CN113073837A - Assembled bolt-free punching module device and use method - Google Patents
Assembled bolt-free punching module device and use method Download PDFInfo
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- CN113073837A CN113073837A CN202110434060.4A CN202110434060A CN113073837A CN 113073837 A CN113073837 A CN 113073837A CN 202110434060 A CN202110434060 A CN 202110434060A CN 113073837 A CN113073837 A CN 113073837A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
- E04G11/08—Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The invention discloses an assembled bolt-free punching module device and a using method thereof, and belongs to the technical field of template engineering. The invention comprises a standard plate to be covered with a steel bar surface layer, a wall body root edge sealing component and a standard plate limiting and reinforcing device. This device adopts the integrative design of assembled hasp, and the shear force wall reinforcing bar that is qualified to the acceptance is wrapped up the formula and is consolidated. The assembly type bolt-free space net rack reinforcement is implemented on the checked and folded grid steel bars through the components; the edge sealing component at the root part of the wall body is a double-material component which is a combination of a flexible rubber material and a rigid material so as to adapt to the problem of uneven surface of the concrete structure plate.
Description
Technical Field
The invention relates to the technical field of template engineering, in particular to an assembled bolt-free punching module device and a using method thereof.
Background
In construction of standard floors in the building field, shear walls and frame column templates are mostly reinforced by butterfly parts matched with perforated bolts so as to prevent the phenomena of mold expansion, mold explosion and the like of the templates caused by large bending moment of the templates in the concrete pouring process. Big face template sets up the basis that the stupefied and steel pipe as perforation bolt fastening template of back of the body in traditional construction, forms stable space truss structure through perforation bolt and template back of the body stupefied to control the structural dimension of concrete in the pouring process, guarantee that concrete pouring in-process template engineering does not take place the quality problem. Multiple processes, multiple materials are involved during formwork installation; exposed bolt and screw often cause the scratch to the human body in the acceptance check process, and the later stage processing wall perforation bolt eye shutoff problem causes great trouble to the construction unit, outer wall bolt eye shutoff is especially troublesome and important, because of the bolt eye through-wall setting from structural breaking its integrality, after the major structure completion, bolt eye shutoff is not tight, cause rain, snow water to flow into the interior wall along the bolt eye, cause very big influence to resident's life, and develop the shutoff work in earlier stage and also make the waste of people, material, machine to the construction unit, there is huge potential safety hazard in the outer wall shutoff in-process equally. Under normal conditions, the setting of through-wall bolts is cancelled when the firm degree of template engineering is guaranteed, and the waste of people, materials and machines caused by construction technical defects is reduced.
Disclosure of Invention
In order to overcome the defects of the prior art, the assembled bolt-free punching module device and the using method are provided, aiming at the defect that a special tool for a wall-through screw rod is replaced in a template engineering and the involvement of a mechanical design principle, designing a special mechanical tool aiming at a special acceptance defect, flexibly applying a mechanical structure mechanics principle, facilitating the implementation of work of constructors, accurately positioning the size of a cast-in-place concrete structure and effectively controlling the deviation range.
In order to achieve the purpose, the invention provides the following technical scheme: an assembled bolt-free punching module device comprises a standard plate to be covered with a steel bar surface layer, a wall body root edge sealing component and a standard plate limiting and reinforcing device, wherein the wall body root edge sealing component is a double-material component and is a combination of a flexible rubber material and a rigid material;
the standard plate is of an assembly structure, and the top and the bottom of the standard plate are respectively composed of a limiting slide rail lock catch and a lock frame; the left end and the right end are provided with round pin socket assemblies, and the round pin assemblies at the left end and the right end are connected with adjacent standard plates to play a role in limiting left and right and stabilizing; the top limit slide rail lock catch and the adjacent standard plate have the functions of front, back, left and right limit stability; the component comprises an inner layer, a middle layer and an outer layer, wherein the inner layer is mainly a material plate and plays a role in contacting concrete and bearing pressure; the middle layer is internally provided with equally spaced keels which play a role of back arris and is provided with a limiting slide rail locking device, the outer layer is a panel, and the middle of the device is provided with a linkage locking handle component which plays a role of limiting and fastening the device; and a columnar round pin limiting ring and a round pin are arranged;
the edge sealing component at the root part of the wall body is a double-material combination component and respectively consists of flexible rubber and a rigid machinable plate; the appearance is set as the number '9', the bottom is made of flexible rubber materials, the interior is extended, the extended length is as thick as the thickness of a standard plate, the standard plate is placed in a space, the flexible rubber materials are in close contact with the surface layer of the concrete bottom plate through the characteristics of the flexible rubber materials, and the function of preventing slurry leakage is achieved; the assembly is a starting limit assembly of the whole device and is also a transition assembly in contact with a concrete surface layer, the rigid plate is arranged in a square mode, and the contact surface of the rigid plate and a standard plate is designed in a limit socket-and-spigot mode.
Furthermore, the left end and the right end of the standard plate are respectively provided with a male socket limiting component and a female socket limiting component, and the upper end part and the lower end part of the standard plate are composed of limiting slide rail socket fasteners;
the limiting slide rail locking component consists of a sawtooth locking frame, a tension spring, a steel wire connecting piece, a main shaft, a supporting plate, a pulley block, a device cover plate and a handle;
the overall body is an L-shaped elastic reset mechanism, the handle is an external device, the handle device is arranged in a double-shaft mode, the main shaft is arranged in an eccentric mode so that the finger joint can press the end part downwards to tilt, the eccentric end part moves around the main shaft to form an axis, downward pulling force is generated on the L-shaped square frame, and the L-shaped square frame transmits stress to the steel wire through the steel wire connecting piece; a pulley block is arranged in the vertical direction, a steel wire is driven by a steel wire connecting piece to carry out limiting sliding operation along the pulley block, and a fixing piece is arranged at the tail end of the steel wire for limiting support; during the process, the tension spring at the handle part is relaxed along the direction of the limiting slide rail, and provides reset power after the handle is unloaded;
the tension spring at the position of the limiting lock frame is used as a power supporting component of the horizontal direction resetting mechanism, and resets the sawtooth lock catch frame which is stressed to generate limiting sliding so as to enable the lock catch to be tightly combined with the lock frame; the secondary shaft is arranged below the main shaft, and the main shaft is provided with an antifriction shaft for limiting the axis of the handle to move and reducing friction loss.
Furthermore, the end limiting reinforcing device is arranged in the middle of the assembled seam of the standard plate, the H-shaped shape of the end limiting reinforcing device and the I-shaped port at the end of the standard plate are in socket joint structures, so that the H-shaped end limiting reinforcing device and the I-shaped port at the end of the standard plate are in sliding type positioning and reinforcing effects with a socket joint fastener of the surface of the standard plate, the I-shaped reinforcing device is additionally arranged at the position of the surface with larger bending moment for reinforcing, after the limiting reinforcing device is used for reinforcing the seam of the standard plate at the same position, the end is provided with a limiting lock for limiting and fixing in the horizontal direction to prevent sliding, and the reinforcing component;
the limiting round pins and the columnar limiting round pin holes are uniformly distributed at four inflection points of the standard plate and are respectively arranged at the left end and the right end of the standard plate to form a limiting assembly; the length of the round pin and the depth of the round pin in the columnar limiting hole are in the same size, and the round pin socket device is used for limiting the same plane of the standard plate.
Furthermore, the limiting lock catch component also comprises a reciprocating system, a pulley displacement mechanism, a steel wire connecting clamp and a limiting hole, wherein the L-shaped limiting lock frame structure mainly comprises a handle linkage device lock frame displacement transmission, the motion direction of the steel wire is linked through a positioning pulley to perform diastole motion so that the lock frame is displaced, and the limiting displacement function is realized through the limiting hole and a limiting bolt during displacement; the tension spring is arranged between the tension spring fixing piece and the sliding lock frame to realize the reset function of the pulley block transmission, and after the lock catch is aligned with the lock hole, the handle is loosened to enable the lock frame to drive the lock catch to reset, so that the connecting end part of the standard plate is tightly combined;
the assembly comprises an inner wall template, an outer wall template and an end limiting device, and the device assembly mainly controls the size of the concrete structure.
Furthermore, the standard plate and the bottom sealing module are both assembled socket lock catch mounting structures, adjacent modules are tightly combined through the mechanical structure of the equipment, the bottom sealing device is tightly combined with the concrete surface layer through the flexible characteristic of rubber, the concrete structure to be poured is controlled in all directions, and the phenomena of mould expansion, mould explosion, slurry leakage and the like in the pouring process are prevented;
the template installation module assembly is connected by standard plates, has two end types of male and female, implements a reinforcing device through a limiting locking device and a limiting socket round pin assembly, takes the bottom as an installation starting point, assembles the size of a component according to a design drawing at the bottom, and then carries out the first step of socket standard plate installation, and only needs the limiting socket of the standard plate in the process; and starting from the second step of the template component to be a standard plate area, assembling the standard plate limiting locking device and the limiting socket round pin component, and realizing the assembling of the adjacent template components through the steel wire connecting piece and the pulley block linkage limiting locking frame until the top in the implementation process.
A use method of an assembly type bolt-free punching module device comprises the following steps:
the method comprises the following steps of firstly, checking the integrity of the internal structure of a standard plate, checking whether a limiting lock frame is in synchronization with the linkage of a steel wire and a pulley block, and checking whether a lock frame resetting mechanism and a handle are smoothly lifted;
assembling the bottom edge sealing module according to the size of the components of the design drawing, cleaning the built-in construction garbage covered by the module assembly in advance, and checking whether the inflection point connection of the module is tight or not;
assembling the first-step standard plate, aligning the round pin with the cylindrical limiting round pin hole for socket assembling, and checking whether the standard plate is tightly connected with the bottom sealing assembly or not after assembling is finished; when the second step of standard plates are assembled, the adjacent plates at the upper part, the lower part and the left part are linked with the limit lock frame through the lifting handle to align the lock catches of the adjacent plates, and the assembling process is carried out;
fourthly, after the component assembly module assembly is assembled, inserting the H-shaped reinforcing component into the prefabricated inward concave limiting groove of the adjacent standard plate along the [ -shaped limiting slide rail by using the reinforcing component, and clamping the end part of the component by the elastic limiting clamp of the end part device after the size of the component is synchronized to play a role in reinforcing and limiting and also play a role in mechanical stability in the pouring process;
step five, after the standard plate is installed in each step, the reinforcement degree is detected layer by layer, problems are found in time and reworked and processed in time, and security check work cannot be carried out after the whole standard plate is completed;
and step six, after concrete pouring is finished, removing the formwork in the same step in the formwork removing stage, gradually removing the standard plates according to the principle of firstly mounting and then removing the standard plates, completing the removal of the formwork assembly, and removing the work of plugging the bolt holes in the inner wall and the outer wall in the later period.
Compared with the prior art, the invention has the following beneficial effects:
by adopting the technical scheme provided by the invention, the template engineering is subjected to modular assembly type recombination design, assembly type installation is carried out from bottom to top, the bottom is provided with the sealed limiting frame to provide an assembly space for the first step standard plate, the connection condition of the adjacent plates is checked after the first step plate is installed, then the previous step plate assembly operation is carried out, the plates are manually taken up to pull the external handles of the plates, the lock catch of the internal framework is linked to carry out limiting horizontal displacement, after the lock catch is aligned with the lock frame, the handles are released to reset, and the linkage resetting device enables the lock notch and the lock frame to be tightly combined. After the plates are assembled, the reinforcing component is inserted into the prefabricated concave limiting groove of the adjacent standard plates along the [ -shaped opening limiting slide rail, and after the sizes of the synchronous components are synchronized, the elastic limiting clamp of the end device clamps the end part of the adjacent standard plates to play a role in reinforcing and limiting. Meanwhile, the assembled template group is designed to reduce the phenomenon of sharp rise of stress caused by the gap of the traditional template, and the assembled template group also plays a role in mechanical stability in the pouring process. According to the invention, through the peripheral net frame type wrapping acceptance inspection qualified steel bar project, the assembling type integration replaces the working procedures of positioning rib arrangement, template punching, template assembly, back ridge combination of steel pipes, butterfly cards and the like in the traditional template project to reinforce the template. When the construction efficiency is improved, the problems of potential safety hazards, construction operation difficulty and the like caused by later-stage wall body plugging are avoided, and the construction process is advanced through the green idea of replacing wood with steel.
Drawings
FIG. 1 is an isometric view of the device of the present invention;
FIG. 2 is a view showing the internal structure of the apparatus of the present invention;
FIG. 3 is an isometric view of the device of the present invention;
FIG. 4 is a detailed view of the edge sealing assembly at the root of the wall body of the device of the present invention;
fig. 5 is a detailed view of the handle linkage of the device of the present invention.
In the figure: 1. a standard plate; 2. a sealing edge component at the root part of the wall body; 3. a limiting slide rail lock catch; 4. a lock frame; 5. an inner layer; 6. a middle layer; 7. an outer layer; 8. a keel; 9. a handle; 10. a cylindrical round pin limiting ring; 11. a round pin; 12. a saw tooth latch bracket; 13. a tension spring; 14. a steel wire; 15. a steel wire connecting piece; 16. a main shaft; 17. a support plate; 18. a pulley block; 19. a device cover plate; 20. a secondary axis; 21. a limiting and reinforcing device; 22. a [ "shaped port socket structure; 23. a limiting hole; 24. a lock hole; 25. an elastic limit clamp; 26. a fixing member; 27. a limit bolt; 28. a tension spring fixing member; 29. a limiting slide rail; 30. an antifriction shaft; 31. an L-shaped square frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, the present invention provides the following technical solutions: the utility model provides a bolt perforation module device is exempted from to assembled, includes 1, wall body root banding subassembly 2, the spacing stiffening device 21 of standard slab of waiting to cover the reinforcing bar surface course and constitutes. This device adopts the integrative design of assembled hasp, and the shear force wall reinforcing bar that is qualified to the acceptance is wrapped up the formula and is consolidated. The assembly type bolt-free space net rack reinforcement is implemented on the checked and folded grid steel bars through the components; the edge sealing component 2 at the root part of the wall body is a double-material component which is a combination of a flexible rubber material and a rigid material so as to adapt to the problem of uneven surface of the concrete structure plate.
The standard plate 1 is of an assembly structure, and the top and the bottom of the standard plate are respectively composed of a limiting slide rail 29 lock catch 3 and a lock frame 4; the left end and the right end are round pin 11 socket components, and the round pin 11 components at the left end and the right end are connected with the adjacent standard plates 1 to play a role of left-right limiting and stabilizing; the top limit slide rail 29 lock catch 3 and the adjacent standard plate 1 play a role in limiting the front, the back, the left and the right stably; the component comprises an inner layer 5, a middle layer 6 and an outer layer 7, wherein the inner layer 5 is mainly a material plate and plays a role in contacting concrete and bearing pressure; the middle layer 6 is internally provided with equidistant keels 8 which play a role of back arris and is provided with a limiting slide rail 29 lock catch 3 device, the outer layer 7 is a panel, and the middle of the device is provided with a linkage lock catch handle 9 component which plays a role of limiting and fastening the device; and set up the spacing ring 10 of cylindrical round pin 11 and round pin 11, simplify the device, promote the standard board 1 and connect the steadiness.
The edge sealing component 2 at the root part of the wall body is a double-material combination component and respectively consists of flexible rubber and a rigid machinable plate. The appearance is digital "9" setting, and the bottom is flexible rubber materials, for the inside extension setting, and it extends length and 1 thickness of standard board, and the effect provides the space and through the characteristic of flexible material self and concrete bottom plate surface course in close contact with for placing standard board 1, plays the effect that prevents to leak thick liquid. The assembly is a starting limit assembly of the whole device and is also a transition assembly in contact with a concrete surface layer, the rigid plate is arranged in a square mode, the contact surface of the rigid plate and the 1 piece of standard plate is designed in a limit socket type mode, and the effect of controlling the combination size of concrete components is achieved.
The left end and the right end of the standard plate 1 are respectively provided with a male socket limiting component and a female socket limiting component, and the upper end part and the lower end part are provided with a limiting slide rail 29 socket fastener.
The limiting slide rail 29 lock catch 3 component consists of a sawtooth lock catch frame 12, a tension spring 13, a steel wire 14, a steel wire connecting piece 15, a main shaft 16, a supporting plate 17, a pulley block 18, a device cover plate 19 and a handle 9.
The overall body is an L-shaped elastic reset mechanism, and the handle 9 is an external device; the handle 9 is arranged with a double shaft. The main shaft 16 is eccentrically arranged so that the finger joints press down the end parts to tilt the end parts, the eccentric end parts move around the main shaft 16 to generate downward pulling force on the L-shaped square frame 31, and the L-shaped square frame 31 transmits the stress to the steel wire 14 through the steel wire connecting piece 15. The pulley block 18 is arranged in the vertical direction, the steel wire 14 is driven by the steel wire connecting piece 15 to carry out limiting sliding operation along the pulley block 18, and the tail end of the steel wire 14 is provided with a fixing piece 26 for limiting support. During the process, the tension spring 13 at the position of the handle 9 expands along the direction of the limit slide rail 29, and provides reset power after the handle 9 is relieved.
The tension spring 13 at the position of the limit lock frame 4 is used as a power supporting component of a horizontal direction resetting mechanism, and resets the sawtooth lock catch frame 12 which is stressed to generate limit sliding so as to enable the lock catch to be tightly combined with the lock frame 4; the secondary shaft 20 is arranged below the main shaft 16, and the main shaft 16 is provided with an antifriction shaft 30 for limiting the axial motion of the handle 9 and reducing the friction loss.
The spacing stiffening means of tip 21 is assembled seam crossing through standard plate 1 and is set up between two parties, the appearance is "H" shape and 1 tip of standard plate "[" shape mouth is socket joint structure 22, play and carry out the effect of sliding location reinforcement with 1 face self socket joint fastener of standard plate, install I-shaped stiffening means additional to the great position of the face received the moment of flexure and carry out the reinforcement, carry out with the position reinforcement back when spacing stiffening means 21 carries out 1 seam position of standard plate, the tip sets up spacing lock and carries out the spacing fixed of horizontal direction, in case slide, the reinforcement subassembly plays the control action of panel face roughness equally.
Preferably, the limiting round pins 11 and the cylindrical limiting round pins 11 are uniformly distributed at four inflection points of the standard plate 1 and are respectively arranged at the left end and the right end of the standard plate 1 to form a limiting assembly. Wherein the length of the round pin 11 and the depth of the round pin 11 of the columnar spacing hole 23 are the same size. And the round pin 11 socket device is used for limiting the same plane of the standard plate 1.
Preferably, the limiting lock catch component further comprises a reciprocating system, a pulley displacement mechanism, a steel wire 14, a steel wire connecting piece 15 and a limiting hole 23, the L-shaped limiting lock frame 4 is mainly in displacement transmission with a handle 9 linkage device lock frame 4, the motion direction of the steel wire 14 is linked through a positioning pulley to enable the tension spring 13 to do diastole motion so that the lock frame 4 is displaced, and the limiting displacement function is achieved through the limiting hole 23 and the limiting bolt 27 during displacement. The tension spring 13 is arranged between the tension spring fixing part 28 and the sliding lock frame 4 to realize the reset function of the transmission of the pulley block 18, and after the lock catch is aligned with the lock hole 24, the handle 9 is loosened to enable the lock frame 4 to drive the lock catch to reset, so that the connecting end parts of the standard plates 1 are tightly combined. The working procedure time of blanking of the steel pipe, the batten and the split bolt is saved during use; the manpower and time schedule that the template installation process consumes are saved, no bolt, no nail connection, save the process through mechanical design, reduce the job site and assist the material quantity.
The assembly comprises an inner wall template, an outer wall template and an end limiting device, wherein the assembly mainly controls the size of a concrete structure, and responds to the content of green construction operation by replacing wood with steel.
Preferably, standard plate 1, bottom seal module are assembled socket joint hasp mounting structure, set up through equipment self mechanical structure and closely combine adjacent module, and bottom seal device passes through the flexible speciality of rubber and concrete surface course closely combines, and the all-round concrete structure of treating pouring carries out the accuse, prevents phenomenons such as the in-process expand mould, explode the mould, leak thick liquid of pouring.
Preferably, the template installation module assembly is connected by a standard plate 1, the male end part type and the female end part type are divided, a reinforcing device is implemented through a limiting locking device and a limiting socket round pin 11 assembly, the bottom is taken as an installation starting point, after the component size is assembled on the bottom according to a design drawing, the first step of socket installation of the standard plate 1 is carried out, and only the limiting socket of the standard plate 1 is needed in the process; and starting from the second step of the template component to the area of the standard plate 1, assembling the standard plate 1 limiting locking device and the limiting socket round pin 11 component, and realizing the assembling of the adjacent template components by linking the limiting locking frame 4 through the steel wire connecting piece 15 and the pulley block 18 in the implementation process until the top. The implementation process is simple and convenient, the traditional construction is changed, the material types are various, the process is complex, and the construction quality problems of mold expansion and slurry leakage in the pouring process are eliminated through integration of multiple materials.
A use method of an assembly type bolt-free mounting template assembly comprises the following steps:
the method comprises the following steps of firstly, checking the integrity of the internal structure of a standard plate 1, checking whether the linkage of a limiting lock frame 4, a steel wire 14 and a pulley block 18 is synchronous, and checking whether the lifting of a reset mechanism of the lock frame 4 and a handle 9 is smooth;
assembling the bottom edge sealing module according to the size of the components of the design drawing, cleaning the built-in construction garbage covered by the module assembly in advance, and checking whether the inflection point connection of the module is tight or not;
step three, assembling the first-step standard plate 1, aligning the round pin 11 with the hole of the columnar limiting round pin 11 for socket assembling, and checking whether the standard plate 1 is tightly connected with the bottom sealing assembly or not after assembling is finished; when assembling the standard plate 1 in the second step, the adjacent plates at the upper part, the lower part and the left part and the right part are pulled by the handle 9 to be linked with the limit lock frame 4 to align the lock catches of the adjacent plates, and the assembling process is carried out;
fourthly, after the component assembly module assembly is assembled, inserting the H-shaped reinforcing component into the prefabricated concave limiting groove of 1 adjacent standard plate along the [ -shaped opening limiting slide rail 29 by using the reinforcing component, clamping the end part of the H-shaped reinforcing component by the elastic limiting clamp 25 of the end part device after the sizes of the components are synchronized, playing a role in reinforcing and limiting, and playing a role in mechanical stability in the pouring process;
step five, after the installation of 1 standard plate in each step is finished, detecting the reinforcement degree layer by layer, finding out problems in time and carrying out rework treatment in time, and performing security check work after the whole standard plate is not finished;
and step six, after concrete pouring is finished, removing the formwork in the same step in the formwork removing stage, gradually removing the standard plate 1 according to the principle of firstly mounting and then removing the formwork, completing the removal of the formwork assembly, and removing the work of plugging the bolt holes in the inner wall and the outer wall in the later period.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a bolt perforation module device is exempted from to assembled which characterized in that: the edge sealing component at the root of the wall body is a double-material component and is a combination of a flexible rubber material and a rigid material;
the standard plate is of an assembly structure, and the top and the bottom of the standard plate are respectively composed of a limiting slide rail lock catch and a lock frame; the left end and the right end are provided with round pin socket assemblies, and the round pin assemblies at the left end and the right end are connected with adjacent standard plates to play a role in limiting left and right and stabilizing; the top limit slide rail lock catch and the adjacent standard plate have the functions of front, back, left and right limit stability; the component comprises an inner layer, a middle layer and an outer layer, wherein the inner layer is mainly a material plate and plays a role in contacting concrete and bearing pressure; the middle layer is internally provided with equally spaced keels which play a role of back arris and is provided with a limiting slide rail locking device, the outer layer is a panel, and the middle of the device is provided with a linkage locking handle component which plays a role of limiting and fastening the device; and a columnar round pin limiting ring and a round pin are arranged;
the edge sealing component at the root part of the wall body is a double-material combination component and respectively consists of flexible rubber and a rigid machinable plate; the appearance is set as the number '9', the bottom is made of flexible rubber materials, the interior is extended, the extended length is as thick as the thickness of a standard plate, the standard plate is placed in a space, the flexible rubber materials are in close contact with the surface layer of the concrete bottom plate through the characteristics of the flexible rubber materials, and the function of preventing slurry leakage is achieved; the assembly is a starting limit assembly of the whole device and is also a transition assembly in contact with a concrete surface layer, the rigid plate is arranged in a square mode, and the contact surface of the rigid plate and a standard plate is designed in a limit socket-and-spigot mode.
2. The assembled bolt-free punching module device of claim 1, wherein: the left end and the right end of the standard plate are respectively provided with a male socket limiting component and a female socket limiting component, and the upper end part and the lower end part of the standard plate are composed of limiting slide rail socket fasteners;
the limiting slide rail locking component consists of a sawtooth locking frame, a tension spring, a steel wire connecting piece, a main shaft, a supporting plate, a pulley block, a device cover plate and a handle;
the overall body is an L-shaped elastic reset mechanism, the handle is an external device, the handle device is arranged in a double-shaft mode, the main shaft is arranged in an eccentric mode so that the finger joint can press the end part downwards to tilt, the eccentric end part moves around the main shaft to form an axis, downward pulling force is generated on the L-shaped square frame, and the L-shaped square frame transmits stress to the steel wire through the steel wire connecting piece; a pulley block is arranged in the vertical direction, a steel wire is driven by a steel wire connecting piece to carry out limiting sliding operation along the pulley block, and a fixing piece is arranged at the tail end of the steel wire for limiting support; during the process, the tension spring at the handle part is relaxed along the direction of the limiting slide rail, and provides reset power after the handle is unloaded;
the tension spring at the position of the limiting lock frame is used as a power supporting component of the horizontal direction resetting mechanism, and resets the sawtooth lock catch frame which is stressed to generate limiting sliding so as to enable the lock catch to be tightly combined with the lock frame; the secondary shaft is arranged below the main shaft, and the main shaft is provided with an antifriction shaft for limiting the axis of the handle to move and reducing friction loss.
3. The assembled bolt-free punching module device of claim 1, wherein: the end part limiting reinforcing device is arranged in the middle of the assembled seam of the standard plate, the H-shaped shape of the end part limiting reinforcing device and the I-shaped opening at the end part of the standard plate are of socket structures, the H-shaped opening and the socket fastener of the standard plate are used for performing sliding type positioning reinforcing, the I-shaped reinforcing device is additionally arranged at the position of the standard plate with larger bending moment to reinforce, after the limiting reinforcing device performs same-position reinforcing on the seam of the standard plate, the end part is provided with a limiting lock to perform horizontal limiting fixing to prevent sliding, and the reinforcing component also plays a role in controlling the flatness of the plate surface;
the limiting round pins and the columnar limiting round pin holes are uniformly distributed at four inflection points of the standard plate and are respectively arranged at the left end and the right end of the standard plate to form a limiting assembly; the length of the round pin and the depth of the round pin in the columnar limiting hole are in the same size, and the round pin socket device is used for limiting the same plane of the standard plate.
4. The assembled bolt-free punching module device of claim 1, wherein: the L-shaped limiting lock frame structure mainly comprises a handle linkage device lock frame displacement transmission, the lock frame is displaced by the aid of the positioning pulley and the steel wire movement direction linkage extension spring in a diastole mode, and the limiting displacement function is achieved through the limiting hole and the limiting bolt in the displacement period; the tension spring is arranged between the tension spring fixing piece and the sliding lock frame to realize the reset function of the pulley block transmission, and after the lock catch is aligned with the lock hole, the handle is loosened to enable the lock frame to drive the lock catch to reset, so that the connecting end part of the standard plate is tightly combined;
the assembly comprises an inner wall template, an outer wall template and an end limiting device, and the device assembly mainly controls the size of the concrete structure.
5. The assembled bolt-free punching module device of claim 1, wherein: the standard plate and the bottom sealing module are both assembled socket lock catch mounting structures, adjacent modules are tightly combined through the mechanical structure of the equipment, the bottom sealing device is tightly combined with a concrete surface layer through the flexible characteristic of rubber, the structure of the concrete to be poured is controlled in an all-dimensional mode, and the phenomena of mould expansion, mould explosion, slurry leakage and the like in the pouring process are prevented;
the template installation module assembly is connected by standard plates, has two end types of male and female, implements a reinforcing device through a limiting locking device and a limiting socket round pin assembly, takes the bottom as an installation starting point, assembles the size of a component according to a design drawing at the bottom, and then carries out the first step of socket standard plate installation, and only needs the limiting socket of the standard plate in the process; and starting from the second step of the template component to be a standard plate area, assembling the standard plate limiting locking device and the limiting socket round pin component, and realizing the assembling of the adjacent template components through the steel wire connecting piece and the pulley block linkage limiting locking frame until the top in the implementation process.
6. The use method of the assembled bolt-free punching module device according to claim 1, wherein: the method comprises the following steps:
the method comprises the following steps of firstly, checking the integrity of the internal structure of a standard plate, checking whether a limiting lock frame is in synchronization with the linkage of a steel wire and a pulley block, and checking whether a lock frame resetting mechanism and a handle are smoothly lifted;
assembling the bottom edge sealing module according to the size of the components of the design drawing, cleaning the built-in construction garbage covered by the module assembly in advance, and checking whether the inflection point connection of the module is tight or not;
assembling the first-step standard plate, aligning the round pin with the cylindrical limiting round pin hole for socket assembling, and checking whether the standard plate is tightly connected with the bottom sealing assembly or not after assembling is finished; when the second step of standard plates are assembled, the adjacent plates at the upper part, the lower part and the left part are linked with the limit lock frame through the lifting handle to align the lock catches of the adjacent plates, and the assembling process is carried out;
fourthly, after the component assembly module assembly is assembled, inserting the H-shaped reinforcing component into the prefabricated inward concave limiting groove of the adjacent standard plate along the [ -shaped limiting slide rail by using the reinforcing component, and clamping the end part of the component by the elastic limiting clamp of the end part device after the size of the component is synchronized to play a role in reinforcing and limiting and also play a role in mechanical stability in the pouring process;
step five, after the standard plate is installed in each step, the reinforcement degree is detected layer by layer, problems are found in time and reworked and processed in time, and security check work cannot be carried out after the whole standard plate is completed;
and step six, after concrete pouring is finished, removing the formwork in the same step in the formwork removing stage, gradually removing the standard plates according to the principle of firstly mounting and then removing the standard plates, completing the removal of the formwork assembly, and removing the work of plugging the bolt holes in the inner wall and the outer wall in the later period.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110434060.4A CN113073837A (en) | 2021-04-22 | 2021-04-22 | Assembled bolt-free punching module device and use method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110434060.4A CN113073837A (en) | 2021-04-22 | 2021-04-22 | Assembled bolt-free punching module device and use method |
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| CN113073837A true CN113073837A (en) | 2021-07-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113638600A (en) * | 2021-08-09 | 2021-11-12 | 黄波锋 | Template cleaning equipment for building engineering |
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2021
- 2021-04-22 CN CN202110434060.4A patent/CN113073837A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113638600A (en) * | 2021-08-09 | 2021-11-12 | 黄波锋 | Template cleaning equipment for building engineering |
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Application publication date: 20210706 |