CN113021615A - Manufacturing method of double-leaf protective airtight door - Google Patents

Manufacturing method of double-leaf protective airtight door Download PDF

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Publication number
CN113021615A
CN113021615A CN202110237832.5A CN202110237832A CN113021615A CN 113021615 A CN113021615 A CN 113021615A CN 202110237832 A CN202110237832 A CN 202110237832A CN 113021615 A CN113021615 A CN 113021615A
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fixed
steel
parts
base
double
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CN202110237832.5A
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Chinese (zh)
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CN113021615B (en
Inventor
朱平良
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Zhejiang Kaida Civil Air Defense Equipment Co Ltd
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Zhejiang Kaida Civil Air Defense Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention provides a method for manufacturing a double-leaf protective airtight door, which comprises the following steps: (1) cutting: selecting a steel material with a smooth surface, and cutting the steel material through blanking equipment; (2) punching: punching the blanked steel material according to the requirements of a drawing by using a punching machine, and deburring the steel material; (3) welding: placing the steel material on a positioning device in a processing system, and manually welding the steel material to obtain a steel frame; (4) and (3) bar planting: conveying the steel bars to a steel frame through a conveying device in a processing system, wherein the thin steel bars are installed in a binding mode, and the thick steel bars are installed in a welding mode and a mechanical connection mode; (5) spraying: spraying paint on the two sides of the steel frame with the embedded steel bars by using a double-sided spraying device in the processing system, and drying the steel frame; (6) molding: filling concrete into the sprayed steel frame to obtain a semi-finished product; (7) and (5) maintenance: and naturally curing the semi-finished product.

Description

Manufacturing method of double-leaf protective airtight door
Technical Field
The invention belongs to the technical field of machinery, and relates to a manufacturing method of a double-leaf protective airtight door.
Background
Technological advances and social development have brought about urgent needs for urban traffic: on the one hand, urban traffic construction is marching towards the underground: the more and more the subway, the cross-river tunnel and the like are built, the larger and the larger the tunnel is built; on the other hand, government policies require urban underground transportation trunks to meet the air defense needs of people, and therefore, protective airtight doors are provided. The protective airtight door is divided according to the number of door leaves, and comprises a single-leaf civil air defense door and a double-leaf civil air defense door, wherein the single-leaf civil air defense door is generally used for a person entrance with a smaller size; the double door is generally used for a vehicle doorway having a large size.
Through retrieval, for example, chinese patent document discloses a reinforced concrete double-leaf protective airtight door [ application number: 201822040139.5, respectively; publication No.: CN 209510094U ]. The reinforced concrete double-leaf protective airtight door comprises a door frame and two door leaves matched with the door frame, rotary grooves are formed in opposite side walls of two sides of the door frame, a rotary shaft is connected in the rotary grooves in a rotating mode, the rotary shaft is connected with the corresponding door leaves through a plurality of uniformly distributed connecting rods, a movable plate is connected to the outer side face of one door leaf in a sliding mode, a fixed plate is fixedly connected to the outer side face, away from the rotary shaft, of the other door leaf, a plurality of uniformly distributed convex blocks are fixedly connected to the side wall, close to the fixed plate, of the movable plate, grooves matched with the convex blocks are formed in the positions, corresponding to the convex blocks, of the fixed plate, one side, away from the movable plate, of each convex block abuts against the groove bottom of each groove, a sliding block is fixedly connected to one side.
Although the double-leaf protective airtight door disclosed in the patent can be stably locked, the double-leaf protective airtight door does not have a corresponding manufacturing method and cannot be manufactured quickly, so that it is necessary to design a manufacturing method of the double-leaf protective airtight door.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a manufacturing method of a double-leaf protective airtight door, which has the characteristic of simple and convenient manufacturing.
The purpose of the invention can be realized by the following technical scheme: the manufacturing method of the double-leaf protective airtight door is characterized by comprising the following steps of:
(1) cutting: selecting a steel material with a smooth surface, and cutting the steel material through blanking equipment;
(2) punching: punching the blanked steel material according to the requirements of a drawing by using a punching machine, and deburring the steel material;
(3) welding: placing the steel material on a positioning device in a processing system, and manually welding the steel material to obtain a steel frame;
(4) and (3) bar planting: conveying the steel bars to a steel frame through a conveying device in a processing system, wherein the thin steel bars are installed in a binding mode, and the thick steel bars are installed in a welding mode and a mechanical connection mode;
(5) spraying: spraying paint on the two sides of the steel frame with the embedded steel bars by using a double-sided spraying device in the processing system, and drying the steel frame;
(6) molding: filling concrete into the sprayed steel frame to obtain a semi-finished product;
(7) and (5) maintenance: and naturally curing the semi-finished product.
The blanking equipment comprises a cutting machine and a plate shearing machine.
The blow-drying temperature is 80-120 ℃.
The sprayed coating is composed of the following raw materials in parts by weight: 10-15 parts of waterborne polyurethane resin, 20-25 parts of epoxy resin, 11-15 parts of organic bentonite, 2-7 parts of clay, 28-36 parts of borax, 5-12 parts of coupling agent, 3-7 parts of antirust agent, 5-12 parts of opacifying agent, 8-12 parts of adhesive and 1-3 parts of defoaming agent.
The processing system comprises a bottom plate, and a positioning device, a conveying device and a double-sided spraying device are arranged on the bottom plate.
The positioning device comprises a workbench, the workbench is fixed on a bottom plate, two vertical plates are fixed on the workbench, guide pillars are vertically fixed on the vertical plates, guide blocks are arranged on the guide pillars, a lead screw is vertically and rotatably mounted on each vertical plate, a nut is in threaded connection with the lead screw and is connected with the guide blocks through a connecting seat, a rotating shaft is arranged on the connecting seat in a rotating manner, a positioning frame is fixed between the rotating shafts, quick clamps are arranged on the periphery of the positioning frame, pressing pieces used for pressing a door frame are arranged on the quick clamps, and an adjusting locking assembly capable of enabling the positioning frame to act is arranged on each vertical plate.
Adopt this structure, put into the locating frame through the steel material that will be used for processing the door frame on, press the piece action through smuggleing secretly fast, compress tightly the steel material, because the locating frame can reciprocate and the angle of slope can make a round trip to adjust to the convenience carries out welding process to airtight door frame, and the welder need not to bow to carry out welding operation, excellent in use effect.
The adjusting and locking assembly comprises an adjusting wheel, a positioning block, a movable disc and a locking rod, the adjusting wheel is fixed on the rotating shaft, the movable disc is fixed on the rotating shaft, a plurality of locking holes which are uniformly distributed are formed in the movable disc, the positioning block is fixed on the connecting seat, the locking rod is horizontally and slidably connected onto the positioning block, one end of the locking rod is rotatably connected with the eccentric handle, the other end of the locking rod is provided with a lock head, the lock head can be inserted into any locking hole, and a supporting spring is further arranged between the locking rod and the positioning block.
By adopting the structure, the rotating shaft is driven to rotate by the adjusting wheel, the rotating shaft drives the positioning frame to rotate, so that the positioning frame can be inclined to a required angle according to actual needs, the locking rod is driven to move by the eccentric handle, the lock head can be inserted into the corresponding lock hole, and the angle of the positioning frame can be conveniently regulated and controlled.
The first power structure comprises a first power motor, a linkage shaft, two main gears and two slave gears, the slave gears are fixed at the lower end of the screw rod, the linkage shaft is horizontally and rotatably installed on the workbench and is connected with the first power motor, the main gears are fixed on the linkage shaft, and the main gears are meshed with the slave gears.
By adopting the structure, the linkage shaft is driven to rotate by the power motor, the linkage shaft drives the main gear to rotate, the main gear is meshed with the driven gear, the driven gear drives the screw rod to rotate, the screw rod drives the nut to move, the guide block moves up and down along the guide post, and therefore the positioning frame can move up and down.
The first power motor is a band-type brake motor.
The casting die comprises a mounting block and a pressing piece, the mounting block is connected with a working rod of the quick clamp, two limiting columns are arranged on the mounting block, the pressing piece is movably arranged on the mounting block, and a guide groove matched with the limiting columns is formed in the pressing piece.
By adopting the structure, the steel material with different thicknesses can be compressed by the mounting block, the compressing sheet and other structures.
The double-sided paint spraying device comprises a base, wherein the base is fixed on a bottom plate, a driving shaft is vertically arranged on the base, the lower end of the driving shaft is connected with a power structure II capable of driving the driving shaft to rotate, the upper end of the driving shaft is fixedly connected with the middle part of a rotating frame, the end part of the rotating frame is connected with a fixed connecting rod, the upper end of the fixed connecting rod is hinged with one end of a driven connecting rod, the other end of the driven connecting rod is hinged with the upper end of a lifting connecting rod, the lower end of the fixed connecting rod is hinged with one end of a driving connecting rod, the other end of the driving connecting rod is hinged with the lower end of the lifting connecting rod, the middle part of the driving connecting rod is hinged with a piston rod of a cylinder I, a cylinder body of the cylinder I is hinged with the rotating frame, a U-shaped mounting part is fixed on the lifting connecting, the driving shaft is further connected with a band-type brake motor, the driven shaft is installed in the rotation of U type installed part opposite side, the driven shaft is connected with the locating strip, a plurality of hydraulic thimbles II are arranged on the locating strip II, a support I and a support II are further arranged on the base, a spraying mechanism is arranged on the support I, and a blow-drying assembly is arranged on the support II.
By adopting the structure, the piston rod of the first air cylinder acts, the U-shaped mounting part can move up and down under the action of the fixed link rod, the driving link rod, the driven link rod and the lifting link rod, the first positioning strip and the second positioning strip can rotate through the rotation of the band-type brake motor, the closed door body is turned over, protective paint is sprayed on the closed door body through the spraying mechanism, and the closed door body is dried through the blow-drying assembly, so that double-sided spraying can be conveniently carried out on the closed door body, and the operation is simple and convenient.
The blow-drying assembly comprises an upper mounting rod and a lower mounting rod, the upper mounting rod and the lower mounting rod are respectively fixed on a second support, a first air heater with an air outlet facing downwards is fixed on the upper mounting rod, and a second air heater with an air outlet facing upwards is fixed on the lower mounting rod.
By adopting the structure, the protective paint on two sides of the sealed door body can be dried by the first air heater and the second air heater.
The base is further provided with a material platform, the material platform is provided with two limiting rails, a second air cylinder is further fixed on the material platform, a piston rod of the second air cylinder is horizontally arranged, a pushing piece used for pushing the turnover skip car is fixed at the end of a piston rod of the second air cylinder and connected with the end of the piston rod, and a hook is further arranged on the pushing piece.
By adopting the structure, the sealed door body can be conveniently carried through the turnover skip car, and the sealed door body can be input or output under the matching of the second air cylinder and the pushing piece.
The turnover skip car is provided with a handle and wheels matched with the limiting rails.
By adopting the structure, the skip car can be conveniently turned over to move through the wheels.
The second power structure comprises a second power motor, a main belt wheel, a secondary belt wheel and a synchronous belt, the second power motor is fixed on the base, an output shaft of the second power motor is vertically upward, the main belt wheel is fixed at the end of an output shaft of the second power motor, the secondary belt wheel is fixed at the lower end of the driving shaft, and the synchronous belt is sleeved between the main belt wheel and the secondary belt wheel.
By adopting the structure, the main belt wheel is driven to rotate by the power motor II, the main belt wheel drives the driven belt wheel to rotate by the synchronous belt, and the driven belt wheel drives the driving shaft to rotate, so that the driving shaft can rotate.
The base is also provided with a batching mechanism which comprises a batching barrel, a positioning rod, a power shaft and a rotating part, the batching barrel is fixed on the base through a plurality of supporting legs, the upper part of the batching barrel is provided with an opening, the lower part of the batching barrel is provided with a discharge hole, the discharge hole is provided with a valve, the positioning rod is fixed on the batching barrel, a guide ring is fixed on the positioning rod, a wave-shaped guide part is arranged on the guide ring, the power shaft is vertically and rotatably arranged on the positioning rod, the upper end of the power shaft is connected with a speed reducing motor, the lower end of the power shaft is provided with a movable sleeve, the movable sleeve can slide along the circumferential direction of the power shaft and synchronously and circumferentially rotate with the power shaft, the rotating part is connected with the movable sleeve, the rotating piece is fixed with a stirring piece and a scraping piece, and the rotating piece is also provided with a wheel matched with the guiding part.
Adopt this structure, drive the power shaft through gear motor and rotate, the power shaft drives and rotates a rotation, rotates a piece and drives stirring piece and scraper blade rotation, because it can reciprocate to rotate to can be fast with the interior protection lacquer of batching bucket prepare evenly, the batching is quick, convenient.
The material of batching bucket is stainless steel.
The conveying device comprises a machine base and a conveying rail, the machine base is fixed on a bottom plate, the conveying rail is arranged on the machine base, a pushing piece used for pushing the turnover skip car is arranged on the machine base, the pushing piece is connected with a pushing mechanism capable of driving the pushing piece to move back and forth, and a feeding mechanism is further arranged on the machine base.
By adopting the structure, the pushing member is driven by the pushing mechanism to move back and forth, the welded frame can be conveyed to the spraying position, and the required steel bars are provided by the feeding mechanism.
The pushing mechanism comprises a driving motor, a main chain wheel, a driven chain wheel and a chain belt, wherein the main chain wheel and the driven chain wheel are respectively installed at two ends of the base in a rotating mode, the main chain wheel is connected with the driving motor, the chain belt is sleeved between the main chain wheel and the driven chain wheel, and the pushing piece is fixed on the chain belt.
By adopting the structure, the driving motor drives the main chain wheel to rotate, the main chain wheel drives the driven chain wheel to rotate through the chain belt, the driven chain wheel drives the pushing piece to move, and the turnover skip car at the pushing track can be moved under the action of the pushing piece.
The feeding mechanism comprises a storage box and a regulating shaft, wherein the regulating shaft is vertically rotated and installed on the base, the lower end of the regulating shaft is connected with a power structure capable of driving the regulating shaft to rotate, the upper end of the regulating shaft is connected with the storage box, a plurality of storage parts used for storing reinforcing steel bars are arranged in the storage box, a discharge hole is formed in the side part of each storage part, a positioning frame is further fixed on the storage box, a plurality of push rod motors are installed on the positioning frame, the push rod level of each push rod motor is arranged, and push rod end portions of the push rod motors are fixed with push-out strips used for pushing out the reinforcing steel bars.
By adopting the structure, the adjusting shaft can be driven to rotate through the third power structure, so that the material storage box can be positioned at a required angle position, the push rod motor drives the push strip to move, and the required quantity and types of reinforcing steel bars can be provided as required.
An auxiliary strip is also fixed on the push-out strip.
The power structure comprises a steering motor, a first gear and a second gear, the steering motor is fixed on the base, an output shaft of the steering motor is vertically arranged, the first gear is fixed at the end of the output shaft of the steering motor, the second gear is fixed at the lower end of the regulating shaft, and the second gear is meshed with the first gear.
By adopting the structure, the first gear is driven to rotate by the steering motor, the first gear is meshed with the second gear, the second gear drives the regulating and controlling shaft to rotate, and the regulating and controlling shaft drives the storage box to rotate, so that the required angular position of the storage box can be adjusted as required.
Compared with the prior art, the manufacturing method of the double-leaf protective airtight door has the following advantages: according to the invention, the protective airtight door can be manufactured by operations of cutting, punching, welding, bar planting, spraying, forming, maintaining and the like, and a special processing system is designed, so that the manufacturing difficulty is greatly reduced, and the manufacturing is simple and convenient.
Drawings
FIG. 1 is a schematic diagram of the steps of the manufacturing method.
Fig. 2 is a schematic perspective view of the positioning device of the present invention.
Fig. 3 is a partially enlarged view of a portion a in fig. 2.
Fig. 4 is a schematic plan view of a removed portion of the positioning device of the present invention.
Fig. 5 is a perspective view of a positioning device of the present invention with portions broken away.
Fig. 6 is a perspective view of the double-sided painting apparatus of the present invention.
Fig. 7 is a perspective view of a disassembled part of the double-sided painting apparatus of the present invention.
Fig. 8 is a schematic perspective view of a material table of the double-sided painting apparatus of the present invention.
Fig. 9 is a schematic plan view of a disassembled part of the double-sided painting apparatus of the present invention.
Fig. 10 is a schematic perspective view of a dosing mechanism in the double-sided painting apparatus of the present invention.
Fig. 11 is a perspective view illustrating a guide ring in the double-sided painting apparatus according to the present invention.
Fig. 12 is a schematic plan view of the conveying apparatus of the present invention.
Fig. 13 is a schematic plan view of a removed portion of the transfer device of the present invention.
In the figure, 1, a workbench; 2. a positioning frame; 3. quickly clamping; 4. a vertical plate; 5. a first power motor; 6. a guide block; 7. a screw rod; 8. a guide post; 9. a connecting seat; 10. a support spring; 11. a movable tray; 11a, a lock hole; 12. a rotating shaft; 13. an adjustment wheel; 14. a locking lever; 15. an eccentric handle; 16. a lock head; 17. positioning blocks; 18. a slave gear; 19. a main gear; 20. a linkage shaft; 21. mounting blocks; 22. a compression sheet; 23. a base; 24. a material platform; 25. a drive shaft; 26. a rotating frame; 27. a first cylinder; 28. a second bracket; 29. a second air heater; 30. a lower mounting rod; 31. a first air heater; 32. an upper mounting rod; 33. a first bracket; 34. a U-shaped mounting member; 35. a second positioning strip; 36. a second hydraulic thimble; 37. a first positioning strip; 38. a band-type brake motor; 39. an active link; 40. a fixed link; 41. a follower link; 42. a lifting link rod; 43. a material transferring vehicle; 44. a limiting track; 45. a wheel; 46. a pusher member; 47. a second air cylinder; 48. hooking; 49. a second power motor; 50. a primary pulley; 51. a secondary pulley; 52. a synchronous belt; 53. a batching barrel; 54. a valve; 55. a stirring sheet; 56. scraping a material sheet; 57. a rotating member; 58. positioning a rod; 59. a guide ring; 60. a wheel; 61. a reduction motor; 62. a movable sleeve; 63. a power shaft; 64. a machine base; 65. a conveying track; 66. a material storage box; 67. a slave sprocket; 68. a chain belt; 69. a steering motor; 70. a main sprocket; 71. a drive motor; 72. a pushing member; 73. a second gear; 74. a regulating shaft; 75. a first gear; 76. pushing out the strips; 77. an auxiliary bar; 78. a push rod motor; 79. a positioning frame.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 to 13, the method for manufacturing the double-leaf protective airtight door comprises the following steps:
(1) cutting: selecting a steel material with a smooth surface, and cutting the steel material through blanking equipment;
(2) punching: punching the blanked steel material according to the requirements of a drawing by using a punching machine, and deburring the steel material;
(3) welding: placing the steel material on a positioning device in a processing system, and manually welding the steel material to obtain a steel frame;
(4) and (3) bar planting: conveying the steel bars to a steel frame through a conveying device in a processing system, wherein the thin steel bars are installed in a binding mode, and the thick steel bars are installed in a welding mode and a mechanical connection mode;
(5) spraying: spraying paint on the two sides of the steel frame with the embedded steel bars by using a double-sided spraying device in the processing system, and drying the steel frame;
(6) molding: filling concrete into the sprayed steel frame to obtain a semi-finished product;
(7) and (5) maintenance: and naturally curing the semi-finished product.
The blanking equipment comprises a cutting machine and a plate shearing machine.
The blow-drying temperature is 80-120 ℃.
The sprayed coating consists of the following raw materials in parts by weight: 10-15 parts of waterborne polyurethane resin, 20-25 parts of epoxy resin, 11-15 parts of organic bentonite, 2-7 parts of clay, 28-36 parts of borax, 5-12 parts of coupling agent, 3-7 parts of antirust agent, 5-12 parts of opacifying agent, 8-12 parts of adhesive and 1-3 parts of defoaming agent; in this embodiment, the sprayed coating is composed of the following raw materials in parts by weight: 12 parts of waterborne polyurethane resin, 20 parts of epoxy resin, 12 parts of organic bentonite, 3 parts of clay, 29 parts of borax, 7 parts of coupling agent, 4 parts of antirust agent, 5 parts of opacifying agent, 8 parts of adhesion agent and 1 part of defoaming agent.
The processing system comprises a bottom plate, and a positioning device, a conveying device and a double-sided spraying device are arranged on the bottom plate.
The positioning device comprises a workbench 1, the workbench 1 is fixed on a bottom plate, two vertical plates 4 are fixed on the workbench 1, and in the embodiment, the workbench 1 is fixed with the two vertical plates 4 in a bolt connection mode; a guide post 8 is vertically fixed on the vertical plate 4, a guide block 6 is arranged on the guide post 8, a lead screw 7 is vertically and rotatably mounted on the vertical plate 4, a nut is connected to the lead screw 7 through a thread, the nut is connected with the guide block 6 through a connecting seat 9, a rotating shaft 12 is rotatably arranged on the connecting seat 9, a positioning frame 2 is fixed between the rotating shafts 12, quick clamps 3 are all mounted around the positioning frame 2, and in the embodiment, the quick clamps 3 are existing products which can be bought on the market; the quick clamp 3 is provided with a pressing piece for pressing the door frame, and the vertical plate 4 is provided with an adjusting and locking assembly capable of enabling the positioning frame 2 to act.
Adopt this structure, on putting into the posting 2 through the steel material that will be used for processing the door frame, drive the casting die action through pressing from both sides 3 fast, compress tightly the steel material, because the posting 2 can reciprocate and the angle of slope can make a round trip to adjust to the convenience carries out welding process to airtight door frame, and the welder need not to bow to carry out welding operation, excellent in use effect.
The adjusting and locking assembly comprises an adjusting wheel 13, a positioning block 17, a movable disc 11 and a locking rod 14, wherein the adjusting wheel 13 is fixed on a rotating shaft 12, the movable disc 11 is fixed on the rotating shaft 12, a plurality of locking holes 11a which are uniformly distributed are formed in the movable disc 11, the positioning block 17 is fixed on a connecting seat 9, the locking rod 14 is horizontally and slidably connected onto the positioning block 17, one end of the locking rod 14 is rotatably connected with an eccentric handle 15, a locking head 16 is arranged at the other end of the locking rod 14, the locking head 16 can be inserted into any locking hole 11a, and a supporting spring 10 is further arranged between the locking rod.
By adopting the structure, the adjusting wheel 13 drives the rotating shaft 12 to rotate, the rotating shaft 12 drives the positioning frame 2 to rotate, so that the positioning frame 2 can be inclined to a required angle according to actual needs, the eccentric handle 15 drives the locking rod 14 to move, the lock head 16 can be inserted into the corresponding lock hole 11a, and the angle of the positioning frame 2 can be conveniently regulated.
The power structure I comprises a first power motor 5, a linkage shaft 20, two main gears 19 and two slave gears 18, wherein the slave gears 18 are fixed at the lower end of the screw rod 7, the linkage shaft 20 is horizontally and rotatably arranged on the workbench 1, the linkage shaft 20 is connected with the first power motor 5, the main gears 19 are fixed on the linkage shaft 20, and the main gears 19 are meshed with the slave gears 18.
By adopting the structure, the linkage shaft 20 is driven to rotate by the first power motor 5, the linkage shaft 20 drives the main gear 19 to rotate, the main gear 19 is meshed with the driven gear 18, the driven gear 18 drives the screw rod 7 to rotate, the screw rod 7 drives the nut to move, the guide block 6 moves up and down along the guide post 8, and therefore the positioning frame 2 can move up and down.
The first power motor 5 is a band-type brake motor.
The casting die includes installation piece 21 and holding down piece 22, and installation piece 21 links to each other with the action bars of quick-witted clamp 3, has two spacing posts on the installation piece 21, and holding down piece 22 activity sets up on installation piece 21, has on the holding down piece 22 with spacing post matched with guide slot.
By adopting the structure, the steel material with different thicknesses can be pressed through the structures such as the mounting block 21, the pressing sheet 22 and the like.
The double-sided paint spraying device comprises a base 23, wherein the base 23 is fixed on a bottom plate, a driving shaft 25 is vertically arranged on the base 23, the lower end of the driving shaft 25 is connected with a power structure II capable of driving the driving shaft to rotate, the upper end of the driving shaft 25 is fixedly connected with the middle part of a rotating frame 26, the end part of the rotating frame 26 is connected with a fixed link 40, the upper end of the fixed link 40 is hinged with one end of a driven link 41, the other end of the driven link 41 is hinged with the upper end of a lifting link 42, the lower end of the fixed link 40 is hinged with one end of a driving link 39, the other end of the driving link 39 is hinged with the lower end of the lifting link 42, the middle part of the driving link 39 is hinged with a piston rod of a cylinder I27, a; a U-shaped mounting part 34 is fixed on the lifting link rod 42, a driving shaft is rotatably mounted on one side of the U-shaped mounting part 34 and is connected with a first positioning strip 37, a plurality of first hydraulic ejector pins are arranged on the first positioning strip 37, the driving shaft is also connected with a band-type brake motor 38, a driven shaft is rotatably mounted on the other side of the U-shaped mounting part 34 and is connected with a second positioning strip 35, a plurality of second hydraulic ejector pins 36 are arranged on the second positioning strip 35, and in the embodiment, the first hydraulic ejector pins and the second hydraulic ejector pins 36 are of the conventional structure; the base 23 is further provided with a first support 33 and a second support 28, the first support 33 is provided with a spraying mechanism, and the second support 28 is provided with a blow-drying assembly.
By adopting the structure, the piston rod of the first air cylinder 27 acts, the U-shaped mounting part 34 can move up and down under the action of the fixed link rod 40, the driving link rod 39, the driven link rod 41 and the lifting link rod 42, the first positioning strip 37 and the second positioning strip 35 rotate through the rotation of the band-type brake motor 38, the closed door body is turned over, protective paint is sprayed on the closed door body through the spraying mechanism, and the closed door body is dried through the drying assembly, so that double-sided spraying can be conveniently carried out on the closed door body, and the operation is simple and convenient.
The blow-drying component comprises an upper mounting rod 32 and a lower mounting rod 30, the upper mounting rod 32 and the lower mounting rod 30 are respectively fixed on a second support 28, a plurality of first air heaters 31 with downward air outlets are fixed on the upper mounting rod 32, a plurality of second air heaters 29 with upward air outlets are fixed on the lower mounting rod 30, and in the embodiment, the first air heaters 31 and the second air heaters 29 are both existing products.
By adopting the structure, the protective paint on two sides of the sealed door body can be dried by the first hot air blower 31 and the second hot air blower 29.
The base 23 is further provided with a material platform 24, the material platform 24 is provided with two limiting rails 44, a second air cylinder 47 is further fixed on the material platform 24, a piston rod of the second air cylinder 47 is horizontally arranged, a pushing piece 46 used for pushing the turnover skip car 43 is fixed at the end of the piston rod of the second air cylinder 47 and connected with the end of the piston rod, and a hook 48 is further arranged on the pushing piece 46.
By adopting the structure, the sealed door body can be conveniently carried through the turnover trolley 43, and the sealed door body can be input or output under the matching of the second air cylinder 47 and the pushing piece 46.
The turnover skip car 43 is provided with a handle, and the turnover skip car 43 is also provided with wheels 45 matched with the limiting rails 44.
With this structure, the material trolley 43 can be conveniently moved by the wheels 45.
The second power structure comprises a second power motor 49, a primary belt wheel 50, a secondary belt wheel 51 and a synchronous belt 52, the second power motor 49 is fixed on the base 23, an output shaft of the second power motor 49 is vertically upward, the primary belt wheel 50 is fixed at the end part of the output shaft of the second power motor 49, the secondary belt wheel 51 is fixed at the lower end of the driving shaft 25, and the synchronous belt 52 is sleeved between the primary belt wheel 50 and the secondary belt wheel 51.
With this configuration, the primary pulley 50 is driven to rotate by the second power motor 49, the secondary pulley 51 is driven to rotate by the primary pulley 50 through the timing belt 52, and the driving shaft 25 is driven to rotate by the secondary pulley 51, so that the driving shaft 25 can be rotated.
The base 23 is also provided with a batching mechanism, the batching mechanism comprises a batching barrel 53, a positioning rod 58, a power shaft 63 and a rotating part 57, the batching barrel 53 is fixed on the base 23 through a plurality of supporting legs, the upper part of the batching barrel 53 is provided with an opening, the lower part of the batching barrel 53 is provided with a discharge hole, the discharge hole is provided with a valve 54, the positioning rod 58 is fixed on the batching barrel, a guide ring 59 is fixed on the positioning rod 58, the guide ring 59 is provided with a wave-shaped guide part, the power shaft 63 is vertically and rotatably arranged on the positioning rod 58, the upper end of the power shaft 63 is connected with a speed reducing motor 61, the lower end of, the movable sleeve 62 can slide along the circumferential direction of the power shaft 63 and synchronously and circumferentially rotate with the power shaft 63, the rotating piece 57 is connected with the movable sleeve 62, the stirring piece 55 and the scraping piece 56 are fixed on the rotating piece 57, and the rotating piece 57 is also provided with a wheel 60 matched with the guide part.
Adopt this structure, drive power shaft 63 through gear motor 61 and rotate, power shaft 63 drives and rotates piece 57 and rotates, rotates piece 57 and drives stirring piece 55 and scrape the piece 56 and rotate, because it can reciprocate to rotate piece 57 to can be fast prepare the protective paint in batching bucket 53 evenly, it is quick, convenient to prepare burden.
The material of the batching barrel 53 is stainless steel.
The conveying device comprises a base 64 and a conveying rail 65, the base 64 is fixed on the bottom plate, the conveying rail 65 is arranged on the base 64, a pushing piece 72 used for pushing the turnover skip car is arranged on the base 64, the pushing piece 72 is connected with a pushing mechanism capable of driving the pushing piece 72 to move back and forth, and a feeding mechanism is further arranged on the base 64.
By adopting the structure, the pushing member 72 is driven by the pushing mechanism to move back and forth, the welded frame can be conveyed to the spraying position, and the required steel bars are provided by the feeding mechanism.
The pushing mechanism comprises a driving motor 71, a main chain wheel 70, a driven chain wheel 67 and a chain belt 68, the main chain wheel 70 and the driven chain wheel 67 are respectively rotatably installed at two ends of the base 64, the main chain wheel 70 is connected with the driving motor 71, the chain belt 68 is sleeved between the main chain wheel 70 and the driven chain wheel 67, and the pushing member 72 is fixed on the chain belt 68.
By adopting the structure, the driving motor 71 drives the main chain wheel 70 to rotate, the main chain wheel 70 drives the driven chain wheel 67 to rotate through the chain belt 68, the driven chain wheel 67 drives the pushing piece 72 to move, and the turnover skip car at the pushing track can move under the action of the pushing piece 72.
Feeding mechanism includes storage case 66 and regulation and control axle 74, the vertical rotation of regulation and control axle 74 is installed on frame 64, regulation and control axle 74 lower extreme and one can drive its pivoted power structure three and link to each other, regulation and control axle 74 upper end and storage case 66 link to each other, have a plurality of portions of depositing that are used for depositing the reinforcing bar in the storage case 66, the portion lateral part of depositing has the discharge gate, still be fixed with the locating rack on the storage case 66, install a plurality of push rod motors 78 on the locating rack, and push rod motor 78's push rod level sets up, push rod motor 78's push rod end fixing has the strip 76 that pushes away that is used for the reinforcing bar to release.
By adopting the structure, the adjusting shaft can be driven to rotate through the third power structure, so that the material storage box 66 can be positioned at a required angle position, the push rod motor 78 drives the push strips 76 to act, and the required quantity and types of reinforcing steel bars can be provided as required.
An auxiliary bar 77 is also fixed to the push-out bar 76.
The power structure comprises a steering motor 69, a first gear 75 and a second gear 73, wherein the steering motor 69 is fixed on the base 64, an output shaft of the steering motor 69 is vertically arranged, the first gear 75 is fixed at the end part of the output shaft of the steering motor 69, the second gear 73 is fixed at the lower end of the regulating shaft 74, and the second gear 73 is meshed with the first gear 75.
By adopting the structure, the first gear 75 is driven to rotate by the steering motor 69, the first gear 75 is meshed with the second gear 73, the second gear 73 drives the regulating shaft 74 to rotate, and the regulating shaft 74 drives the material storage box 66 to rotate, so that the required angular position of the material storage box 66 can be adjusted as required.
The above components are all standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experiments.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (10)

1. The manufacturing method of the double-leaf protective airtight door is characterized by comprising the following steps of:
(1) cutting: selecting a steel material with a smooth surface, and cutting the steel material through blanking equipment;
(2) punching: punching the blanked steel material according to the requirements of a drawing by using a punching machine, and deburring the steel material;
(3) welding: placing the steel material on a positioning device in a processing system, and manually welding the steel material to obtain a steel frame;
(4) and (3) bar planting: conveying the steel bars to a steel frame through a conveying device in a processing system, wherein the thin steel bars are installed in a binding mode, and the thick steel bars are installed in a welding mode and a mechanical connection mode;
(5) spraying: spraying paint on the two sides of the steel frame with the embedded steel bars by using a double-sided spraying device in the processing system, and drying the steel frame;
(6) molding: filling concrete into the sprayed steel frame to obtain a semi-finished product;
(7) and (5) maintenance: and naturally curing the semi-finished product.
2. The method of claim 1, wherein the blanking apparatus comprises a cutting machine and a guillotine shear.
3. The method of claim 1, wherein said blow-drying temperature is between 80 ℃ and 120 ℃.
4. The method for manufacturing the double-leaf protective airtight door according to claim 1, wherein the sprayed coating is composed of the following raw materials in parts by weight: 10-15 parts of waterborne polyurethane resin, 20-25 parts of epoxy resin, 11-15 parts of organic bentonite, 2-7 parts of clay, 28-36 parts of borax, 5-12 parts of coupling agent, 3-7 parts of antirust agent, 5-12 parts of opacifying agent, 8-12 parts of adhesive and 1-3 parts of defoaming agent.
5. The method of claim 1, wherein the processing system comprises a base plate, and the base plate comprises a positioning device, a conveying device, and a double-sided spraying device.
6. The method of claim 5, wherein the positioning device comprises a table, the table is fixed on a bottom plate, two vertical plates are fixed on the table, guide posts are vertically fixed on the vertical plates, guide blocks are arranged on the guide posts, a screw rod is vertically rotatably mounted on the vertical plates, nuts are connected to the screw rod through threads, the nuts are connected to the guide blocks through connecting seats, rotating shafts are rotatably arranged on the connecting seats, positioning frames are fixed between the rotating shafts, quick clamps are mounted around the positioning frames, pressing members for pressing the door frame are arranged on the quick clamps, and adjusting and locking assemblies for moving the positioning frames are arranged on the vertical plates.
7. The method as claimed in claim 5, wherein the double-sided paint spraying apparatus comprises a base fixed on the bottom plate, a driving shaft is vertically disposed on the base, a lower end of the driving shaft is connected to a second power structure capable of driving the driving shaft to rotate, an upper end of the driving shaft is fixedly connected to a middle portion of the rotating frame, an end portion of the rotating frame is connected to a fixed link, an upper end of the fixed link is hinged to one end of a driven link, the other end of the driven link is hinged to an upper end of a lifting link, a lower end of the fixed link is hinged to one end of a driving link, the other end of the driving link is hinged to a lower end of the lifting link, a middle portion of the driving link is hinged to a piston rod of the first cylinder, a cylinder body of the first cylinder is hinged to the rotating frame, and a U-shaped mounting member is fixed to the, u type installed part one side is rotated and is installed the driving shaft, driving shaft and location strip one link to each other, a plurality of hydraulic pressure thimble one has on the location strip one, the driving shaft still links to each other with a band-type brake motor, U type installed part opposite side is rotated and is installed the driven shaft, driven shaft and location strip two link to each other, a plurality of hydraulic pressure thimble two have on the location strip two, support one and support two still have on the base, be provided with spraying mechanism on the support one, be provided with on the support two and weather the subassembly.
8. The manufacturing method of the double-leaf protective airtight door according to claim 7, wherein the base is further provided with a batching mechanism, the batching mechanism comprises a batching barrel, a positioning rod, a power shaft and a rotating piece, the batching barrel is fixed on the base through a plurality of supporting legs, the upper portion of the batching barrel is provided with an opening, the lower portion of the batching barrel is provided with a discharge hole, the discharge hole is provided with a valve, the positioning rod is fixed on the batching barrel, the positioning rod is fixed with a guide ring, the guide ring is provided with a wave-shaped guide part, the power shaft is vertically and rotatably installed on the positioning rod, the upper end of the power shaft is connected with a speed reduction motor, the lower end of the power shaft is provided with a movable sleeve, the movable sleeve can slide along the circumferential direction of the power shaft and can rotate in the circumferential direction synchronously with the power shaft, the rotating piece is connected with the movable sleeve, and the rotating, the rotating piece is also provided with a wheel matched with the guide part.
9. The method of claim 1, wherein the dispensing barrel is made of stainless steel.
10. The method for manufacturing a double-leaf protective airtight door according to claim 5, wherein the conveying device comprises a base and a conveying rail, the base is fixed on the bottom plate, the conveying rail is arranged on the base, a pushing member for pushing the turnover material cart is arranged on the base, the pushing member is connected with a pushing mechanism capable of driving the turnover material cart to move back and forth, and a feeding mechanism is further arranged on the base.
CN202110237832.5A 2021-03-04 2021-03-04 Manufacturing method of double-leaf protective airtight door Active CN113021615B (en)

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Publication number Priority date Publication date Assignee Title
US20010032417A1 (en) * 2000-04-07 2001-10-25 Paul Degelman Sealing door for a rail car
CN106752704A (en) * 2016-12-19 2017-05-31 安徽钟南人防工程防护设备有限公司 A kind of corrosion-resistant and high-temperature resistant closed guard gate coating and its painting method
CN207788891U (en) * 2018-01-22 2018-08-31 安徽天盾人防工程设备有限公司 A kind of quickly splicing doorframe workbench
CN208082752U (en) * 2017-11-13 2018-11-13 新昌县大菠萝农业发展有限公司 A kind of two-sided automatic paint spraying apparatus of timber
CN109044198A (en) * 2018-07-06 2018-12-21 浙江力佳隆毛刷有限公司 A kind of bidirectional screw winding round brush and its manufacture craft
CN109129882A (en) * 2018-08-20 2019-01-04 海宁凯达人防设备有限公司 A kind of processing method of concrete protection sealed door
CN208449742U (en) * 2018-04-27 2019-02-01 天津翔瀚人防工程防护设备有限公司 A kind of two-sided spray-painting plant of closed guard gate's production
CN109648704A (en) * 2018-10-27 2019-04-19 上海正承防护设备有限公司 A kind of concrete closed guard gate manufacture craft
CN209510094U (en) * 2018-12-06 2019-10-18 贵州瑞安达人防设备有限公司 A kind of biparting airtight blast door of armored concrete
CN110653110A (en) * 2019-11-21 2020-01-07 徐州思达新技术开发有限公司 Spraying device is used in building material processing

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010032417A1 (en) * 2000-04-07 2001-10-25 Paul Degelman Sealing door for a rail car
CN106752704A (en) * 2016-12-19 2017-05-31 安徽钟南人防工程防护设备有限公司 A kind of corrosion-resistant and high-temperature resistant closed guard gate coating and its painting method
CN208082752U (en) * 2017-11-13 2018-11-13 新昌县大菠萝农业发展有限公司 A kind of two-sided automatic paint spraying apparatus of timber
CN207788891U (en) * 2018-01-22 2018-08-31 安徽天盾人防工程设备有限公司 A kind of quickly splicing doorframe workbench
CN208449742U (en) * 2018-04-27 2019-02-01 天津翔瀚人防工程防护设备有限公司 A kind of two-sided spray-painting plant of closed guard gate's production
CN109044198A (en) * 2018-07-06 2018-12-21 浙江力佳隆毛刷有限公司 A kind of bidirectional screw winding round brush and its manufacture craft
CN109129882A (en) * 2018-08-20 2019-01-04 海宁凯达人防设备有限公司 A kind of processing method of concrete protection sealed door
CN109648704A (en) * 2018-10-27 2019-04-19 上海正承防护设备有限公司 A kind of concrete closed guard gate manufacture craft
CN209510094U (en) * 2018-12-06 2019-10-18 贵州瑞安达人防设备有限公司 A kind of biparting airtight blast door of armored concrete
CN110653110A (en) * 2019-11-21 2020-01-07 徐州思达新技术开发有限公司 Spraying device is used in building material processing

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