CN113071241A - Full-automatic digital book case making machine - Google Patents
Full-automatic digital book case making machine Download PDFInfo
- Publication number
- CN113071241A CN113071241A CN202110515171.8A CN202110515171A CN113071241A CN 113071241 A CN113071241 A CN 113071241A CN 202110515171 A CN202110515171 A CN 202110515171A CN 113071241 A CN113071241 A CN 113071241A
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- paper
- numerical control
- conveying
- cover
- paperboard
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- 239000000123 paper Substances 0.000 claims abstract description 84
- 239000003292 glue Substances 0.000 claims abstract description 50
- 239000011087 paperboard Substances 0.000 claims abstract description 35
- 238000005520 cutting process Methods 0.000 claims abstract description 27
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 238000003708 edge detection Methods 0.000 claims description 7
- 238000010073 coating (rubber) Methods 0.000 claims description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 239000011737 fluorine Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract 1
- 238000003892 spreading Methods 0.000 description 10
- 239000000047 product Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
- B42C7/006—Folding the edges of covers
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses a full-automatic digital book case making machine which comprises a cover numerical control vacuum conveying device, a cover paper feeding state numerical control and corner cutting device, a gluing device, a paperboard numerical control vacuum conveying and positioning device, a cover paperboard positioning and edge covering device, a short edge covering and flattening device and a book case collecting device. The gluing device is positioned on the front side of the paperboard numerical control vacuum conveying and positioning device and consists of a pair of gluing rollers and a glue heating and circulating device. The paperboard numerical control vacuum conveying and positioning device is positioned on the front side of the short edge covering and flattening device and consists of a set of vacuum suction conveying belt, a long edge covering and flattening device and a paperboard numerical control conveying and positioning device. The short edge covering and flattening device consists of a set of numerical control paper conveying roller and an edge covering and pressing plate mechanism. The full-automatic digital book case making machine realizes the digitalization and the automation of paper feeding, paper conveying, corner cutting, glue coating, plate feeding, edge covering and flattening in the book case making process.
Description
Technical Field
The invention relates to the field of design of hardcover case making machines, in particular to a case making machine which comprises an automatic paper feeding mechanism, an automatic gluing mechanism, an automatic board feeding mechanism and an automatic edge folding and pressing mechanism.
Background
The book case is manufactured by gluing the cover of a printed matter using paper as a printing stock, feeding the printed matter onto a plate, folding the printed matter, flattening the printed matter, pressing the printed matter, and then bonding the printed matter together to form a hard cover product of the hardcover book. The formed hardcover book cover is flat and beautiful, has the characteristics of long-term storage, difficult deformation, difficult fading and no page falling, and can generate strong stereoscopic impression and visual appeal. The book case making machine is used for accurately adjusting and positioning the cover, the paper board and the middle diameter plate, and folding and flattening to finish the processing of the book case, and is important printing and packaging mechanical equipment. At present, a higher automatic book case machine is complex to debug, high in production cost and not suitable for small-batch individualized book case forming machining, or a small book case machine is mainly manual or semi-automatic basically, manual gluing and book case forming are generally adopted, the machine speed is low, the production efficiency is low, and the labor intensity is high.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides a full-automatic digital book case processor to solve the problems of complex machine debugging, low production efficiency, high labor intensity and low automation degree in the prior art.
In order to solve the technical problems, the technical scheme of the invention is as follows: the full-automatic digital book case making machine comprises a cover numerical control vacuum conveying device, a cover paper feeding state numerical control and corner cutting device, a gluing device, a paperboard numerical control vacuum conveying and positioning device, a cover paperboard positioning and edge covering device, a short edge covering and flattening device and a book case collecting device. The cover numerical control vacuum conveying device is positioned on the front side of the cover paper feeding state numerical control and corner cutting device and consists of a lifting paper stacking table, a power driving device and a vacuum suction nozzle paper separating device. The cover paper feeding state numerical control and corner cutting device is positioned on the front side of the gluing device and consists of a paper edge detection sensor, a numerical control paper conveying roller and a corner cutting device. The gluing device is positioned on the front side of the front cover paperboard positioning and edge covering device and consists of a pair of gluing rollers and a glue heating and circulating device. The front cover paperboard positioning and edge covering device is positioned at the front side of the short edge covering and flattening device and consists of a set of vacuum air suction conveying belt, a long edge covering and flattening device and a paperboard numerical control conveying and positioning device, wherein the vacuum air suction conveying belt is positioned at the rear side of the automatic gluing device, holes are formed in the surface of the vacuum belt, a vacuum air cavity is arranged in the vacuum air cavity, the vacuum air cavity is controllable, and the photoelectric sensor is used for controlling the positioning of conveyed objects; the long-edge binding and flattening device is driven to be positioned by a double-end screw rod and driven by an air cylinder to realize edge folding and flattening bonding of the long edge of the cover; the paperboard numerical control conveying and positioning device consists of a paperboard table, a vacuum suction nozzle device and a conveying guide rail and is used for conveying, positioning and bonding the paperboard and the medium-diameter board on the glued cover. The short edge covering and flattening device consists of a set of numerical control paper conveying roller and an edge covering and pressing plate mechanism.
After the technical scheme is adopted, the invention has the beneficial effects that: because the cover numerical control vacuum conveying device which is positioned at the front side of the cover paper feeding state numerical control and angle cutting device is adopted, the cover numerical control vacuum conveying device comprises the lifting paper stacking table, the power driving device and the vacuum suction nozzle paper separating device, when the lifting paper stacking table is lifted to the paper conveying position, the single paper on the top of the paper stack placed on the lifting paper stacking table plate is sucked up and separated by the vacuum suction nozzle paper separating device and conveyed to the cover paper feeding state numerical control and angle cutting device, double or multiple paper feeding is effectively prevented, and the digitization and the automation of the paper feeding and the paper conveying are realized.
Because the cover paper feeding state numerical control and corner cutting device which is positioned at the front side of the gluing device is adopted, the cover paper feeding state numerical control and corner cutting device comprises a paper edge detection sensor, a numerical control paper conveying roller and a corner cutting device, the cover conveyed by the cover numerical control vacuum conveying device can complete accurate control and automatic adjustment of the cover paper feeding state, such as cover identification, object conveying state judgment and the like, and the paper position needing corner cutting is positioned and adjusted and controlled. Wherein numerical control corner cut device includes that a pair of 45 degrees angle cut paper blade holders, front cover conveying roller, cutter mechanism constitute, and wherein 45 degrees angle cut paper blade holders are by double-end lead screw drive location corner cut position, and cutter mechanism is by cylinder drive cutter to realize cutting at four 45 degrees angles of front cover.
Owing to adopted automatic rubber coating device, automatic rubber coating device include by a pair of glue spreader, glue heating cycle device constitutes, wherein a pair of glue spreader comprises rubber roller and special fluorine dragon roller, rubber roller surface stria slot is used for the rubber coating, special fluorine dragon roller cavity is used for installing heating device, glue heats the back through heating temperature control system, add a pair of glue spreader by the glue pump circulation among the glue circulation system, the glue spreader is to rolling the rotation back, the even glue of surface coverage of rubber glue spreader is used for the coating paper below the rubber roller, unnecessary glue flows into following glue box through the breach of rubber roller 2 ends, and add the glue spreader through the glue pump circulation, thereby realize the automatic rubber coating of paper product.
The cover paperboard positioning and edge covering device is adopted and comprises a set of vacuum air suction conveying belt, a long edge covering and flattening device and a paperboard numerical control conveying and positioning device, wherein the vacuum air suction conveying belt is positioned at the rear side of the automatic gluing device, holes are formed in the surface of the vacuum belt, a vacuum air cavity is arranged in the vacuum air cavity, the vacuum air volume is controllable, and the photoelectric sensor is used for controlling the positioning of conveyed objects; the long-edge binding and flattening device is driven to be positioned by a double-end screw rod and driven by an air cylinder to realize edge folding and flattening bonding of the long edge of the cover; the paperboard numerical control conveying and positioning device consists of a paperboard table, a vacuum suction nozzle device and a conveying guide rail and is used for conveying, positioning and bonding the paperboard and the medium-diameter board on the glued cover.
The binding and pressing device for the short edges is arranged behind the cover paper board positioning binding device and consists of a set of numerical control paper conveying rollers and a binding and pressing mechanism, and the binding and pressing of the front and the rear short edges of the book cover are finished by the binding and pressing device for the short edges after the binding and pressing of the long edges, so that the book cover is formed.
All the actions and the motions are controlled by the microcomputer and the touch screen, so that the full automation of the whole book case making machine is realized, and the convenience and the reliability of the operation are improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
In the figure, 1, a lifting paper stacking table 2, a power driving device 3, a vacuum suction nozzle paper separating device 4, a cover numerical control vacuum conveying device 5, a cover paper feeding state numerical control and corner cutting device 6, a paper edge detection sensor 7, a numerical control paper conveying roller 8, a corner cutting device 9, a gluing device 10, a gluing roller 11, a glue heating circulating device 12, a cover paper plate positioning and edge covering device 13, a vacuum suction conveying belt 14, a long edge covering and flattening device 15, a paper plate numerical control conveying and positioning device 16, a short edge covering and flattening device 17, a numerical control paper conveying roller 18, an edge covering and flattening mechanism 19 and a book shell collecting device are arranged in sequence of the paper stacking table 2
Detailed Description
A full-automatic digital photo album making machine is characterized in that a cover numerical control vacuum conveying device 4, a cover paper feeding state numerical control and corner cutting device 5, a gluing device 9, a cover paperboard positioning edge covering device 12, a short edge covering and flattening device 16 and a photo album collecting device 19 are sequentially arranged on a machine frame along a paper conveying direction as shown in figure 1.
The paper and cardboard numerical control vacuum conveyor 4 includes lifting pile paper platform 1, power drive unit 2, vacuum nozzle paper separating device 3, and power drive unit 2 is driven by a control motor that receives microcomputer control to drive vacuum nozzle paper separating device 3 through synchronous belt drive, select to absorb the paper front cover through the removal of vacuum nozzle paper separating device, guarantee the input of sheet-fed through the swing of vacuum nozzle.
The paper feeding state numerical control and corner cutting device 5 comprises a paper edge detection sensor 6, a numerical control paper feeding roller 7 and a corner cutting device 8, wherein the numerical control paper feeding roller 7 is driven by two control motors controlled by a microcomputer, the front edge of paper is detected by the paper edge detection sensor 6, the paper feeding state is determined by software counting, such as the positioning of a corner cutting position, the position control is realized by driving the corner cutting device by a control motor controlled by the microcomputer, and the corner cutting is realized by a corner cutting blade device driven by a pair of cylinders.
The glue spreading device 9 comprises a pair of glue spreading rollers 10 and a glue heating and circulating device 11, wherein the pair of glue spreading rollers consists of a rubber roller and a Teflon roller and is driven by a control motor controlled by a microcomputer, the surface of the rubber roller is provided with slots for spreading glue, the Teflon roller is hollow and is used for installing a heating device, after the glue is heated by a heating temperature control system, a glue pump in a glue circulating system is used for circularly adding the pair of glue spreading rollers, after the glue spreading rollers rotate in a double-rolling mode, the glue uniformly covered on the surface of the rubber glue spreading roller is used for coating paper passing through the lower part of the rubber roller, redundant glue flows into a glue box below the glue spreading roller through gaps at two ends of the glue spreading roller, and circularly adds the glue spreading rollers through the glue.
The cover paperboard positioning and edge covering device 12 comprises a set of vacuum air suction conveying belt, a long edge covering and flattening device and a paperboard numerical control conveying and positioning device, wherein the vacuum air suction conveying belt is positioned at the rear side of the automatic gluing device, holes are formed in the surface of the vacuum belt, a vacuum air cavity is arranged in the vacuum air cavity, the vacuum air volume is controllable, and the photoelectric sensor controls the positioning of conveyed objects; the long-edge binding and flattening device is driven to be positioned by a double-end screw rod and driven by an air cylinder to realize edge folding and flattening bonding of the long edge of the cover; the paperboard numerical control conveying and positioning device consists of a paperboard table, a vacuum suction nozzle device and a conveying guide rail and is used for conveying, positioning and bonding the paperboard and the medium-diameter board on the glued cover. Thereby realizing the binding and pressing molding of the book case product.
The short edge binding and flattening device 16 comprises a set of numerical control paper conveying rollers and a binding and flattening mechanism, the binding and laminating of the front and rear short edges of the book cover are completed by the short edge binding and flattening device after the long edge binding and laminating of the book cover semi-finished product, so that the book cover is finally molded, and the complete processing of the book cover product is realized.
The book case collecting device 19 is used for collecting the book cases which are subjected to edge covering and flattening, and is convenient for subsequent use.
Claims (6)
1. The full-automatic digital book case making machine comprises a cover numerical control vacuum conveying device, a cover paper feeding state numerical control and corner cutting device, a gluing device, a paperboard numerical control vacuum conveying and positioning device, a cover paperboard positioning and edge covering device, a short edge covering and flattening device and a book case collecting device.
2. The fully automatic digital slipcase maker of claim 1, wherein: the cover numerical control vacuum conveying device comprises a lifting paper stacking platform, a power driving device and a vacuum suction nozzle paper separating device, and when the lifting paper stacking platform rises to a paper conveying position, the vacuum suction nozzle paper separating device sucks, separates and conveys the uppermost single paper of a paper stack placed on the lifting paper stacking platform plate.
3. The fully automatic digital slipcase maker of claim 2, wherein: the cover paper feeding state numerical control and corner cutting device is arranged behind the cover numerical control vacuum conveying device and comprises a paper edge detection sensor, a numerical control paper conveying roller and a corner cutting device, wherein the numerical control paper conveying roller is driven by a stepping motor controlled by a microcomputer, the front edge of paper is detected by the paper front edge detection sensor, the paper feeding state is determined by software counting, such as paper identification, conveyed object state judgment and the like, and the position of the corner cutting position of the paper is positioned and the corner cutting position is adjusted and controlled.
4. The fully automatic digital slipcase making machine according to claim 3, characterized in that: rubber coating device install after continuous paper state numerical control of front cover and corner cut device, including a pair of glue spreader, glue heating cycle device is constituteed, wherein a pair of glue spreader comprises rubber roller and special fluorine dragon roller, glue is after heating by heating temperature control system, add a pair of glue spreader by the glue pump circulation among the glue circulation system, the glue spreader is to rolling the rotation back, the even glue coating of surface cover of rubber glue spreader is at the paper below the rubber roller, unnecessary glue flows into following glue box through the breach of 2 ends of rubber roll to add the glue spreader through the glue pump circulation.
5. The fully automatic digital slipcase making machine according to claim 4, characterized in that: the front cover paperboard positioning and edge covering device is arranged behind the gluing device and comprises a set of vacuum air suction conveying belt, a long edge covering and flattening device and a paperboard numerical control conveying and positioning device, wherein the vacuum air suction conveying belt is positioned at the rear side of the automatic gluing device, holes are formed in the surface of the vacuum belt, a vacuum air cavity is arranged in the vacuum air cavity, the vacuum air volume is controllable, and the photoelectric sensor controls the positioning of conveyed objects; the long-edge binding and flattening device is driven to be positioned by a double-end screw rod and driven by an air cylinder to realize edge folding and flattening bonding of the long edge of the cover; the paperboard numerical control conveying and positioning device consists of a paperboard table, a vacuum suction nozzle device and a conveying guide rail and is used for conveying, positioning and bonding the paperboard and the medium-diameter board on the glued cover.
6. The fully automatic digital slipcase making machine according to claim 5, characterized in that: the short edge covering and flattening device is arranged behind the cover paperboard positioning and covering device and comprises a set of numerical control paper conveying rollers and a covering and flattening mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110515171.8A CN113071241A (en) | 2021-05-12 | 2021-05-12 | Full-automatic digital book case making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110515171.8A CN113071241A (en) | 2021-05-12 | 2021-05-12 | Full-automatic digital book case making machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113071241A true CN113071241A (en) | 2021-07-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110515171.8A Pending CN113071241A (en) | 2021-05-12 | 2021-05-12 | Full-automatic digital book case making machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN113071241A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1994007703A1 (en) * | 1992-09-28 | 1994-04-14 | Norfin International, Inc. | Method and apparatus for preparing book covers |
| CN101108565A (en) * | 2006-07-20 | 2008-01-23 | 瑞安市富达印刷机械有限公司 | Full-automatic cover making machine |
| CN202106707U (en) * | 2011-06-24 | 2012-01-11 | 华细杰 | Full-automatic covering machine |
| CN103213420A (en) * | 2013-04-17 | 2013-07-24 | 浙江欣炜机械有限公司 | Full-automatic production line for double-surface cover of paper board |
| CN103448405A (en) * | 2013-08-29 | 2013-12-18 | 温州科强机械有限公司 | Full-automatic production line of hard covers |
-
2021
- 2021-05-12 CN CN202110515171.8A patent/CN113071241A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1994007703A1 (en) * | 1992-09-28 | 1994-04-14 | Norfin International, Inc. | Method and apparatus for preparing book covers |
| CN101108565A (en) * | 2006-07-20 | 2008-01-23 | 瑞安市富达印刷机械有限公司 | Full-automatic cover making machine |
| CN202106707U (en) * | 2011-06-24 | 2012-01-11 | 华细杰 | Full-automatic covering machine |
| CN103213420A (en) * | 2013-04-17 | 2013-07-24 | 浙江欣炜机械有限公司 | Full-automatic production line for double-surface cover of paper board |
| CN103448405A (en) * | 2013-08-29 | 2013-12-18 | 温州科强机械有限公司 | Full-automatic production line of hard covers |
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Application publication date: 20210706 |
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