CN113086698A

CN113086698A - Spices piece production line

Info

Publication number: CN113086698A
Application number: CN202110457873.5A
Authority: CN
Inventors: 戴贤中; 贵仁兵; 童晓波; 刘祥波; 曾侯勇; 张辉
Original assignee: Xianhe Co ltd
Current assignee: Xianhe Co ltd
Priority date: 2021-04-27
Filing date: 2021-04-27
Publication date: 2021-07-09

Abstract

The invention discloses a spice slice production line which comprises an unreeling mechanism, a coating mechanism, a drying mechanism, a rolling device and a reeling device, wherein the unreeling mechanism is positioned at the leftmost side, the coating mechanism is arranged at the right side of the unreeling mechanism, the coating mechanism comprises a roll coating device, a blade coating device is arranged at the right side of the roll coating device, the drying mechanism is arranged at the right side of the coating mechanism, the rolling device is arranged at the right side of the drying mechanism, the reeling device is arranged at the right side of the rolling device, a base is arranged at the bottom of the reeling device, a slide rail is arranged on the base, and the reeling device is slidably arranged. The automatic winding machine can realize automatic production and winding of the spice slices, has high automation degree, can ensure uniform product feeding by various coating modes, improves the feeding speed, ensures the drying speed by the drying mechanism, ensures thorough drying of the spice slices, ensures stable track of the first deviation correction roller and the second deviation correction roller in the processing process of the spice slices, does not generate deviation, and ensures uniform production and processing.

Description

Spices piece production line

Technical Field

The invention relates to the technical field of spice slices, in particular to a spice slice production line.

Background

Cigarette is one kind of tobacco product. The preparation method comprises oven drying tobacco, shredding, and rolling into cylindrical strip with length of about 120mm and diameter of 10 mm. When smoking, one end of the cigarette is ignited, and the smoke generated by hoots is sucked by mouth at the other end. At present, new materials and new technologies are increasingly applied to cigarette filters, and the general trend of international cigarette product development is to prepare high-quality, safe, low-tar and low-harm cigarettes. The general filter tip can filter the total particulate matter in the flue gas, reduces the intake of cigarette tar. Research shows that the filter tip is added with certain amount of adsorbent, such as active carbon, sepiolite, zeolite, active alumina, clay, silica gel, etc. to filter out partial gas phase matter and volatile harmful matter with low boiling point selectively. However, the harmful ingredients in the cigarette are reduced, and meanwhile, the flavor components in the cigarette are reduced. For the tobacco industry of which the tobacco flue-cured type in China accounts for more than 95 percent, the tobacco is soft, stiff and relatively low in satisfaction because of high nicotine content, high smoke acidity and low free alkali content. Since the aroma components in the mainstream smoke of the cigarettes are important components of the flavor of the cigarette products and can directly influence the smoking quality and the sensory quality of the cigarette products, if the aroma of the cigarette smoke can be maintained and even improved while the harmful components in the mainstream smoke of the cigarettes are reduced so as to meet the requirements of consumers, the market competitiveness of tobacco enterprises can be greatly improved. The essence and flavor are products integrating 'high, fine and new' technologies along with the development of modern industry, are widely used in the industries of food, daily chemicals, tobacco and the like, and are closely related to the daily life of people. On the basis, the essence and flavor industry with the characteristics of high specialization and centralization is formed. The tobacco essence is prepared from more than two spices according to a certain proportion, is an additive which is specially used for tobacco products and can generate different effects on smoke of tobacco fragrance, the effect of the tobacco spices on cigarettes is mainly to increase and correct fragrance and offset offensive, spicy and unpleasant smell, the raw materials of the tobacco spices are mainly artificially synthesized cigarette spices and natural cigarette spices, the artificially synthesized cigarette spices are mainly alcohols spices, carboxylic acid spices, carbonyl spices and heterocyclic spices, the natural cigarette spices are volatile aromatic substances obtained by processing and extracting secreted fragrance or spice plants and are generally called essential oil, most of the essential oil is liquid, a few of the essential oil is solid, and clove oil, carrot seed oil, cardamom oil, caraway oil and celery seed oil are common tobacco essential oil. The aromatic product obtained by extracting aromatic plant organs with organic solvent is extract, and herba Cichorii extract, maple extract, Turu extract, Peru extract and herba Hyperici Erecti extract are commonly used tobacco extract, and can improve smoking quality and dryness when applied in cigarette.

At present, the production line of the traditional spice piece is simple in step, the produced spice piece is easy to generate the condition of uneven fragrance, the spice piece needs to be dried during processing, and the traditional production line is often low in drying degree or too long in drying time during processing.

Disclosure of Invention

The invention aims to provide a spice slice production line to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a spices piece production line, includes unwinding mechanism, coating mechanism, drying mechanism, roll-in device and coiling mechanism, unwinding mechanism is located the leftmost side, the coating mechanism is installed the unwinding mechanism right side, the coating mechanism is including the roll-in device, the roll-in device right side is installed the blade coating device, drying mechanism sets up the coating mechanism right side, the roll-in device sets up the drying mechanism right side, the coiling mechanism sets up the roll-in device right side, the coiling mechanism bottom is provided with the base, be provided with the slide rail on the base, the coiling mechanism pass through bottom installation slider slidable mounting be in on the slide rail.

Furthermore, unwinding mechanism includes the vertically fixed mounting bracket, mounting bracket one side fixed electricity installs driving motor, the driving motor output rotates the connection and is located the pivot of mounting bracket opposite side.

Further, the winding device comprises a rack, a winding roller is rotatably mounted on the rack, an extension arm is integrally formed on one side of the rack, and a second deviation correcting roller is arranged on the extension arm.

Further, slider in the slide rail is installed including sliding, be provided with the mounting panel on the slider, perpendicular fixed mounting has first fixed plate and second fixed plate on the mounting panel, leave certain interval between first fixed plate and the second fixed plate, first fixed plate and second fixed plate with integrated into one piece has the strengthening rib between the mounting panel.

Further, the rack is installed between the first fixing plate and the second fixing plate, and the rack and the first fixing plate and the second fixing plate are fixed to each other through fixing bolts.

Furthermore, a flexible drying device and a hot air drying device are arranged in the drying mechanism in parallel.

Further, a first deviation rectification roller is arranged between the drying mechanism and the rolling device.

Furthermore, the sliding piece and the mounting plate are detachably fixed through a fixing bolt.

Compared with the prior art, the invention has the following beneficial effects:

the production line of the spice slices comprises unreeling, roll coating, blade coating, drying, rolling and reeling, can realize automatic production and reeling of the spice slices, has high automation degree, and ensures the production efficiency. The coating mechanism comprises a roller coating device and a blade coating device, and the roller coating device and the blade coating device can ensure that the product is uniformly loaded in multiple coating modes, improve the loading speed and ensure the processing progress. Be located coating mechanism rear and be provided with stoving mechanism, stoving mechanism includes flexible drying and the multiple drying methods of hot air drying, ensures drying speed, ensures that the spices piece is dry thoroughly. The first deviation correcting roller and the second deviation correcting roller are arranged between the drying mechanism and the rolling device and on the winding device, so that the first deviation correcting roller and the second deviation correcting roller ensure that the track is stable all the time in the processing process of the spice slices, no deviation is generated, and the uniform production and processing are ensured. The invention has high automation degree, less required labor investment and high production efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic illustration of a production line according to an embodiment of the present invention;

FIG. 2 is a schematic diagram of an unwinding mechanism according to an embodiment of the present invention;

FIG. 3 is a schematic view of a winding apparatus according to an embodiment of the present invention;

fig. 4 is a schematic view of a sliding apparatus according to an embodiment of the present invention.

Reference numerals:

1. an unwinding mechanism; 101. a mounting frame; 102. a rotating shaft; 103. a drive motor; 2. a coating mechanism; 21. a roll-coating device; 22. a blade coating device; 3. a drying mechanism; 4. a first deviation correcting roller; 5. a rolling device; 6. a winding device; 61. a frame; 62. a wind-up roll; 63. an extension arm; 64. a second deviation rectifying roller; 7. a sliding device; 71. a slider; 72. mounting a plate; 73. a first fixing plate; 74. a second fixing plate; 75. a fixing bolt; 76. reinforcing ribs; 8. a base; 9. a slide rail.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-4, the production line for spice slices according to the embodiment of the invention includes an unwinding mechanism 1, a coating mechanism 2, a drying mechanism 3, a rolling device 5 and a winding device 6, wherein the unwinding mechanism 1 is located at the leftmost side, the coating mechanism 2 is installed at the right side of the unwinding mechanism 1, the coating mechanism 2 includes a rolling device 21, a blade coating device 22 is installed at the right side of the rolling device 21, the drying mechanism 3 is arranged at the right side of the coating mechanism 2, the rolling device 5 is arranged at the right side of the drying mechanism 3, the winding device 6 is arranged at the right side of the rolling device 5, a base 8 is arranged at the bottom of the winding device 6, a slide rail 9 is arranged on the base 8, and the winding device 6 is slidably installed on the slide rail 9 through a bottom installation sliding device 7.

In addition, unwinding mechanism 1 includes vertically fixed mounting bracket 101, mounting bracket 101 one side fixed electricity installs driving motor 103, driving motor 103 output rotates to be connected and is located the pivot 102 of mounting bracket 101 opposite side, starts driving motor 103 and can drive pivot 102 and rotate and realize unreeling the step. Coiling mechanism 6 includes frame 61, rotate on the frame 61 and install wind-up roll 62, frame 61 one side integrated into one piece has extension arm 63, be provided with the second on the extension arm 63 and rectify roller 64, the spices piece is rectified through second and is rectified roller 64, conveys again and carries out the rolling on the wind-up roll 62, and wherein the second is rectified roller 64 and can assist the spices piece steady motion orbit, avoids the rolling that the skew leads to untidy. The sliding device 7 comprises a sliding part 71 which is slidably mounted in the sliding rail 9, a mounting plate 72 is arranged on the sliding part 71, a first fixing plate 73 and a second fixing plate 74 are vertically and fixedly mounted on the mounting plate 72, a certain interval is reserved between the first fixing plate 73 and the second fixing plate 74, and reinforcing ribs 76 are integrally formed between the first fixing plate 73 and the second fixing plate 74 and the mounting plate 72. The frame 61 is installed between the first fixing plate 73 and the second fixing plate 74, and the frame 61 and the first fixing plate 73 and the second fixing plate 74 are fixed to each other by fixing bolts 75. The rolling device 6 can move on the sliding rail 9 through the sliding part 71, and the position of the rolling roller 62 is changed according to requirements. The interior of the drying mechanism 3 is provided with a flexible drying device and a hot air drying device in parallel, wherein the flexible drying device is an ultraviolet drying device, the flexible drying device and the hot air drying device are arranged in parallel, and the spice pieces are dried by the flexible drying device and then further dried by the hot air drying device, so that the spice pieces are ensured to be thoroughly dried. Drying mechanism 3 with install first rectification roller 4 between the rolling device 5, need carry out the compaction through rolling device 5 after the spices piece comes out through drying mechanism 3, be located drying mechanism 3 with install first rectification roller 4 between the rolling device 5 and can avoid producing the skew or causing the fold when getting into rolling device 5, guarantee compaction efficiency. The sliding member 71 and the mounting plate 72 are detachably fixed by a fixing bolt 75.

The working principle is as follows:

according to the scheme, in the actual working process, a worker switches on an external power supply, places the raw material roller on the unwinding mechanism 1, starts the device, feeds the raw material through the coating mechanism 2, and then the fed raw material enters the drying mechanism 3 for drying treatment, and after drying is finished, the raw material is limited by the first deviation rectifying roller 4 and enters the rolling device 5 for compaction, and the compacted spice slices are rolled by the rolling device 6.

The production line of the spice slices comprises unreeling, roll coating, blade coating, drying, rolling and reeling, can realize automatic production and reeling of the spice slices, has high automation degree, and ensures the production efficiency. The coating mechanism 2 comprises a roller coating device 21 and a blade coating device 22, and the roller coating device 21 and the blade coating device 22 can ensure that the product is uniformly loaded in multiple coating modes, improve the loading speed and ensure the processing progress. Be located coating mechanism 2 rear and be provided with stoving mechanism 3, stoving mechanism 3 includes the multiple drying methods of flexible drying and hot air drying, ensures drying speed, ensures that the spices piece is dry thoroughly. The first deviation correcting roller and the second deviation correcting roller 64 are arranged between the drying mechanism 3 and the rolling device 5, the first deviation correcting roller 4 and the second deviation correcting roller 64 are arranged on the winding device, the stable track is ensured all the time in the processing process of the spice slices, deviation is not generated, and the uniform production and processing are ensured. The invention has high automation degree, less required labor investment and high production efficiency.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A production line of spice slices comprises an unreeling mechanism (1), a coating mechanism (2), a drying mechanism (3), a rolling device (5) and a reeling device (6), it is characterized in that the unreeling mechanism (1) is positioned at the leftmost side, the coating mechanism (2) is arranged at the right side of the unreeling mechanism (1), the coating mechanism (2) comprises a roller coating device (21), a blade coating device (22) is arranged on the right side of the roller coating device (21), the drying mechanism (3) is arranged at the right side of the coating mechanism (2), the rolling device (5) is arranged at the right side of the drying mechanism (3), the rolling device (6) is arranged at the right side of the rolling device (5), a base (8) is arranged at the bottom of the rolling device (6), be provided with slide rail (9) on base (8), coiling mechanism (6) are in through bottom installation slider (7) slidable mounting on slide rail (9).

2. The production line of the spice slices of claim 1, wherein the unwinding mechanism (1) comprises a vertically fixed mounting frame (101), a driving motor (103) is fixedly and electrically mounted on one side of the mounting frame (101), and the output end of the driving motor (103) is rotatably connected with a rotating shaft (102) positioned on the other side of the mounting frame (101).

3. A spice slice production line according to claim 1, wherein the winding device (6) comprises a frame (61), a winding roller (62) is rotatably mounted on the frame (61), an extension arm (63) is integrally formed on one side of the frame (61), and a second deviation correction roller (64) is arranged on the extension arm (63).

4. The production line of the spice slices as claimed in claim 1, wherein the sliding device (7) comprises a sliding part (71) slidably mounted in the sliding rail (9), a mounting plate (72) is arranged on the sliding part (71), a first fixing plate (73) and a second fixing plate (74) are vertically and fixedly mounted on the mounting plate (72), a certain interval is reserved between the first fixing plate (73) and the second fixing plate (74), and reinforcing ribs (76) are integrally formed between the first fixing plate (73) and the mounting plate (72) and between the second fixing plate (74) and the mounting plate (72).

5. A fragranced sheet production line according to claims 3 and 4, characterized in that said frame (61) is mounted between said first (73) and second (74) fixing plates, said frame (61) and said first (73) and second (74) fixing plates being fixed to each other by fixing bolts (75).

6. The production line of the spice slices according to claim 1, wherein a flexible drying device and a hot air drying device are arranged in parallel in the drying mechanism (3).

7. A fragranced sheet production line according to claim 1, characterized in that between said drying mechanism (3) and said rolling device (5) there is installed a first rectification roller (4).

8. A fragranced sheet production line according to claim 4, characterized in that said slider (71) is removably fixed to said mounting plate (72) by means of fixing pegs (75).