CN113003070A - Wheel maintenance and storage system and method - Google Patents
Wheel maintenance and storage system and method Download PDFInfo
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- CN113003070A CN113003070A CN202110138008.4A CN202110138008A CN113003070A CN 113003070 A CN113003070 A CN 113003070A CN 202110138008 A CN202110138008 A CN 202110138008A CN 113003070 A CN113003070 A CN 113003070A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000003068 static effect Effects 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 25
- 239000000872 buffer Substances 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 abstract description 3
- 238000007726 management method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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Abstract
The invention belongs to the field of warehousing management and provides a wheel overhauling and warehousing system and a wheel overhauling and warehousing method. It has solved the problem of the whole maintenance of wheel and management and control inefficiency, and its technical scheme is: the system comprises a wheel caching device, a wheel inspection device and a wheel inspection device, wherein the wheel caching device is used for caching wheels to be inspected; the wheel conveying device is used for sequentially circulating the wheels to be overhauled among the wheel caching device, the wheel overhauling operating platform, the wheel static balancing machine and the wheel three-dimensional material warehouse; the wheel maintenance operation platform is provided with a wheel fixing device, the wheel fixing device comprises a positioning block and is used for fixing a wheel by contacting a wheel tread for manual maintenance, clamping arms for clamping the side face of the wheel are arranged on two sides of the positioning block, and gaps between the clamping arms are automatically adjustable according to the thickness of the wheel; the wheel static balancing machine is used for carrying out static balance detection on the wheel which is qualified in manual maintenance; and the wheel three-dimensional material warehouse is used for automatically warehousing and storing the wheels qualified for static balance detection, so that intelligent logistics management and control of the wheels are realized.
Description
Technical Field
The invention belongs to the field of warehousing management, and particularly relates to a wheel overhauling and warehousing system and method.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
Wheels are important components of vehicles. In order to guarantee the running stability of the vehicle, the vehicle needs to be inspected regularly, but the current vehicle inspection mostly adopts a manual operation mode. In addition, the maintenance of various performance to the wheel need be overhauld the station circulation in the difference, overhauls the in-process at the wheel, lacks the special fixing device to the wheel for wheel poor stability, thereby influence the maintenance precision. And the circulation of wheel need adopt the overhead traveling crane handling at present, and the overhead traveling crane is bulky, and the vehicle quantity of handling at every turn also is closely correlated with the overhead traveling crane performance. The storage mode of the wheel after the maintenance is generally in the process of stacking the wheel storage and transportation tool, so that on one hand, the occupied area is large, on the other hand, the wheel is difficult to find, and the wheel is difficult to find quickly.
In conclusion, the inventor finds that the maintenance precision of the existing vehicle maintenance technology cannot be guaranteed, the wheel storage occupied space after maintenance is large, the searching efficiency is low, and the overall maintenance and control efficiency of the wheel is finally reduced.
Disclosure of Invention
In order to solve at least one technical problem in the background art, the invention provides a wheel maintenance and warehousing system and a wheel maintenance and warehousing method, which can realize integration of automatic maintenance, automatic circulation and storage of wheels, and can conveniently perform intelligent control on the wheels after the wheels are warehoused and stored.
In order to achieve the purpose, the invention adopts the following technical scheme:
a first aspect of the invention provides a wheel servicing warehousing system.
A wheel servicing warehousing system comprising:
the wheel caching device is used for caching the wheel to be overhauled;
the wheel conveying device is used for sequentially circulating the wheels to be overhauled among the wheel caching device, the wheel overhauling operating platform, the wheel static balancing machine and the wheel three-dimensional material warehouse;
the wheel maintenance operation platform is provided with a wheel fixing device, the wheel fixing device comprises a positioning block and is used for fixing a wheel by contacting a wheel tread for manual maintenance, clamping arms for clamping the side face of the wheel are arranged on two sides of the positioning block, and gaps between the clamping arms are automatically adjustable according to the thickness of the wheel;
the wheel static balancing machine is used for carrying out static balance detection on the wheel which is qualified in manual maintenance;
and the wheel three-dimensional material warehouse is used for automatically warehousing and storing the wheels qualified for static balance detection, so that intelligent logistics management and control of the wheels are realized.
The second aspect of the invention provides a working method based on a wheel maintenance warehousing system.
A method of operation based on the wheel servicing warehousing system as described above, comprising:
caching the wheel to be overhauled on a wheel caching device;
the wheel on the wheel caching device is transported to a wheel overhauling operation table by using the wheel transporting device, the gap of a clamping arm is automatically adjusted according to the thickness of the wheel, and the wheel is fixed by using a positioning block to contact with a wheel tread for manual overhauling;
conveying the wheels qualified by manual maintenance to a wheel static balancing machine through a wheel fixing device, and carrying out static balance detection by the wheel static balancing machine;
and conveying the qualified wheels after static balance detection to a wheel three-dimensional material warehouse for warehousing and storage through a wheel fixing device, so as to realize intelligent logistics management and control of the wheels.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a wheel maintenance warehousing system and a method, which utilize a wheel caching device to cache a wheel to be maintained, utilize a wheel transporting device to circulate the wheel to be maintained among the wheel caching device, a wheel maintenance operation platform, a wheel static balancer and a wheel three-dimensional material warehouse in sequence, automatically adjust a clamping arm gap according to the thickness of the wheel, utilize a positioning block to contact a wheel tread to fix the wheel for manual maintenance, convey the wheel qualified for manual maintenance to the wheel static balancer through a wheel fixing device, perform static balance detection through the wheel static balancer, convey the wheel qualified for static balance detection to the wheel three-dimensional material warehouse through the wheel fixing device for warehousing storage, solve the problems that the maintenance precision can not be ensured in the vehicle maintenance technology, the storage space occupation of the wheel after maintenance is large, the searching efficiency is slow, and the overall maintenance and control efficiency of the wheel, the efficiency and the accuracy of the automatic maintenance of wheel have been improved, the automatic maintenance of wheel, automatic circulation and the intelligent logistics management and control of storage integration and wheel have been realized.
Advantages of additional aspects of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.
FIG. 1 is a schematic diagram of a wheel servicing warehousing system according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a wheel servicing work bench of an embodiment of the present invention;
fig. 3 is a schematic structural view of a wheel securing device according to an embodiment of the present invention.
The method comprises the following steps of 1, a wheel caching device; 2. an AGV transporting device; 3. a wheel conveying truss; 4. a wheel overhaul work table; 4-1, supporting the base; 4-2, moving the platform; 5. a wheel static balancer; 6. a wheel stereo material warehouse; 7. a wheel; 8. positioning blocks; 9. and (4) clamping the arm.
Detailed Description
The invention is further described with reference to the following figures and examples.
It is to be understood that the following detailed description is exemplary and is intended to provide further explanation of the invention as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
As shown in fig. 1, the wheel maintenance warehousing system of the embodiment includes a wheel buffer device 1, a wheel transportation device, a wheel maintenance work table 4, a wheel static balancing machine 5 and a wheel stereo material warehouse 6.
Specifically, the wheel buffer device 1 is used for buffering the wheel to be overhauled.
In specific implementation, the wheel buffer device 1 stores wheels in a vertical buffer mode, so that transportation by a forklift or a crown block is facilitated.
Wherein, wheel memory device can comprise backup pad and stand, and wherein the stand is installed in the backup pad, and the wheel cover is established on the stand.
It is understood herein that the wheel buffer device may also use other existing buffer structures to implement the buffer of the wheel, and will not be described in detail herein.
In this embodiment, wheel conveyer for the wheel that will wait to overhaul circulates between wheel buffer memory device, wheel overhaul operation platform, wheel static balancing machine and the three-dimensional material storehouse of wheel in proper order.
In fig. 1, the wheel transportation device comprises a wheel transportation truss 3, which is composed of a supporting mechanism, a control mechanism, a driving mechanism and a manipulator, wherein the manipulator is connected with the driving mechanism, the driving mechanism is installed on the supporting mechanism, the control mechanism is used for controlling the driving mechanism to move, and then the manipulator is driven to move to a set position to clamp wheels.
The driving mechanism is used for driving the mechanical arm to move along any directions of an X axis, a Y axis and a Z axis.
For example: x, Y, Z the axle is carried by roller track and driven by gear and rack.
It should be noted here that the guide rail and the rack may be made of existing mature products, the guide rail is hardened and ground, and the rack is hardened. The manipulator can automatically clamp and loosen wheels of different models.
In order to improve the stability of the wheel conveying truss, the support mechanism of the embodiment adopts a steel structure support frame.
In fig. 1, the wheel transporting apparatus further includes an AGV transporting apparatus 2 for transporting wheels from the wheel buffer apparatus to the wheel overhaul stand.
The AGV conveying device 2 conveys the wheel caching device with wheels to a manipulator receiving position. The AGV transporting device 2 satisfies the omnidirectional movement function on the workshop ground, including the omnidirectional movement forms of straight movement, transverse movement, oblique movement, arbitrary curve movement, zero turning radius rotation and the like. The AGV transportation device 2 of this embodiment adopts the backpack transport mode, and wheel buffer memory device 1 places on subaerial, and the action of dolly climbing mechanism after AGV transportation device 2 gets into under wheel buffer memory device 1 pushes up wheel buffer memory device 1 and sets for the distance (for example: about 50 mm) back to ground and carries out the transport task. After the AGV conveying device 2 conveys the wheel caching device to the manipulator material receiving area, the control mechanism dispatches the manipulator to receive the material.
In specific implementation, the wheel maintenance operation platform 4 is provided with a wheel fixing device, as shown in fig. 3, the wheel fixing device comprises a positioning block 8 for contacting with a wheel tread to fix the wheel 7 for manual maintenance, clamping arms 9 for clamping the side faces of the wheel are arranged on two sides of the positioning block 8, and gaps of the clamping arms 9 are automatically adjustable according to the thickness of the wheel 7.
Wherein, the shape of the positioning block is not limited. After the clamping arm clamps the side surface of the wheel, the wheel can be prevented from inclining left and right. The wheel can carry out wheel dimension after fixed like this and measure, and manual work such as hole are polished can improve the accuracy that manual work overhauld.
In this embodiment, the clamping manner of the clamp arm is driven by an air cylinder.
It is understood that in other embodiments, the clamping manner of the clamping arm can be implemented by other existing driving manners, such as a hydraulic cylinder, and the like, and those skilled in the art can specifically select the corresponding driving manner according to actual situations.
As shown in fig. 2, the wheel maintenance platform comprises a supporting base 4-1 and a moving platform 4-2, wherein the moving platform 4-2 is arranged on the supporting base 4-1, so that the wheel to be maintained automatically moves to a manual operation position.
Wherein, the mobile platform realizes the removal through the motor drive.
It is understood that in other embodiments, the moving platform may also be implemented by using other existing driving manners, such as a screw, a cylinder, a hydraulic cylinder, and the like, and those skilled in the art may specifically select the corresponding driving manner according to actual situations.
Specifically, the wheel static balancing machine 5 is used for performing static balance detection on the wheel qualified in manual maintenance.
The wheel static balancing machine transmits the detection result to the control mechanism, and the control mechanism controls the manipulator to convey the wheels qualified in static balance detection to the wheel three-dimensional material warehouse.
It should be noted that the wheel static balancer is an existing structure, and the specific model thereof can be specifically selected by those skilled in the art according to specific requirements.
Specifically, the wheel three-dimensional material warehouse 6 is used for automatically warehousing and storing wheels qualified from static balance detection, so that intelligent logistics management and control of the wheels are realized.
The wheel three-dimensional material warehouse 6 consists of an automatic conveying system, a stacker and a three-dimensional warehouse shelf, wherein the automatic conveying system conveys the wheels qualified in static balance detection to the stacker, and the stacker automatically places the wheels on the three-dimensional warehouse shelf for storage.
Specifically, the automatic conveying system comprises a roller conveyor and a tray, wheels are placed on the tray on the conveying system by the manipulator, and the roller conveyor is used for automatically conveying the wheels on the tray to the stacking machine. The stacker drives wheels to horizontally walk on the lower guide rail through a driving shaft by a walking motor, and a goods carrying platform is pulled by a lifting motor through a steel wire rope to vertically lift and move and a fork on the goods carrying platform to stretch and retract. The goods in the appointed goods position can be taken out or sent into the appointed goods position through the three-dimensional movement. The stacker automatically places the wheels on a stereoscopic warehouse shelf. The stereoscopic warehouse shelf adopts a steel structure combined beam and can be used for storing wheels for a long time.
In some embodiments, when the wheels need to be taken out of the warehouse, the wheel three-dimensional material warehouse conveys the selected wheels to the specified position of the wheel warehouse-out line after receiving the command of the control mechanism, and the wheels are taken out of the material warehouse through the overhead travelling crane or the truss manipulator.
The wheel overhauling and warehousing system can realize automatic overhauling after the wheel retreats and automatic material circulation, and the wheel is conveniently intelligently controlled after being warehoused and stored, so that the material management and the wheel delivery are convenient.
The working method based on the wheel overhauling and warehousing system comprises the following steps:
step S101: caching the wheel to be overhauled on a wheel caching device;
step S102: the wheel on the wheel caching device is transported to a wheel overhauling operation table by using the wheel transporting device, the gap of a clamping arm is automatically adjusted according to the thickness of the wheel, and the wheel is fixed by using a positioning block to contact with a wheel tread for manual overhauling;
step S103: conveying the wheels qualified by manual maintenance to a wheel static balancing machine through a wheel fixing device, and carrying out static balance detection by the wheel static balancing machine;
step S104: and conveying the qualified wheels after static balance detection to a wheel three-dimensional material warehouse for warehousing and storage through a wheel fixing device, so as to realize intelligent logistics management and control of the wheels.
The embodiment provides a wheel maintenance warehousing system and a method, which utilize a wheel caching device to cache a wheel to be maintained, utilize a wheel transporting device to sequentially circulate the wheel to be maintained among the wheel caching device, a wheel maintenance operation platform, a wheel static balancing machine and a wheel three-dimensional material warehouse, automatically adjust a gap of a clamping arm according to the thickness of the wheel, utilize a positioning block to contact a wheel tread to fix the wheel for manual maintenance, convey the wheel qualified for manual maintenance to the wheel static balancing machine through a wheel fixing device, perform static balance detection through the wheel static balancing machine, convey the wheel qualified for static balance detection to the wheel three-dimensional material warehouse through the wheel fixing device for warehousing storage, and solve the problems that the maintenance precision cannot be ensured, the storage space occupation of the wheel after maintenance is large, the search efficiency is slow, and the overall maintenance and control efficiency of the wheel exist in the vehicle maintenance technology, the efficiency and the accuracy of the automatic maintenance of wheel have been improved, the automatic maintenance of wheel, automatic circulation and the intelligent logistics management and control of storage integration and wheel have been realized.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A wheel servicing warehousing system, comprising:
the wheel caching device is used for caching the wheel to be overhauled;
the wheel conveying device is used for sequentially circulating the wheels to be overhauled among the wheel caching device, the wheel overhauling operating platform, the wheel static balancing machine and the wheel three-dimensional material warehouse;
the wheel maintenance operation platform is provided with a wheel fixing device, the wheel fixing device comprises a positioning block and is used for fixing a wheel by contacting a wheel tread for manual maintenance, clamping arms for clamping the side face of the wheel are arranged on two sides of the positioning block, and gaps between the clamping arms are automatically adjustable according to the thickness of the wheel;
the wheel static balancing machine is used for carrying out static balance detection on the wheel which is qualified in manual maintenance;
and the wheel three-dimensional material warehouse is used for automatically warehousing and storing the wheels qualified for static balance detection, so that intelligent logistics management and control of the wheels are realized.
2. The wheel servicing warehousing system of claim 1, wherein the wheel buffering device buffers the wheels in a vertical buffering manner.
3. The wheel servicing and warehousing system of claim 1, wherein the wheel transportation device comprises a wheel transportation truss which is composed of a support mechanism, a control mechanism, a driving mechanism and a manipulator, the manipulator is connected with the driving mechanism, the driving mechanism is installed on the support mechanism, and the control mechanism is used for controlling the driving mechanism to move, so as to drive the manipulator to move to a set position to clamp the wheel.
4. The wheel servicing warehouse system of claim 3, wherein the driving mechanism is configured to drive the robot to move in any of an X-axis, a Y-axis, and a Z-axis.
5. The wheel servicing warehouse system of claim 3, wherein the support mechanism is a steel structural support frame.
6. The wheel servicing storage system of claim 3, wherein the wheel transporter further comprises an AGV transporter for transporting wheels from the wheel buffer to the wheel servicing station.
7. The wheel servicing storage system of claim 1, wherein the wheel servicing work station comprises a support base and a mobile platform disposed on the support base to automatically move the wheel to be serviced to a manual work position.
8. The wheel servicing storage system of claim 1, wherein the wheel stocker comprises an automatic conveying system, a stacker and a stocker shelf, the automatic conveying system conveys the wheels qualified for static balance detection to the stacker, and the stacker automatically places the wheels on the stocker shelf for storage.
9. The wheel servicing warehouse system of claim 8, wherein the automated handling system comprises a roller conveyor and a pallet, the pallet being configured to carry wheels, the roller conveyor being configured to automatically transport the wheels on the pallet to the stacker.
10. A method of operating a wheel servicing warehouse system according to any one of claims 1 to 9, comprising:
caching the wheel to be overhauled on a wheel caching device;
the wheel on the wheel caching device is transported to a wheel overhauling operation table by using the wheel transporting device, the gap of a clamping arm is automatically adjusted according to the thickness of the wheel, and the wheel is fixed by using a positioning block to contact with a wheel tread for manual overhauling;
conveying the wheels qualified by manual maintenance to a wheel static balancing machine through a wheel fixing device, and carrying out static balance detection by the wheel static balancing machine;
and conveying the qualified wheels after static balance detection to a wheel three-dimensional material warehouse for warehousing and storage through a wheel fixing device, so as to realize intelligent logistics management and control of the wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110138008.4A CN113003070A (en) | 2021-02-01 | 2021-02-01 | Wheel maintenance and storage system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110138008.4A CN113003070A (en) | 2021-02-01 | 2021-02-01 | Wheel maintenance and storage system and method |
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| CN113003070A true CN113003070A (en) | 2021-06-22 |
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| CN202110138008.4A Pending CN113003070A (en) | 2021-02-01 | 2021-02-01 | Wheel maintenance and storage system and method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002211457A (en) * | 2001-01-12 | 2002-07-31 | Chuo Motor Wheel Co Ltd | Processing control method of wheel for automobile |
| CN102951128A (en) * | 2011-08-30 | 2013-03-06 | 北京新联铁科技股份有限公司 | Wheel maintenance system integration for rail locomotive |
| CN105540119A (en) * | 2015-12-08 | 2016-05-04 | 浙江海洋学院 | Storage machine for automobile tires |
| CN206032357U (en) * | 2016-08-31 | 2017-03-22 | 天津电力机车有限公司 | Locomotive wheel is to strorage device for railway |
| CN106743288A (en) * | 2017-03-03 | 2017-05-31 | 上海振华重工电气有限公司 | A kind of bogie wheels automatic charging purging system and its application method |
| CN111811456A (en) * | 2020-06-30 | 2020-10-23 | 中车青岛四方机车车辆股份有限公司 | Wheel fixing device, automatic measuring device, measuring method and wheel production line |
-
2021
- 2021-02-01 CN CN202110138008.4A patent/CN113003070A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002211457A (en) * | 2001-01-12 | 2002-07-31 | Chuo Motor Wheel Co Ltd | Processing control method of wheel for automobile |
| CN102951128A (en) * | 2011-08-30 | 2013-03-06 | 北京新联铁科技股份有限公司 | Wheel maintenance system integration for rail locomotive |
| CN105540119A (en) * | 2015-12-08 | 2016-05-04 | 浙江海洋学院 | Storage machine for automobile tires |
| CN206032357U (en) * | 2016-08-31 | 2017-03-22 | 天津电力机车有限公司 | Locomotive wheel is to strorage device for railway |
| CN106743288A (en) * | 2017-03-03 | 2017-05-31 | 上海振华重工电气有限公司 | A kind of bogie wheels automatic charging purging system and its application method |
| CN111811456A (en) * | 2020-06-30 | 2020-10-23 | 中车青岛四方机车车辆股份有限公司 | Wheel fixing device, automatic measuring device, measuring method and wheel production line |
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Application publication date: 20210622 |
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