CN113021252A - Device for automatically assembling insulating rubber plug for plastic door ring of roller washing machine - Google Patents
Device for automatically assembling insulating rubber plug for plastic door ring of roller washing machine Download PDFInfo
- Publication number
- CN113021252A CN113021252A CN202110289983.5A CN202110289983A CN113021252A CN 113021252 A CN113021252 A CN 113021252A CN 202110289983 A CN202110289983 A CN 202110289983A CN 113021252 A CN113021252 A CN 113021252A
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- China
- Prior art keywords
- rubber plug
- cylinder
- door ring
- plastic door
- washing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 67
- 229920003023 plastic Polymers 0.000 title claims abstract description 67
- 238000005406 washing Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 238000009413 insulation Methods 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of washing machine door ring processing equipment, in particular to a device for automatically assembling an insulating rubber plug for a plastic door ring of a roller washing machine, which comprises a rotating base for placing the plastic door ring, a driving device for driving the rotating base to rotate, a vibrating disc for conveying the insulating rubber plug, a manipulator device for taking and placing the insulating rubber plug and a material pressing device for fixing the plastic door ring on the rotating base, wherein the rotating base is used for placing the plastic door ring; the manipulator device comprises a transverse guide rail, a transverse sliding seat connected with the transverse guide rail, a cylinder seat fixed on the transverse sliding seat, a longitudinal cylinder arranged on the cylinder seat and a rubber plug material suction cylinder, wherein the rubber plug material suction cylinder is connected with a piston rod of the longitudinal cylinder. The device can realize the automatic assembly of insulating plug, has promoted the productivity by a wide margin, and the cover stopper degree of accuracy is high moreover, avoids manual operation to cause the problem that influences product quality such as omission.
Description
Technical Field
The invention relates to the technical field of washing machine door ring processing equipment, in particular to a device for automatically assembling an insulating rubber plug for a plastic door ring of a roller washing machine.
Background
Since the door of the drum type washing machine is heavy and not easy to transport, in order to reduce the weight of the washing machine, the door ring portion is changed into a plastic material and is plated on the outer surface, so that the metal appearance is maintained, and the weight can be reduced. Because still the shaping has a plurality of plastic column (hot melt post) on the circumference of plastic door ring, these plastic columns mainly used subsequent assembly uses, and the door ring is accomplished the back of electroplating promptly, can accomplish the assembly of door ring after passing through the hot melt welding process with the plastic column again. However, during the electroplating process of the plastic door panel, the plastic post cannot be attached with the metal layer, otherwise the subsequent thermal welding process cannot be performed. Therefore, before the plastic door ring 10 is electroplated, the insulating rubber plugs 9 are required to be sleeved on the plastic columns 101 (see fig. 1) to achieve the purpose of protection, and the prior art mainly adopts a manual operation mode, namely, the insulating rubber plugs are manually sleeved on the plastic columns one by one, so that the mode is not only low in efficiency, fingers can be rubbed out of water bubbles due to long-term operation of hands, but also artificial neglected loading or insufficient pressing is easy to occur, the door ring is changed into a waste defective product after being electroplated, and the quality of a product is seriously affected.
Disclosure of Invention
The invention aims to provide a device for automatically assembling an insulating rubber plug for a plastic door ring of a roller washing machine, aiming at overcoming the defects in the prior art.
The purpose of the invention is realized by the following technical scheme:
the device for automatically assembling the insulating rubber plug for the plastic door ring of the roller washing machine comprises a rack, a rotating base, a driving device, a vibrating disc, a manipulator device and a pressing device, wherein the rotating base is fixed on the rack and used for placing the plastic door ring; wherein: the manipulator device comprises a transverse guide rail, a transverse sliding seat connected with the transverse guide rail, a cylinder seat fixed on the transverse sliding seat, a longitudinal cylinder arranged on the cylinder seat and a rubber plug material suction cylinder, wherein the rubber plug material suction cylinder is connected with a piston rod of the longitudinal cylinder.
In the above technical scheme, the pressing device comprises a rotary cylinder, a pressing block and a fixing shaft, one end of the pressing block is pivoted with a cylinder rod of the rotary cylinder, and the fixing shaft is vertically fixed at the other end of the pressing block.
In the technical scheme, the pressing block is provided with a shaft hole for the fixing shaft to penetrate through, and the fixing shaft is locked and fixed with the pressing block through a bolt.
In the technical scheme, the pressing devices are arranged in a plurality, the pressing devices are distributed along the circumference of the rotating base at intervals, and the rotating cylinder is fixed on the operating table top of the rack.
In the above technical scheme, the driving device includes a motor, a synchronous pulley set connected to the motor output shaft, and a horizontal gear connected to the synchronous pulley set, and the horizontal gear is connected to the rotating base through a rotating shaft.
Among the above-mentioned technical scheme, still include with the straight line rail groove that the discharge gate of vibration dish is connected, the delivery port department in straight line rail groove is provided with the sensor.
In the technical scheme, the mechanical arm device and the vibration disc are both provided with two groups, and the two opposite sides of the rotating base are respectively provided with a group of mechanical arm device and a group of vibration disc. .
The invention has the beneficial effects that:
the invention discloses a device for automatically assembling an insulating rubber plug for a plastic door ring of a roller washing machine, which comprises a rack, a rotating base, a driving device, a vibrating disc, a manipulator device and a pressing device, wherein the rotating base is fixed on the rack and used for placing the plastic door ring; wherein: the manipulator device comprises a transverse guide rail, a transverse sliding seat connected with the transverse guide rail, a cylinder seat fixed on the transverse sliding seat, a longitudinal cylinder arranged on the cylinder seat and a rubber plug material suction cylinder, wherein the rubber plug material suction cylinder is connected with a piston rod of the longitudinal cylinder. By adopting the structure, after the plastic door ring product is injected, the plastic door ring is placed on the rotating base, then the control device is started, the material pressing device presses the plastic door ring to be attached to the rotating base, then the vibration disc conveys the insulating rubber plug to the material taking port in a designated direction, then the manipulator device moves to the upper part of the material taking port, then the longitudinal cylinder drives the rubber plug material suction cylinder to press downwards and enable the rubber plug material suction cylinder to form adsorption air pressure, the rubber plug material suction cylinder contacts the insulating rubber plug and adsorbs the insulating rubber plug so as to finish material taking, then the manipulator device moves to the upper part of a corresponding plastic column on the plastic door ring, then the longitudinal cylinder drives the rubber plug material suction cylinder to press downwards, at the moment, the adsorption air pressure is closed, the insulating rubber plug is smoothly sleeved on the plastic column of the product, and thus the assembly of the insulating rubber plug is finished for; then the driving device drives the rotating base to rotate according to a preset angle, the plastic column without the insulating rubber plug is moved to the lower part of the manipulator device, and meanwhile, the manipulator device resets to finish the work of the next insulating rubber plug sleeve by repeating the actions. Compared with the prior art, the device can realize the automatic assembly of insulating plug, has promoted the productivity by a wide margin, and the cover rubber plug degree of accuracy is high moreover, avoids manual operation to cause the problem that influences product quality such as omission. Therefore, the device can meet the requirement of batch production and has a good application prospect.
Drawings
The invention is further illustrated by means of the attached drawings, but the embodiments in the drawings do not constitute any limitation to the invention, and for a person skilled in the art, other drawings can be obtained on the basis of the following drawings without inventive effort.
Fig. 1 is a schematic view of an assembly structure of a plastic column and an insulating rubber plug.
Fig. 2 is a schematic structural diagram of an apparatus for automatically assembling an insulating rubber plug for a plastic door ring of a drum washing machine according to the present invention.
Fig. 3 is an enlarged schematic view of a portion a in fig. 2.
Fig. 4 is a schematic structural diagram of a manipulator device of the device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to the invention.
Fig. 5 is a schematic structural view of a pressing device of the device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to the present invention.
Fig. 6 is a schematic structural diagram of a vibrating disk of the device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to the present invention.
Reference numerals:
the device comprises a frame 1 and a rotating base 2;
the device comprises a driving device 3, a motor 31, a synchronous pulley set 32 and a rotating shaft 33;
a vibrating disk 4;
the manipulator device 5, a transverse guide rail 51, a transverse sliding seat 52, a cylinder seat 53, a longitudinal cylinder 54 and a rubber plug suction barrel 55;
the pressing device 6, the rotary cylinder 61, the pressing block 62, the fixed shaft 63 and the bolt 64;
a linear rail groove 7, a sensor 8 and an insulating rubber plug 9;
Detailed Description
The invention is further described with reference to the following examples.
A specific embodiment of the device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine in the embodiment is shown in fig. 2 and fig. 3, and the device includes a frame 1, a rotating base 2 fixed to the frame 1 and used for placing the plastic door ring 10, a driving device 3 used for driving the rotating base 2 to rotate, a vibrating disk 4 used for conveying the insulating rubber plug, a manipulator device 5 used for taking and placing the insulating rubber plug, and a material pressing device 6 used for fixing the plastic door ring 10 on the rotating base 2; wherein: as shown in fig. 3, the manipulator device 5 includes a transverse guide 51, a transverse slide 52 connected to the transverse guide 51, a cylinder seat 53 fixed to the transverse slide 52, a longitudinal cylinder 54 mounted on the cylinder seat 53, and a rubber plug suction cylinder 55, wherein the rubber plug suction cylinder 55 is connected to a piston rod of the longitudinal cylinder 54. By adopting the structure, after the plastic door ring 10 product is injected, the plastic door ring 10 is placed on the rotating base 2, then the control device is started, the pressing device 6 presses the plastic door ring 10 to be attached to the rotating base 2, then the vibration disc 4 conveys the insulation rubber plug to the material taking port according to the designated direction, then the mechanical hand device 5 moves to the upper part of the material taking port, then the longitudinal cylinder 54 drives the rubber plug material suction barrel 55 to press downwards and enables the rubber plug material suction barrel 55 to form adsorption air pressure, the rubber plug material suction barrel 55 contacts the insulating rubber plug and adsorbs the insulating rubber plug so as to finish material taking, the robot device 5 is then moved to a position above a corresponding one of the plastic columns 101 on the plastic door rim 10, then the longitudinal cylinder 54 drives the rubber plug material suction barrel 55 to press downwards, at the moment, the adsorption air pressure is closed, and the insulating rubber plug is smoothly sleeved on the plastic column 101 of the product, so that the assembly of the insulating rubber plug is completed for one time; then the driving device 3 drives the rotating base 2 to rotate according to a preset angle, the plastic column 101 without the insulation rubber plug is moved to the lower part of the manipulator device 5, and the manipulator device 5 is reset at the same time to complete the work of the next insulation rubber plug sleeve by repeating the actions.
In this embodiment, as preferred embodiment, manipulator device 5 and vibration dish 4 all are provided with two sets ofly, and the 2 relative both sides of rotating base set up a set of manipulator device 5 and vibration dish 4 respectively, and two sets of vibration dishes 4 and manipulator device 5 can function simultaneously like this, make the efficiency of cover insulating plug double.
Specifically, as shown in fig. 5, the pressing device 6 includes a rotary cylinder 61, a pressing block 62 and a fixing shaft 63, the rotary cylinder 61 is fixed on the operation table of the frame 1, one end of the pressing block 62 is pivoted with the cylinder rod of the rotary cylinder 61, and the fixing shaft 63 is vertically fixed at the other end of the pressing block 62. The pressing block 62 is provided with a shaft hole for the fixing shaft 63 to penetrate through, and the fixing shaft 63 is locked and fixed with the pressing block 62 through a bolt 64. The rotating cylinder 61 drives the pressing block 62 to rotate and press downwards, so that the bottom of the fixed shaft 63 abuts against the plastic door ring 10, and the product is pressed to be attached to the rotating base 2.
Further, press device 6 is provided with four, and four press device 6 are along the circumference interval distribution setting of rotating base 2 to all being pressed to laminating with rotating base 2 around making the plastic door circle 10, guarantee that follow-up insulating plug can embolia on the plastic column 101 accurately.
In this embodiment, as shown in fig. 2, the driving device 3 includes a motor 31, a synchronous pulley set 32 connected to an output shaft of the motor 31, and a horizontal gear connected to the synchronous pulley set 32, and the horizontal gear is connected to the rotating base 2 through a rotating shaft 33. The motor 31 drives the synchronous gear of the synchronous pulley set 32 to rotate, and further drives the horizontal gear to rotate, and the horizontal gear drives the rotating base 2 to rotate through the rotating shaft 33. The control device presets a rotation angle for rotation, and when the assembly of the insulating rubber plug is completed on the plastic column 101 of the product, the driving device 3 drives the rotating base 2 to rotate once according to the set angle.
In this embodiment, as shown in fig. 6, the vibration plate further includes a linear rail groove 7 connected to the discharge port of the vibration plate 4, and a sensor 8 is disposed at the discharge port of the linear rail groove 7. Vibration dish 4 carries the insulating plug to sharp rail groove 7 according to the assigned direction, and when the insulating plug reachd the material taking port, sensor 8 of here sends sensing signal to controlling means, and manipulator device 5 removes the top of getting the material port and gets the material after that.
After the plastic door ring 10 product is finished being moulded plastics, need to sheathe insulating plug to plastic column 101 on the product, its theory of operation is as follows:
when the automatic material taking machine works, a product of the plastic door ring 10 is placed on the rotary base 2, the control device is started, the rotary cylinder 61 drives the pressing block 62 to rotate and press downwards, the bottom of the fixing shaft 63 is abutted against the plastic door ring 10, so that the product is pressed to be attached to the rotary base 2, then the vibration disc 4 conveys the insulating rubber plug to the linear rail groove 7 in a specified direction, when the insulating rubber plug reaches a material taking port, the sensor 8 at the position sends a sensing signal to the control device, then the mechanical arm device 5 moves to the position above the material taking port, the longitudinal cylinder 54 drives the rubber plug material absorbing cylinder 55 to press downwards and enable the rubber plug material absorbing cylinder 55 to form adsorption air pressure, and the rubber plug material absorbing cylinder 55 contacts the insulating rubber plug and adsorbs the insulating rubber plug so as to; then the manipulator device 5 moves to the position above a corresponding plastic column 101 on the plastic door ring 10, then the longitudinal cylinder 54 drives the rubber plug material suction cylinder 55 to press downwards, at the moment, the suction air pressure is closed, and the insulating rubber plug is smoothly sleeved on the plastic column 101 of the product, so that the assembly of the insulating rubber plug is completed for one time; then the driving device 3 drives the rotating base 2 to rotate according to a preset angle, the plastic column 101 without the insulation rubber plug is moved to the lower part of the mechanical arm device 5, and the mechanical arm device 5 resets at the same time to repeat the actions to complete the work of the next insulation rubber plug.
Compared with the prior art, the device can realize automatic assembly of the insulating rubber plug, greatly improves the productivity, and avoids the problems of omission and the like which affect the product quality caused by manual operation. Therefore, the device can meet the requirement of batch production and has a good application prospect.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (7)
1. The utility model provides an automatic assembly drum type washing machine plastic door circle is with device of insulating plug which characterized in that: the plastic rubber plug feeding device comprises a rack, a rotating base, a driving device, a vibrating disc, a manipulator device and a pressing device, wherein the rotating base is fixed on the rack and used for placing a plastic door ring; wherein: the manipulator device comprises a transverse guide rail, a transverse sliding seat connected with the transverse guide rail, a cylinder seat fixed on the transverse sliding seat, a longitudinal cylinder arranged on the cylinder seat and a rubber plug material suction cylinder, wherein the rubber plug material suction cylinder is connected with a piston rod of the longitudinal cylinder.
2. The device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to claim 1, is characterized in that: the pressing device comprises a rotary cylinder, a pressing block and a fixing shaft, one end of the pressing block is pivoted with a cylinder rod of the rotary cylinder, and the fixing shaft is vertically fixed at the other end of the pressing block.
3. The device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to claim 2, is characterized in that: the shaft hole that supplies the fixed axle is worn to establish is seted up to the briquetting, the fixed axle pass through the bolt with the briquetting locking is fixed.
4. The device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to any one of claims 1 to 3, wherein: the material pressing devices are arranged in a plurality of numbers, the material pressing devices are distributed along the circumference of the rotating base at intervals, and the rotating cylinder is fixed on the operating table board of the rack.
5. The device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to claim 1, is characterized in that: the driving device comprises a motor, a synchronous pulley group connected with a motor output shaft and a horizontal gear connected with the synchronous pulley group, and the horizontal gear is connected with the rotating base through a rotating shaft.
6. The device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to claim 1, is characterized in that: the vibration plate is characterized by further comprising a linear rail groove connected with the discharge port of the vibration plate, and a sensor is arranged at the material taking port of the linear rail groove.
7. The device for automatically assembling the insulating rubber plug for the plastic door ring of the drum washing machine according to claim 1, is characterized in that: the mechanical arm device and the vibration disc are both provided with two sets, and a set of mechanical arm device and a set of vibration disc are respectively arranged on two opposite sides of the rotating base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110289983.5A CN113021252A (en) | 2021-03-18 | 2021-03-18 | Device for automatically assembling insulating rubber plug for plastic door ring of roller washing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110289983.5A CN113021252A (en) | 2021-03-18 | 2021-03-18 | Device for automatically assembling insulating rubber plug for plastic door ring of roller washing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113021252A true CN113021252A (en) | 2021-06-25 |
Family
ID=76471756
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110289983.5A Pending CN113021252A (en) | 2021-03-18 | 2021-03-18 | Device for automatically assembling insulating rubber plug for plastic door ring of roller washing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113021252A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN207840644U (en) * | 2017-12-14 | 2018-09-11 | 中山市优梦自动化设备有限公司 | Gas valve rear cover and solenoid valve block installation |
| CN207874136U (en) * | 2018-02-28 | 2018-09-18 | 邵东智能制造技术研究院有限公司 | Pliers taper knob automatic sheathing device |
| CN210256045U (en) * | 2019-08-05 | 2020-04-07 | 深圳市吉力达工业设备有限公司 | Automatic angle jacking clamp |
| CN210588049U (en) * | 2019-09-29 | 2020-05-22 | 深圳市方大博特塑胶制品有限公司 | Automatic assembling equipment for water sealing ring |
| CN210756246U (en) * | 2019-07-17 | 2020-06-16 | 深圳市泽宇智能工业科技有限公司 | Automatic assembly device of O type circle |
| CN112025296A (en) * | 2020-09-14 | 2020-12-04 | 余祖广 | Be used for automatic high-efficient rigging equipment of screw nut gasket |
| CN112388281A (en) * | 2020-11-27 | 2021-02-23 | 苏州凌创电子***有限公司 | Device and method for automatically feeding and inserting double PIN PINs into PCB |
| US20210060717A1 (en) * | 2019-09-03 | 2021-03-04 | Dongguan University Of Technology | Riveting and grinding assembly for ther nozzle of a screw shaft valve |
-
2021
- 2021-03-18 CN CN202110289983.5A patent/CN113021252A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101724313B1 (en) * | 2016-10-07 | 2017-04-07 | 김대일 | Automatic Screw Tightening Machine |
| CN207840644U (en) * | 2017-12-14 | 2018-09-11 | 中山市优梦自动化设备有限公司 | Gas valve rear cover and solenoid valve block installation |
| CN207874136U (en) * | 2018-02-28 | 2018-09-18 | 邵东智能制造技术研究院有限公司 | Pliers taper knob automatic sheathing device |
| CN210756246U (en) * | 2019-07-17 | 2020-06-16 | 深圳市泽宇智能工业科技有限公司 | Automatic assembly device of O type circle |
| CN210256045U (en) * | 2019-08-05 | 2020-04-07 | 深圳市吉力达工业设备有限公司 | Automatic angle jacking clamp |
| US20210060717A1 (en) * | 2019-09-03 | 2021-03-04 | Dongguan University Of Technology | Riveting and grinding assembly for ther nozzle of a screw shaft valve |
| CN210588049U (en) * | 2019-09-29 | 2020-05-22 | 深圳市方大博特塑胶制品有限公司 | Automatic assembling equipment for water sealing ring |
| CN112025296A (en) * | 2020-09-14 | 2020-12-04 | 余祖广 | Be used for automatic high-efficient rigging equipment of screw nut gasket |
| CN112388281A (en) * | 2020-11-27 | 2021-02-23 | 苏州凌创电子***有限公司 | Device and method for automatically feeding and inserting double PIN PINs into PCB |
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Application publication date: 20210625 |
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