high-melting-point metal sheet 10 with the slotted holes; placing the crucible cover 1 on the upper part of the crucible container 2, covering the crucible cover tightly, placing the crucible container in a heating furnace, heating the oxygen-free copper 4 in a hydrogen atmosphere at 1200 ℃ for 0.5 hour by using a liquid phase copper infiltration method, preserving heat in vacuum for 0.5 hour, melting, penetrating through the tungsten fiber mesh under the action of gravity, filling the gaps of the stainless steel sheets with tungsten fiber meshes and slotted holes, contacting with the tungsten sheet 7, and preparing the tungsten copper sheet component with the tungsten fiber mesh reinforced copper-based composite layer after solidification.
Although illustrative embodiments of the present invention have been described above to facilitate the understanding of the present invention by those skilled in the art, it should be understood that the present invention is not limited to the scope of the embodiments, but various changes may be apparent to those skilled in the art, and it is intended that all inventive concepts utilizing the inventive concepts set forth herein be protected without departing from the spirit and scope of the present invention as defined and limited by the appended claims.

Claims (7)

1. The device for manufacturing the tungsten copper sheet component of the tungsten fiber net reinforced copper-based composite layer is characterized by comprising the following components:
the crucible cover and the crucible container are arranged, and the upper part of the stainless steel tool and the lower part of the stainless steel tool are placed in the crucible container; the upper part of the stainless steel tool is provided with a plurality of smooth holes, and the corresponding position of the lower part of the stainless steel tool is provided with a plurality of threaded holes;
and a tungsten sheet, a tungsten fiber net and a high-melting-point metal sheet with a groove hole are placed between the upper part of the stainless steel tool and the lower part of the stainless steel tool.
2. A method for manufacturing a tungsten copper sheet member with a tungsten fiber mesh reinforced copper-based composite layer for a fusion reactor, the method for manufacturing the tungsten copper sheet member adopts a liquid phase copper infiltration method and utilizes the device of claim 1, and is characterized by comprising the following steps:
step 1, firstly, placing a tungsten sheet in a groove reserved on the upper surface of the lower part of a stainless steel tool of a preparation device;
step 2, alternately arranging high-melting-point metal sheets and tungsten fiber nets of the slotted holes of the cloth belts on the upper surface of the tungsten sheet, and placing oxygen-free copper on the uppermost layer;
and 3, mounting the upper part of the stainless steel tool, penetrating a screw through the smooth hole, fixing the tungsten fiber mesh and the high-melting-point metal sheet in a threaded hole in the lower part of the stainless steel tool, heating in a vacuum state, and infiltrating copper to obtain the tungsten-copper sheet component with the tungsten fiber mesh reinforced copper-based composite layer for the fusion reactor in one step.
3. The method for manufacturing a tungsten-copper sheet member having a tungsten fiber mesh-reinforced copper-based composite layer according to claim 2, wherein:
the tungsten fiber net is formed by weaving tungsten fibers with the same diameter or by combining and weaving tungsten fibers with different diameters, so that tungsten fiber nets with different thicknesses are obtained; aiming at the aperture of the tungsten fiber net, namely the distance between the tungsten fibers in the adjacent parallel directions, the tungsten fiber nets with different apertures are woven according to the requirement, and the mesh number of the tungsten fiber net can be controlled.
4. The method for manufacturing a tungsten-copper sheet member having a tungsten fiber mesh-reinforced copper-based composite layer according to claim 2, wherein:
the weaving angle of the tungsten fibers of the tungsten fiber net is vertical to each other or the tungsten fibers are woven in a cross inclined angle.
5. The method for manufacturing a tungsten-copper sheet member having a tungsten fiber mesh-reinforced copper-based composite layer according to claim 2, wherein:
the weaving structure of the tungsten fiber net is one of plain weave/twill weave/satin weave.
6. The method for manufacturing a tungsten-copper sheet member having a tungsten fiber mesh-reinforced copper-based composite layer according to claim 2, wherein:
the high melting point metal sheet with the slotted hole is a stainless steel sheet or a molybdenum sheet; the thickness of the pure copper solidified and formed in the composite material is controlled by adjusting the thickness of the high-melting-point metal sheet with the slotted hole, namely the volume fraction of the oxygen-free copper serving as a matrix and the tungsten fiber net serving as a reinforcement in the composite material is easy to regulate and control.
7. The method for manufacturing a tungsten-copper sheet member having a tungsten fiber mesh-reinforced copper-based composite layer according to claim 2, wherein:
in a tungsten copper sheet commonly used for a flat plasma-oriented component, a tungsten fiber net in a two-dimensional plane direction is regularly placed, so that the mechanical property of a copper intermediate layer is enhanced in the two-dimensional direction, and the creep resistance of the tungsten fiber net reinforced copper-based composite material in a high-temperature environment is improved.
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