CN113021969A - High-precision LED carrier tape integrated forming machine - Google Patents
High-precision LED carrier tape integrated forming machine Download PDFInfo
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- CN113021969A CN113021969A CN202110154998.0A CN202110154998A CN113021969A CN 113021969 A CN113021969 A CN 113021969A CN 202110154998 A CN202110154998 A CN 202110154998A CN 113021969 A CN113021969 A CN 113021969A
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- 239000000463 material Substances 0.000 claims abstract description 105
- 238000004080 punching Methods 0.000 claims abstract description 78
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 230000007704 transition Effects 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims description 96
- 239000000523 sample Substances 0.000 claims description 22
- 230000010354 integration Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000012806 monitoring device Methods 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 10
- 239000002699 waste material Substances 0.000 description 9
- 239000011435 rock Substances 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004100 electronic packaging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D29/00—Producing belts or bands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V3/00—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation
- G01V3/02—Electric or magnetic prospecting or detecting; Measuring magnetic field characteristics of the earth, e.g. declination, deviation operating with propagation of electric current
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Abstract
The invention provides a high-precision LED carrier tape integrated forming machine which comprises a machine body, wherein a feeding limiting frame, a heating device, a precise positioning device, a monitoring device, a discharging limiting frame, a punching device, a material belt transition frame and a forming device are fixedly connected to the upper end face of the machine body, the precise positioning device comprises a positioning upper fixing plate, a motor, a positioning roller, a positioning key, a positioning seat, a positioning lower fixing plate and a positioning connecting column, one end of the positioning connecting column is fixedly connected to the upper end face of the positioning lower fixing plate, the other end of the positioning connecting column is fixedly connected to the lower end face of the positioning upper fixing plate, the positioning roller is rotatably connected to the side end face of the positioning connecting column, the positioning key is fixedly connected to the side end face of the. The invention optimizes the production process of the carrier tape, leads the carrier tape to be produced from materials to finished products, improves the production accuracy of the carrier tape, reduces the probability of defective products and greatly improves the production efficiency of the carrier tape.
Description
Technical Field
The invention relates to the field of carrier tape forming equipment, in particular to a high-precision LED carrier tape integrated forming machine.
Background
The Carrier Tape (Carrier Tape) is a Tape-shaped product applied to the field of electronic packaging, and has a specific thickness, and holes (also called pockets) for holding electronic components and positioning holes for indexing are equidistantly distributed in the length direction of the Tape-shaped product. The carrier tape is mainly applied to the electronic component mounting industry. The carrier tape is used together with a cover tape (an upper sealing tape), electronic components such as resistors, capacitors, transistors, diodes and the like are loaded and contained in pockets of the carrier tape, the cover tape is sealed above the carrier tape to form a closed package for protecting the electronic components from being polluted and damaged in the transportation process, a special carrier tape forming machine is required during production of the carrier tape, the carrier tape forming machine is a machine for sequentially carrying out different treatment processes on the carrier tape, and unprocessed tape bodies are sequentially heated, formed, punched, pulled, cut and rolled to obtain final products.
However, the biscuit production line used in the market at present has the following disadvantages: one, the unloading structure is incomplete on the carrier band make-up machine, need carry out the carrier band monitoring after the processing, can't realize integration automated production to product package, two, the carrier band is in the course of working, there is the difference because of the rate of motion between the different machines, and the carrier band rubs with the machine, lead to the carrier band forward velocity uneven before punching a hole, lead to the position inaccuracy of punching a hole, influence the carrier band quality, three, there is the waste residue after the carrier band punches a hole, follow-up carrier band processing receives the waste material influence not flat lead to punching a hole position skew to produce the defective goods, four, the carrier band has the hole condition of leaking after the processing is accomplished, need detect the back and just can pack, influence product production efficiency, five, current receipts charging tray is fixed through a main shaft, easily rock when receiving tray rotates and lead to receive the material inhomogeneous and receive.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a high-precision LED carrier tape integrated forming machine, which solves the problems that the feeding and discharging structure of the carrier tape forming machine is not complete, carrier tape monitoring is required after processing, integrated automatic production to product packaging cannot be realized, and the movement speed of different machines is different in the carrier tape processing process, and the carrier tape rubs with a machine, so that the advancing speed of the carrier tape is not uniform before punching, the punching position is not accurate, the quality of the carrier tape is influenced, waste materials are left after punching of the carrier tape, the influence of the waste materials on subsequent carrier tape processing is not uniform, the punching position is deviated to generate defective goods, the carrier tape has hole missing situation after processing is finished, the carrier tape can be packaged after detection, and the production efficiency of products is influenced, and the current material receiving plate is fixed through a main shaft, and the material receiving plate is easy to shake when rotating, so that the material receiving is uneven, and the material receiving plate is inconvenient to take and feed due to too tight bolt fastening.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a high-accuracy LED carrier band integration make-up machine, includes the organism, organism up end fixedly connected with pan feeding spacing, heating device, accurate positioning device, detection device, the spacing, punching device of ejection of compact, material area transition frame and forming device, accurate positioning device is including location upper fixed plate, motor, positioning cylinder, navigation key, positioning seat, location bottom plate and location spliced pole, location spliced pole one end fixed connection is at location bottom plate up end, location spliced pole other end fixed connection is at location upper fixed plate bottom end face, positioning cylinder rotates to be connected at location spliced pole side end face, navigation key fixed connection is at positioning cylinder side end face, positioning seat fixed connection is at location bottom plate up end, motor fixed connection is at location upper fixed plate up end, punching device includes punching hole upper fixed plate, punching hole, First hydraulic stretching machine, fan, spliced pole, the bottom plate that punches a hole, the fixed base that punches a hole, bed die, top mold and last mould fixed block, first hydraulic stretching machine fixed connection is at the top plate up end that punches a hole, fan fixed connection is at the top plate up end that punches a hole, top mold fixed block fixed connection is at the top plate bottom end that punches a hole, go up mould fixed connection terminal surface under the top mold fixed block, spliced pole one end fixed connection that punches a hole is at the top plate bottom end that punches a hole, spliced pole other end fixed connection that punches a hole is at the bottom plate up end that punches a hole, bed die fixed connection is at the bottom plate up end that punches a hole, fixed base fixed connection that punches a hole is at the bottom plate bottom end that punches a hole, detection device is including detecting top plate, second hydraulic stretching machine, the detection device comprises a detection lower fixing plate, a detection base and a detection probe, wherein the second hydraulic compressor is fixedly connected to the upper end surface of the detection upper fixing plate, the alarm lamp is fixedly connected to the upper end surface of the detection upper fixing plate, one end of the detection connecting column is fixedly connected to the lower end surface of the detection upper fixing plate, the detection probe is fixedly connected to the lower end surface of the detection upper fixing plate, the other end of the detection connecting column is fixedly connected to the upper end surface of the detection lower fixing plate, the detection base is fixedly connected to the lower end surface of the detection lower fixing plate, one side of the side end surface of the machine body is fixedly connected with a material discharging structure, the other side of the machine body is fixedly connected with a material, the material receiving device comprises a receiving device fixing plate, a servo motor, an elastic fixing bolt, a receiving disc, a receiving device fixing plate and a touch screen, wherein the servo motor is fixedly connected to the upper end face of the receiving device fixing plate, the rotating shaft is fixedly connected to the rotating end of the servo motor, the receiving disc is rotatably connected to the side end face of the receiving device fixing plate, the auxiliary fixing bolt is connected to the side end face of the receiving disc through the bolt, the elastic fixing bolt is connected to the side.
Preferably, the feeding limiting frame, the heating device, the forming device, the material belt transition frame, the accurate positioning device, the punching device, the detecting device and the discharging limiting frame are sequentially arranged on the upper end face of the machine body in the direction from the discharging structure to the receiving device, and the central line is a straight line.
Preferably, the number of the positioning connecting columns is two, the positioning roller is rotatably connected between the two positioning connecting columns, the positioning roller is meshed with the positioning upper fixing plate to rotate, the size of the positioning key is matched with that of a hole formed in the carrier tape, a groove is formed in the upper end face of the positioning seat, and the groove is matched with the size of the carrier tape.
Preferably, one end of the punching upper fixing plate penetrates through the punching upper fixing plate and is fixedly connected with one end, deviating from the upper die, of the upper die fixing block.
Preferably, the fan is provided with an air inlet pipe and an air outlet pipe, and one end of the air inlet pipe of the fan penetrates through the inside of the upper die fixing block and is communicated with the punched hole of the upper die.
Preferably, the detection probe is fixedly connected with the second hydraulic telescopic machine through a fixing block, a hole matched with the detection probe is formed in the upper end face of the detection base, and the detection probe, the detection base and the alarm lamp are electrically connected.
Preferably, the elastic fixing bolts and the material receiving disc are connected at the side in a rotating mode and are connected with a group of spring tubes, and the auxiliary fixing bolts are distributed around the elastic fixing bolts in three groups.
Preferably, a group of hollow cylinders is sleeved on the end face of the auxiliary rotating shaft side.
Preferably, the material receiving trays are two groups and are respectively connected to the side end faces of the material discharging structure and the material receiving device in a rotating mode, and the material discharging structure and the material receiving device are fixedly connected with motors at the positions where the material receiving trays are connected.
(III) advantageous effects
The invention provides a high-precision LED carrier tape integrated forming machine which has the following beneficial effects:
1. the material receiving device is provided with a material placing structure, a material feeding limiting frame, a heating device, a precise positioning device, a detection device, a material discharging limiting frame, a material receiving device, a punching device, a material belt transition frame and a forming device, wherein the material placing structure, the material feeding limiting frame, the heating device, the forming device, the material belt transition frame, the precise positioning device, the punching device, the detection device, the material discharging limiting frame and the material receiving device are sequentially installed on a machine body, the material placing structure and the material feeding limiting frame can stably transmit carrier band blanks when the carrier band blanks enter a machine, the heating device, the forming device and the punching device process the carrier band blanks into carrier bands, the material feeding limiting frame, the material discharging limiting frame and the material belt transition frame can always keep a straight line in the processing process of the carrier bands, the processing motion track of the packaging carrier bands is stable and has no abnormity, the detection device can detect whether the carrier bands are leaked and punched, the problem of the unloading structure on the carrier band make-up machine is incomplete, need carry out the carrier band after the processing and detect, can't realize integration automated production to product package is solved.
2. Through being equipped with the positioning seat, the both ends of positioning connection post respectively with location upper fixed plate and location bottom plate fixed connection, rotate between the side end face of two sets of positioning connection posts and connect the positioning cylinder, positioning cylinder side end face fixedly connected with and the carrier band shaping hole size positioning key that matches, the positioning key is injectd the carrier band velocity of motion, simultaneously at location bottom plate upper end face fixed connection positioning seat, positioning seat up end card is equipped with the groove that matches with the carrier band size, make the carrier band velocity after passing through the accurate positioning device invariable, the accuracy of punching a hole has been improved, the carrier band is in the course of working has been solved, because of the motion rate is poor between the different machines, and carrier band and machine friction, lead to the carrier band velocity of advance uneven before punching a hole, lead to the position of punching a hole inaccuracy, influence.
3. Through being equipped with punching device, punch a hole the upper fixed plate up end fixedly connected with fan, punch a hole the upper fixed plate down end fixedly connected with mould fixed block, end fixedly connected with goes up the mould under the upper fixed mould block, fan end fixedly connected with intake pipe and blast pipe simultaneously, the inside of going up the mould fixed block is connected to the one end of intake pipe, and go up the inside and last mould intercommunication that punches a hole of mould fixed block, make the carrier band waste material that goes up the mould and punch a hole and produce can be siphoned away and get rid of the machine by the fan through punching a hole, it has the waste material to remain to have after the carrier band punches a hole to have solved, follow-up carrier band.
4. Through being equipped with detection device, detect terminal surface fixed connection detection probe under the upper fixed plate, the spliced pole up end fixed connection that punches a hole detects the base, detect the base up end and set up the hole that matches with the too big little position of detection base, simultaneously be detecting upper fixed plate up end fixedly connected with warning light, detect probe, warning light and detection base electrical property link to each other, whether can get into the downthehole that detects the base up end through detecting probe decline, whether the warning light judges to send the police dispatch newspaper, be used for confirming whether the carrier band is punched a hole, be used for detecting carrier band an organic whole, it has the hole condition of leaking to dash to have solved the carrier band after processing is accomplished, need detect the back and just can pack, influence product production efficiency's problem.
5. Through being equipped with material collecting device, at material collecting device up end fixed connection motor, motor and a main shaft fixed connection, at three group counter shafts of main shaft side end fixed connection, three group counter shafts are through supplementary fixing bolt and material collecting tray fixed connection, the main shaft passes through elastic fixing bolt and material collecting tray fixed connection, the main shaft can not rock with the firm of counter shaft realization material collecting tray, elastic fixing bolt passes through the spring pipe transition with material collecting tray junction side, elastic fixing bolt is convenient when the buffering of spring pipe can be taken off, it is fixed through a main shaft to have solved current material collecting tray, easily rock when material collecting tray rotates and lead to receiving the material inhomogeneous and material collecting tray bolt fastening leads to getting and hanging the inconvenient problem of dish.
Drawings
FIG. 1 is a schematic view of the overall structure of the device body of the present invention;
FIG. 2 is a schematic view of a precise positioning device of the present invention;
FIG. 3 is a schematic view of a punching apparatus of the present invention;
FIG. 4 is a schematic view of the structure of the device monitoring structure of the present invention;
FIG. 5 is a schematic structural view of a material receiving structure device of the present invention.
In the figure: 1 machine body, 2 discharging structures, 3 feeding belt limiting frames, 4 heating devices, 5 accurate positioning devices, 6 detection devices, 7 discharging belt limiting frames, 8 material receiving devices, 9 punching devices, 10 keys, 11 touch screens, 12 material belt transition frames, 13 forming devices, 14 positioning upper fixing plates, 15 motors, 16 positioning rollers, 17 positioning keys, 18 positioning seats, 19 positioning lower fixing plates, 20 positioning connecting columns, 21 punching upper fixing plates, 22 first hydraulic compressors, 23 fans, 24 punching connecting columns, 25 punching lower fixing plates, 26 punching fixing bases, 27 lower dies, 28 upper dies, 29 upper die fixing blocks, 30 detection upper fixing plates, 31 second hydraulic compressors, 32 alarm lamps, 33 detection connecting columns, 34 detection lower fixing plates, 35 detection bases, 36 detection bases, 37 detection probes, 38 servo motors, 39 auxiliary fixing bolts, 40 material receiving discs, 41 elastic fixing bolts, 42 material receiving device fixing plates, 43 rotating shafts and 44 auxiliary rotating shafts.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or uses of other materials.
The embodiment of the invention provides a high-precision LED carrier tape integrated forming machine, which comprises a machine body 1, wherein the upper end surface of the machine body 1 is fixedly connected with a feeding limiting frame 3, a heating device 4, a precise positioning device 5, a detection device 6, a discharging limiting frame 7, a punching device 9, a material tape transition frame 12 and a forming device 13, the precise positioning device 5 comprises a positioning upper fixing plate 14, a motor 15, a positioning roller 16, a positioning key 17, a positioning seat 18, a positioning lower fixing plate 19 and a positioning connecting column 20, one end of the positioning connecting column 20 is fixedly connected with the upper end surface of the positioning lower fixing plate 19, the other end of the positioning connecting column 20 is fixedly connected with the lower end surface of the positioning upper fixing plate 14, the positioning roller 16 is rotatably connected with the end surface of the positioning connecting column 20, the positioning key 17 is fixedly connected with the end surface of the positioning roller 16, the positioning seat 18, the punching device 9 comprises a punching upper fixing plate 21, a first hydraulic telescopic machine, a fan 23, a punching connecting post 24, a punching lower fixing plate 25, a punching fixing base 26, a lower die 27, an upper die 28 and an upper die fixing block 29, the first hydraulic telescopic machine is fixedly connected to the upper end surface of the punching upper fixing plate 21, the fan 23 is fixedly connected to the upper end surface of the punching upper fixing plate 21, the upper die fixing block 29 is fixedly connected to the lower end surface of the punching upper fixing plate 21, the upper die 28 is fixedly connected to the lower end surface of the upper die fixing block 29, one end of the punching connecting post 24 is fixedly connected to the lower end surface of the punching upper fixing plate 21, the other end of the punching connecting post 24 is fixedly connected to the upper end surface of the punching lower fixing plate 25, the lower die 27 is fixedly connected to the upper end surface of the punching lower fixing plate, A second hydraulic compressor 31, an alarm lamp 32, a detection connecting column 33, a detection bottom plate 34, a detection base 35, a detection base 36 and a detection probe 37, wherein the second hydraulic compressor 31 is fixedly connected to the upper end surface of the detection upper plate 30, the alarm lamp 32 is fixedly connected to the upper end surface of the detection upper plate 30, one end of the detection connecting column 33 is fixedly connected to the lower end surface of the detection upper plate 30, the detection probe 37 is fixedly connected to the lower end surface of the detection upper plate 30, the other end of the detection connecting column 33 is fixedly connected to the upper end surface of the detection bottom plate 34, the detection base 36 is fixedly connected to the upper end surface of the detection bottom plate 34, the detection base 35 is fixedly connected to the lower end surface of the detection bottom plate 34, a discharge structure 2 is fixedly connected to one side of a machine body 1, a material receiving device 8 is fixedly connected, The material receiving plate comprises a material receiving plate 40, an elastic fixing bolt 41, a material receiving device fixing plate 42, a rotating shaft 43 and an auxiliary rotating shaft 44, wherein the servo motor 38 is fixedly connected to the upper end face of the material receiving device fixing plate 42, the rotating shaft 43 is fixedly connected to the rotating end of the servo motor 38, the material receiving plate 40 is rotatably connected to the side end face of the material receiving device fixing plate 42, the auxiliary fixing bolt 39 is bolted to the side end face of the material receiving plate 40, the elastic fixing bolt 41 is bolted to the side end face of the material receiving plate 40, the auxiliary rotating shaft 44 is fixedly connected to the side end face of the material receiving device fixing plate 42, a key 10 is.
A feeding limiting frame 3, a heating device 4, a forming device 13, a material belt transition frame 12, a precise positioning device 5, a punching device 9, a detection device 6 and a discharging limiting frame 7 are sequentially arranged on the upper end surface of a machine body 1 according to the direction of a discharging structure 2 to a material receiving device 8, the central lines of the positioning connecting posts are straight lines, the two groups of positioning connecting posts 20 are arranged, a positioning roller 16 is rotatably connected between the two groups of positioning connecting posts 20, the positioning roller 16 is rotatably meshed with a positioning upper fixing plate 14 for rotation, the size of a positioning key 17 is matched with the size of a hole formed by a carrier belt, a groove is formed on the upper end surface of a positioning seat 18 and is matched with the size of the carrier belt, one end of a punching upper fixing plate 21 penetrates through the punching upper fixing plate 21 and is fixedly connected with one end of an upper die fixing block 29, which is far away from the, the detection probe 37 is fixedly connected with the second hydraulic compressor 31 through a fixing block, a hole matched with the detection probe 37 is formed in the upper end face of the detection base 36, the detection probe 37, the detection base 36 and the alarm lamp 32 are electrically connected, the elastic fixing bolt 41 and the material receiving disc 40 are connected in a rotating mode and connected with a group of spring tubes, three groups of auxiliary fixing bolts 39 are distributed around the elastic fixing bolt 41, a group of hollow cylinders are sleeved on the side end face of the auxiliary rotating shaft 44, the material receiving discs 40 are two groups in total and are respectively connected to the side end faces of the material placing structure 2 and the material receiving device 8 in a rotating mode, and the motor is fixedly connected to the position of the material receiving disc 40, where the material.
In conclusion, by arranging the material placing structure 2, the material inlet limiting frame 3, the heating device 4, the precise positioning device 5, the detection device 6, the material outlet limiting frame 7, the material receiving device 8, the punching device 9, the material belt transition frame 12 and the forming device 13, the material placing structure 2, the material inlet limiting frame 3, the heating device 4, the forming device 13, the material belt transition frame 12, the precise positioning device 5, the punching device 9, the detection device 6, the material outlet limiting frame 7 and the material receiving device 8 are sequentially installed on the machine body 1, the material placing structure 2 and the material inlet limiting frame 3 can stably transmit when carrier belt blanks enter the machine, the carrier belt blanks are processed into carrier belts by the heating device 4, the forming device 13 and the punching device 9, the material inlet limiting frame 3, the material outlet limiting frame 7 and the material belt transition frame 12 can be packaged on the carrier belts to be always kept in a straight line in the processing process, the motion trail of the packaged carrier belts is stable, whether the detection device 6 can leak the punching hole to the carrier band detection, material collecting device 8 can accomplish the packing with the carrier band that processes, has solved the carrier band make-up machine and has gone up unloading incomplete structure, need carry out surface treatment after the processing, can't realize the problem of integration automated production.
Secondly, by arranging the positioning seat 18, the two ends of the positioning connection column 20 are respectively fixedly connected with the positioning upper fixing plate 14 and the positioning lower fixing plate 19, a positioning roller 16 is rotatably connected between the side end faces of the two groups of positioning connecting columns 20, a positioning key 17 matched with the size of the carrier tape forming hole is fixedly connected with the side end face of the positioning roller 16, the positioning key 17 limits the movement speed of the carrier tape, meanwhile, the upper end surface of the positioning lower fixing plate 19 is fixedly connected with a positioning seat 18, the upper end surface of the positioning seat 18 is clamped with a groove matched with the size of the carrier tape, the speed and the speed of the carrier tape passing through the accurate positioning device 5 are constant, the punching accuracy is improved, the problem that the carrier tape has poor movement speed among different machines in the processing process is solved, and the carrier tape rubs with the machine, leads to the carrier tape advancing speed uneven before punching, leads to the position of punching a hole inaccurate, influences the problem of carrier tape quality.
And, through being equipped with punching device 9, punch a hole upper fixed plate 21 up end fixedly connected with fan 23, punch a hole upper fixed plate 21 down end fixedly connected with upper die fixed block 29, end fixedly connected with upper die 28 under upper die fixed block 29, fan 23 end fixedly connected with intake pipe and blast pipe simultaneously, the inside of upper die fixed block 29 is connected to the one end of intake pipe, and go up the inside intercommunication that punches a hole with upper die 28 of die fixed block 29, make the carrier band waste material that upper die 28 punched a hole and produce can be siphoned away by fan 23 through punching a hole and remove the machine, it has the waste material to remain to have after having solved the carrier band and punching a hole, follow-up carrier band processing receives the waste material influence not to lead to the problem.
And, through being equipped with detection device 6, detect terminal surface fixed connection detection probe 37 under upper fixed plate 30, punch a hole 24 up end fixed connection detection base 36 punches a hole, detect the terminal surface of base 36 and set up the hole that matches with the too big little position of detection base 36, simultaneously in detecting the terminal surface fixed connection warning light 32 of upper fixed plate 30, detect probe 37, warning light 32 and detection base 36 electrical property link to each other, whether can get into the downthehole of detecting the base 36 up end through detecting probe 37 decline, whether warning light 32 judges to send out the police dispatch newspaper, whether be used for confirming the carrier band is punched a hole, be used for carrying integrative the detection of carrier band, it has the hole condition of punching a hole of leaking to have solved the carrier band after processing is accomplished, need detect the back and just can pack, influence product production efficiency's problem.
And, through being equipped with material collecting device 8, at material collecting device 8 up end fixed connection motor, motor and a main shaft fixed connection, at three group counter shafts of main shaft side end fixed connection, three group counter shafts pass through supplementary fixing bolt 39 and receive charging tray 40 fixed connection, the main shaft passes through elastic fixing bolt 41 and receives charging tray 40 fixed connection, the main shaft is realized with the counter shaft that the stability of receiving charging tray 40 can not rock, elastic fixing bolt 41 passes through the spring pipe transition with the side of being connected of receiving charging tray 40, the buffering of spring pipe is convenient when elastic fixing bolt 41 is taken off, it is fixed through a main shaft to have solved current receiving charging tray, easily rock when receiving the charging tray rotation and lead to receiving the material inhomogeneous and receive the charging tray bolt fastening too tightly and lead to getting material and hanging wall inconvenient problem.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a high-accuracy LED carrier band integration make-up machine, includes organism (1), its characterized in that: the machine body (1) is fixedly connected with a feeding limit frame (3), a heating device (4), an accurate positioning device (5), a detection device (6), a discharging limit frame (7), a punching device (9), a material belt transition frame (12) and a forming device (13) on the upper end face, the accurate positioning device (5) comprises a positioning upper fixing plate (14), a motor (15), a positioning roller (16), a positioning key (17), a positioning seat (18), a positioning lower fixing plate (19) and a positioning connecting column (20), one end of the positioning connecting column (20) is fixedly connected with the upper end face of the positioning lower fixing plate (19), the other end of the positioning connecting column (20) is fixedly connected with the lower end face of the positioning upper fixing plate (14), the positioning roller (16) is rotatably connected with the side end face of the positioning connecting column (20), the positioning key (17) is fixedly connected with the side end face of the positioning, the punching device comprises a punching device (9), a positioning seat (18), a motor (15), a punching connecting post (24), a punching lower fixing plate (25), a punching fixing base (26), a lower die (27), an upper die (28) and an upper die fixing block (29), wherein the positioning seat (18) is fixedly connected to the upper end face of the positioning lower fixing plate (19), the motor (15) is fixedly connected to the upper end face of the positioning upper fixing plate (14), the punching device (9) comprises a punching upper fixing plate (21), a first hydraulic telescopic machine, a fan (23), the punching connecting post (24), the punching lower fixing plate (25), the punching fixing base (26), the lower die (27), the upper die (28) and the upper die fixing block (29), the fan (23) is fixedly connected to the upper end face of the punching upper fixing plate (21), the upper die fixing block (29) is fixedly connected to the lower end face of the punching upper fixing plate (21), the, the other end of the punching connecting post (24) is fixedly connected with the upper end face of the punching lower fixing plate (25), the lower die (27) is fixedly connected with the upper end face of the punching lower fixing plate (25), the punching fixing base (26) is fixedly connected with the lower end face of the punching lower fixing plate (25), the detection device (6) comprises a detection upper fixing plate (30), a second hydraulic compressor (31), an alarm lamp (32), a detection connecting post (33), a detection lower fixing plate (34), a detection base (35), a detection base (36) and a detection probe (37), the second hydraulic compressor (31) is fixedly connected with the upper end face of the detection upper fixing plate (30), the alarm lamp (32) is fixedly connected with the upper end face of the detection upper fixing plate (30), one end of the detection connecting post (33) is fixedly connected with the lower end face of the detection upper fixing plate (30), the detection probe (37) is fixedly connected with the lower end face of the detection upper fixing plate (, the other end of the detection connecting column (33) is fixedly connected to the upper end face of the detection lower fixing plate (34), the detection base (36) is fixedly connected to the upper end face of the detection lower fixing plate (34), the detection base (35) is fixedly connected to the lower end face of the detection lower fixing plate (34), one side of the side end face of the machine body (1) is fixedly connected with the discharging structure (2), the other side of the machine body (1) is fixedly connected with the material receiving device (8), the material receiving device (8) comprises a servo motor (38), an auxiliary fixing bolt (39), a material receiving disc (40), an elastic fixing bolt (41), a material receiving device fixing plate (42), a rotating shaft (43) and an auxiliary rotating shaft (44), the servo motor (38) is fixedly connected to the upper end face of the material receiving device fixing plate (42), and the rotating shaft (43), receive charging tray (40) and rotate to connect in material collecting device fixed plate (42) side end face, supplementary fixing bolt (39) bolted connection is in material collecting tray (40) side end face, elasticity fixing bolt (41) bolted connection is in material collecting tray (40) side end face, supplementary pivot (44) fixed connection is in material collecting device fixed plate (42) side end face, terminal surface fixedly connected with button (10) before organism (1), terminal surface fixedly connected with touch-sensitive screen (11) before organism (1).
2. The high-precision LED carrier tape integrated forming machine as claimed in claim 1, wherein: the feeding limiting frame (3), the heating device (4), the forming device (13), the material belt transition frame (12), the accurate positioning device (5), the punching device (9), the detection device (6) and the discharging limiting frame (7) are sequentially arranged on the upper end face of the machine body (1) in the direction of the discharging structure (2) to the discharging device (8), and the central line is a straight line.
3. The high-precision LED carrier tape integrated forming machine as claimed in claim 1, wherein: the carrier tape forming device is characterized in that the number of the positioning connecting columns (20) is two, the positioning roller (16) is rotatably connected between the two sets of the positioning connecting columns (20), the positioning roller (16) is meshed with the positioning upper fixing plate (14) to rotate, the size of the positioning key (17) is matched with the size of a hole formed by a carrier tape, a groove is formed in the upper end face of the positioning seat (18), and the groove is matched with the size of the carrier tape.
4. The high-precision LED carrier tape integrated forming machine as claimed in claim 1, wherein: one end of the punching upper fixing plate (21) penetrates through the punching upper fixing plate (21) and is fixedly connected with one end, deviating from the upper die (28), of the upper die fixing block (29).
5. The high-precision LED carrier tape integrated forming machine as claimed in claim 1, wherein: the fan (23) is provided with an air inlet pipe and an air outlet pipe, and one end of the air inlet pipe of the fan (23) penetrates through the inside of the upper die fixing block (29) and is communicated with the punched hole of the upper die (28).
6. The high-precision LED carrier tape integrated forming machine as claimed in claim 1, wherein: detection probe (37) pass through fixed block fixed connection with second hydraulic compressor (31), the hole that matches with detection probe (37) has been seted up to detection base (36) up terminal surface, detection probe (37), detection base (36) and warning light (32) electrical property link to each other.
7. The high-precision LED carrier tape integrated forming machine as claimed in claim 1, wherein: the elastic fixing bolts (41) are connected with the material receiving disc (40) in a side rotating mode and connected with a group of spring pipes, and the auxiliary fixing bolts (39) are distributed around the elastic fixing bolts (41) in three groups.
8. The high-precision LED carrier tape integrated forming machine as claimed in claim 1, wherein: and a group of hollow cylinders is sleeved on the end surface of the side of the auxiliary rotating shaft (44).
9. The high-precision LED carrier tape integrated forming machine as claimed in claim 1, wherein: the receiving tray (40) is two sets of, rotates the side end face of connecting in blowing structure (2) and material collecting device (8) respectively, blowing structure (2) and material collecting device (8) are connected receiving tray (40) department fixedly connected with motor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110154998.0A CN113021969B (en) | 2021-02-04 | 2021-02-04 | High-precision LED carrier tape integrated forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110154998.0A CN113021969B (en) | 2021-02-04 | 2021-02-04 | High-precision LED carrier tape integrated forming machine |
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| CN113021969B CN113021969B (en) | 2023-01-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112677509A (en) * | 2020-12-28 | 2021-04-20 | 昆山展亮电子材料有限公司 | Special carrier band make-up machine of miniature part |
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| CN204486311U (en) * | 2014-12-04 | 2015-07-22 | 新野县立新电子有限公司 | A kind of universal link board checking device |
| CN106739044A (en) * | 2016-12-30 | 2017-05-31 | 深圳市鸿博祥科技有限公司 | A kind of SMD carrier band forming machines |
| CN206810958U (en) * | 2017-06-22 | 2017-12-29 | 象山权友机械有限公司 | Auto parts machinery die for punching |
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|---|---|
| CN113021969B (en) | 2023-01-17 |
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Effective date of registration: 20240328 Address after: 523000 Room 301, No.5, Lane 1, Xisha Road, southwest, Shijie Town, Dongguan City, Guangdong Province Patentee after: DONGGUAN BAIDA SEMICONDUCTOR MATERIALS Co.,Ltd. Country or region after: China Address before: Building 3, 38 Lianhuan Road, Dalingshan Town, Dongguan City, Guangdong Province 523000 Patentee before: Guangdong Liangyou Technology Co.,Ltd. Country or region before: China |