CN113059021B - Be applied to microfilament take-up frame among photovoltaic power generation - Google Patents
Be applied to microfilament take-up frame among photovoltaic power generation Download PDFInfo
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- CN113059021B CN113059021B CN202110184181.8A CN202110184181A CN113059021B CN 113059021 B CN113059021 B CN 113059021B CN 202110184181 A CN202110184181 A CN 202110184181A CN 113059021 B CN113059021 B CN 113059021B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/04—Winding-up or coiling on or in reels or drums, without using a moving guide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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Abstract
The invention discloses a microwire take-up stand applied to photovoltaic power generation, which comprises a winding module, wherein the winding module comprises a stand, a cylinder and a winding flange, the driving cylinder is arranged on the stand, a boss is arranged on the stand, a driving shaft is arranged between the cylinder and the boss, one end of the driving shaft is connected with the driving cylinder, the other end of the driving shaft is connected with the boss, and the winding flange is sleeved on the driving shaft; the driving module comprises a speed regulating motor, a first synchronous belt wheel and a second synchronous belt wheel, the speed regulating motor, the first synchronous belt wheel and the second synchronous belt wheel are all installed in the rack, the speed regulating motor is connected with the first synchronous belt wheel, and the first synchronous belt wheel is connected with the second synchronous belt wheel; the wire routing pipe can be replaced, so that metal wires with different specifications can be stretched, the horizontal position of the metal wire in the wire routing process can be adjusted, the metal wire is effectively prevented from being damaged when being wound, the winding speed is adjustable and controllable, and the winding is uniform.
Description
Technical Field
The invention relates to the technical field of metal wire winding in photovoltaic power generation, in particular to a microwire take-up stand applied to photovoltaic power generation.
Background
At present, the market development of metal cable wire drawing process equipment is rapid, metal wires are developing towards the direction of becoming thinner and thinner, the metal wire drawing process equipment is mainly used as a raw material of a cutting wire of a photovoltaic sheet, China is a production country with the largest photovoltaic energy, and is also a country with the largest cutting wire consumption, originally mainly depends on import, domestic substitution is already completed at present, and meanwhile, a large amount of metal wire drawing process equipment can be exported abroad;
at present, the metal wire with the diameter of 60 microns to 50 microns is mainly applied to production, the thinner metal wire which is researched and developed at present is drawn, 40 microns and 35 microns, the mass production of drawing the thin wire is realized, and therefore the loss of cutting the photovoltaic silicon wafer is reduced. The purpose of higher utilization rate is achieved, the leading position in the industry is kept, and continuous export is realized;
in the future, the requirements on cost control and product quality are higher and higher, the metal wire is thinner and thinner, the requirements on tension control are higher and higher, and the tension or micro-tension is light.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and the title of the invention of this application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The present invention has been made in view of the problems occurring in the prior art.
Therefore, the technical problem to be solved by the invention is that in the field of photovoltaic power generation, the efficiency of the traditional metal wire winding device is low, the horizontal position of the metal wire cannot be adjusted in the process of winding up, so that the metal wire is easily damaged, the metal wires with different specifications cannot be drawn according to requirements, and the winding rate cannot be adjusted according to requirements.
In order to solve the technical problems, the invention provides the following technical scheme: a microwire take-up stand applied to photovoltaic power generation comprises a winding module, wherein the winding module comprises a stand, a cylinder and a winding flange, the driving cylinder is arranged on the stand, a boss is arranged on the stand, a driving shaft is arranged between the cylinder and the boss, one end of the driving shaft is connected with the driving cylinder, the other end of the driving shaft is connected with the boss, and the winding flange is sleeved on the driving shaft; and the driving module comprises a speed regulating motor, a first synchronous belt wheel and a second synchronous belt wheel, the speed regulating motor, the first synchronous belt wheel and the second synchronous belt wheel are all installed in the rack, the speed regulating motor is connected with the first synchronous belt wheel, and the first synchronous belt wheel is connected with the second synchronous belt wheel.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: a first accommodating groove and a second accommodating groove are formed in one side, opposite to the boss, of the rack, and the first accommodating groove is located below the second accommodating groove; the speed regulating motor and the first synchronous belt pulley are positioned in the first accommodating groove, and the second synchronous belt pulley is positioned in the second accommodating groove.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: the driving module further comprises a conveying belt, the first accommodating groove is communicated with the second accommodating groove, the speed regulating motor is connected with the first synchronous belt pulley, one end of the conveying belt is sleeved on the first synchronous belt pulley, the other end of the conveying belt penetrates through the second accommodating groove to be sleeved on the second synchronous belt pulley, and the second synchronous belt pulley is connected with the driving shaft.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: still include supplementary module, supplementary module includes motor, lead screw, slide rail and slider, the slide rail is fixed to be set up in the frame, slider slidable mounting is on the slide rail, the motor is located the one end of slide rail, lead screw one end fixed connection motor, the other end pass the slider and set up along the slide rail.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: a sliding groove is formed in the sliding rail, a thread groove is formed in the sliding block, and a clamping block is arranged at the bottom of the sliding block; the fixture block is embedded into the sliding groove to be matched, and the screw rod penetrates through the thread groove to be matched.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: the auxiliary module further comprises a fixed plate, a rotating plate and a wire guide wheel, the fixed plate is vertically arranged on the sliding block, the bottom end of the rotating plate is connected with the top end of the fixed plate through a screw, and the wire guide wheel is fixedly arranged at the top end of one side of the rotating plate.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: the wire take-up module comprises a wire outlet mechanism, a grid baffle and a push rod motor, wherein the grid baffle is vertically arranged on the rack, the wire outlet mechanism is movably arranged on the grid baffle, and the push rod motor is connected with the wire outlet mechanism; the wire outlet mechanism comprises an axle barrel, a mounting seat and a wire pipe, wherein a straight notch is formed in the lattice baffle, the axle barrel penetrates through the straight notch from one side of the lattice baffle, the mounting seat is located on the other side of the lattice baffle, the axle barrel is communicated with the mounting seat through the straight notch, and the wire pipe penetrates between the axle barrel and the mounting seat.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: the wire outlet mechanism further comprises adjusting pieces and fixing pieces, the fixing pieces are symmetrically arranged on two sides of the mounting seat and penetrate through the mounting seat to be matched with the wire pipes, and the adjusting pieces penetrate through the top of the mounting seat and are matched with the wire pipes; the grid baffle is further provided with a transverse groove, the transverse groove is located above the opening of the straight groove, a clamping plate is vertically arranged on the mounting seat, and the clamping plate penetrates through the transverse groove to be connected with the push rod motor.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: the adjusting part comprises a clamping ring, a communicating pipe and an operation block, the clamping ring is located in the mounting seat and is elastically connected with the shaft barrel, a landslide is arranged on the clamping ring, the communicating pipe penetrates through the mounting seat, and the operation block penetrates through the communicating pipe and is matched with the wiring pipe.
As a preferred scheme of the microwire take-up frame applied to photovoltaic power generation, the invention comprises the following steps: set up the ventilation pipe on the axle bucket, set up the ventilation hole in the spool, the ventilation pipe penetrates and walks the spool intercommunication the ventilation hole, set up the fixed block on the snap ring, the fixed block is followed axle bucket one end penetrate and with the ventilation pipe cooperation.
The invention has the beneficial effects that: according to the novel die head assembly mechanism, the wire routing pipe can be replaced, so that metal wires with different specifications can be stretched, the horizontal position of the metal wires during wire routing and storage can be adjusted through the adjusting piece, the metal wires are effectively prevented from being broken and damaged during wire collection, the winding speed is adjustable and controllable, and winding is uniform.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is an assembly view of a winding module and a take-up module in a first embodiment.
Fig. 2 is a structural view of a drive module in the first embodiment.
Fig. 3 is a diagram showing the construction of an auxiliary module in the first embodiment.
Fig. 4 is an overall structure diagram of a take-up stand in a second embodiment.
Fig. 5 is an overall assembly view of the outlet mechanism in the second embodiment.
Fig. 6 is an exploded view of an outlet mechanism in a second embodiment.
Fig. 7 is a view showing a connection structure of an adjusting member in the second embodiment.
Fig. 8 is a view showing a state in which the adjusting member is clamped to the conduit in the second embodiment.
Fig. 9 is a cross-sectional view of an outlet mechanism in a second embodiment.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
Referring to fig. 1 to 3, a first embodiment of the present invention provides a microwire wire take-up stand applied to photovoltaic power generation, which includes a winding module 100 and a driving module.
The winding module 100 comprises a frame 101, a cylinder 102 and a winding flange 103, concretely, the frame 101 is of an existing structure, the frame is formed by welding steel plates, the structure is firm, a boss is arranged on the frame 101, the cylinder 102 is arranged on the frame 101, the boss is opposite to the cylinder 102, a driving shaft 104 is arranged between the boss and the cylinder 102, one end of the driving shaft 104 is fixed on the cylinder 102, the other end of the driving shaft is fixed on the boss, the winding flange 103 is sleeved on the driving shaft 104, two ends of the winding flange 103 are of disc structures, the middle part of the winding flange is of a barrel shaft structure, the diameters of the disc structures at the two ends are larger than that of the middle barrel shaft structure, the driving shaft 104 can drive the winding flange 103 to rotate, and the winding flange 103 is clamped tightly through a telescopic shaft of the manual control cylinder 102.
Further, the driving module includes an adjustable speed motor 201, a first synchronous pulley 202 and a second synchronous pulley 203, specifically, a first accommodating groove 101b and a second accommodating groove 101c are formed in one side of the rack 101 opposite to the boss, the first accommodating groove 101b and the second accommodating groove 101c can be communicated with each other, the adjustable speed motor 201 and the first synchronous pulley 202 are arranged in the first accommodating groove 101b, and the second synchronous pulley 203 is arranged in the second accommodating groove 101 c; the speed regulating motor 201 is a 4kw variable frequency speed regulating asynchronous motor, the shaft end of the speed regulating motor is connected with the first synchronous belt pulley 202 and drives the first synchronous belt pulley 202 to rotate, and the first synchronous belt pulley 202 is connected with the second synchronous belt pulley 203 and drives the second synchronous belt pulley 203 to rotate; the driving module further comprises a conveying belt 204 and further comprises a conveying belt 204 which penetrates through and is communicated with the first accommodating groove 101b and the second accommodating groove 101c, one end of the conveying belt 204 is sleeved on the first synchronous belt wheel 202, the other end of the conveying belt is sleeved on the second synchronous belt wheel 203, the synchronous belts of the first synchronous belt wheel 202 and the second synchronous belt wheel 203 are divided into different sizes, so that the torque is increased according to the speed reduction effect of the actual situation, the driving shaft 104 extends into the second accommodating groove 101c, the second synchronous belt wheel 203 is connected with the driving shaft 104, and the rotation of the second synchronous belt wheel 203 can drive the winding flange 103 to rotate, so that the winding function is realized.
Still include supplementary module 300, supplementary module 300 includes motor 301, lead screw 302, slide rail 303 and slider 304, slide rail 303 is the fixed setting in frame 101 of rectangular form, set up spout 303a on the slide rail 303, spout 303a sets up along the length of slide rail 303, and spout 303a sets up the both sides at the slide rail 303 top surface, slider 304 is the massive structure, slider 304 slidable mounting sets up fixture block 304a in the both sides at top on slide rail 303, fixture block 304a imbeds spout 303a and coordinates, still be provided with thread groove 304b on the slider 304, motor 301 is located the one end of slide rail 303, lead screw 302 one end fixed connection motor 301, the other end passes the thread groove 304b of slider 304 and sets up along slide rail 303, motor 301 drives lead screw 302 operation, slider 304 moves on lead screw 302 along with the screw.
Further, the auxiliary module 300 further includes a fixed plate 305, a rotating plate 306 and a wire guide wheel 307, the fixed plate 305 is vertically disposed on the sliding block 304, the bottom end of the rotating plate 306 is connected with the top end of the fixed plate 305 through a screw 308, the wire guide wheel 307 is fixedly disposed at the top end of one side of the rotating plate 306, and after the screw 308 is loosened, the rotating plate 306 can rotate on the fixed plate 305 to adjust the position, and then is fixed through the screw 308.
The winding mechanism comprises a winding mechanism body and is characterized by further comprising a winding module 400, the winding module body comprises a winding mechanism body 401, a grid baffle 402 and a push rod motor 403, the grid baffle 402 is vertically arranged on the rack 101, the winding mechanism body 401 is movably arranged on the grid baffle 402, the push rod motor 403 is connected with the winding mechanism body 401, specifically, the grid baffle 402 faces towards the winding flange 103, a straight notch 402a and a transverse groove 402b are arranged on the grid baffle 402, the transverse groove 402b is located above the straight notch 402a and is transversely arranged along the grid baffle 402, the winding mechanism body 401 penetrates through the straight notch 402a and can move along with the straight notch 402a, a clamping plate A is arranged on the winding mechanism body 401 and penetrates through the transverse groove 402b to be connected with the push rod motor 403, the motor 403 is arranged on the outer side face of the grid baffle 402 relative to the winding module body 100 to be connected with the clamping plate A, and the push rod motor 403 can push the winding mechanism body 401 to move along with the straight notch 402a and the transverse groove 402 b.
When the wire is taken up, the metal wire passes through the wire outlet mechanism 401, the auxiliary module 300 is adjusted, so that the wire guiding wheel 307 is positioned at the same horizontal position of the wire outlet mechanism 401, thereby preventing the metal wire from being damaged and affecting the product quality when being wound, and then the metal wire is wound to the winding flange 103 through the wire guiding wheel 307, the telescopic shaft of the cylinder 102 is manually controlled to clamp the winding flange 103, the speed regulating motor 201 drives the first synchronous belt pulley 202 to rotate, the second synchronous belt wheel 203 is driven to rotate through the conveying belt 204, the thickness of the two ends of the conveying belt 204 can control the reduction ratio, so that the operation speed is controlled, the rotation of the second synchronous belt wheel 203 can drive the winding flange 103 to rotate, the winding function is realized, the motor 301 rotates the rotary screw rod 302 in operation, the screw rod 302 and the thread groove 304b are matched to drive the sliding block 304 to move back and forth on the sliding rail 303, and therefore the metal wire can be uniformly wound on the winding flange 103.
Example 2
Referring to fig. 4 to 9, a second embodiment of the present invention is based on the previous embodiment, and further includes a wire rewinding module 400, which includes a wire rewinding mechanism 401, a grid baffle 402 and a push rod motor 403.
The grid baffle 402 is vertically arranged on the frame 101, the plate surface faces the rolling flange 103, the wire outlet mechanism 401 is movably arranged on the grid baffle 402, the push rod motor 403 is connected with the wire outlet mechanism 401, specifically, the wire outlet mechanism 401 comprises a shaft barrel 401a, a mounting seat 401b and a wire pipe 401c, a straight notch 402a and a transverse groove 402b are arranged on the grid baffle 402, the transverse groove 402b is positioned above the straight notch 402a and is transversely arranged along the grid baffle 402, the shaft barrel 401a is positioned on the outer side surface of the grid baffle 402, the mounting seat 401b is positioned on the inner side surface of the grid baffle 402, the inner diameters of the shaft barrel 401a and the mounting seat 401b are the same as the diameter of the straight notch 402a, the wire pipe 401c passes through the shaft barrel 401a and penetrates out of the mounting seat 401b through the straight notch 402a, the shaft barrel 401a is in a cylindrical structure, the mounting seat 401b structure is formed by combining a square plate and a column formed by protruding on the square plate, the mounting seat 401b is vertically provided with a clamping plate A, the clamping plate A passes through the transverse groove 402b and is connected with the push rod motor 403, and the push rod motor 403 operates to push the wire outlet mechanism 401 to move along the straight groove opening 402a and the transverse groove 402 b.
Further, the wire outlet mechanism 401 further comprises an adjusting part 401d and a fixing part 401e, specifically, the fixing part 401e comprises a clamping block 401e-1, a connecting rod 401e-2 and a screw cap 401e-3, both sides of the mounting seat 401B are provided with a screw groove 401B-1, the clamping block 401e-1 is in an arc structure, one end of the connecting rod 401e-2 is fixedly connected with the outer wall of the clamping block 401e-1, the two fixing parts 401e are symmetrically arranged so that a wire passing pipe 401c can pass through the two clamping blocks 401e-1, the other end of the connecting rod 401e-2 extends out of the screw groove 401B-1, the screw cap 401e-3 is sleeved on the other end of the connecting rod 401e-2 from the outer side of the mounting seat 401B and is in bolt fit with the screw groove 401B-1, meanwhile, a first spring B is arranged between the outer wall of the clamping block 401e-1 and the inner wall of the mounting seat 401B, for connecting the clamp block 401e-1 with the mount 401b so that the clamping action of the clamp block 401e-1 can be kept stable.
Further, an adjusting piece 401d penetrates from the top of the mounting seat 401b and is matched with the wiring pipe 401c, specifically, the adjusting piece 401d comprises a clamping ring 401d-1, a communication pipe 401d-2 and an operation block 401d-3, a square groove 401b-2 is arranged at the top of the mounting seat 401b and is communicated with the inside, the clamping ring 401d-1 is arranged inside the mounting seat 401b, the communication pipe 401d-2 is of a square tubular structure, the inside is hollow, two ends of the communication pipe 401d-2 are communicated and penetrated, the operation block 401d-3 is communicated with the inside of the mounting seat 401b through the inside of the communication pipe 401d-2, a second spring E is arranged between the clamping ring 401d-1 and the shaft barrel 401a, one end of the second spring E is connected with the clamping ring 401d-1, the other end of the second spring E is hinged with the end wall of the shaft barrel 401a, and plays a role in fixing the clamping ring 401d-1 and stabilizing the movement of the clamping ring 401d-1 inside, a landslide 401d-4 is arranged on the clamping ring 401d-1, the position of the landslide 401d-4 corresponds to the position below the square groove 401b-2, the communication pipe 401d-2 moves downwards to be matched with the landslide 401d-4, the landslide 401d-4 is of a slope-shaped structure and gradually inclines from the outer wall side of the clamping ring 401d-1 to the inner wall side, the clamping ring 401d-1 can be extruded towards the end a of the shaft barrel 401a along the slope-shaped landslide 401d-4 when the communication pipe 401d-2 moves downwards, and the second spring E keeps a compressed state.
Further, hinged shafts 401d-6 of a U-shaped structure are symmetrically arranged at the bottom of the operation block 401d-3, hinged blocks 401d-7 are hinged on the two hinged shafts 401d-6, hooks 401d-8 of an arc structure are arranged at the bottom of the hinged blocks 401d-7, the two hooks 401d-8 are symmetrically arranged to form a circular structure to be wrapped on the outer wall of the routing pipe 401C, a third spring C is arranged between the two hinged blocks 401d-7, and a bump 401d-9 arranged at the top of the operation block 401d-3 is erected on the communication pipe 401d-2 to be kept from falling.
In order to achieve a cooling effect when the threads pass through the routing pipes 401c, the ventilation pipes 401a-1 are arranged on the shaft barrel 401a, the ventilation pipes 401a-1 are circumferentially distributed on the shaft barrel 401a and penetrate through the shaft barrel 401a to be communicated with the inside of the routing pipes 401c, specifically, elongated slots D are arranged in the shaft barrel 401a, the number of the elongated slots D is one-to-one corresponding to that of the ventilation pipes 401a-1, the elongated slots D are radially arranged along the shaft barrel 401a, the ventilation pipes 401a-1 can penetrate through the elongated slots D from the outer wall of the shaft barrel 401a, a fixing block 401D-5 is arranged on a clamping ring 401D-1, the number of the fixing blocks 401D-5 is consistent to that of the ventilation pipes 401a-1, the fixing blocks 401D-5 extend into the elongated slots D to be matched with the ventilation pipes 401a-1, two slope surfaces T are arranged at one end, located at one end of the ventilation pipes 401a-1, of the fixing blocks 401D-5, the two slope surfaces T gradually approach inwards to form a round hole F, the opening ends of the slope surfaces T are larger than the diameter of the ventilation pipe 401a-1, the two slope surfaces T have elastic properties, the clamping ring 401D-1 moves towards the shaft barrel 401a side to enable the fixing block 401D-5 to move along the long groove D, then the slope surfaces T gradually extrude the ventilation pipe 401a-1 to extrude the ventilation pipe 401a-1 into the round hole F, the diameter of the round hole F is slightly smaller than that of the ventilation pipe 401a-1, but the elastic properties of the round hole F can extrude and fix the ventilation pipe 401a-1, therefore, the structure can fix the ventilation pipe 401a-1 on one hand, and can fix the clamping ring 401D-1 on the other hand to enable the clamping ring 401D-1 not to extrude and influence the communication pipe 401D-2 and the operation block 401D-3.
Furthermore, vent holes 401c-1 are arranged in the routing pipes 401c, the vent pipes 401a-1 penetrate through the routing pipes 401c to be communicated with the vent holes 401c-1, metal thin wires can penetrate through the routing pipes 401c, and the vent holes 401c-1 are arranged around the circumference of the metal wire to play a role in ventilation and cooling.
As a whole, before the metal wire passes through the wire outlet mechanism 401, the height of the wire guide wheel 307 is roughly adjusted so that the wire guide wheel 307 and the wire outlet mechanism 401 are at the same horizontal position, and the metal wire is finely adjusted after passing through.
The fine adjustment operation is as follows: firstly, adjusting the position of a wiring pipe 401c in a mounting seat 401b according to requirements, firstly, inserting a ventilation pipe 401a-1 to control the ventilation pipe 401a-1 to be fixed, secondly, pushing a communication pipe 401d-2 downwards to enable an extrusion clamping ring 401d-1 to move towards the end of a shaft barrel 401a, thereby leading the ventilation pipe 401a-1 to be gradually extruded into a round hole F along two slopes T at the end part of a fixed block 401d-5 to enable the ventilation pipe 401a-1 and the clamping ring 401d-1 to be fixed in a communicating way, thirdly, pushing an operation block 401d-3 downwards to enable two hooks 401d-8 at the bottom of the operation block 401d-3 to be exposed out of the communication pipe 401d-2, because spaces are reserved between two sides of a hinged block 401d-7 and the inner wall of the communication pipe 401d-2, when the hinged block 401d-7 is also gradually exposed, under the squeezing action of a third spring C, the two hooks 401d-8 are gradually opened, in the fourth step, the communication pipe 401d-2 is continuously pushed downwards to enable the two hooks 401d-8 to be opened at two sides below the wiring pipe 401C, in the fifth step, the operation block 401d-3 is lifted upwards, the two hooks 401d-8 contract towards the inside of the communication pipe 401d-2 to tightly wrap the wiring pipe 401C, the upper and lower positions of the wiring pipe 401C can be adjusted through the up-and-down movement of the operation block 401d-3 and the communication pipe 401d-2, in the sixth step, the connecting rod 401e-2 is pushed inwards through the rotating spiral cover 401e-3, and the wiring pipe 401C can be clamped and fixed through the two clamping blocks 401 e-1.
After the adjusting piece 401d is folded, the vent pipe 401a-1 is drawn out, the clamping ring 401d-1 is bounced off by the second spring E, the wiring pipe 401c can be replaced by pipelines with different hole pitch specifications, metal wires with different specifications can be further stretched, and more cost can be saved in the field of photovoltaic power generation.
It is important to note that the construction and arrangement of the present application as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventions. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Moreover, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those unrelated to the presently contemplated best mode of carrying out the invention, or those unrelated to enabling the invention).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (6)
1. The utility model provides a be applied to microfilament take-up frame among photovoltaic power generation which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the winding module (100) comprises a rack (101), an air cylinder (102) and a winding flange (103), wherein the air cylinder (102) is arranged on the rack (101), a boss is arranged on the rack (101), a driving shaft (104) is arranged between the air cylinder (102) and the boss, one end of the driving shaft (104) is connected with the air cylinder (102), the other end of the driving shaft is connected with the boss, and the winding flange (103) is sleeved on the driving shaft (104); and the number of the first and second groups,
the driving module comprises a speed regulating motor (201), a first synchronous pulley (202) and a second synchronous pulley (203), the speed regulating motor (201), the first synchronous pulley (202) and the second synchronous pulley (203) are all installed in the rack (101), the speed regulating motor (201) is connected with the first synchronous pulley (202), and the first synchronous pulley (202) is connected with the second synchronous pulley (203);
the wire take-up module (400) comprises a wire outlet mechanism (401), a grid baffle plate (402) and a push rod motor (403), wherein the grid baffle plate (402) is vertically arranged on the rack (101), the wire outlet mechanism (401) is movably arranged on the grid baffle plate (402), and the push rod motor (403) is connected with the wire outlet mechanism (401);
the wire outlet mechanism (401) comprises an axle barrel (401 a), a mounting seat (401 b) and a wire passing pipe (401 c), a straight notch (402 a) is formed in the grid baffle plate (402), the axle barrel (401 a) penetrates through the straight notch (402 a) from one surface of the grid baffle plate (402), the mounting seat (401 b) is located on the other surface of the grid baffle plate (402), the axle barrel (401 a) is communicated with the mounting seat (401 b) through the straight notch (402 a), and the wire passing pipe (401 c) penetrates between the axle barrel (401 a) and the mounting seat (401 b);
the outgoing line mechanism (401) further comprises adjusting pieces (401 d) and fixing pieces (401 e), the fixing pieces (401 e) are symmetrically arranged on two sides of the mounting seat (401 b), the fixing pieces (401 e) penetrate through the mounting seat (401 b) to be matched with the line running pipe (401 c), and the adjusting pieces (401 d) penetrate through the top of the mounting seat (401 b) to be matched with the line running pipe (401 c);
the grid baffle (402) is also provided with a transverse groove (402 b), the transverse groove (402 b) is positioned above the straight notch (402 a), the mounting seat (401 b) is vertically provided with a clamping plate (A), and the clamping plate (A) penetrates through the transverse groove (402 b) to be connected with the push rod motor (403);
the adjusting piece (401 d) comprises a clamping ring (401 d-1), a communication pipe (401 d-2) and an operation block (401 d-3), the clamping ring (401 d-1) is located in an installation seat (401 b) and is elastically connected with the shaft barrel (401 a), a landslide (401 d-4) is arranged on the clamping ring (401 d-1), the communication pipe (401 d-2) penetrates through the installation seat (401 b), and the operation block (401 d-3) penetrates through the communication pipe (401 d-2) to be matched with the wiring pipe (401 c);
set up ventilation pipe (401 a-1) on axle bucket (401 a), set up ventilation hole (401 c-1) in walking spool (401 c), ventilation pipe (401 a-1) penetrates and walks spool (401 c) intercommunication ventilation hole (401 c-1), set up fixed block (401 d-5) on snap ring (401 d-1), fixed block (401 d-5) are followed axle bucket (401 a) one end penetrate and with ventilation pipe (401 a-1) cooperation.
2. The microwire take-up stand applied to photovoltaic power generation as claimed in claim 1, wherein: a first accommodating groove (101 b) and a second accommodating groove (101 c) are formed in one side, opposite to the boss, of the rack (101), and the first accommodating groove (101 b) is located below the second accommodating groove (101 c);
the speed regulating motor (201) and the first synchronous belt wheel (202) are located in the first accommodating groove (101 b), and the second synchronous belt wheel (203) is located in the second accommodating groove (101 c).
3. The microwire take-up stand applied to photovoltaic power generation as claimed in claim 2, wherein: the drive module still includes conveyer belt (204), first storage tank (101 b) and second storage tank (101 c) intercommunication, buncher (201) are connected first synchronous pulley (202), a pot head of conveyer belt (204) is established on first synchronous pulley (202), and the other end penetrates second storage tank (101 c) to establish on second synchronous pulley (203), second synchronous pulley (203) is connected drive shaft (104).
4. The microwire take-up stand applied to photovoltaic power generation as claimed in claim 1 or 2, wherein: still include supplementary module (300), supplementary module (300) include motor (301), lead screw (302), slide rail (303) and slider (304), slide rail (303) are fixed to be set up on frame (101), slider (304) slidable mounting is on slide rail (303), motor (301) are located the one end of slide rail (303), lead screw (302) one end fixed connection motor (301), the other end passes slider (304) and sets up along slide rail (303).
5. The microwire take-up stand applied to photovoltaic power generation as claimed in claim 4, wherein: a sliding groove (303 a) is formed in the sliding rail (303), a threaded groove (304 b) is formed in the sliding block (304), and a clamping block (304 a) is arranged at the bottom of the sliding block (304);
the clamping block (304 a) is embedded into the sliding groove (303 a) for matching, and the screw rod (302) penetrates through the threaded groove (304 b) for matching.
6. The microwire take-up stand applied to photovoltaic power generation as claimed in claim 5, wherein: the auxiliary module (300) further comprises a fixed plate (305), a rotating plate (306) and a wire guide wheel (307), wherein the fixed plate (305) is vertically arranged on the sliding block (304), the bottom end of the rotating plate (306) is connected with the top end of the fixed plate (305) through a screw (308), and the wire guide wheel (307) is fixedly arranged at the top end of one side of the rotating plate (306).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110184181.8A CN113059021B (en) | 2021-02-10 | 2021-02-10 | Be applied to microfilament take-up frame among photovoltaic power generation |
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| CN202110184181.8A CN113059021B (en) | 2021-02-10 | 2021-02-10 | Be applied to microfilament take-up frame among photovoltaic power generation |
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| CN113059021B true CN113059021B (en) | 2021-12-14 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113628869B (en) * | 2021-07-16 | 2022-09-06 | 江苏海川光电新材料有限公司 | Portable inductance winding device |
| CN114769342B (en) * | 2022-03-09 | 2024-07-23 | 江苏海川光电新材料有限公司 | Metal micro-stretching line machine fixing table |
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