CN113004626A - Method for manufacturing light heat-insulating material plate for building - Google Patents

Method for manufacturing light heat-insulating material plate for building Download PDF

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Publication number
CN113004626A
CN113004626A CN202110235476.3A CN202110235476A CN113004626A CN 113004626 A CN113004626 A CN 113004626A CN 202110235476 A CN202110235476 A CN 202110235476A CN 113004626 A CN113004626 A CN 113004626A
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China
Prior art keywords
reaction kettle
parts
material plate
insulating material
light heat
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Pending
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CN202110235476.3A
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Chinese (zh)
Inventor
宋阳
许宏军
张雷
彭肇华
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Shaanxi Leixiang New Material Technology Co ltd
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Shaanxi Leixiang New Material Technology Co ltd
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Priority to CN202110235476.3A priority Critical patent/CN113004626A/en
Publication of CN113004626A publication Critical patent/CN113004626A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/06Polystyrene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0005Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor using fibre reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a method for manufacturing a light heat-insulating material plate for buildings, which comprises the following steps: s101: firstly, adding an organic solvent into a reaction kettle, then sequentially adding the polystyrene resin, the polyurethane and the bentonite into the reaction kettle, and stirring for 15-20 minutes by using the reaction kettle; s106: adding the reaction liquid in the step S105 into an injection mold, performing injection molding to form a heat-insulation plate structure, and taking out the formed heat-insulation plate after cooling to obtain the light heat-insulation material plate; the light heat-insulating material plate is prepared by sequentially mixing polystyrene resin, polyurethane, bentonite, an organic solvent, alumina fiber, dicyclohexyl peroxydicarbonate, 3-aziridinyl propionate, aluminum hydroxide, mineral wool, sodium silicate and glass fiber.

Description

Method for manufacturing light heat-insulating material plate for building
Technical Field
The invention relates to the technical field of light insulation boards, in particular to a manufacturing method of a light insulation board for a building.
Background
The heat insulation board is a board for heat insulation of a building, which is popular and easy to understand; the heat-insulating board is a hard foamed plastic board made up by using polystyrene resin as raw material, adding other raw auxiliary materials and polymer, heating, mixing and simultaneously injecting catalyst, then extruding and forming, and has the functions of resisting moisture and resisting water, and can reduce the thickness of exterior enclosure structure of building so as to increase indoor use area.
The heat-insulation board is attached to the outer wall of a building and has the functions of heat insulation, sound absorption and sound insulation; the existing light heat-insulating board comprises gypsum products, mortar products, polyphenyl products and the like. The gypsum insulation board has low strength, the mortar insulation board has poor insulation performance, and the polyphenyl insulation board has high manufacturing cost, so that the gypsum insulation board is not an ideal light insulation board.
Disclosure of Invention
The invention aims to provide a method for manufacturing a light heat-insulating material plate for buildings, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the manufacturing method of the light heat-insulating material plate for the building comprises the following steps:
s101: firstly, adding an organic solvent into a reaction kettle, then sequentially adding the polystyrene resin, the polyurethane and the bentonite into the reaction kettle, stirring for 15-20 minutes by using the reaction kettle, and uniformly mixing the polystyrene resin, the polyurethane and the bentonite into the organic solvent;
s102: adjusting the temperature of the reaction kettle to 160-180 ℃, then sequentially adding the alumina fiber, the dicyclohexyl peroxydicarbonate and the 3-aziridinyl propionate into the reaction kettle, and stirring for 120-plus 180 minutes by using the reaction kettle at the temperature of 160-180 ℃;
s103: adjusting the temperature of the reaction kettle to 280-300 ℃, then sequentially processing aluminum hydroxide and mineral wool, adding into the reaction kettle, continuously stirring by using the reaction kettle at the temperature of 280-300 ℃, and fermenting for 80-120 minutes at high temperature;
s104: adding the fermentation liquid in the step S103 into a thermal reflux concentration unit for reflux concentration for 100 and 180 minutes;
s105: adding the concentrated solution subjected to the reflux concentration treatment into a reaction kettle, sequentially adding sodium silicate and glass fiber into the reaction kettle, stirring for 20-25 minutes through the reaction kettle, adjusting the temperature of the reaction kettle to 800-850 ℃, and continuously stirring by using the reaction kettle until the concentrated solution is subjected to a sealed reaction for 100-120 minutes in the reaction kettle;
s106: and (5) adding the reaction liquid in the step (S105) into an injection mold, performing injection molding to form a heat-insulation plate structure, and taking out the formed heat-insulation plate after cooling to obtain the light heat-insulation material plate.
The preparation formula of the light heat-insulating material plate is as follows: 15-20 parts of polystyrene resin, 10-15 parts of polyurethane, 5-8 parts of bentonite, 40-45 parts of organic solvent, 3-5 parts of alumina fiber, 2-4 parts of dicyclohexyl peroxydicarbonate, 2-4 parts of 3-aziridinyl propionate, 2-3 parts of aluminum hydroxide, 3-5 parts of mineral wool, 3-5 parts of sodium silicate and 3-5 parts of glass fiber.
Wherein, in step S101, the stirring speed of the reaction kettle is 800-.
Wherein, in step S102, the stirring speed of the reaction kettle is 1100-.
Wherein, in step S103, the stirring speed of the reaction kettle is 800-900 rpm, and the atmospheric pressure inside the reaction kettle is 2.6-3.2 MPa.
Wherein, in step S104, the reflux speed of the reflux concentration reaction of the thermal reflux concentration unit is 12-15mL/min, and the concentration reflux temperature is 70-80 ℃.
Wherein, in step S105, the stirring speed of the reaction kettle is 1200-1300 rpm, and the atmospheric pressure inside the reaction kettle is 6.5-7.5 MPa.
Compared with the prior art, the invention has the beneficial effects that:
the light heat-insulating material plate is prepared by sequentially mixing polystyrene resin, polyurethane, bentonite, an organic solvent, alumina fiber, dicyclohexyl peroxydicarbonate, 3-aziridinyl propionate, aluminum hydroxide, mineral wool, sodium silicate and glass fiber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1, the present invention provides the following technical solutions: the manufacturing method of the light heat-insulating material plate for the building comprises the following steps:
s101: firstly, adding an organic solvent into a reaction kettle, then sequentially adding polystyrene resin, polyurethane and bentonite into the reaction kettle, stirring for 15 minutes by using the reaction kettle, and uniformly mixing the polystyrene resin, the polyurethane and the bentonite into the organic solvent;
s102: adjusting the temperature of the reaction kettle to 160 ℃, then sequentially adding alumina fiber, dicyclohexyl peroxydicarbonate and 3-aziridinyl propionate into the reaction kettle, and stirring for 160 minutes by using the reaction kettle at the temperature of 160 ℃;
s103: adjusting the temperature of the reaction kettle to 280 ℃, then sequentially processing aluminum hydroxide and mineral wool, adding into the reaction kettle, continuously stirring by using the reaction kettle at the temperature of 280 ℃, and fermenting for 80 minutes at high temperature;
s104: adding the fermentation liquor obtained in the step S103 into a thermal reflux concentration unit to carry out reflux concentration treatment for 150 minutes;
s105: adding the concentrated solution subjected to the reflux concentration treatment into a reaction kettle, sequentially adding sodium silicate and glass fiber into the reaction kettle, stirring for 23 minutes through the reaction kettle, adjusting the temperature of the reaction kettle to 800 ℃, and continuously stirring by using the reaction kettle until the concentrated solution is subjected to sealed reaction for 110 minutes in the reaction kettle;
s106: and (5) adding the reaction liquid in the step (S105) into an injection mold, performing injection molding to form a heat-insulation plate structure, and taking out the formed heat-insulation plate after cooling to obtain the light heat-insulation material plate.
The preparation formula of the light heat-insulating material plate is as follows: 15 parts of polystyrene resin, 10 parts of polyurethane, 5 parts of bentonite, 40 parts of organic solvent, 3 parts of alumina fiber, 2 parts of dicyclohexyl peroxydicarbonate, 2 parts of 3-aziridinyl propionate, 2 parts of aluminum hydroxide, 3 parts of mineral wool, 3 parts of sodium silicate and 3 parts of glass fiber.
Wherein, when sodium silicate and glass fiber mix and heat to about 850 ℃, sodium silicate and glass fiber reaction and discharge a large amount of gases to make this insulation material board inside be full of the bubble, reduce this insulation material board's quality, improve this insulation material board's sound insulation performance simultaneously, can strengthen material compression resistance and tensile strength.
In step S101, the stirring speed of the reaction vessel is 800 rpm.
Wherein, in step S102, the stirring speed of the reaction kettle is 1100 r/min, and the atmospheric pressure inside the reaction kettle is 2.2-2.8 MPa.
Wherein, in step S103, the stirring speed of the reaction kettle is 800 rpm, and the atmospheric pressure inside the reaction kettle is 2.6-3.2 MPa.
Wherein, in step S104, the reflux speed of the reflux concentration reaction of the thermal reflux concentration unit is 12-15mL/min, and the concentration reflux temperature is 70 ℃.
Wherein, in step S105, the stirring speed of the reaction kettle is 1200 r/min, and the atmospheric pressure inside the reaction kettle is 6.5-7.5 MPa.
Embodiment 2, the present invention provides the following technical solutions: the manufacturing method of the light heat-insulating material plate for the building comprises the following steps:
s101: firstly, adding an organic solvent into a reaction kettle, then sequentially adding polystyrene resin, polyurethane and bentonite into the reaction kettle, stirring for 20 minutes by using the reaction kettle, and uniformly mixing the polystyrene resin, the polyurethane and the bentonite into the organic solvent;
s102: adjusting the temperature of a reaction kettle to 180 ℃, then sequentially adding alumina fiber, dicyclohexyl peroxydicarbonate and 3-aziridinyl propionate into the reaction kettle, and stirring for 180 minutes by using the reaction kettle at the temperature of 180 ℃;
s103: adjusting the temperature of the reaction kettle to 300 ℃, then sequentially processing aluminum hydroxide and mineral wool, adding into the reaction kettle, continuously stirring by using the reaction kettle at the temperature of 300 ℃, and fermenting for 120 minutes at high temperature;
s104: adding the fermentation liquor obtained in the step S103 into a thermal reflux concentration unit to carry out reflux concentration treatment for 180 minutes;
s105: adding the concentrated solution subjected to reflux concentration treatment into a reaction kettle, sequentially adding sodium silicate and glass fiber into the reaction kettle, stirring for 25 minutes through the reaction kettle, adjusting the temperature of the reaction kettle to 850 ℃, and continuously stirring by using the reaction kettle until the concentrated solution is subjected to sealed reaction for 120 minutes in the reaction kettle;
s106: and (5) adding the reaction liquid in the step (S105) into an injection mold, performing injection molding to form a heat-insulation plate structure, and taking out the formed heat-insulation plate after cooling to obtain the light heat-insulation material plate.
The preparation formula of the light heat-insulating material plate is as follows: 20 parts of polystyrene resin, 15 parts of polyurethane, 8 parts of bentonite, 45 parts of organic solvent, 5 parts of alumina fiber, 4 parts of dicyclohexyl peroxydicarbonate, 4 parts of 3-aziridinyl propionate, 3 parts of aluminum hydroxide, 5 parts of mineral wool, 5 parts of sodium silicate and 5 parts of glass fiber.
In step S101, the stirring speed of the reaction vessel is 1000 rpm.
Wherein, in step S102, the stirring speed of the reaction kettle is 1200 r/min, and the atmospheric pressure inside the reaction kettle is 2.2-2.8 MPa.
Wherein, in step S103, the stirring speed of the reaction kettle is 900 rpm, and the atmospheric pressure inside the reaction kettle is 2.6-3.2 MPa.
Wherein, in step S104, the reflux speed of the reflux concentration reaction of the thermal reflux concentration unit is 12-15mL/min, and the concentration reflux temperature is 80 ℃.
Wherein, in step S105, the stirring speed of the reaction kettle is 1300 rpm, and the atmospheric pressure in the reaction kettle is 6.5-7.5MPa
In conclusion, the light heat-insulating material plate is prepared by mixing the polystyrene resin, the polyurethane, the bentonite, the organic solvent, the alumina fiber, the dicyclohexyl peroxydicarbonate, the 3-aziridinyl propionate, the aluminum hydroxide, the mineral wool, the sodium silicate and the glass fiber in sequence.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The manufacturing method of the light heat-insulating material plate for the building is characterized by comprising the following steps of:
s101: firstly, adding an organic solvent into a reaction kettle, then sequentially adding the polystyrene resin, the polyurethane and the bentonite into the reaction kettle, stirring for 15-20 minutes by using the reaction kettle, and uniformly mixing the polystyrene resin, the polyurethane and the bentonite into the organic solvent;
s102: adjusting the temperature of the reaction kettle to 160-180 ℃, then sequentially adding the alumina fiber, the dicyclohexyl peroxydicarbonate and the 3-aziridinyl propionate into the reaction kettle, and stirring for 120-plus 180 minutes by using the reaction kettle at the temperature of 160-180 ℃;
s103: adjusting the temperature of the reaction kettle to 280-300 ℃, then sequentially processing aluminum hydroxide and mineral wool, adding into the reaction kettle, continuously stirring by using the reaction kettle at the temperature of 280-300 ℃, and fermenting for 80-120 minutes at high temperature;
s104: adding the fermentation liquid in the step S103 into a thermal reflux concentration unit for reflux concentration for 100 and 180 minutes;
s105: adding the concentrated solution subjected to the reflux concentration treatment into a reaction kettle, sequentially adding sodium silicate and glass fiber into the reaction kettle, stirring for 20-25 minutes through the reaction kettle, adjusting the temperature of the reaction kettle to 800-850 ℃, and continuously stirring by using the reaction kettle until the concentrated solution is subjected to a sealed reaction for 100-120 minutes in the reaction kettle;
s106: and (5) adding the reaction liquid in the step (S105) into an injection mold, performing injection molding to form a heat-insulation plate structure, and taking out the formed heat-insulation plate after cooling to obtain the light heat-insulation material plate.
2. The method for manufacturing the light heat-insulating material plate for buildings according to claim 1, characterized in that: the preparation formula of the light heat-insulating material plate is as follows:
15-20 parts of polystyrene resin, 10-15 parts of polyurethane, 5-8 parts of bentonite, 40-45 parts of organic solvent, 3-5 parts of alumina fiber, 2-4 parts of dicyclohexyl peroxydicarbonate, 2-4 parts of 3-aziridinyl propionate, 2-3 parts of aluminum hydroxide, 3-5 parts of mineral wool, 3-5 parts of sodium silicate and 3-5 parts of glass fiber.
3. The method for manufacturing the light heat-insulating material plate for buildings according to claim 2, characterized in that: in step S101, the stirring speed of the reaction kettle is 800-.
4. The method for manufacturing the light heat-insulating material plate for buildings according to claim 3, characterized in that: in step S102, the stirring speed of the reaction kettle is 1100-.
5. The method for manufacturing the light heat-insulating material plate for buildings according to claim 4, characterized in that: in step S103, the stirring speed of the reaction kettle is 800-.
6. The method for manufacturing the light heat-insulating material plate for buildings according to claim 5, characterized in that: in step S104, the reflux speed of the reflux concentration reaction of the thermal reflux concentration unit is 12-15mL/min, and the concentration reflux temperature is 70-80 ℃.
7. The method for manufacturing the light heat-insulating material plate for buildings according to claim 6, characterized in that: in step S105, the stirring speed of the reaction kettle is 1200-1300 rpm, and the atmospheric pressure inside the reaction kettle is 6.5-7.5 MPa.
CN202110235476.3A 2021-03-03 2021-03-03 Method for manufacturing light heat-insulating material plate for building Pending CN113004626A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104744921A (en) * 2015-03-31 2015-07-01 徐鹏飞 Thermal-insulation material and preparation method thereof
CN105504770A (en) * 2015-12-29 2016-04-20 青岛宏宇环保空调设备有限公司 High-strength composite heat retaining board
CN107793089A (en) * 2017-11-05 2018-03-13 广西丰达三维科技有限公司 A kind of preparation technology of energy saving building material
CN108342070A (en) * 2018-05-04 2018-07-31 合肥天沃能源科技有限公司 A kind of building special-purpose thermal insulation thermal insulation plate and preparation method thereof
CN111892421A (en) * 2019-05-05 2020-11-06 南京和润隆环保科技有限公司 Preparation method of noise-reducing insulation board

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104744921A (en) * 2015-03-31 2015-07-01 徐鹏飞 Thermal-insulation material and preparation method thereof
CN105504770A (en) * 2015-12-29 2016-04-20 青岛宏宇环保空调设备有限公司 High-strength composite heat retaining board
CN107793089A (en) * 2017-11-05 2018-03-13 广西丰达三维科技有限公司 A kind of preparation technology of energy saving building material
CN108342070A (en) * 2018-05-04 2018-07-31 合肥天沃能源科技有限公司 A kind of building special-purpose thermal insulation thermal insulation plate and preparation method thereof
CN111892421A (en) * 2019-05-05 2020-11-06 南京和润隆环保科技有限公司 Preparation method of noise-reducing insulation board

Non-Patent Citations (1)

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Title
上海燎原化工厂: "《实用胶粘剂原材料手册》", 上海科学技术情报研究所 *

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