CN113060510A - Environment-friendly energy-saving fly ash production device and manufacturing method thereof - Google Patents
Environment-friendly energy-saving fly ash production device and manufacturing method thereof Download PDFInfo
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- CN113060510A CN113060510A CN202110287151.XA CN202110287151A CN113060510A CN 113060510 A CN113060510 A CN 113060510A CN 202110287151 A CN202110287151 A CN 202110287151A CN 113060510 A CN113060510 A CN 113060510A
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- 239000010881 fly ash Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 230000000694 effects Effects 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000007613 environmental effect Effects 0.000 claims abstract description 6
- 239000010883 coal ash Substances 0.000 claims description 23
- 238000001914 filtration Methods 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 9
- 239000000779 smoke Substances 0.000 claims description 9
- 230000008093 supporting effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 241000883990 Flabellum Species 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 2
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 2
- 241001330002 Bambuseae Species 0.000 abstract description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 2
- 239000011425 bamboo Substances 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 239000002956 ash Substances 0.000 description 3
- 241001233242 Lontra Species 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 231100000481 chemical toxicant Toxicity 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
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- 230000008569 process Effects 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
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- 239000003440 toxic substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/48—Removing dust other than cleaning filters, e.g. by using collecting trays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/74—Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element
- B01D46/76—Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element involving vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/02—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors for articles, e.g. for containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/18—Details
- B65G19/22—Impellers, e.g. push-plates, scrapers; Guiding means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/045—Sand, soil and mineral ore
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wind Motors (AREA)
Abstract
The invention discloses an environment-friendly energy-saving fly ash production device and a manufacturing method thereof, wherein the fly ash production device comprises an installation cylinder, a transmission assembly and a cleaning assembly; mounting a cylinder: the upper surface of the support is provided with pillars distributed in an array manner, the upper surfaces of the pillars are fixedly connected with the inner arc surface of the guide plate, the middle part of the outer arc surface of the mounting cylinder is provided with a collecting tank, the upper end of the inner arc surface of the collecting tank and the support at the upper end of the outer arc surface of the mounting cylinder are provided with a filter screen plate, a material guide pipe is arranged at a discharge port of a bottom plate of the collecting tank, the right end of the outer arc surface of the mounting cylinder is provided with an L-shaped support, the middle part of a vertical; the transmission assembly is as follows: rotate to be connected in the lateral wall middle part of an installation section of thick bamboo, drive assembly is connected with gear wheel meshing, and drive assembly's upper end is equipped with the flabellum, and this environmental protection and energy saving fly ash apparatus for producing realizes not having power drive, has reduced energy resource consumption, has promoted environmental protection effect, has prolonged practical life.
Description
Technical Field
The invention relates to the technical field of fly ash production, in particular to an environment-friendly energy-saving fly ash production device and a manufacturing method thereof.
Background
The fly ash is fine ash collected from flue gas generated after coal combustion, is main solid waste discharged by a coal-fired power plant, increases the discharge amount of the fly ash of the coal-fired power plant year by year along with the development of the power industry, becomes one of industrial waste residues with larger discharge capacity in China, and generates raised dust and pollutes the atmosphere if a large amount of fly ash is not treated; if the fly ash is discharged into a water system, river congestion can be caused, toxic chemical substances in the fly ash can cause harm to human bodies and organisms, and the fly ash can be recycled, such as being used as an admixture of concrete.
The first procedure of fly ash production is to collect fly ash, in the prior art, the patent with the publication number of CN 105330184A discloses an environment-friendly fly ash collecting device, which comprises a feeding device, a drying roller, a cyclone discharging barrel, a screw conveyor and an ash storage warehouse, wherein the feeding device comprises a hopper and a feeder, the hopper is arranged above the feeder, the feeder is connected with the inlet end of the drying roller, the drying roller is also connected with a heater, the outlet end of the drying roller is provided with a discharging barrel with a downward opening, the top of the discharging barrel is connected with the cyclone discharging barrel, the discharging barrel and the lower part of the cyclone discharging barrel are also correspondingly provided with the screw conveyor, one end of the screw conveyor is provided with a pipeline connected with the ash storage warehouse, so that the fly ash can be conveniently dried, and a closed structure is adopted, the electric mode is adopted for collection and treatment, so that the power consumption is increased, and the energy-saving effect is poor.
Therefore, an environment-friendly and energy-saving fly ash production device is provided.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides an environment-friendly and energy-saving fly ash production device and a manufacturing method thereof, so that the device is free of electric drive, reduces energy consumption, improves the environment-friendly effect, prolongs the practical life, and can effectively solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly energy-saving fly ash production device comprises an installation cylinder, a transmission assembly and a cleaning assembly;
mounting a cylinder: the upper surface of the support is provided with pillars distributed in an array manner, the upper surfaces of the pillars are fixedly connected with the inner arc surface of the guide plate, the middle part of the outer arc surface of the mounting cylinder is provided with a collecting tank, the upper end of the inner arc surface of the collecting tank and the support at the upper end of the outer arc surface of the mounting cylinder are provided with a filter screen plate, a material guide pipe is arranged at a discharge port of a bottom plate of the collecting tank, the right end of the outer arc surface of the mounting cylinder is provided with an L-shaped support, the middle part of a vertical;
the transmission assembly is as follows: the fan blade is rotatably connected to the middle part of the side wall of the mounting cylinder, the transmission assembly is meshed with the large gear, the upper end of the transmission assembly is provided with fan blades, and rotating shafts of the fan blades are rotatably connected with a support arranged on the inner wall of the mounting cylinder;
cleaning the component: is arranged inside the collecting tank;
wherein: still include control switch, control switch sets up in the extrados of an installation section of thick bamboo, and external power source is connected to control switch's input electricity, realizes not having power drive, has reduced energy resource consumption, has promoted environmental protection effect, gathers together the fly ash that collects automatically, need not artificial intervention, has improved practicality, avoids blockking up the mesh of filter plate, has prolonged practical life.
Further, the transmission assembly comprises a rotating shaft and a second bevel gear, the rotating shaft is rotatably connected to the middle of the side wall of the installation cylinder, the right end of the rotating shaft extends out of the side wall of the installation cylinder and is provided with a small gear at the end, the small gear is meshed with the large gear, a first bevel gear is arranged on the outer arc surface of the middle of the rotating shaft and is arranged at the bottom end of the rotating shaft of the fan blade, the first bevel gear is meshed with the second bevel gear and is connected with the second bevel gear, power of the windmill is transmitted to the fan blade, the rotation of the fan blade is achieved.
Further, the clearance subassembly includes drive gear and change, drive gear rotates through the pivot and connects in the lateral wall right-hand member of collecting vat, and drive gear is connected with gear wheel meshing, and drive gear's pivot is passed the lateral wall of collecting vat and is equipped with the clearance gear in left side end department, the change rotates to be connected in the outer edge of the bottom surface of collecting vat, and the extrados upper end of change is equipped with the ring gear, and the ring gear is connected with clearance gear meshing, and the intrados bottom of change is equipped with the scraper blade, and the scraper blade is laminated with the inside bottom surface of collecting vat, promotes the smoke and dust granule of collection, makes it carry downwards from the passage.
Further, the lateral surface lower extreme of change is equipped with the mounting panel that the array distributes, and the inside of mounting panel all rotates and is connected with the gyro wheel, and the gyro wheel all with the spout sliding connection of collecting vat internal face setting, the supplementary change support, reduce frictional force.
Further, the outer edge of the outer cambered surface of guide plate is equipped with rain shade, and rain shade's outer edge extends to the upper surface outside of collecting vat, plays the effect of keeping out the rain, avoids the rainwater to get into the inside of collecting vat and influences the collection effect of coal ash.
Furthermore, the upper surface of the filter screen plate is provided with vibrators distributed in an array manner, the input ends of the vibrators are electrically connected with the output end of the control switch, the filter screen plate is cleaned in a vibrating manner at regular time, and the filter effect is prevented from being influenced.
Furthermore, the mesh number of the filter screen plate is 400-600 meshes.
The method for preparing the environment-friendly and energy-saving fly ash comprises the following steps:
a1, mounting the mounting cylinder on the upper surface of the top end of a chimney, driving a large gear to rotate by the rotation of a windmill under the action of wind power, driving a rotating shaft to rotate by the engagement of the large gear and a small gear, driving a first bevel gear to rotate by the rotating shaft, driving a second bevel gear to rotate by the engagement of the first bevel gear and the second bevel gear, and further driving fan blades to rotate, wherein the large gear can drive the small gear to rotate at high speed at a lower rotating speed due to the fact that the diameter of the large gear is larger than that of the small gear, so that high-speed rotation of the fan blades is realized, smoke in the chimney flows upwards rapidly, the smoke changes direction under the flow guiding action of a flow guide plate and is discharged outwards through the filtration;
a2, the large gear drives a transmission gear to rotate while rotating, the transmission gear drives a cleaning gear to rotate, the cleaning gear drives a toothed ring to rotate, the toothed ring drives a collecting tank to rotate under the supporting action of a mounting plate and a roller, the roller drives a scraper to rotate, the scraper pushes coal ash collected at the bottom of the collecting tank to move, and the coal ash is led out downwards through a material guide pipe to be collected; the vibrator is started by a control switch at regular time, and the vibrator vibrates to enable the coal ash gathered on the lower surface of the filter screen plate to fall off, so that meshes of the filter screen plate are prevented from being blocked.
Compared with the prior art, the invention has the beneficial effects that: this environmental protection and energy saving fly ash apparatus for producing has following benefit:
1. the windmill rotates under the effect of wind power and drives the gear wheel and rotate, the gear wheel drives the pivot through meshing with the pinion and rotates, the pivot drives first bevel gear and rotates, first bevel gear and second bevel gear meshing are connected and are driven second bevel gear and rotate, and then the drive flabellum rotates, because the diameter of gear wheel is greater than the diameter of pinion, the gear wheel can drive the pinion and rotate at a high speed under lower rotational speed, and then realize the high-speed rotation of flabellum, make the flue gas in the chimney upwards flow fast, the flue gas changes the outside discharge of filtration through filtering the otter board under the guiding action of guide plate, fly ash collects the bottom at the collecting vat under filtering the otter board, realize no electric drive, energy consumption has been reduced, the environmental protection effect has been.
2. The gear wheel drives drive gear when the pivoted and rotates, and drive gear drives clearance gear and rotates, and clearance gear drives the ring gear and rotates, and the ring gear drives the collecting vat and rotates under the supporting role of mounting panel and gyro wheel, and the gyro wheel drives the scraper blade and rotates, and the scraper blade promotes to collect the coal ash removal in the collecting vat bottom, makes coal ash guide out downwards through the passage and collects, gathers together the coal ash that collects automatically, need not artificial intervention, has improved practicality.
3. The vibrator is started through the control switch at regular time, the coal ash gathered on the lower surface of the filter screen plate falls due to vibration of the vibrator, meshes of the filter screen plate are prevented from being blocked, the rain shielding cover plays a role in shielding rain, the rainwater is prevented from entering the collecting effect of the coal ash due to the fact that the rainwater enters the collecting groove, and the practical service life is prolonged.
Drawings
FIG. 1 is a schematic structural diagram of an environment-friendly and energy-saving fly ash production device of the invention;
FIG. 2 is a schematic cross-sectional plan view of an apparatus for producing fly ash of the present invention;
fig. 3 is an enlarged schematic view of a portion a in fig. 2.
In the figure: the device comprises a mounting barrel 1, a collecting tank 2, a support 3, a guide plate 4, a rain shade 41, a filter screen plate 5, a transmission assembly 6, a pinion 61, a rotating shaft 62, a first bevel gear 63, a second bevel gear 64, a cleaning assembly 7, a transmission gear 71, a rotating ring 72, a mounting plate 721, a roller 722, a cleaning gear 73, a toothed ring 74, a scraper 75, a guide pipe 8, a fan blade 9, a support 10L, a windmill 11, a gear wheel 12, a vibrator 13 and a control switch 14.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "inside", "below", and the like refer to orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention conventionally place when used, and are used only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; they may be mechanically coupled, directly coupled, indirectly coupled through intervening media, or may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, the first feature may be present on or under the second feature in direct contact with the first and second feature, or may be present in the first and second feature not in direct contact but in contact with another feature between them. Also, the first feature being above, on or above the second feature includes the first feature being directly above and obliquely above the second feature, or merely means that the first feature is at a higher level than the second feature. A first feature that underlies, and underlies a second feature includes a first feature that is directly under and obliquely under a second feature, or simply means that the first feature is at a lesser level than the second feature.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
Referring to fig. 1-3, the present invention provides the following technical solutions:
the first embodiment is as follows: as shown in fig. 1 and 2, an environment-friendly and energy-saving fly ash production device comprises an installation cylinder 1, a transmission assembly 6 and a cleaning assembly 7;
the installation cylinder 1: the upper surface of the support is provided with support columns 3 distributed in an array manner, the upper surfaces of the support columns 3 are fixedly connected with the inner arc surface of a guide plate 4, the middle part of the outer arc surface of an installation barrel 1 is provided with a collecting tank 2, the upper end of the inner arc surface of the collecting tank 2 and the upper end of the outer arc surface of the installation barrel 1 are provided with filter screen plates 5, the mesh number of the filter screen plates 5 is 400-600 meshes, a material guide pipe 8 is arranged at a discharge port of a bottom plate of the collecting tank 2, the right end of the outer arc surface of the installation barrel 1 is provided with an L-shaped support 10, the middle part of a vertical plate body of;
the transmission assembly 6: the transmission component 6 is connected with the middle part of the side wall of the mounting cylinder 1 in a rotating mode, the transmission component 6 is connected with the large gear 12 in a meshing mode, the fan blades 9 are arranged at the upper end of the transmission component 6, a rotating shaft of each fan blade 9 is connected with a support arranged on the inner wall of the mounting cylinder 1 in a rotating mode, the transmission component 6 comprises a rotating shaft 62 and a second bevel gear 64, the rotating shaft 62 is connected with the middle part of the side wall of the mounting cylinder 1 in a rotating mode, the right end of the rotating shaft 62 extends out of the side wall of the mounting cylinder 1, a small gear 61 is arranged at the end of the rotating shaft 62, the small gear 61 is connected with the large gear 12 in a meshing mode;
cleaning component 7: arranged inside the collecting tank 2;
wherein: the device also comprises a control switch 14, the control switch 14 is arranged on the outer arc surface of the mounting barrel 1, the input end of the control switch 14 is electrically connected with an external power supply, the windmill 11 rotates under the action of wind power to drive the large gear 12 to rotate, the large gear 12 is meshed with the small gear 61 to drive the rotating shaft 62 to rotate, the rotating shaft 62 drives the first bevel gear 63 to rotate, the first bevel gear 63 is meshed with the second bevel gear 64 to drive the second bevel gear 64 to rotate, and further the fan blades 9 are driven to rotate, because the diameter of the bull gear 12 is larger than that of the pinion 61, the bull gear 12 can drive the pinion 61 to rotate at a high speed at a low rotation speed, and then realize the high-speed rotation of flabellum 9, make the flue gas in the chimney flow upwards fast, the flue gas changes the direction and outwards discharges through the filtration of filter screen 5 under the water conservancy diversion effect of guide plate 4, and fly ash gathers in the bottom of collecting vat 2 under the filtration of filter screen 5.
Example two:
the difference between this embodiment and the first embodiment is:
as shown in fig. 3, in this embodiment, the cleaning assembly 7 includes a transmission gear 71 and a rotary ring 72, the transmission gear 71 is rotatably connected to the right end of the side wall of the collecting tank 2 through a rotating shaft, the transmission gear 71 is meshed with the large gear 12, the rotating shaft of the transmission gear 71 penetrates through the side wall of the collecting tank 2 and is provided with a cleaning gear 73 at the end of the left side, the rotary ring 72 is rotatably connected to the outer edge of the bottom surface of the collecting tank 2, a toothed ring 74 is arranged at the upper end of the outer arc surface of the rotary ring 72, the toothed ring 74 is meshed with the cleaning gear 73, a scraper 75 is arranged at the bottom end of the inner arc surface of the rotary ring 72, the scraper 75 is attached to the inner bottom surface of the collecting tank 2, mounting plates 721 distributed in an array are arranged at the lower end of the outer.
Specifically, set up like this, gear wheel 12 drives drive gear 71 and rotates when the pivoted, and drive gear 71 drives clearance gear 73 and rotates, and clearance gear 73 drives ring gear 74 and rotates, and ring gear 74 drives collecting vat 2 and rotates under the supporting role of mounting panel 721 and gyro wheel 722, and gyro wheel 722 drives scraper 75 and rotates, and scraper 75 promotes to gather the coal ash removal in collecting vat 2 bottom, makes the coal ash export downwards through passage 8 and collects.
Example three:
the difference between this embodiment and the first embodiment is:
as shown in fig. 1, in this embodiment, a rain shade 41 is disposed on an outer edge of an outer arc surface of the flow guide plate 4, an outer edge of the rain shade 41 extends to an outer side of an upper surface of the collecting tank 2, vibrators 13 distributed in an array are disposed on an upper surface of the filter screen plate 5, and input ends of the vibrators 13 are electrically connected to output ends of the control switch 14.
Specifically, set up like this, regularly through control switch 14 start-up vibrator 13, vibrator 13 vibration makes the coal ash of filtering screen plate 5 lower surface gathering drop, avoids blockking up the mesh of filtering screen plate 5, hides rain cover 41 and plays and hides the rain effect, avoids the rainwater to get into the collection effect of the inside influence coal ash of collecting vat 2.
The working principle of the environment-friendly and energy-saving fly ash production device provided by the invention is as follows: the mounting cylinder 1 is mounted on the upper surface of the top end of the chimney, the windmill 11 rotates under the action of wind power to drive the large gear 12 to rotate, the large gear 12 drives the rotating shaft 62 to rotate by being meshed with the small gear 61, the rotating shaft 62 drives the first bevel gear 63 to rotate, the first bevel gear 63 and the second bevel gear 64 are meshed and connected to drive the second bevel gear 64 to rotate, and further drive the fan blades 9 to rotate, because the diameter of the large gear 12 is larger than that of the small gear 61, the large gear 12 can drive the small gear 61 to rotate at high speed at a lower rotating speed, so that the high-speed rotation of the fan blades 9 is realized, smoke in the chimney flows upwards rapidly, the smoke changes direction under the flow guiding action of the flow guide plate 4 and is discharged outwards through the filtration of the filter screen plate 5, the fly ash is collected at the bottom of the collection tank 2, drive gear 71 drives clearance gear 73 and rotates, clearance gear 73 drives ring gear 74 and rotates, ring gear 74 drives collecting vat 2 and rotates under the supporting role of mounting panel 721 and gyro wheel 722, gyro wheel 722 drives scraper blade 75 and rotates, scraper blade 75 promotes to collect the coal ash removal in collecting vat 2 bottom, make coal ash export downwards through passage 8 and collect, regularly start vibrator 13 through control switch 14, vibrator 13 vibrates the coal ash that makes the aggregation of filter plate 5 lower surface and drops, avoid blockking up the mesh of filter plate 5, rain shade 41 plays the effect of keeping out the rain, avoid the rainwater to get into the collection effect of collecting vat 2's inside influence coal ash.
The method for preparing the environment-friendly and energy-saving fly ash comprises the following steps:
a1, mounting the mounting cylinder 1 on the upper surface of the top end of a chimney, rotating a windmill 11 under the action of wind power to drive a gearwheel 12 to rotate, driving a rotating shaft 62 to rotate by meshing the gearwheel 12 with a pinion 61, driving a first bevel gear 63 to rotate by the rotating shaft 62, driving a second bevel gear 64 to rotate by meshing the first bevel gear 63 with the second bevel gear 64, and further driving fan blades 9 to rotate, wherein the gearwheel 12 can drive the pinion 61 to rotate at high speed at a lower rotating speed due to the fact that the diameter of the gearwheel 12 is larger than that of the pinion 61, so that high-speed rotation of the fan blades 9 is realized, smoke in the chimney flows upwards rapidly, the smoke changes direction under the flow guiding action of a flow guide plate 4 and is discharged outwards through filtering of a filter screen plate 5, and fly ash is collected at the bottom of a collecting tank;
a2 and the large gear 12 drive the transmission gear 71 to rotate while rotating, the transmission gear 71 drives the cleaning gear 73 to rotate, the cleaning gear 73 drives the toothed ring 74 to rotate, the toothed ring 74 drives the collecting tank 2 to rotate under the supporting action of the mounting plate 721 and the roller 722, the roller 722 drives the scraper 75 to rotate, the scraper 75 pushes the coal ash collected at the bottom of the collecting tank 2 to move, and the coal ash is led out downwards through the material guide pipe 8 to be collected; the vibrator 13 is started by the control switch 14 at regular time, and the vibrator 13 vibrates to enable the coal ash gathered on the lower surface of the filter screen plate 5 to fall off, so that meshes of the filter screen plate 5 are prevented from being blocked.
It should be noted that the vibrator 13 disclosed in the above embodiments can be freely configured according to practical application scenarios, and a CZ electromagnetic silo wall vibrator is suggested, and the control switch 14 is provided with a switch button corresponding to the vibrator 13.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. The utility model provides an environmental protection and energy saving fly ash apparatus for producing which characterized in that: comprises an installation cylinder (1), a transmission component (6) and a cleaning component (7);
mounting cylinder (1): the upper surface of the support is provided with support columns (3) distributed in an array manner, the upper surfaces of the support columns (3) are fixedly connected with the inner arc surface of the guide plate (4), the middle part of the outer arc surface of the mounting cylinder (1) is provided with a collecting tank (2), the upper end of the inner arc surface of the collecting tank (2) and the upper end support of the outer arc surface of the mounting cylinder (1) are provided with a filter screen plate (5), a material guide pipe (8) is arranged at a discharge port of a bottom plate of the collecting tank (2), the right end of the outer arc surface of the mounting cylinder (1) is provided with an L-shaped support (10), the middle part of a vertical plate body of the L-shaped support (10);
transmission assembly (6): the fan blade type fan blade mounting device is rotationally connected to the middle of the side wall of the mounting cylinder (1), the transmission component (6) is meshed with the large gear (12), the upper end of the transmission component (6) is provided with a fan blade (9), and a rotating shaft of the fan blade (9) is rotationally connected with a support arranged on the inner wall of the mounting cylinder (1);
cleaning assembly (7): arranged inside the collecting tank (2);
wherein: the mounting structure is characterized by further comprising a control switch (14), wherein the control switch (14) is arranged on the outer arc surface of the mounting cylinder (1), and the input end of the control switch (14) is electrically connected with an external power supply.
2. The environment-friendly energy-saving fly ash production device as claimed in claim 1, wherein: the transmission assembly (6) comprises a rotating shaft (62) and a second bevel gear (64), the rotating shaft (62) is rotatably connected to the middle of the side wall of the installation cylinder (1), the right end of the rotating shaft (62) extends out of the side wall of the installation cylinder (1) and is provided with a small gear (61) at the end, the small gear (61) is meshed with the large gear (12) and is connected with the large gear, a first bevel gear (63) is arranged on the middle outer arc surface of the rotating shaft (62), the second bevel gear (64) is arranged at the bottom end of the rotating shaft of the fan blades (9), and the first bevel gear (63) is meshed with the second.
3. The environment-friendly energy-saving fly ash production device as claimed in claim 2, wherein: clearance subassembly (7) are including drive gear (71) and change (72), drive gear (71) rotate through the pivot and connect in the lateral wall right-hand member of collecting vat (2), and drive gear (71) are connected with gear wheel (12) meshing, and the pivot of drive gear (71) is passed the lateral wall of collecting vat (2) and is equipped with clearance gear (73) in left side end department, change (72) rotate to be connected in the bottom surface outer edge of collecting vat (2), and the extrados upper end of change (72) is equipped with ring gear (74), and ring gear (74) are connected with clearance gear (73) meshing, and the intrados bottom of change (72) is equipped with scraper blade (75), and scraper blade (75) laminate with the inside bottom surface of collecting vat (2).
4. The environment-friendly energy-saving fly ash production device as claimed in claim 3, wherein: the outer side lower extreme of swivel (72) is equipped with mounting panel (721) that the array distributes, and the inside of mounting panel (721) all rotates and is connected with gyro wheel (722), and gyro wheel (722) all with the spout sliding connection that collecting vat (2) internal wall set up.
5. The environment-friendly energy-saving fly ash production device as claimed in claim 4, wherein: the outer edge of the outer arc surface of the guide plate (4) is provided with a rain shade (41), and the outer edge of the rain shade (41) extends to the outer side of the upper surface of the collecting tank (2).
6. The environment-friendly energy-saving fly ash production device as claimed in claim 5, wherein: the upper surface of the filter screen plate (5) is provided with vibrators (13) distributed in an array manner, and the input ends of the vibrators (13) are electrically connected with the output end of a control switch (14).
7. The environment-friendly energy-saving fly ash production device as claimed in claim 1, wherein: the mesh number of the filter screen plate (5) is 400-600 meshes.
8. The method for preparing the environment-friendly and energy-saving fly ash as claimed in claim 6, which is characterized by comprising the following steps:
a1, the mounting cylinder (1) is mounted on the upper surface of the top end of a chimney, a windmill (11) rotates under the action of wind power to drive a large gear (12) to rotate, the large gear (12) is meshed with a small gear (61) to drive a rotating shaft (62) to rotate, the rotating shaft (62) drives a first bevel gear (63) to rotate, the first bevel gear (63) and a second bevel gear (64) are meshed and connected to drive a second bevel gear (64) to rotate, and then fan blades (9) are driven to rotate, because the diameter of the large gear (12) is larger than that of the small gear (61), the large gear (12) can drive the small gear (61) to rotate at high speed at lower rotating speed, high-speed rotation of the fan blades (9) is further realized, so that smoke in the chimney flows upwards rapidly, the smoke changes direction under the flow guiding effect of the flow guiding plate (4), is filtered by the filter screen plate (5) and is discharged outwards, and the fly ash is collected at the bottom of the collecting tank (2) under the filtering of the filter screen plate (5);
a2 and a large gear (12) drive a transmission gear (71) to rotate while rotating, the transmission gear (71) drives a cleaning gear (73) to rotate, the cleaning gear (73) drives a toothed ring (74) to rotate, the toothed ring (74) drives a collecting tank (2) to rotate under the supporting action of a mounting plate (721) and a roller (722), the roller (722) drives a scraper (75) to rotate, and the scraper (75) pushes coal ash collected at the bottom of the collecting tank (2) to move, so that the coal ash is guided out downwards through a material guide pipe (8) to be collected; the vibrator (13) is started by the control switch (14) at regular time, and the vibrator (13) vibrates to enable coal ash gathered on the lower surface of the filter screen plate (5) to fall off, so that meshes of the filter screen plate (5) are prevented from being blocked.
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| CN202110287151.XA CN113060510A (en) | 2021-03-18 | 2021-03-18 | Environment-friendly energy-saving fly ash production device and manufacturing method thereof |
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| CN202110287151.XA CN113060510A (en) | 2021-03-18 | 2021-03-18 | Environment-friendly energy-saving fly ash production device and manufacturing method thereof |
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| CN114260456A (en) * | 2021-12-18 | 2022-04-01 | 江苏申隆锌业有限公司 | Adopt innoxious apparatus for producing of atomizing preparation zinc powder |
| CN115043180A (en) * | 2022-05-25 | 2022-09-13 | 华能伊敏煤电有限责任公司 | Flow-dividing type hydraulic spile door protection device |
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Application publication date: 20210702 |