CN113044798B - High-quality down feather processing technology - Google Patents
High-quality down feather processing technology Download PDFInfo
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- CN113044798B CN113044798B CN202110476327.6A CN202110476327A CN113044798B CN 113044798 B CN113044798 B CN 113044798B CN 202110476327 A CN202110476327 A CN 202110476327A CN 113044798 B CN113044798 B CN 113044798B
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- feather
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- raw material
- separating
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- 210000003746 feather Anatomy 0.000 title claims abstract description 102
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000000926 separation method Methods 0.000 claims abstract description 54
- 238000001035 drying Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000005406 washing Methods 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims description 53
- 238000003756 stirring Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 210000002268 wool Anatomy 0.000 claims description 3
- 210000004209 hair Anatomy 0.000 claims 2
- 241000272814 Anser sp. Species 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000000638 solvent extraction Methods 0.000 description 2
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 208000006820 Arthralgia Diseases 0.000 description 1
- 206010010904 Convulsion Diseases 0.000 description 1
- 206010020772 Hypertension Diseases 0.000 description 1
- 241000826860 Trapezium Species 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000036461 convulsion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 208000004296 neuralgia Diseases 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G3/00—Treating materials to adapt them specially as upholstery filling
- B68G3/08—Preparation of bed feathers from natural feathers
- B68G3/12—Sorting of bed feathers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M19/00—Treatment of feathers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a high-quality down feather processing technology which comprises the steps of feather separation, washing, rinsing, spin-drying and drying, wherein a feather separator is used in the feather separation step, and water vapor is introduced into down feather in the feather separation process, so that the humidity of the feather in the feather separation process is 5-20%.
Description
Technical Field
The invention relates to the technical field of down feather processing technology, and particularly belongs to a high-quality down feather processing technology.
Background
Down, known as the natural cold-resistant king, is the world-recognized best bedding filling. The natural ecology of the fabric is environment-friendly, and the heat retention property, the comfort level and the air permeability of the fabric are incomparable with those of any other heat retention materials. Li Shizhen in Ben Cao gang mu mentions that the goose belly villi is selected as the clothing and the quilt is soft and new and cold, especially for relieving the infantile convulsions. Eiderdown has been used by europe as a health product for treating arthralgia, neuralgia, hypertension, etc. Scientific research institutions in France and Germany praise down as the most ideal bedding. The down quilt has high popularization rate in developed countries, the usage rate of star hotels reaches one hundred percent, and the down quilt becomes the mainstream bedding of high-quality delicate life in the developed countries. The down feather is mainly made of duck feather, goose feather and other raw materials, the raw material down feather needs to be sorted in the down feather making process, the down feather with poor quality is removed, the quality of the down feather is improved, the sorting capability of the existing feather sorting machine is poor, the feather yield of high-grade down feather is low, each ton of feather raw materials can only separate the down feather with the weight of 500 plus 550kg, and the fluffiness of the goose down feather with the down feather content of 90% after separation is only 16cm, so that the processing requirement of the high-quality down feather is difficult to meet.
Disclosure of Invention
The invention aims to provide a high-quality down feather processing technology, which overcomes the defects of the prior art.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a high-quality down feather processing technology comprises the steps of feather separation, washing, rinsing, spin-drying and drying, wherein a feather separator is used in the feather separation step, and water vapor is introduced into down feather in the feather separation process, so that the humidity of the down feather is 5-20% in the feather separation process.
Wherein, the humidity of the feather in the feather separating process is 10-15%.
Wherein, the humidity of the feather in the feather separating process is 10 percent.
Wherein, the humidity of the down feather dried in the drying step is 5-15%.
Wherein, the humidity of the down feather dried in the drying step is 10 percent.
Wherein, the feather separator includes humidification machine, raw material tank and installs in the knockout tower at raw material tank top, knockout tower fixed connection in raw material tank's top, the inside and the raw material tank intercommunication of knockout tower, the top of knockout tower be connected with separator, raw material tank be curved box for the bottom, raw material tank's bottom is equipped with the landing leg, the chamber door has been seted up to the front portion, raw material tank left side wall on be equipped with the air intake, humidification machine's gas outlet towards the air intake, the raw material tank of air intake top in be equipped with the agitating unit who is connected with external power supply electricity.
The stirring device comprises a driving motor, a stirring rod and a rotating shaft, wherein the two ends of the rotating shaft are rotated through bearings and are installed on the left side wall and the right side wall of the raw material box, the driving motor is installed on the right side wall of the raw material box, the rotating shaft of the driving motor is connected with the rotating shaft through a coupling, and the stirring rod is provided with a plurality of driving shafts which are fixedly installed in the raw material box respectively.
The stirring rod comprises a rod body and a scraping piece, the scraping piece is fixedly arranged at the tail end of the rod body, and the scraping piece is of a trapezoidal structure.
Wherein, a glass door is arranged on the separation tower.
Wherein, collection device include separator box and draught fan, draught fan be connected with external power supply electricity, the knockout tower pass through communicating pipe and be connected with the separator box, the separator box on be located the upper portion of separator box communicating pipe, the top of separator box pass through the pipeline and be connected with the draught fan, the separator box of communicating pipe top in be equipped with the gauze, the gauze with the internal partitioning of separator box about two parts become, the separator box of gauze below on be equipped with and get the bin gate.
Wherein, the separation box between the material taking door and the gauze is also provided with an observation window.
The air inlet is provided with a slot, and the slot is movably provided with a baffle capable of shielding the air inlet.
Compared with the prior art, the invention has the following implementation effects:
the processing technology effectively solves the problem of low feather yield of high-molecular down by adjusting the humidity of the down in the down raw material, and meanwhile, the filling power of the down processed by the processing technology is obviously improved by controlling the humidity of the dried down.
The wool separating machine used in the process can adjust the distance between the air outlet and the air inlet of the humidifier, the amount of the water vapor entering the raw material box is adjusted, so that the feather separator can adapt to the separation of different types of feathers, meanwhile, under the stirring action of the stirring device in the raw material box, the feathers added in the raw material box can be fully stirred and absorb water vapor, so that the quality of the feathers with poor quality is increased, under the action of the suction force of the induced draft fan, the light-weight high-quality down feather enters the separation box from the separation tower and is deposited on the lower part of the separation box under the obstruction of the gauze to realize the separation of the down feather with different qualities, the separating machine has good separating effect, the fluffiness of the goose down with 90% of the separated down content can reach 19cm, and 700-750kg of down feather can be separated from each ton of feather raw material, so that the separation efficiency and effect are effectively improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is a schematic view of the structure of the stirring rod mounted on the rotating shaft;
fig. 4 is a schematic view of the structure of the inside of the separation tank.
1. A raw material tank; 11. a box door; 12. a drive motor; 121. a rotating shaft; 122. a rod body; 123. scraping a blade; 124. a bearing; 13. an air inlet; 131. a baffle plate; 2. a humidifier; 21. an air outlet; 3. a separation column; 31. a glass door; 4. a communicating pipe; 5. a separation tank; 51. an observation window; 52. a material taking door; 6. a screen; 7. a pipeline; 8. an induced draft fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation to be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The processing technology of the high-quality down feather mainly adopts the existing processing procedures, and comprises the steps of feather separation and feather separation, water washing, rinsing, spin-drying and drying, wherein a self-made feather separator is used in the feather separation process, water vapor is introduced into the down feather in the feather separation process, the humidity of the down feather in the feather separation process is 5-20%, then the humidity of the dried down feather is controlled to be 5-15% in the drying process, the feather emergence rate and the filling power of the down feather are effectively improved, the down feather is processed by using the humidity of 10% in the feather separation process and the humidity of the dried down feather of 10%, the final feather emergence amount per ton is 738kg, the filling power reaches 19cm, and the feather separation efficiency and the feather separation effect are effectively improved.
The feather separator used in the invention is shown in fig. 1-4, and comprises a humidifier 2, a raw material box 1 and a separation tower 3 arranged at the top of the raw material box 1, wherein the humidifier 2 adopts a water vapor ultrasonic humidifier, the separation tower 3 is fixedly connected to the top of the raw material box 1, the inside of the separation tower 3 is communicated with the raw material box 1, the top of the separation tower 3 is connected with a separation device, the raw material box 1 is a box body with an arc-shaped bottom, supporting legs are arranged at the bottom of the raw material box 1, and a box door 11 is arranged at the front part of the raw material box 1, so that feathers to be separated can be poured into the raw material box 1 conveniently; an air inlet 13 is arranged on the left side wall of the raw material box 1, an air outlet 21 of the humidifier 2 faces the air inlet 13, and a stirring device electrically connected with an external power supply is arranged in the raw material box 1 above the air inlet 13.
Agitating unit includes driving motor 12, puddler and axis of rotation 121, axis of rotation 121 both ends are passed through bearing 124 and are rotated and install on raw materials box 1's left side wall and right side wall, driving motor 12 installs on raw materials box 1's right side wall, and driving motor 12's pivot passes through the coupling joint with axis of rotation 121, the puddler has a plurality of, respectively fixed mounting is in raw materials box 1's drive shaft, the puddler includes the body of rod 122 and doctor-bar 123, doctor-bar 123 fixed mounting is in the end of the body of rod 122, and doctor-bar 123 is the trapezium structure.
The separating tower 3 is provided with a glass door 31, which is convenient for observing the separation condition in the separating tower 3 and cleaning the separating tower 3.
The collecting device includes separator box 5 and draught fan 8, draught fan 8 is connected with external power supply electricity, separator tower 3 is connected with separator box 5 through communicating pipe 4, communicating pipe 4 on separator box 5 is located the upper portion of separator box 5, the top of separator box 5 is passed through pipeline 7 and is connected with draught fan 8, be equipped with gauze 6 in the separator box 5 of communicating pipe 4 top, gauze 6 becomes upper and lower two parts with separator box 5's internal partitioning, be equipped with on the separator box 5 of gauze 6 below and get material door 52, it still is equipped with observation window 51 to get on the separator box 5 between material door 52 and the gauze 6, be convenient for observe the eiderdown quantity that separates in the separator box 5.
The air inlet 13 is provided with a slot, the slot is movably provided with a baffle 131 capable of shielding the air inlet 13, and the air quantity entering the raw material box 1 can be adjusted by adjusting the position of the baffle 131.
When the wool separating machine is used, the distance between the air outlet 21 and the air inlet 13 of the humidifier 2 can be adjusted, the amount of the water vapor entering the raw material box 1 is adjusted, so that the feather separator can adapt to the separation of different types of feathers, meanwhile, under the stirring action of the stirring device in the raw material box 1, the feather added in the raw material box 1 can be fully stirred and absorb water vapor, so that the quality of the feather with poor quality is increased, under the action of the suction force of the induced draft fan 8, the high-quality down feather with light weight enters the separation box 5 from the separation tower 3, is deposited on the lower part of the separation box 5 under the obstruction of the gauze 6 to realize the separation of the down feather with different qualities, the feather separator has a good separation effect, the filling power of the separated down feather can reach 19cm, and 700-750kg of the down feather can be separated from each ton of feather raw materials, so that the separation efficiency and effect are effectively improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A high-quality down feather processing technology comprises the steps of feather separation, water washing, rinsing, spin-drying and drying, and is characterized in that: a feather separating machine is used in the feather separating step, and water vapor is introduced into the down feather in the feather separating process, so that the humidity of the down feather in the feather separating process is 5-20%;
the wool separating machine comprises a humidifier, a raw material box, a separating tower and a collecting device, wherein the separating tower is fixedly connected to the top of the raw material box, the inside of the separating tower is communicated with the raw material box, the top of the separating tower is connected with the separating device, the raw material box is a box body with an arc-shaped bottom, supporting legs are arranged at the bottom of the raw material box, a box door is arranged at the front part of the raw material box, an air inlet is formed in the left side wall of the raw material box, an air outlet of the humidifier faces towards the air inlet, and a stirring device electrically connected with an external power supply is arranged in the raw material box above the air inlet;
the stirring device comprises a driving motor, stirring rods and a rotating shaft, wherein two ends of the rotating shaft are rotatably arranged on the left side wall and the right side wall of the raw material box through bearings, the driving motor is arranged on the right side wall of the raw material box, the rotating shaft of the driving motor is connected with the rotating shaft through a coupler, and the stirring rods are fixedly arranged on the rotating shaft in the raw material box respectively;
the collecting device comprises a separation box and an induced draft fan, the induced draft fan is electrically connected with an external power supply, the separation tower is connected with the separation box through a communicating pipe, the communicating pipe on the separation box is positioned at the upper part of the separation box, the top of the separation box is connected with the induced draft fan through a pipeline, a gauze screen is arranged in the separation box above the communicating pipe, the gauze screen separates the interior of the separation box into an upper part and a lower part, and a material taking door is arranged on the separation box below the gauze screen;
divide the distance between the gas outlet of hair machine accessible adjustment humidification machine and the air intake of raw materials case, adjust the volume that gets into the inside vapor of raw materials incasement, make this branch hair machine can adapt to the sorting of different kinds of feather, simultaneously under agitating unit's in the raw materials case stirring effect, the feather of adding in the raw materials incasement can be by abundant stirring, and absorb vapor, make the quality of the relatively poor eiderdown of quality increase, under the suction effect of draught fan, light in weight's high-quality eiderdown gets into the separator box from the knockout tower, deposit the lower part of separator box under the separation of gauze, realize the separation of different quality eiderdowns.
2. The high-quality down feather processing process as claimed in claim 1, wherein: the humidity of the feather in the feather separation process is 10-15%.
3. The high-quality down feather processing process as claimed in claim 1, wherein: the humidity of the feathers in the feather splitting process is 10 percent.
4. The high-quality down feather processing process as claimed in claim 1, wherein: the humidity of the down feather dried in the drying step is 5-15%.
5. The high-quality down feather processing process as claimed in claim 1, wherein: the humidity of the down feather dried in the drying step is 10%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110476327.6A CN113044798B (en) | 2021-04-29 | 2021-04-29 | High-quality down feather processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110476327.6A CN113044798B (en) | 2021-04-29 | 2021-04-29 | High-quality down feather processing technology |
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| Publication Number | Publication Date |
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| CN113044798A CN113044798A (en) | 2021-06-29 |
| CN113044798B true CN113044798B (en) | 2022-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110476327.6A Active CN113044798B (en) | 2021-04-29 | 2021-04-29 | High-quality down feather processing technology |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101444339A (en) * | 2008-12-29 | 2009-06-03 | 吴川市百如森羽绒制品有限公司 | Method for preventing static electricity during down processing and device thereof |
| CN101670340A (en) * | 2009-08-03 | 2010-03-17 | 阜新市美中鹅业工贸有限责任公司 | Separation technology of goose feather eiderdown |
| CN104153145A (en) * | 2014-08-25 | 2014-11-19 | 江苏欣隆羽绒有限公司 | Down feather washing technology |
| CN108672292A (en) * | 2018-06-01 | 2018-10-19 | 六安市海洋羽毛有限公司 | Feather processes wool ranking machine |
-
2021
- 2021-04-29 CN CN202110476327.6A patent/CN113044798B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101444339A (en) * | 2008-12-29 | 2009-06-03 | 吴川市百如森羽绒制品有限公司 | Method for preventing static electricity during down processing and device thereof |
| CN101670340A (en) * | 2009-08-03 | 2010-03-17 | 阜新市美中鹅业工贸有限责任公司 | Separation technology of goose feather eiderdown |
| CN104153145A (en) * | 2014-08-25 | 2014-11-19 | 江苏欣隆羽绒有限公司 | Down feather washing technology |
| CN108672292A (en) * | 2018-06-01 | 2018-10-19 | 六安市海洋羽毛有限公司 | Feather processes wool ranking machine |
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| Publication number | Publication date |
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| CN113044798A (en) | 2021-06-29 |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240305 Address after: 237161 Lu'an economic and Technological Development Zone, Anhui Patentee after: LU'AN CITY OCEAN FEATHER Co.,Ltd. Country or region after: China Patentee after: Lu'an ocean down products Co.,Ltd. Patentee after: Lu'an ocean feather Clothing Co.,Ltd. Address before: 237000 Lu'an economic and Technological Development Zone, Anhui Province Patentee before: LU'AN CITY OCEAN FEATHER Co.,Ltd. Country or region before: China Patentee before: Lu'an ocean down products Co.,Ltd. Patentee before: Lu'an ocean feather Clothing Co.,Ltd. Patentee before: WEST ANHUI University |
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| TR01 | Transfer of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A High Quality Down Processing Technology Granted publication date: 20220812 Pledgee: Huizhou Commercial Bank Co.,Ltd. Lu'an Administrative District Branch Pledgor: Lu'an ocean feather Clothing Co.,Ltd.|Lu'an ocean down products Co.,Ltd.|LU'AN CITY OCEAN FEATHER Co.,Ltd. Registration number: Y2024980021229 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |