CN113084644A - Automatic processing machine and method for manufacturing baking finish plate - Google Patents
Automatic processing machine and method for manufacturing baking finish plate Download PDFInfo
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- CN113084644A CN113084644A CN202110417739.2A CN202110417739A CN113084644A CN 113084644 A CN113084644 A CN 113084644A CN 202110417739 A CN202110417739 A CN 202110417739A CN 113084644 A CN113084644 A CN 113084644A
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- polishing
- plate
- rod
- fixedly connected
- baking finish
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/18—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to an automatic processing machine and a processing method for manufacturing a baking finish plate. The invention can solve the following problems possibly encountered in the polishing process of the prior baking varnish board substrate: a. the surface of the substrate of the baking varnish board is manually polished by manually using the polishing head, the mode requires large manpower and has high labor intensity, and only one substrate can be polished at a time, so that the polishing efficiency is low, and the capacity requirement of an enterprise is influenced; b. the baking finish board base plate surface after artifical polishing still can adhere to a large amount of saw-dust burrs, and artifical deburring is comparatively wasted time and energy, and often has the burr to get rid of the incomplete condition to reduce the processingquality of baking finish board, and then influenced the income of enterprise.
Description
Technical Field
The invention relates to the field of baking finish plate manufacturing, in particular to automatic processing machinery and a processing method for manufacturing a baking finish plate.
Background
The baking finish board is one of woodwork materials, and is made up by using density board as base board and making six-nine times of grinding, priming, drying, polishing and high-temp. baking treatment on its surface. In the manufacturing process of the baking finish board, the surface of the substrate is often required to be polished first, so as to manufacture the finished baking finish board.
At present, the following problems may be encountered in the polishing process of the existing baking varnish board substrate: a. the surface of the substrate of the baking varnish board is manually polished by manually using the polishing head, the mode requires large manpower and has high labor intensity, and only one substrate can be polished at a time, so that the polishing efficiency is low, and the capacity requirement of an enterprise is influenced; b. the baking finish board base plate surface after artifical polishing still can adhere to a large amount of saw-dust burrs, and artifical deburring is comparatively wasted time and energy, and often has the burr to get rid of the incomplete condition to reduce the processingquality of baking finish board, and then influenced the income of enterprise.
Disclosure of Invention
Technical problem to be solved
The invention can solve the following problems possibly encountered in the polishing process of the prior baking varnish board substrate: a. the surface of the substrate of the baking varnish board is manually polished by manually using the polishing head, the mode requires large manpower and has high labor intensity, and only one substrate can be polished at a time, so that the polishing efficiency is low, and the capacity requirement of an enterprise is influenced; b. the baking finish board base plate surface after artifical polishing still can adhere to a large amount of saw-dust burrs, and artifical deburring is comparatively wasted time and energy, and often has the burr to get rid of the incomplete condition to reduce the processingquality of baking finish board, and then influenced the income of enterprise.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic processing machine for manufacturing a baking finish plate comprises a supporting device, clamping and fixing devices, a polishing device and a waste collecting frame, wherein the clamping and fixing devices are uniformly arranged on the upper end surface of the supporting device in the circumferential direction, the waste collecting frame is placed below the clamping and fixing devices, and the polishing device is installed on the inner side of the clamping and fixing devices; wherein:
the supporting device comprises a bottom plate, supporting rods and a supporting plate, wherein the supporting rods are symmetrically arranged on the upper end face of the bottom plate, and the supporting plate is fixedly connected to the upper ends of the supporting rods;
the clamping and fixing device comprises a mounting plate, a driving mechanism, a first cross rod, a second cross rod, a connecting rod, a rectangular sliding block, a corner bracket, an L-shaped plate and a buffer mechanism, wherein the mounting plate is uniformly arranged on the circumferential direction of the upper end surface of the supporting plate, the lower end of the mounting plate is fixedly connected to the supporting plate, the driving mechanism is arranged on the side wall opposite to the mounting plate, the first cross rod is symmetrically arranged on the front and back of the supporting plate above the driving mechanism, the L-shaped plate is symmetrically arranged at one end, far away from the mounting plate, of the opposite surface of the first cross rod, the second cross rod is symmetrically arranged on the front and back of the supporting plate below the driving mechanism, the corner bracket is symmetrically arranged at one end, far away from the mounting plate, of the opposite surface of the second cross rod, trapezoidal grooves are formed in, one end of the connecting rod, which is far away from the driving mechanism, is fixedly connected to the rectangular sliding block, and the corner bracket and the side wall of the L-shaped plate, which is far away from the mounting plate, are both provided with a buffer mechanism;
the polishing device comprises a reciprocating jacking mechanism, a connecting plate, an arc-shaped sliding block, a vertical rod, a polishing cylinder, a polishing mechanism, a rotating shaft, a driven gear, an incomplete gear and a rotating motor, wherein the reciprocating jacking mechanism is arranged in the middle of the upper end face of the bottom plate, the upper end of the reciprocating jacking mechanism penetrates through the supporting plate and is fixedly connected with the connecting plate, each part of the upper end of the connecting plate is provided with an annular slide way, the arc-shaped sliding block is uniformly and slidably arranged in the annular slide way in the circumferential direction, the upper end face of the arc-shaped sliding block is fixedly connected with the vertical rod, the upper end of the vertical rod is fixedly connected with the polishing cylinder, the polishing mechanism is arranged in the polishing cylinder, the middle part of the lower end face of the polishing cylinder is fixedly connected with the rotating shaft, the middle part of the, the incomplete gear is arranged on an output shaft of the rotating motor through a key, and the rotating motor is arranged on the lower end face of the connecting plate through a motor base.
As a preferred technical scheme, the rubber layer is arranged on the side wall, away from the mounting plate, of the rectangular sliding block, and can play a certain buffering role, so that the side wall of the baking varnish board substrate is prevented from being damaged in the clamping and fixing process of the rectangular sliding block, meanwhile, the rubber layer can increase friction between the rectangular sliding block and the baking varnish board substrate, the clamping and fixing effect is guaranteed, and the stability of the baking varnish board substrate in the polishing process is improved.
According to the preferable technical scheme, the bottom of the corner support is provided with the rectangular slide way, the rectangular slide way is internally provided with the concave plate in a sliding manner, in the feeding process, the baking varnish board substrate needing polishing treatment is vertically placed at the bottom of the corner support through manpower, the lower end of the baking varnish board substrate pair is located in the concave plate, the concave plate has a certain limiting effect on the lower end of the baking varnish board substrate, and meanwhile, the concave plate can reduce friction between the lower end face of the baking varnish board substrate and the bottom of the corner support, so that the baking varnish board substrate is clamped and fixed more favorably.
As a preferred technical scheme of the invention, the driving mechanism comprises a fixed plate, a high-pressure air pump, a rubber air pipe, a rectangular air frame, an elastic sac, a T-shaped rod, a return spring and a pushing plate, wherein the fixed plate is fixedly connected to the side wall of the mounting plate far away from the middle part of the supporting plate, the high-pressure air pump is installed on the upper end surface of the fixed plate through an air pump base, an air outlet of the high-pressure air pump is communicated with one end of the rubber air pipe, the rectangular air frame is fixedly arranged on the side wall of the mounting plate close to the middle part of the supporting plate, the other end of the rubber air pipe is communicated with an air inlet of the rectangular air frame, the elastic sac is arranged in the middle of the rectangular air frame, the T-shaped rod is attached to the side wall of the elastic sac far away from the mounting plate in a sliding manner, a sliding hole is formed in the middle part of the, one end of the T-shaped rod, which is far away from the mounting plate, is fixedly connected with a pushing plate, and the side wall of the pushing plate is circumferentially and symmetrically provided with connecting rods.
As a preferable technical scheme of the invention, the buffer mechanism comprises a hollow cylinder, a buffer spring, a buffer rod and a rubber plate, wherein the middle parts of the side walls of the corner bracket and the L-shaped plate far away from the mounting plate are fixedly connected with the hollow cylinder, the interior of the hollow cylinder is connected with the buffer rod through the buffer spring, and one end of the buffer rod far away from the hollow cylinder is fixedly connected with the rubber plate.
As a preferred technical scheme of the invention, the reciprocating jacking mechanism comprises a jacking motor, a rotating disc, a rocker, a jacking frame and a spiral spring, wherein the jacking motor is installed in the middle of the upper end face of the bottom plate through a motor base, the rotating disc is installed on an output shaft of the jacking motor through a key, the position, close to the outer edge, of the front side wall of the rotating disc is connected with the lower end of the rocker through a pin shaft, the upper end of the rocker is connected with the lower end of the jacking frame through the pin shaft, a cylindrical through hole is formed in the middle of the supporting plate, the jacking frame is slidably installed in the cylindrical through hole, the spiral spring is sleeved on the jacking frame below the cylindrical through hole, and the upper end of.
As a preferred technical scheme of the invention, the polishing mechanism comprises a polishing motor, a flower-shaped cam, a first hemispherical block, a first extrusion rod, a first extrusion spring, a polishing block, a second hemispherical block, a second extrusion rod, a second extrusion spring and a brush holder, wherein the bottom of the polishing cylinder is provided with the polishing motor through a motor base, the output shaft of the polishing motor is provided with the flower-shaped cam through a key, the outer side wall of the flower-shaped cam is in sliding fit with the first hemispherical block, the first hemispherical block is fixedly arranged at the inner end of the first extrusion rod, the side wall of the polishing cylinder at the outer side of the flower-shaped cam is uniformly provided with a first circular through hole in the circumferential direction, the outer end of the first extrusion rod penetrates through the first circular through hole and is fixedly connected with the polishing block, the first extrusion rod between the first circular through hole and the first hemispherical block is sleeved with the first extrusion spring, and the side wall of the polishing cylinder between the first circular through holes is uniformly provided with a second circular through hole in the circumferential direction, sliding mounting has the stripper rod No. two in the circular through-hole No. two, No. two hemisphere pieces of the inner fixedly connected with of stripper rod, and the lateral wall of No. two hemisphere pieces and the lateral wall of flower shape cam are sliding connection, and the outer end fixedly connected with brush seat of No. two stripper rods is provided with the brush on the brush seat, and the cover is equipped with No. two extrusion springs on No. two stripper rods between No. two circular through-holes and No. two hemisphere pieces.
In addition, the invention also provides a processing method of the baking finish plate manufacturing automatic processing machinery, which comprises the following steps:
s1, clamping and fixing: the baking varnish board substrate needing polishing treatment is vertically placed on the corner bracket through manual work, the lower end of the baking varnish board substrate is supported through the corner bracket, the rectangular sliding block is driven to be close to the baking varnish board substrate through the driving mechanism, and the vertically placed baking varnish board substrate is clamped and fixed through mutual matching of the rectangular sliding block and the buffer mechanism;
s2, polishing: after the step S1 is finished, the reciprocating jacking mechanism drives the grinding mechanism to do up-and-down reciprocating motion, so that the grinding treatment of the inner side wall of the baking varnish board substrate is finished, and the wood chip burrs attached to the surface of the baking varnish board substrate are removed;
s3, brushing scraps: after the step S2 is finished, the rotating shaft is driven to rotate by a proper angle through the rotating motor, so that the polishing cylinder is driven to rotate by a proper angle, the polishing mechanism is continuously driven to reciprocate up and down through the reciprocating jacking mechanism, the chip brushing treatment is carried out on the inner side wall of the polished baking finish board substrate, the saw dust generated in the polishing process is brushed off, and the brushed-off saw dust is subjected to concentrated collection treatment through the waste collection frame;
s4, blanking treatment: and after the step S3 is finished, the driving mechanism resets, the equipment stops running, and the polished baking finish board substrate is manually taken down and subjected to centralized collection and stacking treatment.
(III) advantageous effects
1. According to the automatic processing machine and the processing method for manufacturing the baking varnish board, the baking varnish board substrate can be polished in a polishing mode by replacing a manual polishing mode with mechanical polishing, less manpower is needed, the polishing efficiency is high, the polishing effect can be guaranteed, and the practicability is high;
2. according to the automatic processing machinery and the processing method for manufacturing the baking finish boards, the clamping and fixing device can be used for simultaneously clamping and fixing a plurality of baking finish board substrates, so that the synchronous polishing process of the baking finish board substrates is realized, the polishing efficiency is greatly improved, the manufacturing period of the baking finish boards is shortened, and the capacity requirement of enterprises is met;
3. according to the automatic processing machinery and the processing method for manufacturing the baking varnish boards, the polishing device can be used for polishing the inner side walls of a plurality of baking varnish board substrates through the polishing mechanism at the same time, the polishing efficiency is high, and the inner surfaces of the polished baking varnish board substrates can be subjected to chip brushing treatment after polishing is completed, so that wood chip burrs attached to the polished surfaces of the baking varnish board substrates are brushed off, the polishing effect is guaranteed, and the production quality of the baking varnish boards is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a perspective view of the clamping fixture of the present invention;
FIG. 5 is a schematic view of the construction of the clamping fixture of the present invention;
FIG. 6 is a schematic view of the construction of the mounting plate and drive mechanism of the present invention;
FIG. 7 is a schematic structural view of a rectangular slider, a corner bracket and a cushioning mechanism of the present invention;
FIG. 8 is a schematic view of the support and grinding apparatus of the present invention;
FIG. 9 is a schematic structural view of a support device and a reciprocating jacking mechanism in the invention;
FIG. 10 is a top plan view of the grinding cylinder and grinding mechanism of the present invention;
FIG. 11 is a flow chart of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 11, an automatic processing machine for manufacturing a baking finish plate comprises a supporting device 1, a clamping and fixing device 2, a polishing device 3 and a waste collecting frame 4, wherein the clamping and fixing device 2 is uniformly arranged on the upper end surface of the supporting device 1 in the circumferential direction, the waste collecting frame 4 is arranged below the clamping and fixing device 2, and the polishing device 3 is arranged on the inner side of the clamping and fixing device 2; wherein:
the supporting device 1 comprises a bottom plate 11, a supporting rod 12 and a supporting plate 13, wherein the supporting rod 12 is symmetrically arranged on the upper end face of the bottom plate 11, and the supporting plate 13 is fixedly connected to the upper end of the supporting rod 12.
The clamping and fixing device 2 comprises a mounting plate 21, a driving mechanism 22, a first cross rod 23, a second cross rod 24, a connecting rod 25, a rectangular sliding block 26, a corner support 27, an L-shaped plate 28 and a buffer mechanism 29, wherein the mounting plate 21 is uniformly arranged on the circumferential direction of the upper end surface of the supporting plate 13, the lower end of the mounting plate 21 is fixedly connected onto the supporting plate 13, the driving mechanism 22 is arranged on the relative side wall of the mounting plate 21, the first cross rod 23 is symmetrically arranged on the supporting plate 13 above the driving mechanism 22 in the front-back direction, the L-shaped plate 28 is symmetrically arranged at one end of the mounting plate 21 far away from the opposite surface of the first cross rod 23, the second cross rod 24 is symmetrically arranged on the supporting plate 13 below the driving mechanism 22 in the front-back direction, the opposite surface of the second cross rod 24 is symmetrically arranged at one end of the, in the feeding process, the baking varnish board substrate to be polished is vertically placed at the bottom of the corner support 27 manually, so that the lower end of the baking varnish board substrate pair is positioned in the concave plate, the lower end of the baking varnish board substrate pair is limited by the concave plate, meanwhile, the concave plate can reduce the friction between the lower end surface of the baking varnish board substrate and the bottom of the corner support 27, and therefore the baking varnish board substrate is clamped and fixed more favorably, trapezoidal grooves are formed in the opposite side walls of the L-shaped plate 28 and the opposite side walls of the corner support 27, rectangular sliding blocks 26 are slidably mounted in the trapezoidal grooves, rubber layers are arranged on the side walls of the rectangular sliding blocks 26 far away from the mounting plate 21, the rubber layers can play a certain buffering role, the rectangular sliding blocks 26 are prevented from damaging the side walls of the baking varnish board substrate in the clamping and fixing process, and the rubber layers can increase the friction between the rectangular sliding blocks 26 and the baking varnish board substrate, the clamping and fixing effects are guaranteed, the stability of the baking varnish substrate in the polishing process is improved, the connecting rods 25 are symmetrically arranged at the circumferential direction of one end, far away from the mounting plate 21, of the driving mechanism 22, one end, far away from the driving mechanism 22, of each connecting rod 25 is fixedly connected onto the rectangular sliding block 26, and the corner support 27 and the L-shaped plate 28 are provided with the buffer mechanisms 29 on the side walls, far away from the mounting plate 21. During specific work, the baking finish board substrate needing polishing is vertically placed on the corner support 27 through manual work, the lower end of the baking finish board substrate is supported through the corner support 27, the connecting rod 25 is driven to move towards the inner side through the driving mechanism 22, the rectangular sliding block 26 is driven to move towards the inner side, and clamping and fixing treatment on the baking finish board substrate is achieved through mutual matching of the rectangular sliding block 26 and the buffer mechanism 29.
The driving mechanism 22 comprises a fixing plate 221, a high-pressure air pump 222, a rubber air pipe 223, a rectangular air frame 224, an elastic sac 225, a T-shaped rod 226, a return spring 227 and a pushing plate 228, wherein the fixing plate 221 is fixedly connected to the side wall of the mounting plate 21 far away from the middle of the supporting plate 13, the high-pressure air pump 222 is installed on the upper end face of the fixing plate 221 through an air pump base, an air outlet of the high-pressure air pump 222 is communicated with one end of the rubber air pipe 223, the rectangular air frame 224 is fixedly arranged on the side wall of the mounting plate 21 close to the middle of the supporting plate 13, the other end of the rubber air pipe 223 is communicated with an air inlet of the rectangular air frame 224, the elastic sac 225 is arranged in the middle of the rectangular air frame 224, the T-shaped rod 226 is slidably attached to the side wall of the elastic sac 225 far away from the mounting plate 21, a slide, a return spring 227 is arranged on the T-shaped rod 226 between the slide hole and the elastic sac membrane 225, one end of the T-shaped rod 226 far away from the mounting plate 21 is fixedly connected with a pushing plate 228, and the side wall of the pushing plate 228 is circumferentially and symmetrically fixedly provided with connecting rods 25. During specific work, the rectangular air frame 224 is inflated through the high-pressure air pump 222, so that the elastic bag membrane 225 is driven to expand, the T-shaped rod 226 is driven to move towards the inner side through the extrusion of the elastic bag membrane 225 on the T-shaped rod 226, the pushing plate 228 is driven to move towards the inner side, the connecting rod 25 is driven to move towards the inner side, the rectangular sliding block 26 is driven to move towards the inner side, and the clamping and fixing treatment on the baking varnish board substrate is achieved.
The buffer mechanism 29 comprises a hollow cylinder 291, a buffer spring 292, a buffer rod 293 and a rubber plate 294, wherein the corner bracket 27 and the L-shaped plate 28 are both fixedly connected with the hollow cylinder 291 in the middle of the side wall far away from the mounting plate 21, the buffer rod 293 is connected inside the hollow cylinder 291 through the buffer spring 292, and the rubber plate 294 is fixedly connected to one end, far away from the hollow cylinder 291, of the buffer rod 293. During specific work, the baking finish board substrate is driven to approach the rubber plate 294 by the extrusion of the rectangular sliding block 26 on the baking finish board substrate, the buffer rod 293 is driven to contract towards the inside of the hollow cylinder 291 by the extrusion of the baking finish board substrate on the rubber plate 294, so that the buffer spring 292 is driven to compress, and when the buffer spring 292 is compressed to the maximum, the clamping and fixing treatment on the baking finish board substrate is realized.
The polishing device 3 comprises a reciprocating jacking mechanism 31, a connecting plate 32, an arc-shaped sliding block 33, a vertical rod 34, a polishing cylinder 35, a polishing mechanism 36, a rotating shaft 37, a driven gear 38, an incomplete gear 39 and a rotating motor 310, wherein the reciprocating jacking mechanism 31 is arranged in the middle of the upper end surface of the bottom plate 11, the upper end of the reciprocating jacking mechanism 31 penetrates through the supporting plate 13 and is fixedly connected with the connecting plate 32, each part of the upper end of the connecting plate 32 is provided with an annular slide way, the arc-shaped sliding block 33 is uniformly and slidably arranged in the annular slide way, the upper end surface of the arc-shaped sliding block 33 is fixedly connected with the vertical rod 34, the upper end of the vertical rod 34 is fixedly connected with the polishing cylinder 35, the polishing mechanism 36 is arranged in the polishing cylinder 35, the middle part of the lower end surface of the polishing cylinder, the lower end of the rotating shaft 37 is provided with a driven gear 38 through a key, the right side of the driven gear 38 is externally engaged with an incomplete gear 39, the incomplete gear 39 is arranged on an output shaft of a rotating motor 310 through a key, and the rotating motor 310 is arranged on the lower end face of the connecting plate 32 through a motor base. When in operation, the reciprocating jacking mechanism 31 drives the connecting plate 32 to do up-and-down reciprocating motion, thereby driving the arc-shaped sliding block 33 and the vertical rod 34 to do up-and-down reciprocating motion, thereby driving the grinding cylinder 35 to do up-and-down reciprocating motion, thereby driving the polishing mechanism 36 to reciprocate up and down, thereby realizing the polishing treatment of the inner side wall of the baking finish board substrate, the incomplete gear 39 is driven to rotate by the rotating motor 310, the driven gear 38 is driven to rotate by the mutual meshing of the incomplete gear 39 and the driven gear 38, thereby driving the rotating shaft 37 to rotate, thereby driving the polishing cylinder 35 to rotate, thereby driving the polishing mechanism 36 to rotate by a proper angle, continuing to operate through the reciprocating jacking mechanism 31, thereby the realization brushes the processing that falls to the saw-dust burr on the baking finish board base plate inside wall after polishing to the effect of polishing has been improved.
The reciprocating jacking mechanism 31 comprises a jacking motor 311, a rotating disc 312, a rocker 313, a jacking frame 314 and a spiral spring 315, wherein the jacking motor 311 is installed in the middle of the upper end face of the bottom plate 11 through a motor base, the rotating disc 312 is installed on an output shaft of the jacking motor 311 through a key, the position, close to the outer edge, of the front side wall of the rotating disc 312 is connected with the lower end of the rocker 313 through a pin shaft, the upper end of the rocker 313 is connected with the lower end of the jacking frame 314 through a pin shaft, a cylindrical through hole is formed in the middle of the supporting plate 13, the jacking frame 314 is slidably installed in the cylindrical through hole, the spiral spring 315 is sleeved on the jacking frame 314 below the cylindrical through hole, and the upper end of. During specific work, the rotating disc 312 is driven to rotate through the jacking motor 311, so that the rocker 313 is driven to rotate, the jacking frame 314 is driven to reciprocate up and down through the rocker 313, and the purpose of driving the polishing mechanism 36 to reciprocate up and down is achieved.
The polishing mechanism 36 comprises a polishing motor 361, a flower-shaped cam 362, a first hemisphere block 363, a first extrusion rod 364, a first extrusion spring 365, a polishing block 366, a second hemisphere block 367, a second extrusion rod 368, a second extrusion spring 369 and a brush holder 3610, wherein the bottom of the polishing cylinder 35 is provided with the polishing motor 361 through a motor base, the output shaft of the polishing motor 361 is provided with the flower-shaped cam 362 through a key, the outer side wall of the flower-shaped cam 362 is in sliding fit with the first hemisphere block 363, the first hemisphere block 363 is fixedly arranged at the inner end of the first extrusion rod 364, the side wall of the polishing cylinder 35 at the outer side of the flower-shaped cam 362 is uniformly provided with a first circular through hole in the circumferential direction, the outer end of the first extrusion rod 364 passes through the first circular through hole and is fixedly connected with the polishing block 366, the first extrusion rod 364 between the first circular through hole and the first hemisphere block 363 is sleeved with the first extrusion spring 365, circular through-hole No. two has evenly been seted up to circumference on the lateral wall of the drum 35 of polishing to between circular through-hole No. two, slidable mounting has No. two stripper bars 368 in circular through-hole No. two, No. two hemisphere pieces 367 of inner fixedly connected with of stripper bars 368, the lateral wall of No. two hemisphere pieces 367 and the lateral wall of flower shape cam 362 are sliding connection, the outer end fixedly connected with brush seat 3610 of No. two stripper bars 368, be provided with the brush on brush seat 3610, the cover is equipped with No. two extrusion springs 369 on No. two stripper bars 368 between No. two circular through-holes and No. two hemisphere pieces 367. During the specific operation, during the polishing, the flower-shaped cam 362 is driven to rotate by a proper angle by the polishing motor 361, the first hemisphere block 363 is driven to move outwards by the extrusion of the flower-shaped cam 362 to the first hemisphere block 363, the first extrusion rod 364 is driven to move outwards, the polishing block 366 is driven to move outwards, the outer side wall of the polishing block 366 is attached to the inner side wall of the baking finish board substrate, the polishing block 366 is driven to move up and down in a reciprocating manner by the up and down reciprocating jacking action of the reciprocating jacking mechanism 31, so that the polishing treatment on the inner side wall of the baking finish board substrate is realized, the wood chip burrs attached to the surface of the baking finish board substrate are removed, during chip brushing, the incomplete gear 39 is driven to rotate by the rotating motor 310, the driven gear 38 is driven to rotate by the mutual engagement of the incomplete gear 39 and the driven gear 38, so as to drive the rotating shaft 37 to rotate, so, thereby drive grinding machanism 36 and rotate suitable angle, continue to drive flower shape cam 362 through grinding motor 361 and rotate suitable angle, the extrusion through flower shape cam 362 to No. two hemisphere pieces 367 drives No. two hemisphere pieces 367 outside motion, thereby drive No. two stripper rods 368 outside motion, thereby drive brush seat 3610 outside motion, make the brush that sets up on brush seat 3610 hug closely on the inside wall of baking finish board base plate, the jacking effect that reciprocates from top to bottom through reciprocal climbing mechanism 31 drives brush seat 3610 and carries out reciprocating motion from top to bottom, thereby fall the subsidiary saw-dust brush of polishing on the baking finish board base plate inside wall, carry out concentrated collection processing through garbage collection frame 4 to the saw-dust that brushes down.
In addition, the invention also provides a processing method of the baking finish plate manufacturing automatic processing machinery, which comprises the following steps:
s1, clamping and fixing: the baking finish board substrate needing polishing treatment is vertically placed on the corner support 27 through manual work, the lower end of the baking finish board substrate is supported through the corner support 27, the rectangular sliding block 26 is driven to be close to the baking finish board substrate through the driving mechanism 22, and the vertically placed baking finish board substrate is clamped and fixed through mutual matching of the rectangular sliding block 26 and the buffer mechanism 29;
s2, polishing: after the step S1, the reciprocating jacking mechanism 31 drives the polishing mechanism 36 to reciprocate up and down, so as to polish the inner side wall of the baking finish board substrate, and remove the wood chip burrs attached to the surface;
s3, brushing scraps: after the step S2 is completed, the rotating shaft 37 is driven to rotate by a proper angle by the rotating motor 310, so as to drive the polishing cylinder 35 to rotate by a proper angle, so as to drive the polishing mechanism 36 to rotate by a proper angle, the polishing mechanism 36 is continuously driven to reciprocate up and down by the reciprocating jacking mechanism 31, so as to brush the inner side wall of the substrate of the polished baking finish plate, so as to brush off the wood chips generated in the polishing process, and the brushed-off wood chips are collected and processed in a centralized manner by the waste collection frame 4;
s4, blanking treatment: and after the step S3 is finished, the driving mechanism 22 is reset, the equipment is stopped, and the polished baking finish board substrate is manually taken down and subjected to centralized collection and stacking treatment.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides an automatic processing machinery is made to baking finish board, includes strutting arrangement (1), presss from both sides tight fixing device (2), grinding device (3) and garbage collection frame (4), its characterized in that: clamping and fixing devices (2) are uniformly arranged on the upper end face of the supporting device (1) in the circumferential direction, a waste collecting frame (4) is placed below the clamping and fixing devices (2), and polishing devices (3) are installed on the inner sides of the clamping and fixing devices (2); wherein:
the supporting device (1) comprises a bottom plate (11), supporting rods (12) and a supporting plate (13), wherein the supporting rods (12) are symmetrically arranged on the upper end face of the bottom plate (11), and the supporting plate (13) is fixedly connected to the upper ends of the supporting rods (12);
the clamping and fixing device (2) comprises a mounting plate (21), a driving mechanism (22), a first cross rod (23), a second cross rod (24), a connecting rod (25), a rectangular sliding block (26), a corner bracket (27), L-shaped plates (28) and a buffer mechanism (29), wherein the mounting plate (21) is uniformly arranged on the circumferential direction of the upper end surface of the supporting plate (13), the lower end of the mounting plate (21) is fixedly connected to the supporting plate (13), the driving mechanism (22) is arranged on the opposite side wall of the mounting plate (21), the first cross rod (23) is symmetrically arranged on the supporting plate (13) above the driving mechanism (22) from front to back, the L-shaped plates (28) are symmetrically arranged at one end of the first cross rod (23) far away from the mounting plate (21), the second cross rod (24) is symmetrically arranged on the supporting plate (13) below the driving mechanism (22) from front to back, the end of the opposite surface of the second cross rod (24, trapezoidal grooves are formed in the opposite side walls of the L-shaped plate (28) and the side walls opposite to the corner supports (27), rectangular sliding blocks (26) are installed in the trapezoidal grooves in a sliding mode, connecting rods (25) are circumferentially and symmetrically arranged at one end, far away from the mounting plate (21), of the driving mechanism (22), one end, far away from the driving mechanism (22), of each connecting rod (25) is fixedly connected to the corresponding rectangular sliding block (26), and buffer mechanisms (29) are arranged on the side walls, far away from the mounting plate (21), of the corner supports (27) and the L-shaped plate (28);
the polishing device (3) comprises a reciprocating jacking mechanism (31), a connecting plate (32), an arc-shaped sliding block (33), a vertical rod (34), a polishing cylinder (35), a polishing mechanism (36), a rotating shaft (37), a driven gear (38), an incomplete gear (39) and a rotating motor (310), wherein the reciprocating jacking mechanism (31) is arranged in the middle of the upper end face of the bottom plate (11), the upper end of the reciprocating jacking mechanism (31) penetrates through the supporting plate (13) and is fixedly connected with the connecting plate (32), each part of the upper end of the connecting plate (32) is provided with an annular slide way, the arc-shaped sliding block (33) is uniformly and slidably arranged in the annular slide way in the circumferential direction, the upper end face of the arc-shaped sliding block (33) is fixedly connected with the vertical rod (34), the upper end of the vertical rod (34) is fixedly connected with, lower terminal surface middle part fixedly connected with pivot (37) of drum (35) polishes, the mounting hole has been seted up in the middle part of connecting plate (32), pivot (37) are installed in the mounting hole through the bearing, driven gear (38) are installed through the key to the lower extreme of pivot (37), the right side external toothing of driven gear (38) has incomplete gear (39), incomplete gear (39) pass through the key setting on the output shaft of rotating motor (310), it installs on the lower terminal surface of connecting plate (32) through the motor frame to rotate motor (310).
2. The automatic baking finish board manufacturing processing machine according to claim 1, wherein: and a rubber layer is arranged on the side wall of the rectangular sliding block (26) far away from the mounting plate (21).
3. The automatic baking finish board manufacturing processing machine according to claim 1, wherein: the bottom of the corner support (27) is provided with a rectangular slide way, and a concave plate is arranged in the rectangular slide way in a sliding mode.
4. The automatic baking finish board manufacturing processing machine according to claim 1, wherein: the driving mechanism (22) comprises a fixing plate (221), a high-pressure air pump (222), a rubber air pipe (223), a rectangular air frame (224), an elastic sac membrane (225), a T-shaped rod (226), a return spring (227) and a pushing plate (228), wherein the fixing plate (221) is fixedly connected to the side wall of the mounting plate (21) far away from the middle part of the supporting plate (13), the high-pressure air pump (222) is installed on the upper end face of the fixing plate (221) through an air pump base, an air outlet of the high-pressure air pump (222) is communicated with one end of the rubber air pipe (223), the rectangular air frame (224) is fixedly arranged on the side wall of the mounting plate (21) close to the middle part of the supporting plate (13), the other end of the rubber air pipe (223) is communicated with an air inlet of the rectangular air frame (224), the elastic sac membrane (225) is arranged in the middle part of the rectangular air frame (224), the T-shaped rod, the middle part of the side wall of the rectangular air frame (224) far away from the mounting plate (21) is provided with a slide hole, the T-shaped rod (226) is arranged in the slide hole in a sliding mode, the T-shaped rod (226) between the slide hole and the elastic sac membrane (225) is provided with a return spring (227), one end of the T-shaped rod (226) far away from the mounting plate (21) is fixedly connected with a push plate (228), and the side wall of the push plate (228) is circumferentially and symmetrically and fixedly provided with connecting rods (25).
5. The automatic baking finish board manufacturing processing machine according to claim 1, wherein: buffer gear (29) including hollow cylinder (291), buffer spring (292), buffer rod (293) and rubber slab (294), wherein corner support (27) and L shaped plate (28) keep away from equal fixedly connected with hollow cylinder (291) in the lateral wall middle part of mounting panel (21), buffer rod (293) is connected through buffer spring (292) in the inside of hollow cylinder (291), one end fixedly connected with rubber slab (294) of hollow cylinder (291) are kept away from in buffer rod (293).
6. The automatic baking finish board manufacturing processing machine according to claim 1, wherein: reciprocating jacking mechanism (31) include jacking motor (311), rotating disc (312), rocker (313), jacking frame (314) and coil spring (315), wherein the up end middle part of bottom plate (11) install jacking motor (311) through the motor frame, rotating disc (312) is installed through the key on the output shaft of jacking motor (311), the position that the preceding lateral wall of rotating disc (312) is close to outer edge links to each other through the lower extreme of round pin axle and rocker (313), the upper end of rocker (313) is connected through the lower extreme of round pin axle and jacking frame (314), the cylindricality through-hole has been seted up at the middle part of backup pad (13), jacking frame (314) slidable mounting is in the cylindricality through-hole, the cover is equipped with coil spring (315) on jacking frame (314) of cylindricality through-hole below, the upper end fixedly connected with connecting plate (32) of jacking frame (314).
7. The automatic baking finish board manufacturing processing machine according to claim 1, wherein: the polishing mechanism (36) comprises a polishing motor (361), a flower-shaped cam (362), a first semi-spherical block (363), a first extrusion rod (364), a first extrusion spring (365), a polishing block (366), a second semi-spherical block (367), a second extrusion rod (368), a second extrusion spring (369) and a brush holder (3610), wherein the bottom of the polishing cylinder (35) is provided with the polishing motor (361) through a motor base, the output shaft of the polishing motor (361) is provided with the flower-shaped cam (362) through a key, the outer side wall of the flower-shaped cam (362) is in sliding fit with the first semi-spherical block (363), the first semi-spherical block (363) is fixedly arranged at the inner end of the first extrusion rod (364), the side wall of the polishing cylinder (35) at the outer side of the flower-shaped cam (362) is circumferentially and uniformly provided with a first circular through hole, the outer end of the first extrusion rod (364) penetrates through the first circular through hole and is fixedly connected with the polishing block (366), the cover is equipped with one number extrusion spring (365) on a pressure bar (364) between circular through-hole and a hemisphere piece (363), circumference evenly has seted up No. two circular through-holes on the lateral wall of the drum of polishing (35) of right between the circular through-hole, slidable mounting has No. two pressure bars (368) in the circular through-hole No. two, No. two hemisphere pieces (367) of inner fixedly connected with of pressure bar (368), the lateral wall of No. two hemisphere pieces (367) and the lateral wall of flower shape cam (362) are sliding connection, the outer end fixedly connected with brush seat (3610) of No. two pressure bars (368), be provided with the brush on brush seat (3610), the cover is equipped with No. two extrusion spring (369) on No. two pressure bars (368) between No. two circular through-hole and No. two hemisphere pieces (367).
8. The automatic baking finish board manufacturing processing machine according to any one of claims 1 to 7, wherein: the processing method of the automatic processing machine for manufacturing the baking varnish board comprises the following steps:
s1, clamping and fixing: the baking varnish board substrate needing polishing treatment is vertically placed on a corner bracket (27) manually, the lower end of the baking varnish board substrate is supported by the corner bracket (27), a rectangular sliding block (26) is driven by a driving mechanism (22) to approach to the baking varnish board substrate, and the vertically placed baking varnish board substrate is clamped and fixed by the mutual matching of the rectangular sliding block (26) and a buffer mechanism (29);
s2, polishing: after the step S1 is finished, the reciprocating jacking mechanism (31) drives the grinding mechanism (36) to do up-and-down reciprocating motion, so that the grinding treatment of the inner side wall of the baking finish board substrate is finished, and the wood chip burrs attached to the surface of the baking finish board substrate are removed;
s3, brushing scraps: after the S2 is finished, the rotating shaft (37) is driven to rotate by a proper angle through the rotating motor (310), so that the polishing cylinder (35) is driven to rotate by a proper angle, the polishing mechanism (36) is continuously driven to do up-and-down reciprocating motion through the reciprocating jacking mechanism (31), the inner side wall of the substrate of the polished baking finish board is brushed with scraps, the sawdust generated in the polishing process is brushed, and the brushed sawdust is collected and processed in a centralized manner through the waste collection frame (4);
s4, blanking treatment: and (4) after the step S3 is finished, resetting the driving mechanism (22), stopping the operation of the equipment, and manually taking down the polished baking finish board substrates and carrying out centralized collection and stacking treatment.
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| CN113084644B (en) | 2022-08-23 |
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