CN113082299B - Degradable porous PVA/starch biological membrane and preparation method thereof - Google Patents

Degradable porous PVA/starch biological membrane and preparation method thereof Download PDF

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CN113082299B
CN113082299B CN202110292801.XA CN202110292801A CN113082299B CN 113082299 B CN113082299 B CN 113082299B CN 202110292801 A CN202110292801 A CN 202110292801A CN 113082299 B CN113082299 B CN 113082299B
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starch
pva
biological membrane
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chitosan
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CN113082299A (en
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倪益华
倪忠进
宋源普
吕艳
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Zhejiang A&F University ZAFU
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    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
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    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/141Plasticizers
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    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/146Porous materials, e.g. foams or sponges
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    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
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    • A61L31/148Materials at least partially resorbable by the body
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    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/14Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L31/16Biologically active materials, e.g. therapeutic substances
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Abstract

The invention provides a degradable porous PVA/starch biological membrane and a preparation method thereof, wherein the existing PVA membrane formula is optimized, and the optimized formula comprises the following components in parts by weight: 100 parts of PVA, 10-50 parts of starch, 5-20 parts of chitosan, 5-20 parts of ceramic powder, 0.2-2 parts of dopamine, 0.1-1 part of plasticizer and 0.1-1 part of cross-linking agent. The film forming sequence of the raw materials in the preparation process is limited, particularly the film forming sequence of the chitosan layer and the ceramic powder layer, the characteristics of the formula can be better adapted, the effects of various components are exerted to the maximum extent, the mechanical property and the biocompatibility of a target biological film can be effectively improved, and the mechanical property and the degradation speed of the film can be controlled by adjusting the weight part ratio of PVA to starch, so that the application requirements in different clinical practices can be met.

Description

Degradable porous PVA/starch biological membrane and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a degradable porous PVA/starch biological membrane and a preparation method thereof.
Background
The Guided Tissue Regeneration (GTR) technology is a new technology developed in the early 90 s at the end of the 80 s. The GTR membrane has the function of creating a space beneficial to tissue healing and plays a role in self reconstruction of tissues to a greater extent, and the principle is that a damaged area is isolated from surrounding tissues by utilizing the physical barrier function of the membrane to create a relatively closed tissue environment, so that the regeneration function of specific tissues is played to the greatest extent.
The existing GTR membrane such as a general polytetrafluoroethylene GTR membrane has good mechanical strength, but has the problems of incapability of self degradation, secondary operation removal, poor cell affinity, easy wound cracking, early membrane exposure and great pain brought to patients by the secondary operation which is necessary for influencing wound healing, and in addition, the inherent biological inertia of the membrane causes that the membrane cannot be used for guiding tissue regeneration of a large defect. Therefore, an ideal membrane material should be one that can degrade and absorb itself during or after proper tissue healing and the product is harmless to the body.
PVA is a commonly used film material, and is characterized by no toxicity, no irritation, good film forming property, difficult destruction by microorganism, no mould growth, best flexibility, hygroscopicity and water solubility, and no irritation and no influence on the biological activity of medicinal components when being used as a carrier; but has the problems of no anti-inflammatory and bactericidal performance, poor mechanical performance, difficult control of degradation speed, improvement of biocompatibility and the like.
Disclosure of Invention
The invention provides a degradable porous PVA/starch biological membrane and a preparation method thereof, aims at solving the problems of poor mechanical property, poor controllability of degradation speed, insufficient biological activity and the like of the existing PVA membrane, optimizes the formula, and provides the degradable porous PVA/starch biological membrane with more excellent performance by matching with a corresponding process preparation method.
The technical scheme adopted by the invention is as follows:
a degradable porous PVA/starch biological membrane comprises the following components in parts by weight:
100 parts of PVA;
10-50 parts of starch;
5-20 parts of chitosan;
5-20 parts of ceramic powder;
0.2-2 parts of dopamine;
0.1-1 part of a plasticizer;
0.1-1 part of a crosslinking agent.
Preferably, the chitosan has an average relative molecular mass of not less than 5 × 105The high molecular weight chitosan and the average relative molecular mass are not more than 1 x 104A mixture of low molecular weight chitosans of (a).
Preferably, the ceramic powder is any one of hydroxyapatite, bioactive glass, calcium phosphate, alumina or zirconia.
Preferably, the plasticizer is at least one of glycerol, diglycerol, ethylene glycol, polyethylene glycol and propylene glycol.
Preferably, the crosslinking agent is any one of carbodiimide, thiosuccinimide, glutaraldehyde, dimethylol urea, and trimethylol melamine.
The formula is further optimized, and the components of the degradable porous PVA/starch biological membrane also comprise 0.1-1 part of auxiliary active ingredients.
Preferably, the auxiliary active ingredient is at least one of inorganic antibacterial agent, tissue growth factor and slow-release medicine.
The invention also provides a preparation method of the degradable porous PVA/starch biological membrane, which comprises the following steps:
s1: adding the PVA, the starch and the plasticizer into water, stirring and dispersing, preparing a film forming solution with the mass fraction of 25-45% at 50-80 ℃, and then freezing and vacuumizing for reaction for 12-72 hours to obtain a first biological film;
s2: preparing the chitosan into a chitosan solution with the mass concentration not less than 3%, soaking the first biological membrane in the chitosan solution for 0.2-1 hour, and then cleaning with water to obtain a second biological membrane;
s3: dissolving the dopamine in a buffer solution, adding the ceramic powder, then oscillating and dispersing, reacting for 12-72 hours under stirring, and centrifuging to remove large particles to obtain an auxiliary solution;
s4: soaking the second biological membrane in the auxiliary solution for 0.2-1 hour, and then washing with water to obtain a third biological membrane;
s5: preparing the cross-linking agent into a cross-linking solution with the mass concentration not less than 1%, soaking the third biological membrane in the cross-linking solution for 5-10 hours, washing with water, and drying to obtain the degradable porous PVA/starch biological membrane.
Preferably, the buffer used in the step S3 has a pH of 8 to 9.
Further optimization, the preparation method of the degradable porous PVA/starch biological membrane further comprises the following steps:
and soaking the prepared degradable porous PVA/starch biological membrane in a solution containing the auxiliary active ingredient for 5-10 hours to obtain the degradable porous PVA/starch biological membrane loaded with the auxiliary active ingredient.
The beneficial effects of the invention are:
the invention optimizes the formula of the degradable porous PVA/starch biological membrane, takes water-soluble high-molecular PVA and biodegradable material starch as basic raw materials, and introduces materials such as chitosan, ceramic powder, dopamine and the like, thereby effectively improving the mechanical property and biocompatibility of the target biological membrane.
The polyvinyl alcohol has excellent film forming property and degradability, and can further improve the degradability of the material by matching with starch, the degradation product has no pollution to the environment, the cost of the biological film is reduced, and the economic benefit is increased. Further optimizing, the invention can control the mechanical property and the degradation speed of the film by adjusting the weight part ratio of PVA to starch. After the introduction of the chitosan layer, the hydrophilicity of the film was slightly decreased, but the tensile strength and elongation at break were both increased. And the formation of ceramic powder with bioactivity, such as hydroxyapatite, bioactive glass, calcium phosphate, alumina or zirconia and other film layers, can obviously improve the biocompatibility of the target biological film. In addition, after ceramic powder such as hydroxyapatite and other bioactive components are introduced into the target biological membrane, the Young modulus of the surface of the biological membrane can be greatly increased.
In the invention, ceramic powder such as hydroxyapatite is dissolved in dopamine solution during preparation, and the surface of the hydroxyapatite is modified by utilizing dopamine autopolymerization technology so as to improve the dispersibility of the hydroxyapatite. After modification, the apparent particle size of the hydroxyapatite is reduced, and the dispersibility of the hydroxyapatite in water is greatly increased. Furthermore, the addition of the cross-linking agents and the auxiliary agents can carry out chemical cross-linking on the product film of the initial prototype, so that the stability of the target product can be further improved.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
a degradable porous PVA/starch biological film is characterized in that:
the paint comprises the following components in parts by weight:
100 parts of PVA;
50 parts of starch;
10 parts of chitosan;
20 parts of ceramic powder;
2 parts of dopamine;
0.5 part of a plasticizer;
0.5 part of a crosslinking agent.
Wherein,
the polymerization degree of the PVA is 2000, and the alcoholysis degree is 85%.
The chitosan has an average relative molecular mass of 6 × 105In another embodiment, the molar ratio of the high molecular weight chitosan to the low molecular weight chitosan is 1: 1.
In this embodiment, the ceramic powder is hydroxyapatite, the plasticizer is glycerol, and the cross-linking agent is glutaraldehyde.
The preparation method of the degradable porous PVA/starch biological membrane specifically comprises the following steps:
s1: adding the PVA, the starch and the plasticizer into water, stirring and dispersing, preparing a film forming solution with the mass fraction of 30% at 80 ℃, and then freezing and vacuumizing for reaction for 24 hours to obtain a first biological film;
s2: preparing the chitosan into a chitosan solution with the mass concentration of 5%, soaking the first biological membrane in the chitosan solution for 0.5 hour, and then washing with water to obtain a second biological membrane;
s3: dissolving the dopamine in a buffer solution, adding the ceramic powder, then shaking for dispersion, reacting for 24 hours under stirring, and centrifuging to remove large particles to obtain an auxiliary solution;
s4: soaking the second biological membrane in the auxiliary solution for 0.5 hour, and then washing with water to obtain a third biological membrane;
s5: and preparing the cross-linking agent into a cross-linking solution with the mass concentration of 1.5%, soaking the third biological membrane in the cross-linking solution for 5 hours, washing with water, and drying to obtain the degraded porous PVA/starch biological membrane.
Wherein, the buffer solution used in the step S3 can be Tris-HCl buffer solution with the pH value of 8-9.
Example 2:
according to the specific clinical application requirement, on the basis of the embodiment 1, auxiliary active ingredients such as at least one of inorganic antibacterial agents, tissue growth factors and slow-release drugs can be added into the components of the degradable porous PVA/starch biological membrane.
Specifically, in this embodiment:
a degradable porous PVA/starch biological film is characterized in that:
the paint comprises the following components in parts by weight:
100 parts of PVA;
50 parts of starch;
10 parts of chitosan;
20 parts of ceramic powder;
2 parts of dopamine;
0.5 part of a plasticizer;
0.5 part of a crosslinking agent.
0.1 part of auxiliary active ingredients.
Wherein the auxiliary active component is a Bone Morphogenetic Protein (BMP) of a tissue growth factor.
The preparation method of the degradable porous PVA/starch biological membrane specifically comprises the following steps:
s1: adding the PVA, the starch and the plasticizer into water, stirring and dispersing, preparing a film forming solution with the mass fraction of 30% at 80 ℃, and then freezing and vacuumizing for reaction for 24 hours to obtain a first biological film;
s2: preparing the chitosan into a chitosan solution with the mass concentration of 5%, soaking the first biological membrane in the chitosan solution for 0.5 hour, and then washing with water to obtain a second biological membrane;
s3: dissolving the dopamine in a buffer solution, adding the ceramic powder, then oscillating and dispersing, reacting for 24 hours under stirring, and centrifuging to remove large particles to obtain an auxiliary solution;
s4: soaking the second biological membrane in the auxiliary solution for 0.5 hour, and then washing with water to obtain a third biological membrane;
s5: and preparing the cross-linking agent into a cross-linking solution with the mass concentration of 1.5%, soaking the third biological membrane in the cross-linking solution for 5 hours, washing with water, and drying to obtain the degraded porous PVA/starch biological membrane.
S6: and soaking the prepared degradable porous PVA/starch biological membrane in the BMP solution for 5-10 hours to obtain the degradable porous PVA/starch biological membrane loaded with the BMP.
The other conditions were the same as in example 1.
Example 3:
a degradable porous PVA/starch biological membrane is characterized in that:
the paint comprises the following components in parts by weight:
100 parts of PVA;
30 parts of starch;
5 parts of chitosan;
5 parts of ceramic powder;
1 part of dopamine;
0.2 part of plasticizer;
0.2 part of a crosslinking agent.
Wherein the polymerization degree of the polyvinyl alcohol is 2000, and the alcoholysis degree is 85%; the chitosan is a single component and has an average relative molecular mass of 6 x 105The high molecular weight chitosan of (2).
The other conditions were the same as in example 1.
Example 4:
the chitosan used in this example was a single component, low molecular weight chitosan with an average relative molecular mass of 5000.
The other conditions were the same as in example 1.
Comparative example 1:
in this comparative example, no dopamine was added during the preparation of the degraded porous PVA/starch biofilm, and the other conditions were the same as in example 1.
Comparative example 2:
in this comparative example, no hydroxyapatite was added during the preparation of the degradable porous PVA/starch biofilm, and the other conditions were the same as in example 1.
Comparative example 3:
in this comparative example, no chitosan was added during the preparation of the degraded porous PVA/starch biofilm, and the other conditions were the same as in example 1.
First, as the starch content increases, the water solubility shows a tendency to decrease, but the material as a whole still shows good degradability. By utilizing the characteristic, the degradation speed can be controlled by adjusting the weight ratio of PVA to starch, and compared with the degradation speed of the porous PVA/starch biological membrane prepared in the embodiments 1-2 and 3-4, the degradation speed of the porous PVA/starch biological membrane is higher.
In addition, the degraded porous PVA/starch biological films prepared by the chitosan with single component used in the examples 3 and 4 can also play a role in enhancing the mechanical property and biocompatibility of the films. And chitosan with mixed components is preferably used, as shown in examples 1 and 2, so that the film forming of the product is facilitated, and meanwhile, the antibacterial performance of the product can be improved. Wherein, high molecular weight chitosan is easy to form a film, while low molecular weight chitosan has strong penetrability, and the amino groups on the chitosan molecule can play a role in sterilization by accepting cations formed by protons.
After the chitosan layer is soaked, a hydroxyapatite layer with bioactivity is further formed, so that the biocompatibility of a target biological membrane can be obviously improved, and the Young modulus of the surface of the biological membrane can be greatly increased, and the result is shown in table 1:
TABLE 1 Young's modulus test results of the surfaces of the products of examples 1-4 and comparative examples 1-3
Item Young's modulus (MPa)
Example 1 53.5
Example 2 52.0
Example 3 31.5
Example 4 33.0
Comparative example 1 4.5
Comparative example 2 5.0
Comparative example 3 42.5
The increase in Young's modulus is of great significance here. Generally, different cell-adapted materials have different degrees of softness, for example, nerve cells are suitable for propagation and differentiation on softer materials, while osteocytes prefer harder materials, and a suitable surface modulus facilitates cell spreading, proliferation and differentiation. Therefore, the present invention provides a method for adjusting the hardness and softness of a target product by adjusting important parts of ceramic powder such as hydroxyapatite for a specific clinical situation. The products obtained in examples 1 to 2 have a high surface modulus and are suitable for bone cells, etc., while the products obtained in examples 3 to 4 have a low surface modulus and are suitable for nerve cells, etc. However, the content of the hydroxyapatite is not suitable to be too high, otherwise the structure of the starch/PVA and chitosan film layer can be damaged, and finally the mechanical property of the product is reduced.
In the invention, ceramic powder such as hydroxyapatite is dissolved in dopamine solution during preparation, and the surface of the hydroxyapatite is modified by utilizing dopamine autopolymerization technology so as to improve the dispersibility of the hydroxyapatite. After modification, the apparent particle size of the hydroxyapatite is reduced, and the dispersibility of the hydroxyapatite in water is greatly increased. As shown in comparative example 1, in the absence of dopamine, hydroxyapatite is added into the system, but due to poor dispersibility, the utilization rate of hydroxyapatite is extremely low, and the young modulus of the surface of the product is not obviously improved.
Aiming at the design of a formula, a matched process is adopted in the embodiment of the invention, after the first biological membrane is obtained, the first biological membrane is sequentially soaked by the chitosan solution and the auxiliary solution, the effects of various components are exerted to the maximum extent, and the degraded porous PVA/starch biological membrane is endowed with good mechanical property, surface Young modulus property and good biocompatibility. And finally, carrying out chemical crosslinking on the third biological membrane, thereby further improving the stability of the target biological membrane.
Other embodiments of the present invention than the preferred embodiments described above, and those skilled in the art can make various changes and modifications according to the present invention without departing from the spirit of the present invention, should fall within the scope of the present invention defined in the claims.

Claims (8)

1. A degradable porous PVA/starch biological film is characterized in that:
the paint comprises the following components in parts by weight:
100 parts of PVA;
10-50 parts of starch;
5-20 parts of chitosan;
5-20 parts of ceramic powder;
0.2-2 parts of dopamine;
0.1-1 part of a plasticizer;
0.1-1 part of a crosslinking agent;
wherein the chitosan has an average relative molecular mass of not less than 5 × 105The high molecular weight chitosan and the average relative molecular mass are not more than 1 x 104A mixture of low molecular weight chitosans of (a);
the preparation method of the degradable porous PVA/starch biological membrane comprises the following steps:
s1: adding the PVA, the starch and the plasticizer into water, stirring and dispersing, preparing a film forming solution with the mass fraction of 25-45% at 50-80 ℃, and then freezing and vacuumizing for reaction for 12-72 hours to obtain a first biological film;
s2: preparing the chitosan into a chitosan solution with the mass concentration not less than 3%, soaking the first biological membrane in the chitosan solution for 0.2-1 hour, and then cleaning with water to obtain a second biological membrane;
s3: dissolving the dopamine in a buffer solution, adding the ceramic powder, then vibrating and dispersing, reacting for 12-72 hours under stirring, and centrifuging to remove large particles to obtain an auxiliary solution;
s4: soaking the second biological membrane in the auxiliary solution for 0.2-1 hour, and then washing with water to obtain a third biological membrane;
s5: preparing the cross-linking agent into a cross-linking solution with the mass concentration not less than 1%, soaking the third biological membrane in the cross-linking solution for 5-10 hours, washing with water, and drying to obtain the degradable porous PVA/starch biological membrane.
2. The degradable porous PVA/starch biofilm of claim 1, wherein:
the ceramic powder is any one of hydroxyapatite, bioactive glass, calcium phosphate, alumina or zirconia.
3. The degradable porous PVA/starch biofilm of claim 1, wherein:
the plasticizer is at least one of glycerol, diglycerol, ethylene glycol, polyethylene glycol and propylene glycol.
4. The degradable porous PVA/starch biofilm of claim 1, wherein:
the cross-linking agent is any one of carbodiimide, sulphosuccinimide, glutaraldehyde, dimethylol urea and trimethylol melamine.
5. The degradable porous PVA/starch biofilm of claim 1, wherein:
the degradable porous PVA/starch biological membrane further comprises 0.1-1 part of auxiliary active ingredients.
6. The biodegradable porous PVA/starch biofilm of claim 5, wherein:
the auxiliary active component is at least one of inorganic antibacterial agent and tissue growth factor.
7. A degradable porous PVA/starch biofilm according to any one of claims 1 to 6, wherein:
the pH value of the buffer solution used in the step S3 is 8-9.
8. A degradable porous PVA/starch biofilm according to any one of claims 5 or 6, wherein:
further comprising the steps of:
and soaking the prepared degradable porous PVA/starch biological membrane in a solution containing the auxiliary active ingredient for 5-10 hours to obtain the degradable porous PVA/starch biological membrane loaded with the auxiliary active ingredient.
CN202110292801.XA 2021-03-18 2021-03-18 Degradable porous PVA/starch biological membrane and preparation method thereof Active CN113082299B (en)

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