CN113059646A - Bio-based bamboo fiber building board preparation machine equipment and preparation method - Google Patents
Bio-based bamboo fiber building board preparation machine equipment and preparation method Download PDFInfo
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- CN113059646A CN113059646A CN202110298243.8A CN202110298243A CN113059646A CN 113059646 A CN113059646 A CN 113059646A CN 202110298243 A CN202110298243 A CN 202110298243A CN 113059646 A CN113059646 A CN 113059646A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
- B27N3/12—Moulding of mats from fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/0209—Methods, e.g. characterised by the composition of the agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/16—Transporting the material from mat moulding stations to presses; Apparatus specially adapted for transporting the material or component parts therefor, e.g. cauls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/20—Moulding or pressing characterised by using platen-presses
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses a bio-based bamboo fiber building board preparation machine device and a preparation method, which comprises the following steps: s1, weighing the crushed and processed bio-based bamboo fiber material according to a formula ratio for later use, and preparing inorganic oxide filler, inorganic glue and magnesium compounds; s2, putting the prepared materials into a double horizontal shaft stirrer, and feeding the bio-based bamboo fiber material, the inorganic filler, the inorganic glue and the like into the double horizontal shaft stirrer in batches from different feeding ports for stirring; the method solves the root problems that all wood product plates contain tannic acid, can react with air and water at a certain temperature to generate formaldehyde and viscose of the existing wood products contains formaldehyde; the problem that all wooden product plates are not fireproof is solved; the problems of deformation and cracking of all wooden product plates after soaking in water are solved; the bamboo wood board is replaced by bamboo, so that the earth forest vegetation is protected from being damaged, and the defect of wood resources is overcome.
Description
Technical Field
The invention belongs to the technical field of building boards, and particularly relates to a bio-based bamboo fiber building board preparation machine device and a preparation method.
Background
The first board is a solid wood board for carpentry, which is used as a furniture or other living facilities, and the definition of the board in the scientific and technological development is very wide, and the boards made of different materials are available in furniture manufacturing, building industry, processing industry and the like. Building panels are flat rectangular panels of standard size used in the construction industry as wall, ceiling or floor elements. But also to metal sheets formed by forging, rolling or casting. The building material is divided into thin plates, middle plates, thick plates, extra thick plates and flat rectangular building material plates which are generally made into standard sizes.
The existing fabricated building board contains tannin, so that a large amount of formaldehyde is generated, and the problems of deformation, cracking and fire prevention are solved after the fabricated building board is soaked in water.
Disclosure of Invention
The invention aims to provide a bio-based bamboo fiber building board preparation machine device and a preparation method, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation method of a bio-based bamboo fiber building board comprises the following steps:
s1, weighing the crushed and processed bio-based bamboo fiber material according to a formula ratio for later use, and preparing inorganic oxide filler, inorganic glue and magnesium compounds;
s2, putting the prepared materials into a double horizontal shaft stirrer, and feeding the bio-based bamboo fiber material, the inorganic filler, the inorganic glue and the like into the double horizontal shaft stirrer in batches from different feeding ports for stirring;
s3, opening the stirred materials in the double-horizontal-shaft stirrer, pouring the materials into a single-shaft horizontal stirrer for stirring, wherein the single-horizontal stirrer is provided with three discharge ports;
s4, three belt conveying type production lines are designed corresponding to the three discharge ports simultaneously, one end of each belt conveying type production line is connected with a belt conveying type vibration balance production line, materials discharged from the discharge ports drop into the mold and are conveyed through the belt conveying type production lines, and then the materials are conveyed to a vibration platform in a manner of being matched with the belt conveying type vibration balance production lines, so that the surface is smooth after vibration is uniform and balanced;
s5, on a three-belt conveying type vibration balance production line, vibrating and balancing a well-balanced bio-based bamboo fiberboard which is not solidified and shaped, wherein the surface of the board is still in a flowing viscous body, and a formed bio-based bamboo fiberboard product is covered and adhered to the upper surface of the board to form an integral board through an intelligent robot manipulator;
s6, rolling the mould and the bamboo fiber board inside into a flat plate pneumatic press together on a belt conveying type vibration balance production line, and pressing the board tightly by the flat plate pneumatic press;
s7, conveying the prepared bio-based bamboo fiberboard to a position of a loading and unloading board double-station lifter, placing the bio-based bamboo fiberboard on a grid frame through an X-shaped lifter of the loading and unloading board double-station lifter, and stacking the bio-based bamboo fiberboard, and automatically fermenting, heating, solidifying and forming the board;
and S8, finally, curing, cutting, finishing, packaging and warehousing.
Preferably, the bio-based bamboo fiber material in the S1 comprises 100 parts of bamboo fiber, 20-40 parts of polypropylene fiber and magnesium oxide, 1-3 parts of sodium dodecyl sulfate, 1-3 parts of calcium stearate, titanium dioxide, 300-500 parts of water and 5-10 parts of sodium citrate.
Preferably, the bottom surface of the interior of the die is set to be a smooth surface, and the smooth effect of the surface after the product is uniformly balanced by vibration in the S4 is matched, so that the two surfaces can both achieve the smooth plane effect.
Preferably, the discharge port is provided with an automatic pound material control valve, and the material quantity is controlled by the automatic pound material control valve to be injected according to the requirement on the production line.
Preferably, the vibration frequency of the vibration platform is 280-300 times/second, and the amplitude is 0.3-0.6 mm.
Preferably, in the step S6, the upper and lower air vents are vibrated for 2-3 times during the pressing, and the pressure effect of the flat press is about 20 n/m.
Preferably, the demoulding time for solidifying and forming the plate in the S7 is 72 hours.
A bio-based bamboo fiber building board preparation machine device comprises a double-horizontal-shaft stirrer, a single-shaft horizontal stirrer, a belt conveying type production line, a belt conveying type vibration balance production line, a flat plate air pressure type press, an intelligent robot manipulator and a loading and unloading plate double-station lifter, wherein the double-horizontal-shaft stirrer is fixedly arranged at a use position, is connected with a feed inlet of a single-shaft horizontal mixer through a material conveying lifting device, a discharge outlet is arranged at the lower side of the single-shaft horizontal mixer, one end of the belt conveying type production line is positioned below the discharge port, an automatic weight-bearing material control valve is fixedly connected on the discharge port, the belt conveying type vibration balance production line is arranged at one end of the belt conveying type production line, the flat plate air pressure type press is arranged at one end of the belt conveying type vibration balance production line, the intelligent robot manipulator is installed on one side of the loading and unloading plate double-station lifter and corresponds to the vibration platform in position.
Preferably, the discharge gate is provided with threely altogether, and three discharge gate equidistance sets up the downside at unipolar horizontal mixer, and is three the below of discharge gate all is provided with belt transport formula production line.
Preferably, the loading and unloading plate double-station lifter comprises an X-shaped lifter and a layer grid.
Compared with the prior art, the invention has the beneficial effects that:
1. the problem of wooden product panel contain tannic acid, can produce formaldehyde and the viscose of current wooden product contains the root cause of formaldehyde with air, water reaction under the certain temperature is solved.
2. The problem of wooden product panel fire prevention is solved.
3. The problem of woodwork panel deformation, fracture after soaking is solved.
4. The bamboo-wood composite board solves the problem that bamboo replaces wood boards, is beneficial to protecting forest vegetation on the earth from being damaged, makes up the deficiency of wood resources, and simultaneously develops a circular economic industrial chain for planting, cultivating and swimming of bamboo.
Drawings
FIG. 1 is a schematic diagram of the framework structure of the preparation method apparatus of the present invention;
FIG. 2 is a schematic view of a dual horizontal axis blender of the present invention;
FIG. 3 is a schematic view of a single-shaft horizontal mixer of the present invention;
FIG. 4 is a schematic view of a belt-fed production line of the present invention;
FIG. 5 is a schematic view of a belt-fed vibration balance production line according to the present invention;
FIG. 6 is a schematic structural view of a flat plate pneumatic press according to the present invention;
FIG. 7 is a schematic structural diagram of an intelligent robot manipulator according to the present invention;
FIG. 8 is a schematic view of a loadboard dual-station elevator configuration of the present invention;
in the figure: 1. a double horizontal shaft mixer; 2. a single-shaft horizontal mixer; 3. a belt conveying type production line; 4. a belt conveying type vibration balance production line; 5. a flat plate pneumatic press; 6. an intelligent robot manipulator; 7. a loadboard double-station elevator; 8. an automatic material weighing and controlling valve; 9. a discharge port; 10. a mold; 11. and (5) vibrating the platform.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the present invention provides a technical solution: a preparation method of a bio-based bamboo fiber building board comprises the following steps:
s1, weighing the crushed and processed bio-based bamboo fiber material according to a formula ratio for later use, and preparing inorganic oxide filler, inorganic glue and magnesium compounds;
s2, putting the prepared materials into a double horizontal shaft stirrer 1, and feeding the bio-based bamboo fiber material, the inorganic filler, the inorganic glue and the like into the double horizontal shaft stirrer 1 in batches from different feeding ports for stirring;
s3, opening the stirred materials in the double horizontal shaft stirrer 1 and pouring the materials into the single horizontal shaft stirrer 2 for stirring, wherein the single horizontal shaft stirrer is provided with three discharge ports 9;
s4, three belt conveying type production lines 3 are designed corresponding to the three discharge ports 9, one end of each belt conveying type production line 3 is connected with a belt conveying type vibration balance production line 4, materials discharged from the discharge ports 9 fall into a mold 10 and are conveyed through the belt conveying type production lines 3, and then the materials are conveyed to a vibration platform 11 by matching with the belt conveying type vibration balance production lines 4, so that the surface is smooth after vibration is balanced uniformly, and the surface effect of the formed and solidified rear surface is smooth and bright without polishing;
s5, on the three-belt conveying type vibration balance production line 4, the bio-based bamboo fiber board which is not solidified and shaped after vibration balance is good, the surface of the board is still in a flowing sticky body, the formed bio-based bamboo fiber board product is covered and attached to the upper surface of the board to form an integral board through the intelligent robot manipulator 6, the technology can be used for manufacturing bamboo fiber boards with two sides having different colors and patterns, and a plurality of layers of bio-based bamboo fiber boards can be attached according to the required thickness;
s6, rolling the die 10 and the bamboo fiber board inside into a flat plate pneumatic press 5 through the belt conveying type vibration balance production line 4, and pressing the board tightly through the flat plate pneumatic press 5;
s7, conveying the prepared bio-based bamboo fiberboard to the position of a loading and unloading board double-station lifter 7, placing the bio-based bamboo fiberboard on a grid frame by an X-shaped lifter of the loading and unloading board double-station lifter 7, and stacking the bio-based bamboo fiberboard, and automatically fermenting, heating, solidifying and forming the board;
and S8, finally, curing, cutting, finishing, packaging and warehousing.
Further, the bio-based bamboo fiber material in S1 includes 100 parts of bamboo fiber, 40 parts of polypropylene fiber and magnesium oxide, 3 parts of sodium lauryl sulfate, 3 parts of calcium stearate, titanium dioxide, 300-500 parts of water and 10 parts of sodium citrate.
Further, the inner bottom surface of the mold 10 is set to be a smooth surface, and the smooth surface effect can be achieved on both surfaces by matching with the smooth surface effect after the product is uniformly balanced by vibration in the step S4.
Furthermore, an automatic weight-based material control valve 8 is arranged on the discharge port 9, and the quantity of the materials is controlled by the automatic weight-based material control valve 8 according to the requirement on the production line for injection.
Further, the vibration frequency of the vibration platform 11 is 280-300 times/second, and the amplitude is 0.3-0.6 mm, so that the uniform material can be balanced and slowly conveyed to the next process.
Further, in S6, the press is vibrated to vent gas up and down for 2-3 times, and the pressure effect of the flat press is about 20N/m.
Further, in S7, the time for demoulding is 72 hours when the plate is solidified.
A bio-based bamboo fiber building board preparation machine device comprises a double horizontal shaft stirrer 1, a single shaft horizontal stirrer 2, a belt conveying type production line 3, a belt conveying type vibration balance production line 4, a flat plate air pressure type press 5, an intelligent robot manipulator 6 and a loading and unloading plate double-station lifter 7, wherein the double horizontal shaft stirrer 1 is fixedly arranged at a use position, be connected with 2 feed inlets of unipolar horizontal mixer through defeated material hoisting device, the downside of unipolar horizontal mixer 2 is provided with discharge gate 9, the one end of belt transport formula production line 3 is located the below of discharge gate 9, the automatic pound material accuse material valve 8 of fixedly connected with on the discharge gate 9, the one end at belt transport formula production line 3 is installed to belt transport formula vibration balance production line 4, the one end at belt transport formula vibration balance production line 4 is installed to flat pneumatic press 5, intelligent robot manipulator 6 installs in one side of loading and unloading board duplex position lift 7 and corresponds with vibration platform 11's position.
Further, discharge gate 9 is provided with threely altogether, and three discharge gate 9 equidistance sets up the downside at unipolar horizontal mixer 2, and the below of three discharge gate 9 all is provided with belt transport formula production line 3.
Further, the loading and unloading plate double-station lifter 7 comprises an X-shaped lifter and a laying grid.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The preparation method of the bio-based bamboo fiber building board is characterized by comprising the following steps:
s1, weighing the crushed and processed bio-based bamboo fiber material according to a formula ratio for later use, and preparing inorganic oxide filler, inorganic glue and magnesium compounds;
s2, putting the prepared materials into a double horizontal shaft stirrer (1), and feeding the bio-based bamboo fiber material, the inorganic filler, the inorganic glue and the like into the double horizontal shaft stirrer (1) in batches from different feeding ports for stirring;
s3, opening the stirred materials in the double horizontal shaft stirrer (1), pouring the materials into a single shaft horizontal stirrer (2) for stirring, wherein the single horizontal stirrer is provided with three discharge ports (9);
s4, three belt conveying type production lines (3) are simultaneously designed corresponding to the three discharge ports (9), one end of each belt conveying type production line (3) is connected with a belt conveying type vibration balance production line (4), materials discharged from the discharge ports (9) fall into a mold (10), are conveyed through the belt conveying type production lines (3), and are conveyed to a vibration platform (11) in a matching manner with the belt conveying type vibration balance production lines (4), so that the surface is smooth after vibration is uniform and balanced;
s5, on a three-belt conveying type vibration balance production line (4), vibrating well balanced bio-based bamboo fiber boards which are not solidified and shaped, wherein the surfaces of the boards are still in flowing sticky bodies, and the formed bio-based bamboo fiber board products are covered and adhered to the upper surfaces of the boards to form an integral board through an intelligent robot manipulator (6), so that the technology can be used for manufacturing bamboo fiber boards with two sides having different colors and patterns, and a plurality of layers of bio-based bamboo fiber boards can be adhered according to the required thickness;
s6, rolling the die (10) and the bamboo fiber board inside into a flat plate pneumatic press (5) through a belt conveying type vibration balance production line (4), and pressing the board tightly through the flat plate pneumatic press (5);
s7, conveying the prepared bio-based bamboo fiberboard to a position of a loading and unloading board double-station lifter (7), placing the bio-based bamboo fiberboard on a grid frame by an X-shaped lifter of the loading and unloading board double-station lifter (7) for stacking, and automatically fermenting, heating, solidifying and forming the board;
and S8, finally, curing, cutting, finishing, packaging and warehousing.
2. The method of claim 1, wherein the method comprises the steps of: the bio-based bamboo fiber material in the S1 comprises 100 parts of bamboo fiber, 20-40 parts of polypropylene fiber and magnesium oxide, 1-3 parts of sodium dodecyl sulfate, 1-3 parts of calcium stearate, 3-5 parts of polyethylene wax, titanium dioxide, 300-500 parts of water and 5-10 parts of sodium citrate.
3. The method of claim 1, wherein the method comprises the steps of: the inside bottom surface of mould (10) sets up to smooth face, and the even balanced smooth effect in surface makes both sides can both reach smooth plane effect after the product vibration in the cooperation S4.
4. The method of claim 1, wherein the method comprises the steps of: and the discharge port (9) is provided with an automatic pound material control valve (8), and the quantity of materials is controlled by the automatic pound material control valve (8) according to the requirement on the production line for injection.
5. The method of claim 1, wherein the method comprises the steps of: the vibration frequency of the vibration platform (11) is 280-300 times/second, and the amplitude is 0.3-0.6 mm.
6. The method of claim 1, wherein the method comprises the steps of: in the S6, the upper and lower air vents are vibrated for 2-3 times during the pressing, and the pressure effect of the flat press is about 20N/square meter.
7. The method of claim 1, wherein the method comprises the steps of: and in the S7, the demoulding time for solidifying and forming the plate is 72 hours.
8. The utility model provides a biobased bamboo fiber building board preparation machine equipment which characterized in that: the device comprises a double-horizontal-shaft stirrer (1), a single-shaft horizontal stirrer (2), a belt conveying type production line (3), a belt conveying type vibration balance production line (4), a flat plate air pressure type press (5), an intelligent robot manipulator (6) and a loading and unloading plate double-station lifter (7), wherein the double-horizontal-shaft stirrer (1) is fixedly installed at a use position and is connected with a feed inlet of the single-shaft horizontal stirrer (2) through a material conveying lifting device, a discharge outlet (9) is formed in the lower side of the single-shaft horizontal stirrer (2), one end of the belt conveying type production line (3) is positioned below the discharge outlet (9), an automatic weight material control valve (8) is fixedly connected to the discharge outlet (9), the belt conveying type vibration balance production line (4) is installed at one end of the belt conveying type production line (3), the flat plate air pressure type press (5) is installed at one end of the belt conveying type vibration balance, the intelligent robot manipulator (6) is installed on one side of the loading and unloading plate double-station lifter (7) and corresponds to the vibration platform (11).
9. The bio-based bamboo fiber building board preparation machine equipment of claim 8, wherein: discharge gate (9) are provided with threely altogether, and three discharge gate (9) equidistance sets up the downside at unipolar horizontal mixer (2), and is three the below of discharge gate (9) all is provided with belt transport formula production line (3).
10. The bio-based bamboo fiber building board preparation machine equipment of claim 8, wherein: the loading and unloading plate double-station lifter (7) comprises an X-shaped lifter and a layer grid.
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| CN202110298243.8A CN113059646A (en) | 2021-03-19 | 2021-03-19 | Bio-based bamboo fiber building board preparation machine equipment and preparation method |
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| CN105542499A (en) * | 2016-01-19 | 2016-05-04 | 黄伟洪 | Flame-resistant waterproof antibacterial wood-plastic material |
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2021
- 2021-03-19 CN CN202110298243.8A patent/CN113059646A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1846958A (en) * | 2005-04-13 | 2006-10-18 | 上海麦风微波设备有限公司 | Light wall board producing process and apparatus |
| CN103406978A (en) * | 2013-07-31 | 2013-11-27 | 北京仁创科技集团有限公司 | Plate forming device and method |
| CN103786229A (en) * | 2013-11-25 | 2014-05-14 | 东莞市德迈特隔热材料有限公司 | Method for manufacturing mineralized fiberboards |
| CN105482481A (en) * | 2015-12-14 | 2016-04-13 | 湖南工业大学 | Bamboo-fiber-based biomass composite and preparation method thereof |
| CN105542499A (en) * | 2016-01-19 | 2016-05-04 | 黄伟洪 | Flame-resistant waterproof antibacterial wood-plastic material |
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