CN113072130B - Bilge oil-water separator - Google Patents
Bilge oil-water separator Download PDFInfo
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- CN113072130B CN113072130B CN202110466964.5A CN202110466964A CN113072130B CN 113072130 B CN113072130 B CN 113072130B CN 202110466964 A CN202110466964 A CN 202110466964A CN 113072130 B CN113072130 B CN 113072130B
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- pipe
- bilge
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 207
- 230000001804 emulsifying effect Effects 0.000 claims abstract description 28
- 230000001502 supplementing effect Effects 0.000 claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 238000004945 emulsification Methods 0.000 claims abstract description 5
- 229920000742 Cotton Polymers 0.000 claims description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 20
- 239000010865 sewage Substances 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 14
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 11
- 239000011496 polyurethane foam Substances 0.000 claims description 11
- 238000005070 sampling Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 7
- 238000011045 prefiltration Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 230000003116 impacting effect Effects 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims 1
- -1 polypropylene Polymers 0.000 claims 1
- 229920001155 polypropylene Polymers 0.000 claims 1
- 238000004581 coalescence Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000010354 integration Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 72
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 4
- 235000017491 Bambusa tulda Nutrition 0.000 description 4
- 241001330002 Bambuseae Species 0.000 description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 4
- 239000011425 bamboo Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008520 organization Effects 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010763 heavy fuel oil Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000002569 water oil cream Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/40—Devices for separating or removing fatty or oily substances or similar floating material
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/008—Originating from marine vessels, ships and boats, e.g. bilge water or ballast water
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Analytical Chemistry (AREA)
- Water Treatment By Sorption (AREA)
Abstract
The embodiment of the invention relates to the technical field of oil-water separators, in particular to a bilge oil-water separator, which comprises a base, wherein a coalescing unit and an emulsifying unit are arranged on the base, and the coalescing unit and the emulsifying unit are communicated through a plunger pump; an oily water inlet pipe is arranged on one side of the coalescing unit, an electric cabinet is arranged on the front surface of the coalescing unit, and a ppm bilge water alarm device electrically connected with the electric cabinet is arranged on the front surface of the coalescing unit; the coalescence unit realizes automatic water supplementing and oil discharging through the action of the electric cabinet, and the emulsification unit realizes water draining and backflow through the action of the ppm bilge water alarm device and the electric cabinet. The embodiment of the invention has the beneficial effects that: the integrated device has high integration degree, realizes independent oil discharge and water discharge, realizes detection and backflow of water discharge, ensures that water reaching standards is discharged outside, has high integrated automation degree, and is safer and more reliable to use.
Description
Technical Field
The invention relates to the technical field of oil-water separators, in particular to a bilge oil-water separator.
Background
The daily oil pollution of the ship mainly comes from bilge oil sewage, and the international maritime organization passes the 73/78 antifouling convention in 1978, so that the requirement of installing an oil-water separator of the ship is forced. In 1992 the international maritime organization agreed with imo.mepc.60 (33) to approve guidelines and technical conditions for pollution prevention equipment for bilge water of marine cabins and proposed that bilge water oil content (without emulsified oil) discharged into the ocean should not be allowed to be higher than 15 ppm. IMO.MEPC.107 (49) in 2003 resolved to pass the revised guidelines and specifications for anti-pollution equipment for bilge water at marine machinery, replacing MEPC.60 (33) resolved to add oil-water emulsion to performance test specifications, put higher specifications on bilge water separators, which are required to be able to handle all oily mixtures from bilge at machinery, and be effective on various oils that may be carried on board, including extremely high relative density residual fuels. And for the first time it was proposed that bilge water separators must be able to handle mixtures in the form of emulsions, which are extremely difficult to separate. It is proposed that the bilge water oil content (including emulsified oil) discharged into the ocean does not allow for higher standards of more than 15 ppm.
However, due to technical reasons and complex bilge oil-water components, the conventional oil-water separation device is low in separation efficiency and poor in effect, and cannot meet the requirements of ships on small and light equipment size.
Therefore, there is a need for a bilge oil water separator to overcome the above problems.
Disclosure of Invention
In order to solve the problems, the embodiment of the invention provides a bilge oil-water separator, which comprises a base, wherein a coalescing unit and an emulsifying unit are arranged on the base, and the coalescing unit and the emulsifying unit are communicated through a plunger pump; an oily water inlet pipe is arranged on one side of the coalescing unit, an electric cabinet is arranged on the front surface of the coalescing unit, and a ppm bilge water alarm device electrically connected with the electric cabinet is arranged on the front surface of the coalescing unit; the coalescence unit realizes automatic water supplementing and oil discharging through the action of the electric cabinet, and the emulsification unit realizes water draining and backflow through the action of the ppm bilge water alarm device and the electric cabinet.
Further, an oil drain pipe is arranged at the top end of the coalescing unit, and an oil drain check valve and an oil drain electromagnetic valve electrically connected with the electric cabinet are arranged on the oil drain pipe.
Further, the oil sewage inlet pipe is communicated with a water supplementing pipe, a water supplementing valve electrically connected with the electric cabinet is arranged on the water supplementing pipe, and the water supplementing pipe is externally connected with the water tank.
Further, an oil-water interface instrument electrically connected with the electric cabinet is arranged on one side, close to the top end, of the coalescing unit, and a liquid level switch is arranged on the top end of the coalescing unit.
Further, the oil sewage inlet pipe is provided with a check valve and a prefilter at the lower section of the water supplementing pipe, and the oil sewage inlet pipe is externally connected with an oil sewage cabin.
Further, the top of the emulsifying unit is provided with a water draining main pipe, the free end of the water draining main pipe is communicated with a water return pipe and a water outlet pipe, a water return electromagnetic valve electrically connected with the electric cabinet is arranged on the water return pipe, and a water draining electromagnetic valve electrically connected with the electric cabinet is arranged on the water outlet pipe.
Further, a sampling pipe orifice is arranged on the drainage main pipe, and a sampling valve is arranged on the sampling pipe orifice; and a second pressure gauge is arranged on the drainage main pipe.
Further, a heater controlled by an electric cabinet is arranged in the coalescing unit, and an electric contact thermometer electrically connected with the electric cabinet is arranged on the coalescing unit.
Further, the bottom ends of the coalescing unit and the emulsifying unit are communicated with the discharging opening through a pipeline, a ball valve is arranged on the pipeline between the discharging opening and the coalescing unit, and a ball valve is arranged on the pipeline between the discharging opening and the emulsifying unit.
Further, an oil detection port is arranged on one side, close to the upper end, of the coalescing unit, an oil detection valve is arranged on the oil detection port, and a first exhaust valve and a first pressure gauge electrically connected with the electric cabinet are arranged at the top end of the coalescing unit; and a second exhaust valve is arranged at the top end of the emulsifying unit.
Further, be equipped with oil water separator in the coalescence unit, oil water separator is including being in the coalescence unit and being close to the guide plate of upper end department, the below of guide plate is equipped with polyurethane foam cotton, the below of polyurethane foam cotton is equipped with the active carbon filter cotton, the below of active carbon filter cotton is equipped with porous extension board, the below of porous extension board separates the sky and is equipped with the section of thick bamboo, be equipped with vertical water distributor in the section of thick bamboo, be equipped with the smart filter core in the water distributor, the top of section of thick bamboo is equipped with the inlet opening that corresponds with the water distributor center, the bottom of section of thick bamboo is equipped with the apopore.
The embodiment of the invention has the beneficial effects that: the integrated device has high integration degree, meets the requirements of ships on small and light equipment volume, realizes independent oil discharge and water discharge, realizes detection and backflow of water discharge, ensures that water reaching standards is discharged outside, has high integrated automation degree, is matched with an alarm device, is safer and more reliable to use, realizes the oil-water separation process by the coalescing unit, has high separation efficiency and good effect, is not easy to block, and is more convenient to use.
Drawings
FIG. 1 is a schematic diagram of a bilge oil-water separator according to the present invention;
FIG. 2 is a second schematic diagram of a bilge oil-water separator according to the present invention;
FIG. 3 is a schematic diagram of a bilge oil-water separator according to the present invention;
FIG. 4 is a schematic system diagram of a bilge oil-water separator of the present invention;
FIG. 5 is a schematic view of the structure of the oil-water separator according to the present invention;
FIG. 6 is a schematic view of a porous support plate according to the present invention;
FIG. 7 is a schematic view of the internal structure of the filter cartridge of the present invention.
In the figure:
1. A base;
2. A coalescing unit; 201. a first pressure gauge; 202. a liquid level switch; 203. a first exhaust valve; 21. an oil drain pipe; 211. an oil discharge electromagnetic valve; 212. an oil discharge check valve; 22. an oil detection port; 23. an oil-water interface instrument; 24. an electrical junction thermometer; 25. a water supplementing pipe; 251. a water tank; 252. a water supplementing valve; 26. an oil sewage inlet pipe; 261. a prefilter; 262. a check valve; 263. an oil-sewage tank; 27. a heater; 28. an oil detection valve;
3. An emulsifying unit; 31. a water draining main pipe 311 and a sampling pipe orifice; 312. a second pressure gauge; 32. a water return pipe; 321. a backwater electromagnetic valve; 33. a water outlet pipe; 331. a drainage electromagnetic valve; 34. a second exhaust valve;
4. A bleed port; 41. a ball valve;
5. an electric control box;
6. 15ppm bilge water alarm device;
7. A plunger pump;
8. An oil-water separation device; 80. a deflector; 81. polyurethane foam; 82. activated carbon filter cotton; 83. a porous support plate; 84. a filter cartridge; 841. a water distributor; 842. a water inlet hole; 843. and a water outlet hole.
Detailed Description
Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present invention, and are not intended to limit the scope of the present invention.
Referring to fig. 1 to 4, the embodiment of the invention discloses a bilge oil-water separator, which comprises a base 1, wherein a coalescing unit 2 and an emulsifying unit 3 are arranged on the base 1, and the coalescing unit 2 and the emulsifying unit 3 are communicated through a plunger pump 7; an oily water inlet pipe 26 is arranged on one side of the coalescing unit 2, an electric cabinet 5 is arranged on the front side of the coalescing unit 2, and a 15ppm bilge water alarm device 6 electrically connected with the electric cabinet 5 is arranged on the front side of the emulsifying unit 3; the coalescence unit 2 realizes automatic water supplementing and oil discharging through the action of the electric control box 5, and the emulsification unit 3 realizes water draining and backflow through the action of the 15ppm bilge water alarm device and the electric control box 5.
The top end of the coalescing unit 2 is provided with an oil drain pipe 21, and the oil drain pipe 21 is provided with an oil drain check valve 212 and an oil drain electromagnetic valve 211 electrically connected with the electric cabinet 5; the oil sewage inlet pipe 26 is communicated with a water supplementing pipe 25, the water supplementing pipe 25 is provided with a water supplementing valve 252 electrically connected with the electric cabinet 5, and the water supplementing pipe 25 is externally connected with a water tank 251; an oil-water interface instrument 23 electrically connected with the electric cabinet 5 is arranged on one side of the coalescing unit 2 close to the top end, and a liquid level switch 202 is arranged on the top end of the coalescing unit 2; the oil sewage inlet pipe 26 is provided with a check valve 262 and a prefilter 261 at the lower section of the water replenishing pipe 25, and the oil sewage inlet pipe 26 is externally connected with an oil sewage tank 263.
The top of the emulsifying unit 3 is provided with a water drain main pipe 31, the free end of the water drain main pipe 31 is communicated with a water return pipe 32 and a water outlet pipe 33, the water return pipe 32 is provided with a water return electromagnetic valve 321 electrically connected with the electric cabinet 5, and the water outlet pipe 33 is provided with a water drain electromagnetic valve 331 electrically connected with the electric cabinet 5.
The drain header 31 is provided with a sampling pipe orifice 311, and the sampling pipe orifice 311 is provided with a sampling valve; the drain manifold 31 is provided with a second pressure gauge 312.
The coalescing unit 2 is internally provided with a heater 27 controlled by the electric cabinet 5, and the coalescing unit 2 is provided with an electric contact thermometer 24 electrically connected with the electric cabinet 5.
The bottom ends of the coalescing unit 2 and the emulsifying unit 3 are communicated with the drain opening 4 through a pipeline, a ball valve 41 is arranged on the pipeline between the drain opening 4 and the coalescing unit 2, and the ball valve 41 is arranged on the pipeline between the drain opening 4 and the emulsifying unit 3.
An oil detection port 22 is arranged on one side of the coalescing unit 2, which is close to the upper end, an oil detection valve 28 is arranged on the oil detection port 22, and a first exhaust valve 203 and a first pressure gauge 201 which is electrically connected with the electric cabinet 5 are arranged at the top end of the coalescing unit 2; a second exhaust valve 34 is arranged at the top end of the emulsifying unit 3.
The working principle of the bilge oil-water separator is that in the working process, a plunger pump 7 is started to work, negative pressure is generated in a coalescing unit 2, oil dirt in an oil-water cabin 263 enters the coalescing unit 2 after being pretreated by a prefilter 261, namely a Y-shaped filter, on an oil-water inlet pipe 26, the oil dirt in the coalescing unit 2 utilizes the gravity effect generated by oil-water density difference to enable oil drops to gather on the upper portion of the coalescing unit 2, the oil drops float to a gravity separation chamber at the top of the coalescing unit 2, a space above a porous medium coalescing layer (81) in the coalescing unit 2 is a gravity separation chamber, when an oil dirt layer at the upper end of the gravity separation chamber in the coalescing unit 2 reaches a certain thickness, a probe of an oil-water interface instrument 23 detects oil, the oil-water interface instrument 23 sends a signal to an electric cabinet 5, the electric cabinet 5 controls the plunger pump 7 to stop running, a water draining electromagnetic valve 331 and a water return electromagnetic valve 321 are closed, and a water supplementing electromagnetic valve 252 and an oil discharging electromagnetic valve 211 are opened simultaneously, and oil discharging is carried out. As the thickness of the oil layer gradually decreases after the oil drainage time, when the water level exceeds the probe position of the oil-water interface meter 23, the probe of the oil-water interface meter 23 detects water and sends a signal for stopping oil drainage, the electric cabinet 5 can perform a time-delay oil drainage action, after the time-delay oil drainage is completed, the water supplementing valve 252 and the oil drainage electromagnetic valve 331 are closed, the oil drainage is stopped, and the plunger pump 7 continues to operate. When the oil-water interface meter 23 detects the oil again, the above-described operation is repeated.
The lower layer of the coalescing unit 2 enters the emulsifying unit 3, and finally, under the adsorption action of a separator of the emulsifying unit 3, all extremely tiny emulsified oil particles are adsorbed and separated, so that the oil content of bilge oil sewage is less than 15ppm. When water is discharged through the water discharging main pipe 31, the water is detected through the 15ppm bilge water alarming device 6, after qualified water is detected, the electric cabinet 5 can open the water discharging electromagnetic valve 331 to be discharged to the outside, and if unqualified water is detected, the electric cabinet 5 can open the water returning electromagnetic valve 321 to enter the water returning pipe 32, and the water enters the oil sewage cabin 263 again through the water returning pipe 32.
The principle of temperature self-control in the coalescing unit 2 allows the high viscosity oil in the coalescing unit 2 to drain smoothly and prevents dirty oil from adhering to the oil-water interface meter 23 and causing control failure. Specifically, the electric junction thermometer 24 is used for detecting the oil temperature of the coalescing unit 2, a signal is input into the electric control box 5, the electric control box 5 heats the heater 27, and the temperature is automatically controlled. The temperature of the electrical junction thermometer 24 is typically set at 40-60 ℃.
The automatic oil discharge principle of the coalescing unit 2 is that an oil-water interface meter 23 is arranged at the upper part of the coalescing unit 2, and corresponding signals are sent out by utilizing the difference of the conductivity of two mediums of oil water, so that the control function of opening and closing corresponding electromagnetic valves is realized, and the aim of automatic oil discharge is fulfilled.
The control box 5 is provided with a feedback signal contact of the medium control console, and can provide a device running state signal and a comprehensive fault alarm signal; the water level sensor in the oil-sewage cabin 263 is electrically connected with the control box 5, the control box 5 can receive signals of low water level and medium water level of bilge water, equipment operation can be started at the medium water level, the equipment operation can be automatically in a standby state at the low water level, and the equipment operation can be automatically restored to be in the medium water level state again; in addition, the control box can also monitor the signal of the 15ppm bilge water alarm device 6 in real time, and besides the alarm red light is used for displaying, the control box can also automatically control a corresponding electromagnetic valve for switching qualified water discharge or exceeding water return cabin of the bilge water separator.
Wherein, 15ppm bilge water alarm device 6 adopts GQS-206 oil content concentration meter, is according to international maritime organization IMO MEPC.107 (49) resolution requirement, adopts infrared measurement technical principle and advanced micro-processing technology to design 15ppm bilge water alarm device 6, generally uses with bilge water separator in coordination. The alarm is used for automatically detecting the quality of discharged water and controlling the corresponding electromagnetic valve to return the discharged water which does not reach the standard to the sewage cabin. The alarm is approved by the type of China class society, and the technical performance accords with the specification of IMOMEPC.107 (49) resolution (7 months and 18 days in 2003), in the revised anti-pollution equipment guide and technical condition for bilge water of a ship cabin, part 2, 15ppm bilge water alarm device type approval test and performance technical condition, and part 3, anti-pollution equipment type approval environmental test technical condition. The instrument has reasonable and firm design structure and the protection level reaches 1P65. The product is suitable for detection and monitoring of oily sewage at the bilge of ships, ports, wharfs, factories and mining enterprises and the like.
As shown in fig. 5-7, an oil-water separation device 8 is arranged in the coalescing unit 2, the oil-water separation device 8 comprises a guide plate 80 positioned in the coalescing unit 2 and close to the upper end, polyurethane foam cotton 81 is arranged below the guide plate 80, activated carbon filter cotton 82 is arranged below the polyurethane foam cotton 81, a porous support plate 83 is arranged below the activated carbon filter cotton 82, a filter cartridge 84 is arranged below the porous support plate 83 at intervals, a vertical water distributor 841 is arranged in the filter cartridge 84, a fine filter element is arranged in the water distributor 841, a water inlet 842 corresponding to the center of the water distributor 841 is arranged at the top of the filter cartridge 84, and a water outlet 843 is arranged at the bottom of the filter cartridge 84.
After entering the coalescing unit 2, the oily water continues to be filtered downwards after passing through the through hole in the center of the guide plate 80, the guide plate 80 with a conical structure is made of stainless steel, oily water is intercepted, the oily water is prevented from directly impacting the filter layer, the oily water passes through polyurethane foam cotton 81, the polyurethane foam cotton 81 intercepts large-particle oil molecules, the oily water is enabled to be coalesced and float upwards, the oily water continues to pass through activated carbon filter cotton 82 downwards, the activated carbon filter cotton 82 further intercepts small-particle oil molecules, the coalesced large-particle oil molecules are enabled to be coalesced and float upwards, then water continues to enter the water distributor 841 downwards through the water inlet 842, the fine oil molecules are further adsorbed through the fine filter element in the water distributor 843, and then the oily water enters the emulsifying unit 3 for emulsification, and the coalescing unit 2 achieves the purposes of high separation efficiency, good effect and difficult blockage and is more convenient to use.
It should be noted that, in the description of the present invention, terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like, which indicate directions or positional relationships, are based on the directions or positional relationships shown in the drawings, are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to the specific circumstances.
The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, article, or apparatus/means that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, article, or apparatus/means.
Thus far, the technical solution of the present invention has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present invention is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present invention, and such modifications and substitutions will fall within the scope of the present invention.
Claims (7)
1. The bilge oil-water separator comprises a base (1) and is characterized in that a coalescing unit (2) and an emulsifying unit (3) are arranged on the base (1), and the coalescing unit (2) and the emulsifying unit (3) are communicated through a plunger pump (7); an oily water inlet pipe (26) is arranged on one side of the coalescing unit (2), an electric cabinet (5) is arranged on the front side of the coalescing unit (2), and a 15ppm bilge water alarm device (6) electrically connected with the electric cabinet (5) is arranged on the front side of the emulsifying unit (3); the coalescing unit (2) realizes automatic water supplementing and oil discharging through the action of the electric control box (5), and the emulsifying unit (3) realizes water draining and backflow through the action of the 15ppm bilge water alarm device and the electric control box (5);
The novel water-oil separation device is characterized in that an oil-water separation device (8) is arranged in the coalescing unit (2), the oil-water separation device (8) comprises a guide plate (80) which is positioned in the coalescing unit (2) and is close to the upper end, polyurethane foam cotton (81) is arranged below the guide plate (80), activated carbon filter cotton (82) is arranged below the polyurethane foam cotton (81), a porous support plate (83) is arranged below the activated carbon filter cotton (82), a filter cartridge (84) is arranged below the porous support plate (83) at intervals, a vertical water distributor (841) is arranged in the filter cartridge (84), a fine filter element is arranged in the water distributor (841), a water inlet hole (842) corresponding to the center of the water distributor (841) is formed in the top of the filter cartridge (84), and a water outlet hole (843) is formed in the bottom of the filter cartridge (84);
After entering the coalescing unit (2), the oily water is continuously filtered downwards after passing through a through hole in the center of the guide plate (80), the guide plate (80) with a conical structure is made of stainless steel, the oily water is intercepted, the oily water is prevented from directly impacting a filter layer, the oily water passes through polyurethane foam cotton (81), the polyurethane foam cotton (81) intercepts large-particle oil molecules, the oily water is coalesced and floats upwards, the oily water continuously passes through activated carbon filter cotton (82), the activated carbon filter cotton (82) further intercepts small-particle oil molecules, coalesces into large-particle oil molecules, coalesces and floats upwards, then water continuously passes through a water inlet (842) and enters a water distributor (841), fine oil molecules are further adsorbed through a fine filter element in the water distributor (841), namely a melt-blown polypropylene filter element, and then the oily water passes through a water outlet (843) and enters an emulsifying unit (3) for emulsification;
An oil drain pipe (21) is arranged at the top end of the coalescing unit (2), and an oil drain check valve (212) and an oil drain electromagnetic valve (211) electrically connected with the electric cabinet (5) are arranged on the oil drain pipe (21);
The bottom ends of the coalescing unit (2) and the emulsifying unit (3) are communicated with a discharge port (4) through a pipeline, a ball valve (41) is arranged on the pipeline between the discharge port (4) and the coalescing unit (2), and the ball valve (41) is arranged on the pipeline between the discharge port (4) and the emulsifying unit (3); an oil detection port (22) is formed in one side, close to the upper end, of the coalescing unit (2), an oil detection valve (28) is arranged on the oil detection port (22), and a first exhaust valve (203) and a first pressure gauge (201) electrically connected with the electric cabinet (5) are arranged at the top end of the coalescing unit (2); a second exhaust valve (34) is arranged at the top end of the emulsifying unit (3).
2. Bilge oil-water separator according to claim 1, wherein the oil sewage inlet pipe (26) is communicated with a water supplementing pipe (25), the water supplementing pipe (25) is provided with a water supplementing solenoid valve (252) electrically connected with the electric cabinet (5), and the water supplementing pipe (25) is externally connected with the water tank (251).
3. Bilge oil-water separator according to claim 2, characterized in that an oil-water interface instrument (23) electrically connected with the electric cabinet (5) is arranged on one side of the coalescing unit (2) close to the top end, and a liquid level switch (202) is arranged on the top end of the coalescing unit (2).
4. Bilge water separator according to claim 2, wherein the oily water inlet pipe (26) is provided with a check valve (262) and a prefilter (261) which are positioned at the lower section of the water supplementing pipe (25), and the oily water inlet pipe (26) is externally connected with the oily water tank (263).
5. A bilge oil-water separator according to claim 3, characterized in that the top end of the emulsifying unit (3) is provided with a water draining main pipe (31), the free end of the water draining main pipe (31) is communicated with a water return pipe (32) and a water outlet pipe (33), the water return pipe (32) is provided with a water return electromagnetic valve (321) electrically connected with the electric cabinet (5), and the water outlet pipe (33) is provided with a water draining electromagnetic valve (331) electrically connected with the electric cabinet (5).
6. Bilge oil-water separator according to claim 5, characterized in that a sampling pipe orifice (311) is arranged on the drain header pipe (31), and a sampling valve is arranged on the sampling pipe orifice (311); the water draining main pipe (31) is provided with a second pressure gauge (312).
7. Bilge water separator according to claim 3, characterized in that a heater (27) controlled by an electric cabinet (5) is arranged in the coalescing unit (2), and an electric contact thermometer (24) electrically connected with the electric cabinet (5) is arranged on the coalescing unit (2).
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CN201484654U (en) * | 2009-07-06 | 2010-05-26 | 郑沛霖 | Bilge water oil-water separator |
CN201565155U (en) * | 2009-12-04 | 2010-09-01 | 江苏爱伊替科技工程有限公司 | Coalescence-separation oil purification system |
JP4621803B1 (en) * | 2010-03-18 | 2011-01-26 | 株式会社ワールドケミカル | Self-priming oil / water separator |
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WO2016127274A1 (en) * | 2015-02-09 | 2016-08-18 | 华东理工大学 | Step-by-step oil-water mixture separation method coupled with oil gas washing |
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2021
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CN201484654U (en) * | 2009-07-06 | 2010-05-26 | 郑沛霖 | Bilge water oil-water separator |
CN201565155U (en) * | 2009-12-04 | 2010-09-01 | 江苏爱伊替科技工程有限公司 | Coalescence-separation oil purification system |
JP4621803B1 (en) * | 2010-03-18 | 2011-01-26 | 株式会社ワールドケミカル | Self-priming oil / water separator |
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