Disclosure of Invention
Aiming at the defects, the invention provides the molecular sieve of the adsorption tower with the oxygen ion conductive carbonized ceramic-based molecular sieve membrane with good cyclic utilization rate, and the oxygen generation device of the medical high-temperature molecular sieve membrane adsorption tower, which can adsorb and desorb oxygen ions under high-temperature vacuum so as to efficiently separate oxygen and nitrogen and improve the oxygen generation purity, and the use method thereof.
The invention provides the following technical scheme: an oxygen generation device of a medical grade high temperature molecular sieve membrane adsorption tower comprises an air source access port, an air compressor, a C-grade filter, an air storage tank, a T-grade filter, an A-grade filter, an H-grade filter, 2-4 high temperature carbonized ceramic-based molecular sieve adsorption units, a vacuum pump, an oxygen storage tank and a nitrogen storage tank which are sequentially communicated, wherein a first stop valve is arranged at the tail end of the oxygen storage tank, and a second stop valve is arranged at the tail end of the nitrogen storage tank;
the vacuum pump is arranged in the high-temperature ceramic carbide-based molecular sieve adsorption unit, the high-temperature ceramic carbide-based molecular sieve adsorption unit is communicated with the oxygen gas storage tank through an oxygen flow distribution pipeline, and the high-temperature ceramic carbide-based molecular sieve adsorption unit is communicated with the nitrogen gas storage tank through a nitrogen flow distribution pipeline;
the high-temperature carbonized ceramic-based molecular sieve adsorption unit comprises a first valve, a vacuum pressure gauge, an adsorption tower of a molecular sieve with an oxygen ion conductive carbonized ceramic-based molecular sieve membrane connected in parallel and a second valve; and the bottom end of each high-temperature carbonized ceramic-based molecular sieve adsorption unit adsorption tower is provided with an oxygen outlet and a nitrogen outlet, all the oxygen outlets are communicated and converged with the oxygen distribution pipeline, and all the nitrogen outlets are communicated and converged with the nitrogen distribution pipeline.
Further, the preparation raw materials of the oxygen ion conductive carbonized ceramic-based molecular sieve membrane adopted by the molecular sieve in the adsorption tower comprise the following components in parts by weight:
said BaxCe1-xCoyFe1-yO3-zIn the formula, x is more than or equal to 0.1 and less than or equal to 0.6, y is more than or equal to 0.1 and less than or equal to 0.4, and z is more than or equal to 1 and less than or equal to 2.5.
Further, the acetate-form ionic liquid is one or more of 1-butyl-3-methylimidazole acetate, 1-methyl-3-ethylimidazole acetate, 1-hexyl-3-methylimidazole acetate, 1-2-methyl-2-pyrrole methyl acetate or 2-methylpyrrole-3-ethyl formate.
Further, the nano-cellulose is one or more of nano-hydroxymethyl cellulose, nano-hydroxyethyl cellulose, nano-sodium carboxymethyl cellulose or nano-lignosulfonate; the diameter of the nano-cellulose is 50 nm-80 nm.
Further, said BaxCe1-xCoyFe1-yO3-zThe preparation method of the hollow fiber membrane comprises the following steps:
s1: adding 15-20 parts by weight of EDTA into an ammonium hydroxide aqueous solution to form a water-soluble EDTA ammonium salt solution with the concentration of 3-3.5M;
s2: mixing BaCl according to the molar ratio of x:1-x: y:1-y2、CeCl3、CoCl2And FeCl3Powder, then mixing with 20 to 25 parts of sodium citrate, and dissolving in 500 to 1000ml of distilled water;
s3: stirring the water-soluble EDTA ammonium salt solution obtained in the step S1 and the mixed solution obtained in the step S2 at the temperature of 35-45 ℃ at the rotating speed of 300-350 rpm for 30-45 min;
s4: heating the mixed solution obtained in the step S3 at 90-120 ℃ for 2-2.5 h to remove excessive water to obtain viscous gel; heating and drying the viscous gel at the temperature of 200-250 ℃ for 1.5-2 h to obtain a metal composite powder precursor;
s5: performing heat treatment on the metal composite powder precursor obtained in the step S4 at 800-1000 ℃ for 45-60 min by using airflow of 0.3-0.6L/min to remove residual carbon, and forming metal composite crystal powder with a perovskite structure and a particle size of 30-35 mu m;
s6: adding half of the metal composite crystal powder with the perovskite structure obtained in the step S5 into 400-450 ml of ethanol, and carrying out ball milling in a planetary ball mill for 30-40 min to obtain metal composite crystal suspension liquid with the particle size of 2-2.5 microns;
s7: dissolving 30-40 parts by weight of polytetrafluoroethylene powder in 50-60 parts by weight of N-methyl-2-pyrrolidone, stirring at 180-200 rpm for 15min to form polytetrafluoroethylene polymer solution, mixing the remaining half of the metal composite crystalline powder with the perovskite structure obtained in the step S5 with the polytetrafluoroethylene polymer solution, and stirring at 150-200 rpm for 20-30 min to ensure uniform mixing;
s8: degassing the mixed solution obtained in the step S7, transferring the mixed solution into a stainless steel liquid storage tank, introducing nitrogen for pressurization, immersing fibers drawn out from a spinneret plate at the speed of 8-10 n/min into a water bath through an air gap of 3-5 cm by adopting a nozzle spinneret with the outer diameter of 2-2.5 mm and the inner diameter of 0.6-0.8 mm to form a gelled fiber film, thoroughly cleaning the gelled fiber film in water, and drying the gelled fiber film in an oven at the temperature of 140-160 ℃ to form a gel hollow fiber film;
s9: taking the metal composite crystal suspension with the particle size of 2-2.5 microns obtained in the step S6 as an external coating precursor solution, immersing the gel hollow fiber membrane obtained in the step S8 in the external coating precursor solution for 1-5S to obtain a coating hollow fiber membrane, and drying the obtained coating hollow fiber in the air for 15 min;
s10: repeating the step S9 for three to five times, gradually heating the obtained coating hollow fiber to 900 to 1000 ℃ in an air flow of 80 to 100ml/min, preserving heat for 1h to decompose and remove the polymer, sintering at 1100 to 1200 ℃ for 1h to 2h, and cooling to room temperature at a rate of 10 ℃/min to obtain the BaxCe1-xCoyFe1-yO3-zA hollow fiber membrane.
Further, the concentration of the ammonium hydroxide aqueous solution used in the step S1 is 25% to 30% by mass fraction concentration.
Further, nitrogen is introduced into the step S8 to pressurize to 250 KPa-300 KPa; the length of the gel hollow fiber membrane formed in the step S8 is 15 cm-20 cm.
Further, said prepared BaxCe1-xCoyFe1-yO3-zThe hollow fiber membrane has an outer diameter of 1.00mm to 1.20mm and an inner diameter of 0.65mm to 0.75 mm.
The invention also provides a preparation method of the oxygen ion conductive carbonized ceramic-based molecular sieve membrane, which comprises the following steps:
1) mixing the acetate ionic liquid, the nanocellulose with the polymerization degree of 480-520 and the dimethyl sulfoxide according to parts by weight, and stirring at the rotating speed of 100-150 rpm at 80-100 ℃ to form an acetate ionic liquid modified nanocellulose mixed solution;
2) filtering the mixed solution of the acetate ionic liquid modified nano-cellulose obtained in the step 1) through a polyvinylidene fluoride filter membrane with the thickness of 10-15 microns, and heating under vacuum at 40-50 ℃ to remove air in the liquid for 45 min;
3) mixing the mixed solution obtained in the step 2) with the polyimide, the polyacrylonitrile and the polyvinylpyrrolidone in parts by weight, and obtaining a polyacrylonitrile/polyimide grafted acetate ionic liquid modified nanocellulose solution at a rotation speed of 150 rpm-200 rpm at room temperature by means of the waste heat of the mixed solution obtained in the step 2);
4) mixing the said parts by weight of BaxCe1-xCoyFe1-yO3-zPlacing the hollow fiber membrane on a spin coater, rotating at the rotating speed of 1800 rpm-2200 rpm, and spin-coating the polyacrylonitrile/polyimide grafted acetate ionic liquid modified nanocellulose solution obtained in the step 3) on the Ba at the rotating speed acceleration of 1000rpm/sxCe1-xCoyFe1-yO3-z10-15 s on the hollow fiber membrane;
5) after coating, the membrane is immediately solidified in distilled water at room temperature to obtain a regenerated cellulose membrane, then the membrane is intensively cleaned for 10-20 min by distilled water to remove redundant ionic liquid, then the cleaned membrane is immersed in propylene glycol with the mass fraction of 5-7% for 30 s-1 min, and then the membrane is dried for 10min in an oven at the temperature of 90-100 ℃ to obtain the oxygen ion conductive carbonized ceramic-based molecular sieve membrane.
The invention also provides a use method of the oxygen generation device of the medical grade high temperature molecular sieve membrane adsorption tower, which comprises the following steps:
m1: when oxygen generation starts, air is introduced through the air source access port, compressed by the air compressor, filtered by the C-level filter and then enters the air storage tank, the air in the air storage tank is filtered by the T-level filter, the A-level filter and the H-level filter in sequence to remove bacteria and viruses, then enters the high-temperature carbonized ceramic-based molecular sieve adsorption unit, the first valve, the first stop valve and the second stop valve are closed, and the second valve is opened;
m2: heating the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit to 150-180 ℃, keeping the temperature constant for 20-30 min, and vacuumizing for 10-15 min at the pressure of 100-150 MPa by using the vacuum pump during constant-temperature heat preservation;
m3: then closing the second valve, cooling to 40-45 ℃ in a vacuum state, preserving heat for 5-10 min, then opening the second valve and an oxygen outlet of the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit, releasing oxygen and entering the oxygen storage tank through an oxygen diversion pipeline;
m4: judging whether the oxygen concentration entering the oxygen storage tank is impure through an oxygen concentration analyzer arranged on the oxygen diversion pipeline, closing an oxygen outlet, opening a nitrogen outlet, and cooling the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit to room temperature;
m5: and (3) starting the 2 nd high-temperature carbonized ceramic-based molecular sieve adsorption unit, repeating the steps M2-M4 to separate and collect oxygen and nitrogen, and circularly heating the 2-4 high-temperature carbonized ceramic-based molecular sieve adsorption units to release and adsorb oxygen to complete the oxygen generation of the oxygen generation device.
The invention has the beneficial effects that:
1. according to the oxygen generation device of the medical-grade high-temperature molecular sieve membrane adsorption tower, the T-grade filter, the A-grade filter and the H-grade filter are arranged between the air storage tank and the high-temperature carbonized ceramic-based molecular sieve adsorption unit, and medical-grade bacteria and viruses of air before air separation and oxygen generation are filtered, so that the sterility rate of oxygen obtained by air separation is improved, and the requirement of the oxygen generation device for compounding medical-grade oxygen is met.
2. The invention provides an oxygen generator of a medical-grade high-temperature molecular sieve membrane adsorption tower, wherein a molecular sieve membrane adopted by the adsorption tower is selected in the aspect of preparing a raw material base membrane, and a polymer solution extrusion, gelation and sintering method is adopted to adopt BaCl2、CeCl3、CoCl2And FeCl3Self-prepared BaxCe1-xCoyFe1-yO3-zIn the preparation process of the hollow fiber membrane, Fe is replaced by Co to form metal composite crystal powder with a perovskite crystal structure, so that finally obtained BaxCe1-xCoyFe1- yO3-zThe hollow fiber membrane has higher hole conductivity and oxygen ion conductivity, can have higher affinity to oxygen in the air, and then fills the adsorption to the O (1) position of the perovskite crystal structure at normal temperature in the gradual temperature rise process, so that the process of chemically adsorbing the oxygen ions in the oxygen is realized, the perovskite crystal structure with an orthogonal phase structure is gradually converted into a tetragonal phase, the metallic conductive property of the orthogonal phase is converted into the semiconductor conductive property, the resistivity is further reduced along with the transition, and the reduction of the oxygen generation efficiency caused by the reduction of the oxygen ion conductive adsorption property due to the electromagnetic interference generated by an external electromagnetic valve is avoided.
3. The invention provides an oxygen generator of a medical grade high-temperature molecular sieve membrane adsorption tower, which prepares BaxCe1-xCoyFe1- yO3-zHollow fiber membraneIn the preparation process, the metal composite crystal powder with the perovskite structure is divided into two parts for subsequent preparation, one part is ball-milled to obtain 2-2.5 mu m metal composite crystal suspension, the other part and polytetrafluoroethylene polymer are used for obtaining a large-aperture membrane substrate to prepare a precursor mixed solution, then a hollow fiber membrane is obtained by spinning to obtain a hollow fiber membrane, the metal composite crystal suspension obtained by ball milling is coated with the metal composite crystal suspension with the diameter of 2-2.5 mu m to obtain a hollow fiber membrane with larger outer diameter and smaller inner diameter, so that a molecular sieve membrane substrate with different outer diameter and inner diameter porosity is formed, when oxygen ions in the air are subjected to affinity adsorption with a substrate film with larger outer diameter, the temperature is gradually increased to 150-180 ℃ in the using process and the temperature is kept for 20-30 min, so that the oxygen ions in the air can fill the O (1) position of the perovskite structure at normal temperature, further permeating into the base film with small internal porosity under the vacuum pressure of the vacuum pump, thereby further enabling Ba to be absorbedxCe1-xCoyFe1-yO3-zThe hollow fiber membrane is used as a basement membrane to increase the oxygen ion adsorption capacity, and Ba is further contained in the subsequent step of cooling M3 to 40-45 ℃ and keeping the temperature for 5-10 minxCe1-xCoyFe1-yO3-zThe material of the hollow fiber membrane is gradually changed into an orthogonal phase from a tetragonal phase, then oxygen ions contained in the hollow fiber membrane are gradually released, then oxygen is desorbed, and the oxygen is released and enters the oxygen storage tank through an oxygen diversion pipeline by opening the second valve and an oxygen outlet of the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit.
4. The invention provides an oxygen generation device of a medical-grade high-temperature molecular sieve membrane adsorption tower.A molecular sieve membrane adopted by the adsorption tower adopts polyacrylonitrile, polyimide acetate ionic liquid and nanocellulose with the polymerization degree of 450-plus-500, in ionic liquid cations, the polyacrylonitrile is firstly grafted and copolymerized with the polyimide, then the position of a hydrogen bond acceptor in the ionic liquid in an anion structure and the lack of a hydrogen bond donor are beneficial to the dissolution of the cellulose, and acetic acid anions in the acetate ionic liquid form hydrogen bonds with hydroxyl protons of the cellulose, thereby being beneficial to the dissolution of the cellulose and the hydroxyl protons of the polyimideHydroxyl is subjected to charge attraction to finally form polyacrylonitrile/polyimide grafted acetate ionic liquid modified nanocellulose solution, and the solution is spin-coated on BaxCe1-xCoyFe1-yO3-zThe hollow fiber membrane is modified, so that the hole conductivity and the affinity charge attraction capability of oxygen ions are improved, the adsorption capability of the finally obtained oxygen ion conductive carbonized ceramic-based molecular sieve membrane on the oxygen ions is further improved, the adsorption capability on oxygen in the air can be further improved in the temperature rising process, and the hydrophilic performance of the polyfurfuryl alcohol can ensure that the blockage phenomenon of the base membrane after the polyacrylonitrile/polyimide grafted acetate ionic liquid modified nanocellulose is spin-coated and modified can not occur in the oxygen generation process;
5. the ionic liquid is a group of green solvent salts with poor ion coordination and low melting point, has wide melting temperature (-40-400 ℃), low vapor pressure, excellent dissolving capacity, high thermal stability (up to 400 ℃), nonflammability, chemical stability and easy recycling, can well dissolve the nano-cellulose, and has low crystallization tendency due to the large volume and asymmetric cation structure, so that the prepared carbonized ceramic molecular sieve membrane has high separation performance, mechanical resistance and stability.
6. The invention is in the preparation of BaxCe1-xCoyFe1-yO3-zIn the process of the hollow fiber membrane, the step S9 is repeated for three to five times in the step S10, then the obtained coated hollow fiber is gradually heated to 900 to 1000 ℃ in an air flow of 80 to 100ml/min and is kept for 1h, after the high-temperature carbonization step is completed, the coated hollow fiber membrane presents a highly aromatic structure formed by perfectly wrapping disordered sp hybridized carbon sheets, pores formed by stacking defects among microcrystal areas in the material are formed, and a microstructure with bimodal pore size distribution, namely micropores connected with ultramicropores is formed. The micropores provide adsorption sites for oxygen ions, while the ultramicropores can adsorb and desorb molecular sieve oxygen, so that finally prepared BaxCe1-xCoyFe1- yO3-zThe hollow fiber membrane has high permeability and high selectivityAnd (4) selectivity.
Detailed description of the preferred embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, the oxygen generation apparatus for a medical-grade high-temperature molecular sieve membrane adsorption tower provided by this embodiment includes an air source access port 1, an air compressor 2, a C-stage filter 3, an air storage tank 4, a T-stage filter, an a-stage filter, an H-stage filter, 4 high-temperature carbonized ceramic-based molecular sieve adsorption units 5, a vacuum pump 6, an oxygen storage tank 7, and a nitrogen storage tank 8, which are sequentially communicated, wherein a first stop valve 7-3 is disposed at a tail end of the oxygen storage tank 7, and a second stop valve 8-3 is disposed at a tail end of the nitrogen storage tank 8;
the vacuum pump 6 is arranged in the high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, the high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 is communicated with the oxygen gas storage tank 7 through an oxygen diversion pipeline 7-2, and the high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 is communicated with the nitrogen gas storage tank 8 through a nitrogen diversion pipeline 8-2;
the high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 comprises a first valve 5-1, a vacuum pressure gauge 5-2, an adsorption tower 5-3 of a molecular sieve with an oxygen ion conductive carbonized ceramic-based molecular sieve membrane connected in parallel and a second valve 5-4; the bottom end of each high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 is provided with an oxygen gas outlet 7-1 and a nitrogen gas outlet 8-1, all the oxygen gas outlets 7-1 are communicated and converged with an oxygen flow distribution pipeline 7-2, and all the nitrogen gas outlets 8-1 are communicated and converged with a nitrogen flow distribution pipeline 8-2.
The preparation raw materials of the oxygen ion conductive carbonized ceramic-based molecular sieve membrane adopted by the molecular sieve in the adsorption tower comprise the following components in parts by weight:
the diameter of the nano hydroxyethyl cellulose with the polymerization degree of 500 adopted in the embodiment is 50 nm.
Ba in this example0.6Ce0.4Co0.4Fe0.1O2The preparation method of the hollow fiber membrane comprises the following steps:
s1: adding 20 parts by weight of EDTA into 30% ammonium hydroxide aqueous solution by mass fraction to form 3.5M concentration water-soluble EDTA ammonium salt solution;
s2: mixing BaCl according to a molar ratio of 6:4:4:12、CeCl3、CoCl2And FeCl3Powder, then mixed with 25 parts of sodium citrate and dissolved in 1000ml of distilled water;
s3: stirring the water-soluble EDTA ammonium salt solution obtained in the step S1 and the mixed solution obtained in the step S2 at the rotating speed of 350rpm for 45min at the temperature of 45 ℃;
s4: heating the mixed solution obtained in the step S3 at 120 ℃ for 2.5 hours to remove excessive water to obtain viscous gel; heating and drying the viscous gel at 250 ℃ for 2h to obtain a metal composite powder precursor;
s5: carrying out heat treatment on the metal composite powder precursor obtained in the step S4 at 1000 ℃ for 60min by using airflow of 0.6L/min to remove residual carbon, and forming metal composite crystal powder with a particle size of 35 mu m and a perovskite structure;
s6: adding one half of the metal composite crystal powder with the perovskite structure obtained in the step S5 into 450ml of ethanol, and performing ball milling in a planetary ball mill for 40min to obtain metal composite crystal suspension with the particle size of 2.5 mu m;
s7: dissolving 40 parts by weight of polytetrafluoroethylene powder in 60 parts by weight of N-methyl-2-pyrrolidone, stirring at 200rpm for 15min to form polytetrafluoroethylene polymer solution, mixing the remaining half of metal composite crystal powder with the perovskite structure obtained in step S5 with the polytetrafluoroethylene polymer solution, and stirring at 200rpm for 30min to ensure uniform mixing;
s8: degassing the mixed solution obtained in the step S7, transferring the mixed solution into a stainless steel liquid storage tank, introducing nitrogen to pressurize to 300KPa, immersing fibers drawn out from a spinneret plate at the speed of 10n/min into a water bath through an air gap of 5cm by adopting a nozzle spinneret with the outer diameter of 2.5mm and the inner diameter of 0.8mm to form a gelled fiber film with the length of 20cm by adopting a nozzle spinneret with the outer diameter of 2.5mm and the inner diameter of 0.8mm, and then completely cleaning the gelled fiber film in water and drying the gelled fiber film in an oven at 160 ℃ to form a gelled hollow fiber film;
s9: taking the metal composite crystal suspension with the particle size of 2.5 microns obtained in the step S6 as an external coating precursor solution, immersing the gel hollow fiber membrane obtained in the step S8 in the external coating precursor solution for 5S to obtain a coating hollow fiber membrane, and drying the obtained coating hollow fiber in the air for 15 min;
s10: repeating the step S9 for five times, gradually heating the obtained coated hollow fiber to 1000 deg.C in 100ml/min air flow, maintaining for 1h to decompose and remove polymer, sintering at 1200 deg.C for 2h, and cooling to room temperature at 10 deg.C/min to obtain Ba with outer diameter of 1.20mm and inner diameter of 0.75mm0.6Ce0.4Co0.4Fe0.1O2A hollow fiber membrane.
The invention also provides a preparation method of the oxygen ion conductive carbonized ceramic-based molecular sieve membrane, which comprises the following steps:
1) mixing 30 parts of 1-hexyl-3-methylimidazole acetate, 20 parts of nano hydroxyethyl cellulose with the polymerization degree of 520 and 70 parts of dimethyl sulfoxide, and stirring at 100 ℃ at the rotating speed of 150rpm to form a 1-hexyl-3-methylimidazole acetate modified nano hydroxyethyl cellulose mixed solution;
2) filtering the 1-hexyl-3-methylimidazole acetate modified nano hydroxyethyl cellulose mixed solution obtained in the step 1) by using a polyvinylidene fluoride filter membrane with the thickness of 10 microns, and heating at 50 ℃ under vacuum to remove air in the liquid for 45 min;
3) mixing the mixed solution obtained in the step 2) with 20 parts of polyimide, 20 parts of polyacrylonitrile and 5 parts of polyvinylpyrrolidone, and obtaining a polyacrylonitrile/polyimide grafted 1-hexyl-3-methylimidazole acetate modified nano hydroxyethyl cellulose solution at room temperature at a rotation speed of 200rpm by means of the waste heat of the mixed solution obtained in the step 2);
4) 50 parts of Ba0.6Ce0.4Co0.4Fe0.1O2Placing the hollow fiber membrane on a spin coater, rotating at the speed of 2200rpm, and spin-coating the polyacrylonitrile/polyimide grafted 1-hexyl-3-methylimidazole acetate modified nano hydroxyethyl cellulose solution obtained in the step 3) on Ba at the acceleration of 1000rpm/s0.6Ce0.4Co0.4Fe0.1O215s on the hollow fiber membrane;
5) immediately after coating, the membrane was coagulated in distilled water at room temperature to obtain a regenerated cellulose membrane, then the membrane was intensively washed with distilled water for 20min to remove excess ionic liquid, then the washed membrane was immersed in propylene glycol containing 7% by mass for 1min, and then dried in an oven at 100 ℃ for 10min to obtain the oxygen ion conductive carbonized ceramic-based molecular sieve membrane.
The embodiment also provides a use method of the oxygen generation device of the medical grade high temperature molecular sieve membrane adsorption tower, which comprises the following steps:
m1: when oxygen generation starts, air is introduced through an air source inlet 1, compressed by an air compressor 2, filtered by a C-level filter 3 and then enters an air storage tank 4, the air in the air storage tank 4 is filtered by a T-level filter, an A-level filter and an H-level filter in sequence to remove bacteria and viruses and then enters a high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, a first valve 5-1, a first stop valve 7-3 and a second stop valve 8-3 are closed, and a second valve 5-2 is opened;
m2: heating the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit for 5-180 ℃, keeping the temperature constant for 30min, and vacuumizing for 15min under the pressure of 150MPa by using a vacuum pump during constant-temperature heat preservation;
m3: then closing the second valve 5-2, cooling to 45 ℃ in a vacuum state, preserving heat for 10min, then opening the second valve 5-2 and an oxygen outlet 7-1 of the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, releasing oxygen and entering an oxygen storage tank 7 through an oxygen diversion pipeline 7-2;
m4: judging that the oxygen concentration entering the oxygen gas storage tank 7 is impure by an oxygen concentration analyzer arranged on the oxygen flow dividing pipeline 7-2, closing an oxygen gas outlet 7-1, opening a nitrogen gas outlet 8-1, and cooling a 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 to room temperature and desorbing;
m5: and (3) starting the 2 nd high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, repeating the steps M2-M4 to separate and collect oxygen and nitrogen, and circularly heating the 4 nd high-temperature carbonized ceramic-based molecular sieve adsorption units 5 to release and adsorb oxygen to complete the oxygen generation of the oxygen generation device.
Example 2
The only difference in structure between this example and example 1 is that the apparatus provided in this example contains 3 high temperature carbonized ceramic-based molecular sieve adsorption units 5.
The raw material for preparing the oxygen ion conductive carbonized ceramic-based molecular sieve membrane adopted by the molecular sieve in the adsorption tower of the device provided by the embodiment comprises the following components in parts by weight:
the diameter of the nanometer sodium carboxymethyl cellulose with the polymerization degree of 475 adopted in the embodiment is 65 nm.
Wherein, said Ba0.3Ce0.7Co0.2Fe0.8The preparation method of the O hollow fiber membrane comprises the following steps:
s1: adding 17.5 parts by weight of EDTA into 26% ammonium hydroxide aqueous solution by mass fraction to form 3.3M concentration water-soluble EDTA ammonium salt solution;
s2: mixing BaCl according to a molar ratio of 3:7:2:82、CeCl3、CoCl2And FeCl3The powder is then mixed with 22.5 parts of sodium citrate and dissolved in 750ml of distilled water;
s3: stirring the water-soluble EDTA ammonium salt solution obtained in the step S1 and the mixed solution obtained in the step S2 at the temperature of 40 ℃ at the rotating speed of 325rpm for 37.5 min;
s4: heating the mixed solution obtained in the step S3 at 105 ℃ for 2.2 hours to remove excessive water to obtain viscous gel; heating and drying the viscous gel at 225 ℃ for 1.75h to obtain a metal composite powder precursor;
s5: carrying out heat treatment on the metal composite powder precursor obtained in the step S4 at 900 ℃ for 50min by using airflow of 0.45L/min to remove residual carbon, and forming metal composite crystal powder with a perovskite structure and a particle size of 32 mu m;
s6: adding half of the metal composite crystal powder with the perovskite structure obtained in the step S5 into 430ml of ethanol, and performing ball milling in a planetary ball mill for 35min to obtain metal composite crystal suspension with the particle size of 2.25 mu m;
s7: dissolving 35 parts of polytetrafluoroethylene powder in 55 parts of N-methyl-2-pyrrolidone, stirring at 190rpm for 15min to form polytetrafluoroethylene polymer solution, mixing the remaining half of the metal composite crystalline powder with the perovskite structure obtained in the step S5 with the polytetrafluoroethylene polymer solution, and stirring at 175rpm for 25min to ensure uniform mixing;
s8: degassing the mixed solution obtained in the step S7, transferring the mixed solution into a stainless steel liquid storage tank, introducing nitrogen to pressurize to 270KPa, immersing fibers drawn out from a spinneret plate at the speed of 9n/min into a water bath through a 4cm air gap by adopting a nozzle spinneret with the outer diameter of 2.25mm and the inner diameter of 0.7mm to form a gelled fiber film, then thoroughly cleaning the gelled fiber film in water, and drying the gelled fiber film in an oven at the temperature of 150 ℃ to form a gelled hollow fiber film with the length of 18 cm;
s9: taking the metal composite crystal suspension with the particle size of 2.25 mu m obtained in the step S6 as an external coating precursor solution, immersing the gel hollow fiber membrane obtained in the step S8 in the external coating precursor solution for 3S to obtain a coated hollow fiber membrane, and drying the obtained coated hollow fiber in the air for 15 min;
s10: repeating the step S9 for four times, gradually heating the obtained coated hollow fiber to 950 ℃ in 90ml/min of airflow, preserving heat for 1h to decompose and remove the polymer, then sintering at 1165 ℃ for 1.5h, and then cooling to room temperature at the speed of 10 ℃/min to obtain Ba with the outer diameter of 1.15mm and the inner diameter of 0.70mm0.3Ce0.7Co0.2Fe0.8O hollow fiber membrane.
The embodiment also provides a preparation method of the oxygen ion conductive carbonized ceramic-based molecular sieve membrane, which comprises the following steps:
1) mixing 27.5 parts of 1-2 methyl-2 pyrrole methyl acetate, 16 parts of nano sodium carboxymethyl cellulose with the polymerization degree of 500 and 65 parts of dimethyl sulfoxide, and stirring at 90 ℃ at the rotating speed of 125rpm to form a 1-2 methyl-2 pyrrole methyl acetate modified nano sodium carboxymethyl cellulose mixed solution;
2) filtering the acetate ionic liquid modified nano-cellulose obtained in the step 1) through a polyvinylidene fluoride filter membrane with the thickness of 12 microns, and heating at the temperature of 45 ℃ under vacuum for 45min to remove air in the liquid;
3) mixing the mixed solution obtained in the step 2) with 17.5 parts of polyimide, 17.5 parts of polyacrylonitrile and 4 parts of polyvinylpyrrolidone, and obtaining a polyacrylonitrile/polyimide grafted 1-2 methyl pyrrolidone modified nano sodium carboxymethyl cellulose solution at room temperature at a rotating speed of 180rpm by means of the waste heat of the mixed solution obtained in the step 2);
4) 45 parts of Ba0.3Ce0.7Co0.2Fe0.8Placing the O hollow fiber membrane on a spin coater, rotating at 2000rpm, and grafting 1 the polyacrylonitrile/polyimide obtained in the step 3)The-2 methyl-2 pyrrole methyl acetate modified sodium carboxymethylcellulose solution is spin-coated on the Ba at the rotating speed acceleration of 1000rpm/s0.3Ce0.7Co0.2Fe0.8O on the hollow fiber membrane for 12 s;
5) and after coating, immediately solidifying the membrane in distilled water at room temperature to obtain a regenerated cellulose membrane, then intensively cleaning the membrane for 15min by using the distilled water to remove redundant ionic liquid, then soaking the cleaned membrane in propylene glycol with the mass fraction of 6% for 30 s-1 min, and then drying in an oven at 95 ℃ for 10min to obtain the oxygen ion conductive carbonized ceramic-based molecular sieve membrane.
The embodiment also provides a use method of the oxygen generation device of the medical grade high temperature molecular sieve membrane adsorption tower, which comprises the following steps:
m1: when oxygen generation starts, air is introduced through an air source inlet 1, compressed by an air compressor 2, filtered by a C-level filter 3 and then enters an air storage tank 4, the air in the air storage tank 4 is filtered by a T-level filter, an A-level filter and an H-level filter in sequence to remove bacteria and viruses and then enters a high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, a first valve 5-1, a first stop valve 7-3 and a second stop valve 8-3 are closed, and a second valve 5-2 is opened;
m2: heating the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit for 5-165 ℃, keeping the temperature constant for 25min, and vacuumizing for 12min under the pressure of 125MPa by using a vacuum pump during constant-temperature heat preservation;
m3: then closing the second valve 5-2, cooling to 42 ℃ in a vacuum state, preserving heat for 7min, then opening the second valve 5-2 and an oxygen outlet 7-1 of the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, releasing oxygen, and entering an oxygen storage tank 7 through an oxygen diversion pipeline 7-2;
m4: judging that the oxygen concentration entering the oxygen gas storage tank 7 is impure by an oxygen concentration analyzer arranged on the oxygen flow dividing pipeline 7-2, closing an oxygen gas outlet 7-1, opening a nitrogen gas outlet 8-1, and cooling a 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 to room temperature and desorbing;
m5: and (3) starting the 2 nd high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, repeating the steps M2-M4 to separate and collect oxygen and nitrogen, and circularly heating the 3 nd high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 to release and adsorb oxygen to complete the oxygen generation of the oxygen generation device.
Example 3
The only difference in structure between this example and example 1 is that the apparatus provided in this example contains 2 high temperature carbonized ceramic-based molecular sieve adsorption units 5.
The raw material for preparing the oxygen ion conductive carbonized ceramic-based molecular sieve membrane adopted by the molecular sieve in the adsorption tower of the device provided by the embodiment comprises the following components in parts by weight:
the diameter of the nano lignosulfonate with the polymerization degree of 450 adopted in the embodiment is 80 nm.
Ba0.1Ce0.9Co0.1Fe0.9O0.5The preparation method of the hollow fiber membrane comprises the following steps:
s1: adding 15 parts of EDTA into 25% ammonium hydroxide aqueous solution by mass to form 3M-concentration water-soluble EDTA ammonium salt solution;
s2: mixing BaCl according to a molar ratio of 1:9:1:92、CeCl3、CoCl2And FeCl3Powder, then mixed with 20 parts of sodium citrate and dissolved in 500ml of distilled water;
s3: stirring the water-soluble EDTA ammonium salt solution obtained in the step S1 and the mixed solution obtained in the step S2 at 35 ℃ at the rotating speed of 300rpm for 30 min;
s4: heating the mixed solution obtained in the step S3 at 90 ℃ for 2h to remove excessive water to obtain viscous gel; heating and drying the viscous gel at 200 ℃ for 1.5h to obtain a metal composite powder precursor;
s5: carrying out heat treatment on the metal composite powder precursor obtained in the step S4 at 800 ℃ for 45min by using airflow of 0.3L/min to remove residual carbon, and forming metal composite crystal powder with a perovskite structure and a particle size of 30 mu m;
s6: adding half of the metal composite crystal powder with the perovskite structure obtained in the step S5 into 400ml of ethanol, and performing ball milling in a planetary ball mill for 30min to obtain metal composite crystal suspension with the particle size of 2 microns;
s7: dissolving 30 parts of polytetrafluoroethylene powder in 50 parts of N-methyl-2-pyrrolidone, stirring at 180rpm for 15min to form polytetrafluoroethylene polymer solution, mixing the remaining half of the metal composite crystalline powder with the perovskite structure obtained in the step S5 with the polytetrafluoroethylene polymer solution, and stirring at 150rpm for 20min to ensure uniform mixing;
s8: degassing the mixed solution obtained in the step S7, transferring the mixed solution into a stainless steel liquid storage tank, introducing nitrogen to pressurize to 250KPa, immersing fibers drawn out from a spinneret plate at a speed of 8n/min into a water bath through an air gap of 3cm by adopting a nozzle spinneret with an outer diameter of 2mm and an inner diameter of 0.6mm to form a gelled fiber film, then thoroughly cleaning the gelled fiber film in water, and drying the gelled fiber film in an oven at 140 ℃ to form a gelled hollow fiber film with the length of 15 cm;
s9: taking the metal composite crystal suspension with the particle size of 2 microns obtained in the step S6 as an external coating precursor solution, immersing the gel hollow fiber membrane obtained in the step S8 in the external coating precursor solution for 1S to obtain a coated hollow fiber membrane, and drying the obtained coated hollow fiber in the air for 15 min;
s10: repeating the step S9 for three times, gradually heating the obtained coated hollow fiber to 900 ℃ in an air flow of 80ml/min, preserving heat for 1h to decompose and remove the polymer, then sintering at 1100 ℃ for 1h, and then cooling to room temperature at a rate of 10 ℃/min to obtain Ba with an outer diameter of 1.00mm and an inner diameter of 0.65mm0.1Ce0.9Co0.1Fe0.9O0.5A hollow fiber membrane.
The embodiment also provides a preparation method of the oxygen ion conductive carbonized ceramic-based molecular sieve membrane, which comprises the following steps:
1) mixing 25 parts of 1-methyl-3-ethylimidazole acetate, 15 parts of nano lignosulfonate with the polymerization degree of 480 and 60 parts of dimethyl sulfoxide, and stirring at 80 ℃ at a rotating speed of 100rpm to form a 1-methyl-3-ethylimidazole acetate modified nano lignosulfonate mixed solution;
2) filtering the 1-methyl-3-ethylimidazole acetate modified nano lignosulfonate mixed solution obtained in the step 1) through a polyvinylidene fluoride filter membrane of 15 microns, and heating at 40 ℃ under vacuum to remove air in the liquid for 45 min;
3) mixing the mixed solution obtained in the step 2) with 15 parts of polyimide, 15 parts of polyacrylonitrile and 3 parts of polyvinylpyrrolidone, and obtaining polyacrylonitrile/polyimide grafted 1-methyl-3-ethylimidazole acetate modified nano lignosulfonate solution at room temperature at a rotating speed of 150rpm by means of the waste heat of the mixed solution obtained in the step 2);
4) 40 parts of Ba0.1Ce0.9Co0.1Fe0.9O0.5Placing the hollow fiber membrane on a spin coater, rotating at the rotating speed of 1800rpm, and spin-coating the polyacrylonitrile/polyimide grafted 1-methyl-3-ethylimidazole acetate modified nano lignosulfonate solution obtained in the step 3) on the Ba at the rotating speed acceleration of 1000rpm/s0.1Ce0.9Co0.1Fe0.9O0.510s on the hollow fiber membrane;
5) immediately after coating, the membrane was coagulated in distilled water at room temperature to obtain a regenerated cellulose membrane, then the membrane was intensively washed with distilled water for 10min to remove excess ionic liquid, then the washed membrane was immersed in propylene glycol containing 5% by mass for 30s, and then dried in an oven at 90 ℃ for 10min to obtain an oxygen ion conductive carbonized ceramic-based molecular sieve membrane.
The embodiment also provides a use method of the oxygen generation device of the medical grade high temperature molecular sieve membrane adsorption tower, which comprises the following steps:
m1: when oxygen generation starts, air is introduced through an air source inlet 1, compressed by an air compressor 2, filtered by a C-level filter 3 and then enters an air storage tank 4, the air in the air storage tank 4 is filtered by a T-level filter, an A-level filter and an H-level filter in sequence to remove bacteria and viruses and then enters a high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, a first valve 5-1, a first stop valve 7-3 and a second stop valve 8-3 are closed, and a second valve 5-2 is opened;
m2: heating the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit for 5-150 ℃, keeping the temperature constant for 20min, and vacuumizing for 10min under the pressure of 100MPa by using a vacuum pump during constant-temperature heat preservation;
s3: then closing the second valve 5-2, cooling to 40 ℃ in a vacuum state, preserving heat for 5min, then opening the second valve 5-2 and an oxygen outlet 7-1 of the 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, releasing oxygen and entering an oxygen storage tank 7 through an oxygen diversion pipeline 7-2;
s4: judging that the oxygen concentration entering the oxygen gas storage tank 7 is impure by an oxygen concentration analyzer arranged on the oxygen flow dividing pipeline 7-2, closing an oxygen gas outlet 7-1, opening a nitrogen gas outlet 8-1, and cooling a 1 st high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 to room temperature and desorbing;
s5: and (3) starting the 2 nd high-temperature carbonized ceramic-based molecular sieve adsorption unit 5, repeating the steps S2-S4 to separate and collect oxygen and nitrogen, and circularly heating the 3 nd high-temperature carbonized ceramic-based molecular sieve adsorption unit 5 to release and adsorb oxygen to complete the oxygen generation of the oxygen generation device.
While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. It is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.