CN113036569A - Ground cross-over round steel machining device and method - Google Patents
Ground cross-over round steel machining device and method Download PDFInfo
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- CN113036569A CN113036569A CN202110318606.XA CN202110318606A CN113036569A CN 113036569 A CN113036569 A CN 113036569A CN 202110318606 A CN202110318606 A CN 202110318606A CN 113036569 A CN113036569 A CN 113036569A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/66—Connections with the terrestrial mass, e.g. earth plate, earth pin
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Abstract
The invention discloses a ground cross-over round steel processing device and a method, wherein the device comprises a processing base, a pressing mechanism and a bending mechanism; the pressing mechanism comprises a clamping assembly horizontally arranged at the top of the processing base, a supporting assembly arranged at the bottom of the clamping assembly and used for supporting the clamping assembly, and a pressing assembly arranged at the top of the processing base and matched with the clamping assembly; the method comprises the following steps: firstly, determining a processing mode of round steel to be processed; secondly, pressing; and thirdly, bending and processing. According to the invention, the pressing mechanism and the simmer bending mechanism are arranged, so that the pressing and simmer bending of the round steel to be processed are combined on the same processing base, the round steel processing device is convenient and quick, can be formed at one time, has high operation efficiency, and can meet the requirement of mass production in a short time; the working personnel can complete the pressing or bending of the round steel to be processed by one device, thereby simplifying the construction steps and saving the construction time; and different round steel to be processed can be pressed and simmered simultaneously.
Description
Technical Field
The invention belongs to the technical field of round steel bending, and particularly relates to a machining device and method for ground cross-over round steel.
Background
The grounding jumper is a grounding connecting wire used for crossing a barrier when the grounding bus meets the barrier, or a connecting wire which is required to be welded when a metal component and a metal pipeline are used as grounding wires. Common grounding jumpers include telescopic (settlement) joint grounding jumpers, pipeline flange grounding jumpers, crane steel rail grounding jumpers, and the like. Because the grounding jumper wire is usually processed and manufactured by galvanized round steel, the manufacturing efficiency and quality of the round steel grounding jumper wire are of great importance. In the use of round steel, because the round steel is all straight, and some parts that need use the round steel are often all crooked, so need bend the system earlier and just can use the round steel, do not have the special instrument of buckling of cross-over round steel at present, buckle final machining shaping many times to the round steel according to the construction experience by the site worker usually in traditional ground connection cross-over round steel processing, take time to take a lot of work, it is inefficient.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a ground cross-over round steel processing device aiming at the defects in the prior art, the pressing mechanism and the bending mechanism are arranged, the pressing and bending of round steel to be processed are combined on the same processing base, the device is convenient and quick, can be formed at one time, has high operation efficiency, and can meet the requirement of mass production in a short time; the working personnel can complete the pressing or bending of the round steel to be processed by one device, thereby simplifying the construction steps and saving the construction time; and different round steel to be processed can be pressed and simmered simultaneously.
In order to solve the technical problems, the invention adopts the technical scheme that: a ground connection bridging round steel processor and a method are characterized in that: the device comprises a processing base arranged on the ground, a pressing mechanism arranged at the top of the processing base and used for pressing round steel to be processed, and a bending mechanism arranged on one side of the processing base and used for bending the round steel to be processed;
the machining base comprises a horizontally arranged base frame and a plurality of supporting legs vertically arranged at the bottom of the base frame, the structural sizes of the supporting legs are the same, and the base frame and the supporting legs are integrally formed;
the pressing mechanism comprises a clamping assembly horizontally arranged at the top of the processing base, a supporting assembly arranged at the bottom of the clamping assembly and used for supporting the clamping assembly, and a pressing assembly arranged at the top of the processing base and matched with the clamping assembly;
the clamping assembly comprises a first clamping piece and a second clamping piece which are symmetrically arranged at the top of the processing base, and the area between the first clamping piece and the second clamping piece is a pressing area for pressing round steel to be processed; the first clamping piece and the second clamping piece are both horizontally provided with clamping grooves; the supporting component is arranged at the bottoms of the first clamping piece and the second clamping piece; the clamping groove is arranged along the length direction of the first clamping piece, a stop lever is vertically arranged in the clamping groove of the first clamping piece, the stop lever is arranged on one side far away from the second clamping piece, and the stop lever is arranged along the height direction of the clamping groove;
the pressing assembly comprises two rotating shaft sleeves horizontally arranged at the top of the processing base, a pressing rod clamped between the two rotating shaft sleeves and used for pressing round steel to be processed, and a limiting rod horizontally arranged on one side far away from the rotating shaft sleeves and matched with the pressing rod; the pressing rod comprises a clamping section and a pressing section, wherein two ends of the clamping section extend into the rotating shaft sleeve, the pressing section is fixedly connected with the clamping section, the clamping section and the pressing section form a T-shaped rod, and the pressing section penetrates through the pressing area and extends to the outer side of the processing base;
the bending mechanism comprises a bending cylinder vertically arranged on one side of the processing base and a bending rod vertically arranged and matched with the bending cylinder; the bending machine pole including vertical setting and with bending machine section of thick bamboo complex canned paragraph and level set up and with canned paragraph fixed connection's handheld section, L shape pole is constituteed to canned paragraph and handheld section.
Foretell ground connection bridging round steel processor which characterized in that: the base frame is a U-shaped frame, the U-shaped frame comprises a transverse frame and two side frames fixedly connected with the transverse frame, the number of the supporting legs is four, and the four supporting legs are respectively arranged below the end parts of the two side frames; the bottom level of supporting leg is provided with the anchor board, the anchor board with supporting leg integrated into one piece.
Foretell ground connection bridging round steel processor which characterized in that: the first clamping piece and the second clamping piece are symmetrically arranged on two side frames of the U-shaped frame, the first clamping piece and the second clamping piece are arranged on the same straight line, and the first clamping piece and the second clamping piece are arranged in parallel with the transverse frame of the base frame.
Foretell ground connection bridging round steel processor which characterized in that: the supporting assembly comprises a first supporting rod horizontally arranged at the bottom of the first clamping piece, a second supporting rod horizontally arranged at the bottom of the second clamping piece and a supporting frame vertically arranged at the bottoms of the first supporting rod and the second supporting rod and used for connecting the first supporting rod and the second supporting rod, and the first supporting rod and the second supporting rod are arranged in an inverted splayed shape; the height of the supporting frame is equal to that of the supporting legs.
Foretell ground connection bridging round steel processor which characterized in that: two the rotation axle sleeve symmetry lay in on the horizontal frame, the gag lever post level is laid and is kept away from two of horizontal frame between the supporting leg, the perpendicular distance between gag lever post and the anchor board is supporting leg height
The pressing section is perpendicular to the transverse frame, theThe center of the clamping section is superposed with the center of the transverse frame.
Foretell ground connection bridging round steel processor which characterized in that: the simmer bending cylinder is arranged on one side of the transverse frame, and the height of the simmer bending cylinder is smaller than that of the supporting leg.
Foretell ground connection bridging round steel processor which characterized in that: the fixed section cartridge is in bend section of thick bamboo of stewing, set up the fixed slot in the fixed section, the fixed slot is followed the length direction of fixed section lays, the length of fixed slot is not more than the length of fixed section.
The invention also provides a method for processing round steel by using the ground cross-over round steel processing device, which is characterized by comprising the following steps: the method comprises the following steps:
step one, determining a processing mode of round steel to be processed: when the round steel to be processed needs to be pressed, the processing mode is a first type of processing mode, namely the pressing processing execution step II; when the round steel to be processed needs to be subjected to simmering bending, the processing mode is a second type of processing mode, namely the simmering bending processing execution step three;
step two, pressing and processing, which comprises the following steps:
step 201, installing round steel to be processed in a second clamping piece and a clamping groove on a first clamping piece; one end of the round steel to be processed is horizontally inserted from one side, far away from the first clamping piece, of the second clamping piece until the end of the round steel to be processed penetrates through the pressing area and then extends into the first clamping piece, and the end of the round steel to be processed extends to one side, far away from the second clamping piece, of the stop lever;
202, holding a pressing section by a hand, pressing a pressing rod downwards to enable the pressing rod to be in contact with the round steel to be processed in the pressing area, and then pressing the pressing section downwards until the pressing section is in contact with a limiting rod to finish pressing of the round steel to be processed;
step three, bending and processing, the process is as follows:
step 301, vertically inserting round steel to be processed into a bending cylinder until one end of the round steel to be processed is contacted with the bottom of the bending cylinder; then, a simmer bending rod is arranged at the other end of the round steel to be processed, so that the other end of the round steel to be processed is inserted into the fixed groove of the fixed section;
and 302, holding the hand-held section by a hand, and pulling downwards until the end part of the hand-held section far away from the fixed section is contacted with the ground, so as to finish the simmering bending of the round steel to be processed.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, by arranging the pressing mechanism and the bending mechanism, the pressing and bending of the round steel to be processed are combined on the same processing base, so that the round steel processing machine is convenient and rapid to use, can be formed at one time, has high operation efficiency, and can meet the requirement of mass production in a short time.
2. The processing base can improve the overall weight of the round steel processing device and play a role in fixing the structure, and the operation is safe and stable during processing.
3. According to the invention, by arranging the pressing assembly, the round steel to be processed can be positioned in the pressing process, so that the round steel to be processed is ensured to be stable and not to shift in the pressing process of the pressing rod, time and labor are saved, the construction efficiency is improved compared with the traditional manufacturing mode, and the quality of the round steel to be processed is ensured to be qualified; meanwhile, the pressing rod is used for pressing round steel to be processed, so that the force arm is increased, and the strength is saved.
4. The construction method is simple and quick, and workers can complete pressing or bending of the round steel to be machined through one device, so that the construction steps are simplified, and the construction time is saved; and different round steel to be processed can be pressed and simmered simultaneously.
In conclusion, the pressing mechanism and the simmer bending mechanism are arranged, so that the pressing and simmer bending of the round steel to be processed are combined on the same processing base, the round steel processing base is convenient and quick to use and can be formed at one time, the operation efficiency is high, and the requirement for mass production in a short time can be met; the working personnel can complete the pressing or bending of the round steel to be processed by one device, thereby simplifying the construction steps and saving the construction time; and different round steel to be processed can be pressed and simmered simultaneously.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a using state diagram of the round steel to be processed by pressing.
Fig. 3 is a schematic structural view of the round steel to be processed installed during bending.
Fig. 4 is a using state diagram of the round steel to be processed by simmering bending of the invention.
FIG. 5 is a block flow diagram of a method of the present invention.
Description of reference numerals:
1-a base frame; 2, supporting legs; 3-an anchoring plate;
3-1-through hole; 4-a first clip member; 5, rotating the shaft sleeve;
6, round steel to be processed; 7, pressing a rod; 7-1-clamping section;
7-2-pressing section; 8, a limiting rod; 9-bending a cylinder;
10-bending the rod; 10-1-fixed section; 10-2 — a handheld section;
11-stop lever; 12 — a first support bar; 13-a support frame;
14 — a second card member; 15-a second support bar; 16-reinforcing bar.
Detailed Description
As shown in fig. 1 to 4, the device comprises a processing base arranged on the ground, a pressing mechanism arranged at the top of the processing base and used for pressing round steel 6 to be processed, and a bending mechanism arranged on one side of the processing base and used for bending the round steel 6 to be processed;
the machining base comprises a base frame 1 arranged horizontally and a plurality of supporting legs 2 vertically arranged at the bottom of the base frame 1, the structural sizes of the supporting legs 2 are the same, and the base frame 1 and the supporting legs 2 are integrally formed;
the pressing mechanism comprises a clamping assembly horizontally arranged at the top of the processing base, a supporting assembly arranged at the bottom of the clamping assembly and used for supporting the clamping assembly, and a pressing assembly arranged at the top of the processing base and matched with the clamping assembly;
the clamping assembly comprises a first clamping piece 4 and a second clamping piece 14 which are symmetrically arranged at the top of the processing base, and the area between the first clamping piece 4 and the second clamping piece 14 is a pressing area for pressing round steel 6 to be processed; the first clamping piece 4 and the second clamping piece 14 are both horizontally provided with clamping grooves; the support component is arranged at the bottom of the first clamping part 4 and the second clamping part 14; the clamping grooves are arranged along the length direction of the first clamping piece 4, the blocking rods 11 are vertically arranged in the clamping grooves of the first clamping piece 4, the blocking rods 11 are arranged on one side far away from the second clamping piece 14, and the blocking rods 11 are arranged along the height direction of the clamping grooves;
the pressing assembly comprises two rotating shaft sleeves 5 horizontally arranged at the top of the processing base, a pressing rod 7 clamped between the two rotating shaft sleeves 5 and used for pressing round steel 6 to be processed, and a limiting rod 8 horizontally arranged on one side far away from the rotating shaft sleeves 5 and matched with the pressing rod 7; the pressing rod 7 comprises a clamping section 7-1 with two ends extending into the rotating shaft sleeve 5 and a pressing section 7-2 fixedly connected with the clamping section 7-1, the clamping section 7-1 and the pressing section 7-2 form a T-shaped rod, and the pressing section 7-2 penetrates through the pressing area and extends to the outer side of the processing base;
the bending mechanism comprises a bending cylinder 9 vertically arranged on one side of the processing base and a bending rod 10 vertically arranged and matched with the bending cylinder 9; the simmer bending rod 10 comprises a fixed section 10-1 which is vertically arranged and matched with the simmer bending cylinder 9 and a handheld section 10-2 which is horizontally arranged and fixedly connected with the fixed section 10-1, and the fixed section 10-1 and the handheld section 10-2 form an L-shaped rod.
When the device is in practical use, the pressing mechanism and the simmer bending mechanism are arranged, so that the pressing and simmer bending of the round steel 6 to be processed are combined on the same processing base, the device is convenient and quick, can be formed at one time, has high operation efficiency, and can meet the requirement of mass production in a short time.
Wherein, the processing base can improve the whole weight of this round steel processing ware and play fixed knot structure's effect, adds the operation safety and stability man-hour.
In addition, the pressing assembly can be used for positioning the round steel 6 to be processed in the pressing process, so that the round steel 6 to be processed is ensured to be stable and not to shift in the pressing process of the pressing rod 7, time and labor are saved, the construction efficiency is improved compared with the traditional manufacturing mode, and meanwhile, the qualified quality of the round steel 6 to be processed can be ensured; meanwhile, the pressing rod 7 is used for pressing the round steel 6 to be processed, so that the force arm is increased, and the strength is saved.
It should be noted that the first clamping piece 4 and the second clamping piece 14 are both made of angle steel, the clamping grooves in the first clamping piece 4 and the second clamping piece 14 are formed by processing angle steel with two different sizes, the pressing rod 7 is made of round steel with a diameter phi of 25mm, the rotating shaft sleeve 5 is made of a steel pipe with a diameter phi of 32mm, the total length of the simmer bending rod 10 is 0.8m, and the length of the handheld section 10-2 is 0.38 m. The base frame 1 is formed by welding angle steel, and the supporting legs 2 are made of steel pipes with the length of 0.4m and the diameter phi of 40 mm.
As shown in fig. 1 to 4, one end of the first card device 4 is fixed on one edge of the base frame 1, and the bottom of the other end of the first card device 4 is supported by the support component; one end of the second clamping piece 14 is fixed on the other side frame of the base frame 1, and the bottom of the other end of the second clamping piece 14 is also supported by the supporting component; the stop lever 11 is used as a limiter for the round steel 6 to be processed, and the round steel 6 to be processed is prevented from being separated from the clamping groove of the first clamping piece 4 in the using process.
In the embodiment, the base frame 1 is a U-shaped frame, the U-shaped frame comprises a transverse frame and two side frames fixedly connected with the transverse frame, the number of the supporting legs 2 is four, and the four supporting legs 2 are respectively arranged below the end parts of the two side frames; the bottom level of supporting leg 2 is provided with anchor board 3, anchor board 3 with supporting leg 2 integrated into one piece.
As shown in fig. 1, the anchoring plate 3 is fixed on the ground through bolts, and a through hole 3-1 is formed in the anchoring plate 3; the main function of the anchoring plate 3 is to increase the force-bearing area to ensure the stability of the machining base. Base frame 1 is the U-shaped frame, treats the in-process of processing round steel 6 at the suppression, and suppression pole 7 can not receive the influence of base frame 1 frame.
As shown in fig. 1 to 4, in this embodiment, the first clip element 4 and the second clip element 14 are symmetrically arranged on two side frames of the U-shaped frame, the first clip element 4 and the second clip element 14 are arranged on the same straight line, and both the first clip element 4 and the second clip element 14 are arranged in parallel with a horizontal frame of the base frame 1.
In this embodiment, the support assembly includes a first support rod 12 horizontally disposed at the bottom of the first clamping member 4, a second support rod 15 horizontally disposed at the bottom of the second clamping member 14, and a support frame 13 vertically disposed at the bottoms of the first support rod 12 and the second support rod 15 and used for connecting the first support rod 12 and the second support rod 15, wherein the first support rod 12 and the second support rod 15 are arranged in an inverted-splayed manner; the height of the supporting frame 13 is equal to that of the supporting legs 2.
In practical use, the support assembly mainly functions to support the first clamping piece 4 and the second clamping piece 14, so as to ensure that the first clamping piece 4 and the second clamping piece 14 stably play a role without affecting the processing quality in the process of pressing the round steel 6 to be processed, the support frame 13 is formed by welding angle steels with the length of 0.4m, as shown in fig. 1 to 4, the first support rod 12 is obliquely arranged between a transverse frame and a side frame of the base frame 1, one end of the first support rod 12 is fixed on the transverse frame of the base frame 1, and the other end of the support rod 12 is fixed on one side frame of the base frame 1; the second support rod 15 is obliquely arranged between the transverse frame and the other side frame of the base frame 1; one end of the second support rod 15 is fixed on the transverse frame of the base frame 1, and the other end of the second support rod 15 is fixed on the other side frame of the base frame 1; the top of the supporting frame 13 is fixed to the bottom of the first supporting rod 12 and the bottom of the second supporting rod 15, and in order to better exert the supporting function of the supporting frame 13, the bottom of the supporting frame 13 needs to be arranged on the ground.
In this embodiment, two rotating shaft sleeves 5 are symmetrically arranged on the transverse frame, the limiting rod 8 is horizontally arranged between the two supporting legs 2 far away from the transverse frame, and the vertical distance between the limiting rod 8 and the anchoring plate 3 is the height of each supporting leg 2
The pressing section 7-2 is perpendicular to the transverse frame, and the center of the clamping section 7-1 is superposed with the center of the transverse frame.
As shown in fig. 1 to 4, a reinforcing rod 16 is horizontally arranged right below the transverse frame of the U-shaped frame, the reinforcing rod 16 is fixed between the two supporting legs 2, and the reinforcing rod 16 and the limiting rod 8 are made of angle steel with the length of 0.5 m. Preferably, the vertical distance between the limiting rod 8 and the anchoring plate 3 is the height of the supporting leg 2
The pressed round steel 6 to be processed meets the field requirement.
As shown in fig. 1 to 4, in this embodiment, the simmering cylinder 9 is disposed at one side of the horizontal frame, and the height of the simmering cylinder 9 is smaller than the height of the supporting leg 2.
In practical use, the simmering and bending cylinder 9 is made of a steel pipe with the diameter phi of 20mm, and the length of the simmering and bending cylinder 9 is 0.18 m.
In this embodiment, the fixing section 10-1 is inserted into the simmering cylinder 9, a fixing groove is formed in the fixing section 10-1, the fixing groove is arranged along the length direction of the fixing section 10-1, and the length of the fixing groove is not greater than the length of the fixing section 10-1.
During the in-service use, what the fixed slot was mainly used is for the installation treat processing round steel 6, will treat processing round steel 6's one end and install in bending over a slow fire section of thick bamboo 9, treat that processing round steel 6's the other end is installed in canned paragraph 10-1, can guarantee at bending over a slow fire's in-process treat processing round steel 6's stability, prevent to treat processing round steel 6 at bending over a slow fire the in-process and fix insecurity, cause bending over a slow fire precision.
A method of machining round bar using a ground strap round bar machining apparatus as shown in figures 1 to 5, the method comprising the steps of:
step one, determining a processing mode of round steel to be processed: when the round steel 6 to be processed needs to be pressed, the processing mode is a first type of processing mode, namely the pressing processing execution step II; when the round steel 6 to be processed needs to be subjected to simmering bending, the processing mode is a second type of processing mode, namely the simmering bending processing execution step three;
step two, pressing and processing, which comprises the following steps:
step 201, installing round steel 6 to be processed in clamping grooves of a second clamping piece 14 and a first clamping piece 4; horizontally inserting one end of a round steel 6 to be processed from one side, far away from the first clamping part 4, of the second clamping part 14 until the end of the round steel 6 to be processed penetrates through the pressing area and then extends into the first clamping part 4, and extending the end of the round steel 6 to be processed to one side, far away from the second clamping part 14, of the stop lever 11;
as shown in fig. 2, step 202, holding the pressing section 7-2 by hand, pressing the pressing rod 7 downwards to make the pressing rod 7 contact with the round steel 6 to be processed in the pressing area, and then pressing the pressing section 7-2 downwards until the pressing section 7-2 contacts with the limiting rod 8, thereby completing the pressing of the round steel 6 to be processed;
step three, bending and processing, the process is as follows:
as shown in fig. 3, step 301, vertically inserting a round steel 6 to be processed into a bending cylinder 9 until one end of the round steel 6 to be processed contacts with the bottom of the bending cylinder 9; then, a simmer bending rod 10 is arranged at the other end of the round steel 6 to be processed, so that the other end of the round steel 6 to be processed is inserted into the fixed groove of the fixed section 10-1;
as shown in fig. 4, in step 302, the hand-holding section 10-2 is held downwards until the end of the hand-holding section 10-2 far away from the fixing section 10-1 contacts with the ground, so as to complete the simmering of the round steel 6 to be processed.
The construction method is simple and quick, and workers can complete pressing or bending of the round steel 6 to be processed by one device, so that the construction steps are simplified, and the construction time is saved; and different round steel 6 to be processed can be pressed and simmered simultaneously.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and all simple modifications, changes and equivalent structural changes made to the above embodiment according to the technical spirit of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims (8)
1. The utility model provides a ground connection bridging round steel processor which characterized in that: the device comprises a processing base arranged on the ground, a pressing mechanism arranged at the top of the processing base and used for pressing round steel (6) to be processed, and a bending mechanism arranged on one side of the processing base and used for bending the round steel (6) to be processed in a bending manner;
the machining base comprises a horizontally arranged base frame (1) and a plurality of supporting legs (2) vertically arranged at the bottom of the base frame (1), the structural sizes of the supporting legs (2) are the same, and the base frame (1) and the supporting legs (2) are integrally formed;
the pressing mechanism comprises a clamping assembly horizontally arranged at the top of the processing base, a supporting assembly arranged at the bottom of the clamping assembly and used for supporting the clamping assembly, and a pressing assembly arranged at the top of the processing base and matched with the clamping assembly;
the clamping assembly comprises a first clamping piece (4) and a second clamping piece (14) which are symmetrically arranged at the top of the processing base, and the area between the first clamping piece (4) and the second clamping piece (14) is a pressing area for pressing round steel (6) to be processed; the first clamping piece (4) and the second clamping piece (14) are both horizontally provided with clamping grooves; the supporting component is arranged at the bottom of the first clamping piece (4) and the second clamping piece (14); the clamping groove is arranged along the length direction of the first clamping piece (4), a stop lever (11) is vertically arranged in the clamping groove of the first clamping piece (4), the stop lever (11) is arranged on one side far away from the second clamping piece (14), and the stop lever (11) is arranged along the height direction of the clamping groove;
the pressing assembly comprises two rotating shaft sleeves (5) horizontally arranged at the top of the processing base, a pressing rod (7) clamped between the two rotating shaft sleeves (5) and used for pressing round steel (6) to be processed, and a limiting rod (8) horizontally arranged on one side far away from the rotating shaft sleeves (5) and matched with the pressing rod (7); the pressing rod (7) comprises a clamping section (7-1) with two ends extending into the rotating shaft sleeve (5) and a pressing section (7-2) fixedly connected with the clamping section (7-1), the clamping section (7-1) and the pressing section (7-2) form a T-shaped rod, and the pressing section (7-2) penetrates through the pressing area and extends to the outer side of the processing base;
the bending mechanism comprises a bending cylinder (9) vertically arranged on one side of the processing base and a bending rod (10) vertically arranged and matched with the bending cylinder (9); the simmer bent rod (10) comprises a vertical fixed section (10-1) and a horizontal fixed section (10-2), wherein the fixed section is matched with the simmer bent cylinder (9), the horizontal fixed section (10-1) is fixedly connected with the handheld section (10-2), and the fixed section (10-1) and the handheld section (10-2) form an L-shaped rod.
2. A ground jumper round steel processor as claimed in claim 1, wherein: the base frame (1) is a U-shaped frame, the U-shaped frame comprises a transverse frame and two side frames fixedly connected with the transverse frame, the number of the supporting legs (2) is four, and the four supporting legs (2) are respectively arranged below the end parts of the two side frames; the bottom level of supporting leg (2) is provided with anchor board (3), anchor board (3) with supporting leg (2) integrated into one piece.
3. A ground jumper round steel processor as claimed in claim 2, wherein: the first clamping piece (4) and the second clamping piece (14) are symmetrically arranged on two side frames of the U-shaped frame, the first clamping piece (4) and the second clamping piece (14) are arranged on the same straight line, and the first clamping piece (4) and the second clamping piece (14) are arranged in parallel with a transverse frame of the base frame (1).
4. A ground jumper round steel processor as claimed in claim 1, wherein: the supporting assembly comprises a first supporting rod (12) horizontally arranged at the bottom of the first clamping piece (4), a second supporting rod (15) horizontally arranged at the bottom of the second clamping piece (14), and a supporting frame (13) vertically arranged at the bottoms of the first supporting rod (12) and the second supporting rod (15) and used for connecting the first supporting rod (12) and the second supporting rod (15), and the first supporting rod (12) and the second supporting rod (15) are arranged in an inverted splayed shape; the height of the supporting frame (13) is equal to that of the supporting leg (2).
5. A ground jumper round steel processor as claimed in claim 2, wherein: two the rotation shaft sleeve (5) is symmetrically arranged on the transverse frame, the limiting rod (8) is horizontally arranged to be far away from the transverse frame, the two supporting legs (2) are arranged between the limiting rod (8) and the anchoring plate (3), and the vertical distance between the limiting rod (8) and the anchoring plate is the height of the supporting legs (2)
The pressing section (7-2) is perpendicular to the transverse frame, and the center of the clamping section (7-1) is superposed with the center of the transverse frame.
6. A ground jumper round steel processor as claimed in claim 2, wherein: the bending cylinder (9) is arranged on one side of the transverse frame, and the height of the bending cylinder (9) is smaller than that of the supporting legs (2).
7. A ground jumper round steel processor as claimed in claim 1, wherein: the fixing section (10-1) is inserted into the simmering cylinder (9), a fixing groove is formed in the fixing section (10-1), the fixing groove is distributed along the length direction of the fixing section (10-1), and the length of the fixing groove is not larger than that of the fixing section (10-1).
8. A method of machining round steel using the ground jumper round steel machining apparatus of claim 1, wherein: the method comprises the following steps:
step one, determining a processing mode of round steel to be processed: when the round steel (6) to be processed needs to be pressed, the processing mode is a first type of processing mode, namely the pressing processing execution step II; when the round steel (6) to be processed needs to be subjected to simmering bending, the processing mode is a second type of processing mode, namely the simmering bending processing execution step three;
step two, pressing and processing, which comprises the following steps:
step 201, installing round steel (6) to be processed in clamping grooves in a second clamping piece (14) and a first clamping piece (4); horizontally inserting one end of a round steel (6) to be processed from one side, far away from the first clamping part (4), of the second clamping part (14) until the end part of the round steel (6) to be processed penetrates through the pressing area and then extends into the first clamping part (4), and extending the end part of the round steel (6) to be processed to one side, far away from the second clamping part (14), of the stop lever (11);
202, holding the pressing section (7-2) by hand, pressing the pressing rod (7) downwards to enable the pressing rod (7) to be in contact with the round steel (6) to be processed in the pressing area, and then pressing the pressing section (7-2) downwards until the pressing section (7-2) is in contact with the limiting rod (8), so that the round steel (6) to be processed is pressed;
step three, bending and processing, the process is as follows:
301, vertically inserting round steel (6) to be processed into a simmering and bending cylinder (9) until one end of the round steel (6) to be processed is contacted with the bottom of the simmering and bending cylinder (9); then, a simmer bending rod (10) is arranged at the other end of the round steel (6) to be processed, so that the other end of the round steel (6) to be processed is inserted into a fixed groove of the fixed section (10-1);
and 302, holding the hand-holding section (10-2) by hand and pulling downwards until the end part of the hand-holding section (10-2) far away from the fixing section (10-1) is contacted with the ground, and finishing the simmering bending of the round steel (6) to be processed.
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