CN112983455A - Pipe jacking machine and construction process thereof under conditions of trenchless through holes and blind holes - Google Patents
Pipe jacking machine and construction process thereof under conditions of trenchless through holes and blind holes Download PDFInfo
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- CN112983455A CN112983455A CN202110325994.4A CN202110325994A CN112983455A CN 112983455 A CN112983455 A CN 112983455A CN 202110325994 A CN202110325994 A CN 202110325994A CN 112983455 A CN112983455 A CN 112983455A
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- 238000010276 construction Methods 0.000 title claims abstract description 59
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 52
- 239000010959 steel Substances 0.000 claims abstract description 52
- 238000005553 drilling Methods 0.000 claims abstract description 17
- 238000004804 winding Methods 0.000 claims description 25
- 239000002689 soil Substances 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims 1
- 239000011148 porous material Substances 0.000 claims 1
- 239000002893 slag Substances 0.000 claims 1
- 238000009412 basement excavation Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004904 shortening Methods 0.000 abstract 1
- 230000001502 supplementing effect Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
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- 238000006073 displacement reaction Methods 0.000 description 3
- 239000004927 clay Substances 0.000 description 2
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- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1086—Drives or transmissions specially adapted therefor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1093—Devices for supporting, advancing or orientating the machine or the tool-carrier
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Abstract
The utility model relates to a push bench and at non-excavation through-hole, the construction process under the blind hole condition thereof, relate to the field of push bench, it includes the frame, sliding connection has the adjustable shelf in the frame, be provided with on the adjustable shelf and be used for driving the gliding jacking cylinder of adjustable shelf, be provided with the rotary power spare on the adjustable shelf, install direction drilling rod or auger stem on the rotary power spare, the cover is equipped with the hole wall steel pipe of protecting on the auger stem, the rotary power spare is used for driving direction drilling rod or auger stem and rotates, still be provided with in the frame and be used for driving the gliding drive assembly of adjustable shelf, the gliding speed of drive assembly drive adjustable shelf is greater than the gliding speed of jacking cylinder drive adjustable shelf. The pipe pushing machine has the effects of shortening the operation time gap of the pipe pushing machine and improving the construction efficiency of the pipe pushing machine.
Description
Technical Field
The application relates to the field of push bench, in particular to a push bench and a construction process thereof under the conditions of trenchless through holes and blind holes.
Background
The traditional pipe jacking machine construction process comprises the following steps: 1. the single oil cylinder drives the jacking pipe to enter the soil, the manual work is needed to enter the pipeline to clean the muck, and the human body is extremely unsafe. 2. The power head is adopted for jacking, the front edge of the head drives the spiral drill rod to advance, and the residue soil is discharged from the receiving pit and is easy to block the power head when encountering a clay layer, so that blind hole construction cannot be realized. 3. The muddy water balance or soil pressure balance jacking pipe is adopted to lay the pipeline, and the precision control is poor in the laying with small pipe diameter. 4. And (4) jacking the pipeline by using a pipe jacking machine, and then using a spiral drill rod to assist in unearthing.
After the 4 th pipe pushing machine pushes the pipeline into the stratum, the jacking oil cylinder is required to drive the movable frame to retract, and then jacking operation of the next guide drill rod or spiral drill rod is carried out; for the condition that the guide drill rod or the spiral drill rod needs to be pulled out of the stratum, after the guide drill rod or the spiral drill rod is pulled out, the jacking oil cylinder drives the movable frame to slide forwards and pull out the next guide drill rod or spiral drill rod. During actual construction, the sliding speed of the movable frame is set within a certain range under the influence of resistance in the jacking process and in order to avoid damage to the guide drill rod or the spiral drill rod in the jacking process or the pulling-out process, but the speed of the movable frame for withdrawing after jacking the guide drill rod or the spiral drill rod and the speed for sliding forwards after pulling out the guide drill rod or the spiral drill rod are too low, so that the working time gap of the push bench is too long, and the construction efficiency of the push bench is seriously reduced.
Disclosure of Invention
In order to shorten the operation time interval of the push bench and improve the construction efficiency of the push bench, the application provides the push bench and the construction process thereof under the conditions of trenchless through holes and blind holes.
In a first aspect, the present application provides a push bench, which adopts the following technical scheme:
the utility model provides a push bench, which comprises a frame, sliding connection has the adjustable shelf in the frame, be provided with on the adjustable shelf and be used for driving the gliding jacking hydro-cylinder of adjustable shelf, be provided with the rotary power spare on the adjustable shelf, install direction drilling rod or auger stem on the rotary power spare, the cover is equipped with the hole wall steel pipe of protecting on the auger stem, the rotary power spare is used for driving direction drilling rod or auger stem and rotates, still be provided with in the frame and be used for driving the gliding drive assembly of adjustable shelf, the gliding speed of drive assembly drive adjustable shelf is greater than the gliding speed of jacking hydro-cylinder drive adjustable shelf.
By adopting the technical scheme, during jacking operation, the guide drill rod or the spiral drill rod is arranged on the rotary power part, the jacking oil cylinder drives the movable frame to gradually slide forwards on the rack and drives the rotary power part to move forwards along with the movable frame, so that the guide drill rod or the spiral drill rod is slowly jacked into the stratum, at the moment, the driving assembly drives the movable frame to slide backwards on the rack, and the sliding speed of the driving assembly driving the movable frame is greater than the sliding speed of the jacking oil cylinder driving the movable frame, so that the movable frame can be quickly reset, and the next guide drill rod or spiral drill rod can be jacked conveniently; when the guide drill rod or the spiral drill rod needs to be withdrawn, the driving assembly drives the movable frame to slide forwards on the rack quickly, so that the rotary power part is connected with the guide drill rod or the spiral drill rod in the stratum, the jacking oil cylinder drives the movable frame to slide backwards on the rack gradually, and the guide drill rod or the spiral drill rod is pulled out from the stratum slowly, so that the movable frame can be jacked in and withdrawn quickly in the jacking process of the guide drill rod or the spiral drill rod, and meanwhile, the movable frame can be withdrawn back slowly and pushed in quickly in the withdrawal process of the guide drill rod or the spiral drill rod, the operation time gap of the push bench is effectively shortened, and the construction efficiency of the push bench is improved.
Optionally, the driving assembly comprises a chain, two chain wheels and two first driving pieces, the two chain wheels are respectively connected to two ends of the rack in a rotating mode along the sliding direction of the movable frame, the chain is arranged between the two chain wheels and used in cooperation with the chain wheels, the chain is fixedly connected with the movable frame, and the first driving pieces are connected with one of the chain wheels and used for driving the chain wheels connected with the first driving pieces to rotate.
By adopting the technical scheme, leakage and the like often exist in the hydraulic transmission process, and the flowing process of liquid has larger flowing resistance in the hydraulic transmission process, so that more energy loss is generated in the hydraulic process, and the hydraulic transmission efficiency is lower and is generally between 0.6 and 0.7. The efficiency of a mechanical drive system is much greater than that of a hydraulic drive system, with an average chain drive efficiency of 0.96. The chain wheel connected with the first driving piece is driven to rotate through the first driving piece, the chain is driven between the two chain wheels, the chain drives the movable frame to slide on the rack, the sliding speed of the movable frame on the rack is far higher than the sliding speed of the jacking oil cylinder driving movable frame on the rack at the moment, the movable frame is enabled to quickly return in the jacking process of the guide drill rod or the spiral drill rod, the movable frame is enabled to quickly push in the retraction process of the guide drill rod or the spiral drill rod, and the construction efficiency of the pipe push bench is improved.
Optionally, the driving assembly comprises a winch, a hook and hanging rings, the winch is connected with the movable frame and comprises a winding drum and a second driving piece used for driving the winding drum to rotate, a pull rope is wound on the winding drum, the hook is fixedly arranged at one end of the pull rope, the hanging rings are arranged in two numbers, the two hanging rings are respectively and fixedly connected to the two ends of the rack along the sliding direction of the movable frame, and the hook is matched with the hanging rings for use.
Through adopting above-mentioned technical scheme, when drive assembly drive movable frame slided in the frame, hang the couple on one of them link, then rotate through second driving piece drive reel, and make the stay cord constantly twine on the reel, thereby it slides towards the one end that is close to the couple to drive the movable frame in the frame, because mechanical transmission system's efficiency is greater than hydraulic transmission system's efficiency far away, the speed of sliding of hoist engine drive movable frame in the frame is greater than the speed of sliding of jacking cylinder drive movable frame in the frame far away this moment, ensure to make the movable frame back fast at direction drilling rod or auger stem jacking in-process, and make the movable frame push back fast at direction drilling rod or auger stem withdrawal in-process, the efficiency of construction of push bench is improved.
Optionally, the rotating power member is a first hydraulic motor, a plurality of bearings for bearing axial force and a plurality of bearings for bearing radial force are mounted on an output shaft of the first hydraulic motor, and the plurality of bearings for bearing axial force and the plurality of bearings for bearing radial force are arranged in a staggered manner.
By adopting the technical scheme, the guide drill rod or the spiral drill rod can be arranged on the output shaft of the first hydraulic motor to carry out jacking operation in the construction process, and because the bearing used for bearing the axial force is arranged on the output shaft of the first hydraulic motor, when the output shaft of the first hydraulic motor bears the thrust or the pull force along the axial direction of the output shaft, the output shaft of the first hydraulic motor can transmit the thrust or the pull force borne by the output shaft to the bearing used for bearing the axial force, and at the moment, the bearing used for bearing the axial force can bear the thrust or the pull force borne by the output shaft of the first hydraulic motor, so that the bearing capacity of the output shaft of the first hydraulic motor in the axial direction is improved; in a similar way, the bearing used for bearing the radial force is installed on the output shaft of the first hydraulic motor, when the output shaft of the first hydraulic motor bears the offset force of any angle along the radial direction of the output shaft, the output shaft of the first hydraulic motor can transmit the offset force borne by the output shaft of the first hydraulic motor to the bearing used for bearing the radial force, and at the moment, the bearing used for bearing the radial force can bear the offset force borne by the output shaft of the first hydraulic motor, so that the radial bearing capacity of the output shaft of the first hydraulic motor is improved. The bearing used for bearing axial force and the bearing used for bearing radial force are independently installed on the output shaft of the first hydraulic motor, so that the output shaft of the first hydraulic motor has strong bearing capacity in the axial direction and the radial direction simultaneously, and the bearing capacity of the output shaft of the first hydraulic motor in the axial direction and the radial direction can be independently adjusted. The bearing that a plurality of is used for bearing the axial force and the bearing crisscross setting that a plurality of is used for bearing the radial force can play the balancing act to the axial bearing capacity and the radial bearing capacity of first hydraulic motor's output shaft, make the axial bearing capacity and the radial bearing capacity of first hydraulic motor's output shaft in its axis direction all more even, thereby effectively improved the constructability of push bench, make push bench can carry out the construction operation of big pipe diameter pipeline, and can satisfy the construction requirement of different stratum conditions.
Optionally, the rotary power part comprises a reduction gearbox and a plurality of second hydraulic motors arranged at the input end of the reduction gearbox.
Through adopting above-mentioned technical scheme, install a plurality of second hydraulic motor on the reducing gear box, a plurality of second hydraulic motor provides power for the output of reducing gear box simultaneously to the bearing capacity of rotatory power spare has effectively been improved. For the load of the same size, if the hydraulic motor needs to be guaranteed to have enough large displacement by adopting the independent hydraulic motor, the load of the rotary power part is distributed to a plurality of second hydraulic motors through the reduction gearbox, each second hydraulic motor only needs to have smaller displacement to meet the integral bearing performance of the rotary power part, and the second hydraulic motor with small displacement is adopted to enable the rotary power part to be convenient to manufacture, so that the manufacturing cost is low, and the economic benefit is better.
Optionally, the rotary power part is connected with the movable frame in a sliding manner, the sliding direction of the rotary power part is the same as that of the movable frame, and a position supplementing oil cylinder for driving the rotary power part to slide is fixedly arranged on the rotary power part.
Through adopting above-mentioned technical scheme, in the work progress, can drive the rotatory power spare and slide on the adjustable shelf when reseating the position hydro-cylinder and stretching out and drawing back, enlarged the home range of rotatory power spare for the frame for the top of guiding drill rod and auger stem advances and the dismantlement process is more convenient, when direction drill rod or auger stem took place to block in the stratum simultaneously, can make reseating the position hydro-cylinder drive rotatory power spare and slide, and drive the activity around of guiding drill rod or auger stem in the stratum, and then break away from the sticking phenomenon.
Optionally, the conveying direction of the auger stem is opposite to the jacking direction.
By adopting the technical scheme, in the traditional construction mode, when the auger stem drills forwards in the stratum, the conveying direction of the auger stem is the same as the jacking direction of the auger stem, and in clay soil, a power head connected behind the auger stem is easy to block. The conveying direction of the spiral drill rod is opposite to the jacking direction, when the spiral drill rod is jacked forwards in a stratum, the muck in the hole protecting wall steel pipe can be conveyed backwards along the conveying direction of the spiral drill rod, so that the condition of blockage and jamming in the jacking process of the spiral drill rod is avoided, and the jacking operation of the push bench is smoother.
It is optional, sliding connection has the locating rack in the frame, the slip direction of locating rack is the same with the slip direction of adjustable shelf, the both ends of the flexible direction of top-entry hydro-cylinder respectively with the adjustable shelf, locating rack fixed connection, the fixed bolt hydro-cylinder that is provided with on the locating rack, a plurality of bolt hole has been seted up along the slip direction of locating rack in the frame, fixed being provided with on the bolt hydro-cylinder is used for inserting the downthehole bolt of establishing at one of them bolt, the instruction groove has been seted up on the locating rack, the length direction in instruction groove is the same with the flexible direction of bolt hydro-cylinder, sliding connection has the instruction strip with the piston rod fixed connection of bolt hydro-cylinder in the instruction groove, the one.
Through adopting above-mentioned technical scheme, because locating rack and frame sliding connection, can make the locating rack slide to suitable position on the frame in the work progress, stretch out the piston rod of bolt hydro-cylinder again, make the bolt on the bolt hydro-cylinder insert and establish in the bolt hole in the frame, locating rack and frame relatively fixed this moment, then the piston rod of jacking hydro-cylinder stretches out and draws back, and the drive movable frame slides on the locating rack, thereby effectively prolonged the sliding length of movable frame in the frame, reduced the size of frame. Before the driving assembly drives the movable frame to slide on the rack, the piston rod of the bolt oil cylinder is contracted, and the bolt is driven to be pulled out from the bolt hole, and at the moment, the driving assembly can drive the movable frame and the positioning frame to slide on the rack simultaneously, so that the bolt is prevented from being positioned in the bolt hole and influencing the sliding process of the movable frame. When the piston rod of bolt hydro-cylinder was flexible, can drive and instruct the strip to slide in instructing the inslot, because the one end of instructing the strip extends to the locating rack outside, constructor can judge whether insert at the bolt downthehole through observing the position of instructing the strip in instructing the inslot to make and instruct the strip to play the indicative function to the position of bolt.
In a second aspect, the present application provides a construction process of a push bench under a trenchless through-hole condition, which adopts the following technical scheme:
a construction process of a push bench under a non-excavation through hole condition comprises the following steps:
s1, construction preparation: respectively digging a jacking pit and a receiving pit at two ends of a position where a pipeline is pre-installed in a stratum, and hoisting a pipe jacking machine in the jacking pit;
s2, guiding the drill rod to jack: installing a guide drill rod on a rotary power part, driving a movable frame to slowly slide forwards on a rack by a jacking oil cylinder, enabling the guide drill rod to jack into the stratum, driving the guide drill rod to rotate in the stratum by the rotary power part, enabling the guide drill rod to jack in the stratum, driving a movable frame to rapidly slide backwards on the rack and reset after one guide drill rod jacks into the stratum, installing the next guide drill rod on the rotary power part at the moment, and repeating the previous operation until the guide drill rod at the foremost end enters a receiving pit;
s3, auger stem dumping: the auger stem is arranged on the rotary power part, so that the front end of the auger stem is abutted against or sleeved at the tail end of the guide drill stem, then sheathing the hole-protecting wall steel pipe outside the spiral drill rod, enabling the hole-protecting wall steel pipe to be abutted against the movable frame, driving the movable frame to slowly slide forwards on the stand by the jacking oil cylinder, enabling the hole-protecting wall steel pipe and the spiral drill rod to be jacked into the stratum, meanwhile, the rotary power part drives the spiral drill rod to rotate in the stratum, so that the spiral drill rod is pushed in the stratum, and the muck in the steel pipe of the hole protecting wall is discharged from one end close to the stand through the spiral drill rod, when one auger stem and the hole-protecting wall steel pipe are pushed into the stratum, the driving component drives the movable frame to rapidly slide backwards and reset on the frame, at the moment, the next auger stem is arranged on the rotary power part, and two adjacent auger stems are abutted, then repeating the previous operation until the hole protecting wall steel pipe and the auger stem at the foremost end enter the receiving pit;
s4, disassembling the guide drill rod: the auger stem pushes the guide auger stem to move forwards and enter the receiving pit along with the forward jacking of the auger stem in the stratum, at the moment, the guide auger stem is lifted and recovered from the receiving pit, and when the steel pipe of the hole protecting wall at the foremost end and the auger stem enter the receiving pit, the guide auger stem is completely recovered;
s5, disassembling the auger stem: when the hole-protecting wall steel pipe and the auger stem at the foremost end enter the receiving pit, the jacking oil cylinder drives the movable frame to slowly slide backwards on the rack, and the rotary power part drives the auger stem to be pulled out of the hole-protecting wall steel pipe, then the auger stem is detached from the rotary power part, the driving assembly drives the movable frame to rapidly slide forwards on the rack, and the rotary power part is connected with the next auger stem, and the previous operations are repeated until all the auger stems are pulled out of the hole-protecting wall steel pipe;
s6, laying a pipeline: the pipeline is placed between the movable frame and the hole protecting wall steel pipe, two ends of the pipeline are respectively abutted against the hole protecting wall steel pipe and the movable frame, the jacking oil cylinder drives the movable frame to slowly slide forwards on the rack, the pipeline is jacked into the stratum, and the jacked hole protecting wall steel pipe is recovered in the receiving pit. Then the driving component drives the movable frame to rapidly slide backwards on the rack and reset, at the moment, the next pipeline is placed between the movable frame and the steel pipe of the hole protection wall, two adjacent pipelines are abutted, and then the previous operation is repeated until the pipeline at the foremost end enters the receiving pit; and finishing the laying of the pipeline.
By adopting the technical scheme, when construction is carried out under the condition of non-excavation through holes, the guide drill rod or the spiral drill rod is arranged on the rotary power part, then jacking operation is gradually carried out through the jacking oil cylinder, the movable frame is quickly retracted and reset through the driving assembly after jacking, and then the next guide drill rod or spiral drill rod is jacked; when the spiral drill pipe is disassembled, the spiral drill pipe is gradually pulled out through the jacking oil cylinder, then the movable frame is rapidly moved forward through the driving assembly, and the next spiral drill pipe is pulled out, so that the operation time gap of the push bench is effectively shortened, and the construction efficiency of the push bench is improved.
In a third aspect, the present application provides a construction process of a push bench under a non-excavation blind hole condition, which adopts the following technical scheme:
a construction process of a push bench under a non-excavation blind hole condition comprises the following steps:
s1, construction preparation: digging a jacking pit at one end of a position where a pipeline is pre-installed in the stratum, and hoisting a pipe jacking machine in the jacking pit;
s2, guiding the drill rod to jack: installing a guide drill rod on a rotary power part, driving a movable frame to slowly slide forwards on a rack by a jacking oil cylinder, enabling the guide drill rod to jack into the stratum, driving the guide drill rod to rotate in the stratum by the rotary power part, enabling the guide drill rod to jack in the stratum, driving a movable frame to rapidly slide backwards on the rack and reset after one guide drill rod jacks into the stratum, installing the next guide drill rod on the rotary power part at the moment, and repeating the previous operation until the front end of the guide drill rod at the foremost end is positioned at one end, far away from a jacking pit, of a pre-installation pipeline position;
s3, auger stem dumping: installing an auger stem on a rotary power part, sleeving a pipeline outside the auger stem, enabling the pipeline to be abutted against a movable frame, driving the movable frame to slide forwards slowly on a rack by a jacking oil cylinder, enabling the pipeline and an auger stem to be jacked into the stratum, simultaneously driving the auger stem to rotate in the stratum by the rotary power part, enabling the auger stem to jack in the stratum, and enabling soil residues in the pipeline to be discharged from one end close to the rack through the auger stem, after one auger stem and the pipeline are jacked into the stratum, driving a movable frame to slide backwards and reset quickly on the rack by a driving assembly, installing the next auger stem on the rotary power part at the moment, enabling two adjacent auger stems to be abutted, and repeating the previous operation until the front end of the auger stem at the most front end is positioned at one end, far away from a jacking pit, of a pre-installed pipeline position;
s4, disassembling the guide drill rod: the jacking oil cylinder drives the movable frame to slowly slide backwards on the rack, the rotary power part drives the guide drill rod to be pulled out of the stratum, then the guide drill rod is detached from the rotary power part, the driving assembly drives the movable frame to rapidly slide forwards on the rack, the rotary power part is connected with the next guide drill rod, and the previous operation is repeated until all the guide drill rods are pulled out of the stratum;
s5, disassembling the auger stem: the jacking oil cylinder drives the movable frame to slowly slide backwards on the rack, the rotary power part drives the spiral drill rod to be pulled out of the pipeline, then the spiral drill rod is detached from the rotary power part, the driving assembly drives the movable frame to rapidly slide forwards on the rack, the rotary power part is connected with the next spiral drill rod, the previous operation is repeated until all the spiral drill rods are pulled out of the pipeline, and at the moment, all the pipelines are laid in the stratum, so that the laying process of the pipelines is completed.
By adopting the technical scheme, in the construction process under the condition of non-excavation blind holes, the guide drill rod or the spiral drill rod is firstly installed on the rotary power part, then jacking operation is gradually carried out through the jacking oil cylinder, the movable frame is quickly retracted and reset through the driving assembly after jacking, and then the next guide drill rod or spiral drill rod is jacked; meanwhile, after the jacking of the guide drill rod or the spiral drill rod is finished, the guide drill rod or the spiral drill rod is gradually pulled out from the stratum through the jacking oil cylinder, then the movable frame is rapidly moved forward through the driving assembly, and then the next guide drill rod or spiral drill rod is pulled out, so that the operation time gap of the push bench is effectively shortened, and the construction efficiency of the push bench is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. by arranging the driving assembly, the movable frame can be slowly jacked in and quickly retracted in the jacking process of the guide drill rod or the spiral drill rod, and meanwhile, the movable frame can be slowly retracted and quickly jacked in the retraction process of the guide drill rod or the spiral drill rod, so that the operation time gap of the push bench is effectively shortened, and the construction efficiency of the push bench is improved;
2. the output shaft of the first hydraulic motor is provided with the plurality of bearings for bearing axial force and the plurality of bearings for bearing radial force, so that the axial and radial bearing capacity of the output shaft of the first hydraulic motor is effectively improved, and the construction performance of the push bench is improved;
3. through setting up the position-supplementing hydro-cylinder, can drive the rotatory power spare and slide on the adjustable shelf, enlarged the home range of rotatory power spare for the frame, can break away from the sticking of drilling phenomenon when direction drilling rod or auger stem take place to stick to bore simultaneously.
Drawings
FIG. 1 is a schematic structural view of a push bench of embodiment 1 of the present application;
FIG. 2 is a schematic view of a part of a latch cylinder according to embodiment 1 of the present application;
fig. 3 is a sectional view of a first hydraulic motor of embodiment 1 of the present application;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 5 is a schematic view of a partial structure of a push bench of embodiment 2 of the present application;
fig. 6 is a partial structural schematic diagram of a display driving assembly according to embodiment 2 of the present application;
FIG. 7 is an enlarged view of a portion of FIG. 5 at A;
FIG. 8 is a schematic view of a partial structure of a push bench of embodiment 3 of the present application;
FIG. 9 is a schematic view of a partial structure of a push bench according to embodiment 4 of the present application;
FIG. 10 is a schematic view of a partial structure of a push bench according to embodiment 5 of the present application;
fig. 11 is a partial structural schematic diagram of the roller according to embodiment 5 of the present application.
Description of reference numerals: 1. a frame; 11. a guide rail cross member; 111. a pin hole; 12. an electronic laser theodolite; 2. a movable frame; 21. a front top plate; 211. mounting holes; 22. a rear vertical plate; 221. a position-compensating oil cylinder; 222. a guide rod; 2221. a guide sleeve; 223. perforating; 23. a connecting plate; 231. a roller; 3. a positioning frame; 31. a bolt oil cylinder; 311. a bolt; 312. an indicator strip; 32. an indication groove; 33. a central bore; 4. jacking the oil cylinder; 5. a drive assembly; 51. a chain; 52. a sprocket; 53. a stepping motor; 54. a winch; 541. a reel; 542. a third hydraulic motor; 543. pulling a rope; 55. hooking; 56. hanging a ring; 6. a rotary power member; 61. a first hydraulic motor; 611. a motor body; 612. an output shaft; 6121. a thrust roller bearing; 6122. a deep groove ball bearing; 6123. a cylindrical roller bearing; 6124. a hollow bore; 62. a reduction gearbox; 63. a second hydraulic motor; 7. guiding the drill rod; 71. an inner bore; 711. a light target; 712. a pilot bit; 8. a auger stem; 81. and (4) protecting the hole wall steel pipe.
Detailed Description
The present application is described in further detail below with reference to figures 1-11.
The embodiment of the application discloses a push bench.
Example 1
Referring to fig. 1, a push bench includes a frame 1, a movable frame 2 and a positioning frame 3 are arranged on the frame 1, the movable frame 2 is slidably connected with the frame 1, and a jacking cylinder 4 for driving the movable frame 2 to slide on the frame 1 is arranged between the movable frame 2 and the positioning frame 3. A driving assembly 5 for driving the movable frame 2 to slide on the frame 1 is further arranged between the frame 1 and the movable frame 2, and the speed of driving the movable frame 2 to slide by the driving assembly 5 is greater than the speed of driving the movable frame 2 to slide by the jacking oil cylinder 4. Referring to fig. 1 and 2, a rotary power member 6 is arranged on the movable frame 2, a guide drill rod 7 or an auger stem 8 is arranged on the rotary power member 6, and a hole-protecting wall steel pipe 81 is sleeved on the auger stem 8.
During jacking operation, a guide drill rod 7 is firstly installed on a rotary power part 6, a jacking oil cylinder 4 drives a movable frame 2 to slowly slide forwards on a rack 1, so that the guide drill rod 7 is jacked forwards in the stratum, meanwhile, the rotary power part 6 drives the guide drill rod 7 to rotate in the stratum, after the guide drill rod 7 enters the stratum, a driving assembly 5 drives the movable frame 2 to quickly retract backwards on the rack 1 and reset, and then the next guide drill rod 7 is jacked; after the guiding drill rod 7 is jacked, the spiral drill rod 8 is installed on the rotary power part 6, the hole-protecting wall steel pipe 81 is sleeved on the spiral drill rod 8, and then jacking operation is carried out on the spiral drill rod 8 according to the steps the same as the jacking mode of the guiding drill rod 7, so that the time for withdrawing the movable frame 2 in the jacking process of the guiding drill rod 7 and the spiral drill rod 8 is effectively shortened, and the construction efficiency of the pipe jacking machine is improved.
If the guide drill rod 7 or the spiral drill rod 8 in the stratum needs to be pulled out, the jacking oil cylinder 4 drives the movable frame 2 to slowly slide backwards on the rack 1, the guide drill rod 7 or the spiral drill rod 8 is pulled out of the stratum, then the driving assembly 5 drives the movable frame 2 to rapidly slide forwards on the rack 1 and be connected with the next guide drill rod 7 or the spiral drill rod 8 in the stratum, then the next guide drill rod 7 or the spiral drill rod 8 is pulled out, the forward sliding time of the movable frame 2 in the pulling-out process of the guide drill rod 7 and the spiral drill rod 8 is effectively shortened, and the construction efficiency of the push bench is improved.
Referring to fig. 1, guide rail crossbeams 11 are fixedly arranged on two sides of the top of a rack 1 in the length direction, the guide rail crossbeams 11 are horizontally arranged, the length direction of the guide rail crossbeams 11 is the same as that of the rack 1, a movable frame 2 and a positioning frame 3 are arranged between the two guide rail crossbeams 11 and are in sliding connection with the guide rail crossbeams 11, and the sliding directions of the movable frame 2 and the positioning frame 3 are the same as that of the guide rail crossbeams 11.
Referring to fig. 2, locating rack 3 is located one side that adjustable shelf 2 deviates from push bench top direction, the length direction of locating rack 3 is perpendicular with the length direction of guide rail crossbeam 11, the both ends of locating rack 3 all are fixed and are provided with bolt hydro-cylinder 31, the flexible direction of bolt hydro-cylinder 31 is the same with the length direction of locating rack 3, the piston rod of two bolt hydro-cylinders 31 all faces one side that deviates from each other, the fixed bolt 311 that is provided with on bolt hydro-cylinder 31's the piston rod, all seted up a plurality of bolt hole 111 along its length direction on one side that two guide rail crossbeams 11 are close to each other, bolt 311 on two bolt hydro-cylinder 31 piston rods is inserted respectively and is established in one of them bolt hole 111 on two. Two instruction grooves 32 have been seted up on locating rack 3, and the length direction of instruction groove 32 is the same with the flexible direction of bolt hydro-cylinder 31, and equal sliding connection has instruction strip 312 in two instruction grooves 32, two instruction strips 312 respectively with the piston rod fixed connection of two bolt hydro-cylinders 31, the one end that bolt hydro-cylinder 31 was kept away from to instruction strip 312 extends to the locating rack 3 outside.
When the jacking oil cylinder 4 drives the movable frame 2 to slide on the rack 1, firstly, the positioning frame 3 slides to a proper position on the guide rail cross beam 11, the piston rods of the two bolt oil cylinders 31 extend out, and the two bolts 311 are respectively inserted into one of the bolt holes 111 on the two guide rail cross beams 11, and meanwhile, the indication strip 312 is driven to slide in the indication groove 32, so that the positioning frame 3 and the rack 1 are relatively fixed, at the moment, the jacking oil cylinder 4 drives the movable frame 2 to slide on the rack 1, and the positioning frame 3 is prevented from influencing the sliding process of the jacking oil cylinder 4 driving the movable frame 2.
When the driving assembly 5 drives the movable frame 2 to slide on the rack 1, the piston rods of the two bolt oil cylinders 31 are contracted firstly, the two bolts 311 are respectively extracted from the bolt holes 111 on the two guide rail cross beams 11, and the indication strip 312 is driven to slide in the indication groove 32, at the moment, the driving assembly 5 drives the movable frame 2 to slide on the rack 1, the jacking oil cylinder 4 and the positioning frame 3 are driven to slide along with the sliding, and the influence of the positioning frame 3 on the sliding process of the driving assembly 5 driving the movable frame 2 is avoided.
Referring to fig. 1 and 2, the movable frame 2 includes a front top plate 21, a rear vertical plate 22 and a connecting plate 23, the front top plate 21 is located on one side of the rear vertical plate 22 away from the positioning frame 3, the front top plate 21 and the rear vertical plate 22 are both arranged perpendicular to the length direction of the machine frame 1, both sides of the front top plate 21 and the rear vertical plate 22 are both erected on the two guide rail beams 11, the front top plate 21 and the rear vertical plate 22 are both connected with the guide rail beams 11 in a sliding manner, the sliding directions of the front top plate 21 and the rear vertical plate 22 are both the same as the length direction of the guide roller beams, and the front top plate 21 is provided with a through hole 211 for penetrating through a guide drill; connecting plate 23 and rotary power spare 6 all are located between roof 21 and the back riser 22 before, and rotary power spare 6 is located 1 width direction's of frame center department, and connecting plate 23 is provided with two, and the symmetry sets up in rotary power spare 6's both sides, and connecting plate 23 sets up with preceding roof 21 is perpendicular, the both ends of connecting plate 23 respectively with preceding roof 21, back riser 22 fixed connection.
The jacking oil cylinders 4 are symmetrically arranged on two sides of the rotary power part 6, the telescopic direction of the jacking oil cylinders 4 is the same as the length direction of the guide rail cross beam 11, the jacking oil cylinders 4 penetrate through the rear baffle plate 22 and are fixedly connected with the front baffle plate 21, and piston rods of the jacking oil cylinders 4 are fixedly connected with the positioning frame 3. After the locating rack 3 and the rack 1 are relatively fixed, the piston rod of the jacking oil cylinder 4 is made to stretch, the jacking oil cylinder 4 can drive the front baffle 21 to be close to or far away from the locating rack 3, the front baffle 21 drives the connecting plate 23 and the rear baffle 22 to slide on the rack 1, and meanwhile, the rotary power part 6 is driven to be jacked forwards or retracted backwards, so that the driving effect of the jacking oil cylinder 4 on the sliding process of the movable rack 2 is realized.
Referring to fig. 2, a horizontal guide rod 222 is fixedly disposed between the front top plate 21 and the rear vertical plate 22, the length direction of the guide rod 222 is the same as the length direction of the guide rail beam 11, a guide sleeve 2221 is sleeved on the guide rod 222, the guide sleeve 2221 is slidably connected with the guide rod 222, and the guide sleeve 2221 is fixedly connected with the rotary power element 6. A position supplementing oil cylinder 221 is arranged between the rotary power part 6 and the rear vertical plate 22, the stretching direction of the position supplementing oil cylinder 221 is the same as the length direction of the guide rod 222, the position supplementing oil cylinder 221 is fixedly connected with the rear vertical plate 22, and a piston rod of the position supplementing oil cylinder 221 is fixedly connected with the rotary power part 6.
When the drill jamming phenomenon occurs in the jacking process of the guide drill rod 7 or the auger drill rod 8, the piston rod of the position-supplementing oil cylinder 221 is made to stretch, the position-supplementing oil cylinder 221 can drive the rotary power piece 6 to move between the front top plate 21 and the rear vertical plate 22, and drive the guide sleeve 2221 to slide on the guide rod 222, and simultaneously drive the guide drill rod 7 or the auger drill rod 8 to move in the stratum, so that the drill jamming phenomenon is conveniently eliminated.
Referring to fig. 1, the driving assembly 5 includes a chain 51, two chain wheels 52 and a first driving member, the two chain wheels 52 are respectively located at two ends of one of the guide rail beams 11 in the length direction and are rotatably connected with the guide rail beams 11; the chain 51 is arranged between the two chain wheels 52 and is matched with the chain wheels 52 for use, and the chain 51 is fixedly connected with one connecting plate 23; the first driving member is used for driving one of the chain wheels to rotate, in this embodiment, the first driving member is a stepping motor 53, the stepping motor 53 is fixedly arranged on the frame 1, and an output shaft 612 of the stepping motor 53 is coaxially arranged and fixedly connected with one of the chain wheels 52.
In the jacking process, after the jacking oil cylinder 4 jacks the guide drill rod 7 or the spiral drill rod 8 into the stratum slowly, the stepping motor 53 drives the chain wheel 52 fixed with the stepping motor to rotate on the guide rail beam 11, the chain 51 is driven between the two chain wheels 52, and simultaneously drives the other chain wheel 52 to synchronously rotate, at the moment, the chain 51 can drive the movable frame 2 to rapidly slide backwards on the rack 1, and the rotary power part 6 is rapidly withdrawn and reset; in the process of pulling out the guide drill rod 7 or the spiral drill rod 8, after the jacking oil cylinder 4 slowly pulls out the guide drill rod 7 or the spiral drill rod 8 from the stratum, the stepping motor 53 drives the chain 51 to transmit between the two chain wheels 52 and drives the movable frame 2 and the rotary power part 6 to rapidly slide forwards, so that the operation time gap of the push bench is effectively shortened, and the construction efficiency of the push bench is improved.
Referring to fig. 2 and 3, the rotating power member 6 is a first hydraulic motor 61, and referring to fig. 3, the first hydraulic motor 61 includes a motor body 611, an output shaft 612 is disposed in the motor body 611, the output shaft 612 is rotatably connected to the motor body 611, and the motor body 611 is configured to drive the output shaft 612 to rotate in the motor body 611. The output shaft 612 faces to the side close to the front top plate 21, and two bearings for bearing axial force and two bearings for bearing radial force are mounted on the output shaft 612, and the two bearings for bearing axial force and the two bearings for bearing radial force are arranged in a staggered mode. The two bearings for bearing the axial force are both thrust roller bearings 6121, and the two bearings for bearing the radial force are respectively a deep groove ball bearing 6122 and a cylindrical roller bearing 6123.
When the pipe jacking device is used, the guide drill rod 7 or the spiral drill rod 8 is connected to the output shaft 612, the motor body 611 drives the output shaft 612 to rotate in the motor body 611 and drives the guide drill rod 7 or the spiral drill rod 8 to rotate, the two thrust roller bearings 6121 on the output shaft 612 can bear the axial force borne by the output shaft 612, and the deep groove ball bearing 6122 and the cylindrical roller bearing 6123 can bear the radial force borne by the output shaft 612, so that the axial bearing capacity and the radial bearing capacity of the hydraulic motor output shaft 612 are effectively improved, the construction performance of the pipe jacking device is improved, the pipe jacking device can carry out construction operation on large-diameter pipelines, and construction requirements of different stratum conditions can be met.
Referring to fig. 4, an inner hole 71 is coaxially formed in the guide drill rod 7, the inner hole 71 penetrates through two ends of the guide drill rod 7, a guide drill 712 is installed at one end of the guide drill rod 7 far away from the machine frame 1, an optical target 711 is installed in one end of the guide drill 712 close to the guide drill rod 7, and the optical target 711 and the guide drill rod 7 are coaxially arranged. An electronic laser theodolite 12 with a camera is erected between one side of the positioning frame 3 departing from the movable frame 2 and the rear top plate of the rack 1 through a tripod, and the electronic laser theodolite 12 is located on the axis of the guide drill rod 7 and used for receiving laser emitted by the light target 711. A hollow hole 6124 is coaxially formed in the output shaft 612 of the first hydraulic motor 61, and the hollow hole 6124 penetrates through the output shaft 612 of the first hydraulic motor 61. The rear vertical plate 22 is provided with a penetrating hole 223, the penetrating hole 223 and the hollow hole 6124 are coaxially arranged, the positioning frame 3 is provided with a central hole 33, the central hole 33 and the hollow hole 6124 are coaxially arranged, and laser emitted by the light target 711 sequentially penetrates through the inner hole 71, the hollow hole 6124, the penetrating hole 223 and the central hole 33 and irradiates the electronic laser theodolite 12.
During construction, the guide drill rod 7 is installed on the output shaft 612 of the first hydraulic motor 61, the jacking oil cylinder 4 can enable the guide drill rod 7 to jack forwards in the stratum, the light target 711 in the guide drill rod 7 can emit laser in the jacking process, the laser sequentially penetrates through the inner hole 71, the hollow hole 6124, the through hole 223 and the central hole 33 and irradiates on the electronic laser theodolite 12, the laser is transmitted to the display according to a signal line of a camera on the electronic laser theodolite 12, and a constructor can judge whether a drilling route of the guide drill rod 7 deviates or not by observing a laser deviation position displayed on the display, so that the jacking route of the guide drill rod 7 is clearer and more visible, the deviation correction is convenient for the drilling direction of the guide drill rod 7, and the drilling track is constructed according to a designed route.
Referring to fig. 1, the auger shaft 8 is conveyed in a direction opposite to the jacking direction. When the jacking oil cylinder 4 drives the auger stem 8 and the hole-protecting wall steel pipe 81 to jack forwards in the stratum, the first hydraulic motor 61 drives the auger stem 8 to rotate in the hole-protecting wall steel pipe 81, so that the residue soil in the hole-protecting wall steel pipe 81 is discharged from one end close to the rack 1 along the conveying direction of the auger stem 8 under the action of the auger stem 8, and the situation that the power machine head drives the auger stem to discharge soil forwards to block the machine head due to the fact that the power machine head drives the auger stem to discharge soil forwards in the viscous soil is avoided.
The implementation principle of the embodiment 1 is as follows: during jacking operation, a guide drill rod 7 or a spiral drill rod 8 is installed on an output shaft 612 of a first hydraulic motor 61, a bolt oil cylinder 31 drives a bolt 311 to be inserted into one bolt hole 111, then a piston rod of a jacking oil cylinder 4 extends out, so that a movable frame 2 slowly slides forwards on a rack 1 and pushes the guide drill rod 7 or the spiral drill rod 8 to jack forwards in the stratum, after the guide drill rod 7 or the spiral drill rod 8 enters the stratum, the piston rod of the bolt oil cylinder 31 contracts and enables the bolt 311 to be taken out of the bolt hole 111, then a stepping motor 53 drives a chain 51 to transmit between two chain wheels 52, so that the movable frame 2 is driven to retract and reset on the rack 1 quickly, and then the next guide drill rod 7 or spiral drill rod 8 is jacked; when the guiding drill rod 7 or the spiral drill rod 8 in the stratum is pulled out, the jacking oil cylinder 4 drives the movable frame 2 to slowly slide backwards on the rack 1, the guiding drill rod 7 or the spiral drill rod 8 is pulled out, then the piston rod of the bolt oil cylinder 31 contracts, the bolt 311 is taken out from the bolt hole 111, then the stepping motor 53 drives the chain 51 to transmit between the two chain wheels 52, the movable frame 2 is driven to rapidly slide forwards on the rack 1 and is connected with the next guiding drill rod 7 or the spiral drill rod 8 in the stratum, and then the next guiding drill rod 7 or the spiral drill rod 8 is pulled out, so that the operation time gap of the push bench is effectively shortened, and the construction efficiency of the push bench is improved.
Example 2
Referring to fig. 5 and 6, the difference between this embodiment and embodiment 1 is that the driving assembly 5 includes a winch 54, a hook 55 and two hanging rings 56, the winch 54 is disposed on the positioning frame 3, the winch 54 includes a winding drum 541 and a second driving member, the winding drum 541 is cylindrical, an axial direction of the winding drum 541 is the same as a length direction of the positioning frame 3 and is rotatably connected to the positioning frame 3, the second driving member is used to drive the winding drum to rotate, in this embodiment, the second driving member is a third hydraulic motor 542, the third hydraulic motor 542 is fixedly connected to the positioning frame 3, an output shaft 612 of the third hydraulic motor 542 is coaxially disposed and fixedly connected to the winding drum 541, a pulling rope 543 is wound around the winding drum 541, one end of the pulling rope 543 is fixedly connected to the winding drum 541, the other end is fixedly connected to the hook 55, referring to fig. 6 and 7, two hanging rings 56 are disposed, the two hanging rings 56 are respectively and fixedly disposed at two ends of, and used in cooperation with the hook 55.
In the jacking process, after the jacking oil cylinder 4 jacks the guide drill rod 7 or the spiral drill rod 8 into the stratum slowly, the hook 55 is hung on the hanging ring 56 at one end of the rack 1 deviating from the jacking direction, then the piston rod of the bolt oil cylinder 31 is contracted, the bolt 311 is driven to be taken out from the bolt hole 111, at the moment, the third hydraulic motor 542 drives the winding drum 541 to rotate on the positioning frame 3, the winding drum 541 can enable the stay cord 543 to be wound continuously, the positioning frame 3 and the movable frame 2 are driven to slide rapidly towards one end of the rack 1 deviating from the jacking direction, meanwhile, the rotary power part 6 is driven to retract rapidly and reset, the next guide drill rod 7 or spiral drill rod 8 is jacked, therefore, the retraction time of the guide drill rod 7 and the spiral drill rod 8 on the movable frame 2 in the jacking process is effectively shortened, and the construction efficiency of the pipe jacking machine is improved.
In the process of pulling out the guide drill rod 7 or the spiral drill rod 8, after the jacking oil cylinder 4 slowly pulls out the guide drill rod 7 or the spiral drill rod 8 from the stratum, the hook 55 is hung on the hanging ring 56 at one end of the rack 1 close to the jacking direction, then the piston rod of the bolt oil cylinder 31 is contracted, and the bolt 311 is driven to be taken out from the bolt hole 111, at the moment, the third hydraulic motor 542 drives the winding drum 541 to rotate on the positioning frame 3, the winding drum 541 can continuously wind the stay cord, and drives the positioning frame 3 and the movable frame 2 to simultaneously and rapidly slide on the rack 1 towards one end close to the jacking direction, and simultaneously drives the movable frame 2 and the rotary power part 6 to rapidly slide forwards and be connected with the next guide drill rod 7 or the spiral drill rod 8 in the stratum, and then the next guide drill rod 7 or the spiral drill rod 8 is pulled out, so that the time that the movable frame 2 slides forwards in the process of pulling out the guide drill rod 7 and the spiral drill rod, the construction efficiency of the push bench is improved.
Example 3
Referring to fig. 8, the difference between this embodiment and embodiment 1 is that the rotating power member 6 includes a reduction gearbox 62 and a second hydraulic motor 63, the second hydraulic motor 63 is provided with a plurality of hydraulic motors, in this embodiment, the number of the second hydraulic motors 63 is four, the second hydraulic motor 63 is installed at the output end of the reduction gearbox 62, the input end of the reduction gearbox 62 faces to one side close to the jacking direction, a hollow hole 6124 is formed in the center of the reduction gearbox 62, the hollow hole 6124 is coaxial with the guide drill rod 7, and the hollow hole 6124 penetrates through two ends of the reduction gearbox 62.
During the use, install direction drilling rod 7 or auger stem 8 on the output of reducing gear box 62, reducing gear box 62 drives direction drilling rod 7 or auger stem 8 and rotates, and four second hydraulic motors 63 provide power for the output of reducing gear box 62 simultaneously to effectively improve the bearing capacity of reducing gear box 62 output, improved the workability of pipe jacking machine.
Example 4
Referring to fig. 9, the difference between this embodiment and embodiment 2 is that the rotating power member 6 includes a reduction gearbox 62 and a second hydraulic motor 63, the second hydraulic motor 63 is provided with a plurality of hydraulic motors, in this embodiment, the number of the second hydraulic motors 63 is four, the second hydraulic motor 63 is installed at an input end of the reduction gearbox 62, an output end of the reduction gearbox 62 faces to a side close to the jacking direction, a hollow hole 6124 is formed in a center of the reduction gearbox 62, the hollow hole 6124 is coaxial with the guide drill rod 7, and the hollow hole 6124 penetrates through two ends of the reduction gearbox 62.
During the use, install direction drilling rod 7 or auger stem 8 on the output of reducing gear box 62, reducing gear box 62 drives direction drilling rod 7 or auger stem 8 and rotates, and four second hydraulic motors 63 provide power for the output of reducing gear box 62 simultaneously to effectively improve the bearing capacity of reducing gear box 62 output, improved the workability of pipe jacking machine.
Example 5
Referring to fig. 10, the difference between this embodiment and embodiment 2 is that the extending and retracting directions of the two latch oil cylinders 31 are both vertical, the piston rods of the latch oil cylinders 31 are directed downward, a plurality of latch holes 111 are formed in the top surfaces of the two guide rail beams 11 along the length direction thereof, and the latches 311 on the piston rods of the two latch oil cylinders 31 are respectively inserted into one of the latch holes 111 of the two guide rail beams 11. The bolt oil cylinder 31 is vertically arranged, so that the width of the rack 1 can be effectively reduced, and the pipe jacking machine can be conveniently constructed in a narrow space.
Referring to fig. 10, the movable frame 2 includes a front top plate 21, a rear vertical plate 22 and a connecting plate 23, the front top plate 21 is located on one side of the rear vertical plate 22 away from the positioning frame 3, the front top plate 21 and the rear vertical plate 22 are both arranged perpendicular to the length direction of the frame 1, two sides of the front top plate 21 are respectively erected on the two guide rail beams 11 and are connected with the guide rail beams 11 in a sliding manner, and the sliding direction of the front top plate 21 is the same as the length direction of the guide roller beams; connecting plate 23 and rotary power spare 6 all are located between roof 21 and the back riser 22 before, and the one end fixed connection of roof 21 before back riser 22 and rotary power spare 6 keep away from, and rotary power spare 6 is located 1 width direction's of frame center department, and connecting plate 23 is provided with two, and the symmetry sets up in the both sides of rotary power spare 6, connecting plate 23 and back riser 22 fixed connection.
Referring to fig. 10, two compensation oil cylinders 221 are disposed between the front top plate 21 and the rear vertical plate 22, the extension direction of the compensation oil cylinders 221 is the same as the length direction of the guide rail beam 11, the two compensation oil cylinders 221 are symmetrically disposed on two sides of the rotary power member 6, the compensation oil cylinders 221 are fixedly connected to the front baffle 21, and piston rods of the compensation oil cylinders 221 are fixedly connected to the rear baffle 22. Referring to fig. 11, two rollers 231 are rotatably connected to a side of the connecting plate 23 away from the rotary power member 6, and the two rollers 231 are respectively located above and below the guide rail cross member 11 and are in rolling contact with the guide rail cross member 11.
When the piston rod of the position-supplementing oil cylinder 221 extends, the rotary power piece 6 and the connecting plate 23 are driven to slide on the frame 1 and approach or keep away from the front top plate 21, and meanwhile, the two rollers 231 on the connecting plate 23 are driven to roll on the upper side and the lower side of the guide rail beam 11 respectively, so that the sliding process of the rotary power piece 6 and the connecting plate 23 is guided, and the sliding process of the rotary power piece 6 relative to the front top plate 21 is more stable.
Referring to fig. 10 and 11, four jacking cylinders 4 are provided, the four jacking cylinders 4 are respectively located above and below the two guide rail beams 11, the telescopic direction of the jacking cylinders 4 is the same as the length direction of the guide rail beams 11, the jacking cylinders 4 are fixedly connected with the front baffle 21, and piston rods of the jacking cylinders 4 are fixedly connected with the positioning frame 3. The jacking oil cylinders 4 are arranged on the upper side and the lower side of the guide rail cross beam 11, so that the width of the rack 1 can be further reduced, and the pipe jacking machine can be conveniently constructed in a narrow space.
The embodiment of the application also discloses a construction process of the push bench under the condition of non-excavation through holes.
Example 1
A construction process of a push bench under a non-excavation through hole condition comprises the following steps:
s1, construction preparation:
a jacking pit and a receiving pit are respectively dug at two ends of a position where a pipeline is pre-installed in the stratum, the pipe jacking machine is hoisted in the jacking pit and fixed, so that the position of the pipe jacking machine in the construction process is prevented from being deviated, and meanwhile, the output shaft 612 of the first hydraulic motor 61 faces to one end close to the receiving pit.
S2, jacking the guide drill rod 7:
installing the guide drill rod 7 on an output shaft 612 of the first hydraulic motor 61, extending piston rods of the two bolt oil cylinders 31 to enable the bolts 311 on the piston rods of the two bolt oil cylinders 31 to be respectively inserted into one bolt hole 111 on the two guide rail cross beams 11, extending the piston rod of the jacking oil cylinder 4 to push the movable frame 2 to slowly slide forwards on the rack 1, further enabling the guide drill rod 7 to be jacked into the stratum, and simultaneously enabling the first hydraulic motor 61 to drive the guide drill rod 7 to rotate in the stratum to jack the guide drill rod 7 in the stratum; when one guide drill rod 7 is pushed into the ground, the piston rods of the two bolt oil cylinders 31 contract to pull the bolt 311 out of the bolt hole 111, then the stepping motor 53 drives the fixed chain wheel 52 to rotate, the chain 51 is driven between the two chain wheels 52, so that the movable frame 2 is driven to rapidly slide backwards on the rack 1 and reset, at the moment, the next guide drill rod 7 is installed on the output shaft 612 of the first hydraulic motor 61, and the previous operation is repeated until the guide drill rod 7 at the foremost end enters the receiving pit.
S3, discharging soil by the auger stem 8:
installing the auger stem 8 on the output shaft 612 of the first hydraulic motor 61, and sleeving the hole-protecting wall steel pipe 81 on the auger stem 8, so that the front end of the auger stem 8 is abutted against the tail end of the guide auger stem 7 in front of the auger stem 8 or sleeved on the tail end of the guide auger stem 7, and the end of the hole-protecting wall steel pipe 81, which is deviated from the jacking direction, is abutted against the front baffle 21; then the bolts 311 on the piston rods of the two bolt oil cylinders 31 are respectively inserted into one bolt hole 111 on the two guide rail beams 11, at this time, the jacking oil cylinder 4 drives the movable frame 2 to slowly slide forwards on the frame 1, the hole-protecting wall steel pipe 81 and the spiral drill pipe 8 are jacked into the stratum, meanwhile, the first hydraulic motor 61 drives the spiral drill pipe 8 to rotate in the stratum, the spiral drill pipe 8 is jacked in the stratum, and the muck in the hole-protecting wall steel pipe 81 is discharged from one end close to the frame 1 through the spiral drill pipe 8; when one auger stem 8 is jacked into the ground, the piston rods of the two bolt oil cylinders 31 contract to pull the bolt 311 out of the bolt hole 111, the stepping motor 53 drives the chain 51 to transmit between the two chain wheels 52, the movable frame 2 rapidly slides backwards on the rack 1 and resets, at the moment, the next auger stem 8 is installed on the output shaft 612, the two adjacent auger stems 8 are connected, and then the previous operation is repeated until the hole-protecting wall steel pipe 81 at the forefront end and the auger stem 8 enter the receiving pit.
S4, disassembling the guide drill rod 7:
and (3) as the auger stem 8 advances forwards in the stratum, the auger stem 8 pushes the guide auger stem 7 to move forwards and enter the receiving pit, at the moment, the guide auger stem is lifted and recovered from the receiving pit, and when the hole protecting wall steel pipe 81 at the foremost end and the auger stem 8 enter the receiving pit, the guide auger stem is completely recovered.
S5, disassembling the auger stem 8:
when the hole-protecting wall steel pipe 81 at the foremost end and the auger stem 8 enter the receiving pit, the piston rods of the two bolt oil cylinders 31 extend out, so that the bolts 311 on the piston rods of the two bolt oil cylinders 31 are respectively inserted into one bolt hole 111 on the two guide rail cross beams 11, the jacking oil cylinder 4 drives the movable frame 2 to slowly slide backwards on the rack 1, the first hydraulic motor 61 drives the auger stem 8 to be pulled out of the hole-protecting wall steel pipe 8, and then the auger stem 8 is detached from the first hydraulic motor 61; at this time, the piston rods of the two bolt cylinders 31 are contracted to pull the bolt 311 out of the bolt hole 111, then the stepping motor 53 drives the chain 51 to transmit between the two chain wheels 52 and drives the movable frame 2 to rapidly slide forward on the frame 1, and the first hydraulic motor 61 is connected with the next auger stem 8, and the previous operation is repeated until all the auger stems 8 are pulled out of the hole-protecting wall steel pipe 8.
S6, laying a pipeline:
the pipeline is placed between the movable frame 2 and the hole-protecting wall steel pipe 81, one end of the pipeline is abutted to the tail end of the hole-protecting wall steel pipe 81, the other end of the pipeline is abutted to the front baffle 21, then the bolts 311 on the piston rods of the two bolt oil cylinders 31 are respectively inserted into one of the bolt holes 111 on the two guide rail cross beams 11, the jacking oil cylinder 4 drives the movable frame 2 to slowly slide forwards on the frame 1, the pipeline is jacked into the ground, and the jacked hole-protecting wall steel pipe is recovered in a receiving pit. Then the piston rods of the two bolt oil cylinders 31 contract to pull out the bolts 311 from the bolt holes 111, the stepping motor 53 drives the chain 51 to transmit between the two chain wheels 52, and the movable frame 2 rapidly slides backwards on the frame 1 and resets, the next pipeline is placed between the movable frame 2 and the hole-protecting wall steel pipe 81, the adjacent two pipelines are abutted, and then the previous operation is repeated until the pipeline at the foremost end enters the receiving pit, and the whole pipeline is completely laid.
Example 2
The difference between this embodiment and embodiment 1 lies in that, after the jacking cylinder 4 jacks the guiding drill rod 7, the spiral drill rod 8 or the pipeline into the ground slowly, the hook 55 is hung on the hanging ring 56 at the end of the rack 1 away from the jacking direction, then the piston rod of the bolt cylinder 31 is contracted, and the bolt 311 is driven to be taken out from the bolt hole 111, at this time, the third hydraulic motor 542 drives the winding drum 541 to rotate on the positioning frame 3, the winding drum 541 can continuously wind the pull rope 543, and drive the positioning frame 3 and the movable frame 2 to slide backwards and reset on the rack 1 at the same time, and then the next guiding drill rod 7 or spiral drill rod 8 is jacked, so that the time for withdrawing the movable frame 2 in the jacking process of the guiding drill rod 7 and the spiral drill rod 8 is effectively shortened, and the construction efficiency of the pipe jacking machine is improved.
In the process of disassembling the spiral drill rod 8, after the spiral drill rod 8 is slowly pulled out of the stratum by the jacking oil cylinder 4, the hook 55 is hung on the hanging ring 56 at one end of the rack 1 close to the jacking direction, then the piston rod of the bolt oil cylinder 31 is contracted, and the bolt 311 is driven to be taken out from the bolt hole 111, at the moment, the third hydraulic motor 542 drives the winding drum 541 to rotate on the positioning frame 3, the winding drum 541 can continuously wind the stay cord 543 and drive the positioning frame 3 and the movable frame 2 to rapidly slide on the rack 1 towards one end close to the jacking direction, and simultaneously drive the movable frame 2 and the rotary power part 6 to rapidly slide forwards and be connected with the next spiral drill rod 8 in the stratum, and then the next spiral drill rod 8 is pulled out, so that the time for the movable frame 2 to slide forwards in the pulling-out process of the spiral drill rod 8 is effectively shortened, and the construction efficiency of the pipe jacking machine is improved.
Example 3
The difference between this embodiment and embodiment 1 is that, in the construction process, the guiding drill rod 7 or the auger rod 8 is installed at the output end of the reduction gearbox 62, so that the reduction gearbox 62 drives the guiding drill rod 7 or the auger rod 8 to rotate.
Example 4
The difference between this embodiment and embodiment 2 is that, in the construction process, the guiding drill rod 7 or the auger rod 8 is installed at the output end of the reduction gearbox 62, so that the reduction gearbox 62 drives the guiding drill rod 7 or the auger rod 8 to rotate.
The embodiment of the application also discloses a construction process of the push bench under the condition of trenchless blind holes.
Example 1
A construction process of a push bench under a non-excavation blind hole condition comprises the following steps:
s1, construction preparation:
and digging a jacking pit at one end of the position of the pipeline to be pre-installed in the stratum, hoisting the pipe jacking machine in the jacking pit, and fixing the pipe jacking machine.
S2, jacking the guide drill rod 7:
installing the guide drill rod 7 on an output shaft 612 of the first hydraulic motor 61, extending piston rods of the two bolt oil cylinders 31 to enable the bolts 311 on the piston rods of the two bolt oil cylinders 31 to be respectively inserted into one bolt hole 111 on the two guide rail cross beams 11, extending the piston rod of the jacking oil cylinder 4 to push the movable frame 2 to slowly slide forwards on the rack 1, further enabling the guide drill rod 7 to be jacked into the stratum, and simultaneously enabling the first hydraulic motor 61 to drive the guide drill rod 7 to rotate in the stratum to jack the guide drill rod 7 in the stratum; after one guide drill rod 7 is jacked into the ground, piston rods of the two bolt oil cylinders 31 contract to enable the bolts 311 to be pulled out of the bolt holes 111, then the stepping motor 53 drives the fixed chain wheel 52 to rotate, the chain 51 is driven between the two chain wheels 52, the movable frame 2 is driven to slide backwards and reset on the rack 1 quickly, at the moment, the next guide drill rod 7 is installed on the output shaft 612 of the first hydraulic motor 61, and the previous operation is repeated until the front end of the guide drill rod 7 at the forefront end is located at one end, far away from the jacking pit, of the position of the pre-installation pipeline.
S3, discharging soil by the auger stem 8:
installing the auger stem 8 on the output shaft 612 of the first hydraulic motor 61, and sleeving the pipeline on the auger stem 8, so that the front end of the auger stem 8 is abutted against the tail end of the guide auger stem 7 in front of the auger stem 8 or sleeved on the tail end of the guide auger stem 7, and one end of the pipeline, which is deviated from the jacking direction, is abutted against the front baffle 21; then the bolts 311 on the piston rods of the two bolt oil cylinders 31 are respectively inserted into one bolt hole 111 on the two guide rail beams 11, at this time, the jacking oil cylinder 4 drives the movable frame 2 to slowly slide forwards on the rack 1, and the pipeline and the spiral drill rod 8 are jacked into the stratum, meanwhile, the first hydraulic motor 61 drives the spiral drill rod 8 to rotate in the stratum, so that the spiral drill rod 8 is jacked into the stratum, and the residue soil in the pipeline is discharged from one end close to the rack 1 through the spiral drill rod 8; when one auger stem 8 is jacked into the ground, the piston rods of the two bolt oil cylinders 31 contract to pull the bolt 311 out of the bolt hole 111, the stepping motor 53 drives the chain 51 to transmit between the two chain wheels 52, the movable frame 2 rapidly slides backwards on the rack 1 and resets, at the moment, the next auger stem 8 is installed on the output shaft 612, the two adjacent auger stems 8 are connected, and then the previous operation is repeated until the pipeline is laid to the preset position at the front end.
S4, disassembling the guide drill rod 7:
the piston rods of the two bolt oil cylinders 31 extend out, so that the bolts 311 on the piston rods of the two bolt oil cylinders 31 are respectively inserted into one bolt hole 111 on the two guide rail cross beams 11, the jacking oil cylinder 4 drives the movable frame 2 to slowly slide backwards on the rack 1, the first hydraulic motor 61 drives the guide drill rod 7 to be pulled out of the stratum, and then the guide drill rod 7 is detached from the first hydraulic motor 61; at this time, the piston rods of the two bolt cylinders 31 are contracted to pull the bolts 311 out of the bolt holes 111, then the stepping motor 53 drives the chain 51 to transmit between the two chain wheels 52 and drives the movable frame 2 to rapidly slide forward on the rack 1, so that the first hydraulic motor 61 is connected with the next guide drill rod 7, and the previous operation is repeated until all the guide drill rods 7 are pulled out of the stratum.
S5, disassembling the auger stem 8:
the piston rods of the two bolt oil cylinders 31 extend out, so that the bolts 311 on the piston rods of the two bolt oil cylinders 31 are respectively inserted into one bolt hole 111 on the two guide rail cross beams 11, the jacking oil cylinder 4 drives the movable frame 2 to slowly slide backwards on the rack 1, the first hydraulic motor 61 drives the spiral drill rod 8 to be pulled out of the pipeline, and then the spiral drill rod 8 is detached from the first hydraulic motor 61; at this time, the piston rods of the two bolt cylinders 31 are contracted to pull the bolts 311 out of the bolt holes 111, then the stepping motor 53 drives the chain 51 to transmit between the two chain wheels 52 and drives the movable frame 2 to rapidly slide forwards on the rack 1, and the first hydraulic motor 61 is connected with the next auger stem 8, and the previous operations are repeated until all the auger stems 8 are pulled out of the pipeline, and at this time, all the pipelines are laid in the stratum, and the laying process of the pipeline is completed.
Example 2
The difference between this embodiment and embodiment 1 lies in that, after the jacking cylinder 4 jacks the guiding drill rod 7 or the spiral drill rod 8 into the ground slowly, the hook 55 is hung on the hanging ring 56 at the end of the rack 1 that is away from the jacking direction, then the piston rod of the bolt cylinder 31 is contracted, and the bolt 311 is driven to be taken out from the bolt hole 111, at this time, the third hydraulic motor 542 drives the winding drum 541 to rotate on the positioning frame 3, the winding drum 541 can continuously wind the pull rope 543, and drive the positioning frame 3 and the movable frame 2 to slide backwards and reset on the rack 1 quickly at the same time, and then the next guiding drill rod 7 or spiral drill rod 8 is jacked, so that the time for withdrawing the movable frame 2 during jacking of the guiding drill rod 7 and the spiral drill rod 8 is effectively shortened, and the construction efficiency of the pipe jacking machine is improved.
In the process of disassembling the guide drill rod 7 or the spiral drill rod 8, after the jacking oil cylinder 4 slowly pulls out the guide drill rod 7 or the spiral drill rod 8 from the stratum, the hook 55 is hung on the hanging ring 56 at one end of the rack 1 close to the jacking direction, then the piston rod of the bolt oil cylinder 31 is contracted, and the bolt 311 is driven to be taken out from the bolt hole 111, at the moment, the third hydraulic motor 542 drives the winding drum 541 to rotate on the positioning frame 3, the winding drum 541 can continuously wind the pull rope, and drive the positioning frame 3 and the movable frame 2 to simultaneously and rapidly slide on the rack 1 towards one end close to the jacking direction, and simultaneously drive the movable frame 2 and the rotary power part 6 to rapidly slide forwards and be connected with the next guide drill rod 7 or the spiral drill rod 8 in the stratum, and then the next guide drill rod 7 or the spiral drill rod 8 is pulled out, so that the time that the movable frame 2 slides forwards in the process of pulling out the guide drill rod 7 and the spiral drill rod, the construction efficiency of the push bench is improved.
Example 3
The difference between this embodiment and embodiment 1 is that, in the construction process, the guiding drill rod 7 or the auger rod 8 is installed at the output end of the reduction gearbox 62, so that the reduction gearbox 62 drives the guiding drill rod 7 or the auger rod 8 to rotate.
Example 4
The difference between this embodiment and embodiment 2 is that, in the construction process, the guiding drill rod 7 or the auger rod 8 is installed at the output end of the reduction gearbox 62, so that the reduction gearbox 62 drives the guiding drill rod 7 or the auger rod 8 to rotate.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a push bench, a serial communication port, which comprises a frame (1), sliding connection has adjustable shelf (2) on frame (1), be provided with on adjustable shelf (2) and be used for driving the gliding jacking cylinder (4) of adjustable shelf (2), be provided with rotary power spare (6) on adjustable shelf (2), be connected with direction drilling rod (7) or auger stem (8) on rotary power spare (6), the cover is equipped with on auger stem (8) and protects pore wall steel pipe (81), rotary power spare (6) are used for driving direction drilling rod (7) or auger stem (8) and rotate, still be provided with on frame (1) and be used for driving gliding drive assembly (5) of adjustable shelf (2), gliding speed of drive assembly (5) drive adjustable shelf (2) is greater than jacking cylinder (4) drive adjustable shelf (2) gliding speed.
2. The push bench according to claim 1, wherein the driving assembly (5) comprises two chain wheels (51), two chain wheels (52) and a first driving member, the two chain wheels (52) are respectively rotatably connected to two ends of the rack (1) along the sliding direction of the movable frame (2), the chain (51) is arranged between the two chain wheels (52) and is used in cooperation with the chain wheels (52), the chain (51) is fixedly connected with the movable frame (2), and the first driving member is connected with one of the chain wheels and is used for driving the chain wheel (52) connected with the first driving member to rotate.
3. The push bench according to claim 1, wherein the driving assembly (5) comprises a winch (54), a hook (55) and two hanging rings (56), the winch (54) is connected with the movable frame (2), the winch (54) comprises a winding drum (541) and a second driving element for driving the winding drum (541) to rotate, a pull rope (543) is wound on the winding drum (541), the hook (55) is fixedly arranged at one end of the pull rope (543), two hanging rings (56) are arranged, the two hanging rings (56) are respectively and fixedly connected to two ends of the rack (1) along the sliding direction of the movable frame (2), and the hook (55) is used in cooperation with the hanging rings (56).
4. The push bench of claim 1, wherein the rotary power member (6) is a first hydraulic motor (61), and the output shaft (612) of the first hydraulic motor (61) is provided with a plurality of bearings for bearing axial force and a plurality of bearings for bearing radial force, and the plurality of bearings for bearing axial force and the plurality of bearings for bearing radial force are arranged in a staggered manner.
5. A push bench according to claim 1, characterized in that the rotary power unit (6) comprises a reduction gearbox (62) and a number of second hydraulic motors (63) mounted at the input of the reduction gearbox (62).
6. The push bench according to claim 1, wherein the rotary power member (6) is slidably connected to the movable frame (2), the sliding direction of the rotary power member (6) is the same as the sliding direction of the movable frame (2), and a position compensating cylinder (221) for driving the rotary power member (6) to slide is fixedly arranged on the rotary power member (6).
7. Push bench according to claim 1, characterised in that the conveying direction of the auger stem (8) is opposite to the jacking direction.
8. The push bench according to claim 1, characterized in that a positioning frame (3) is slidably connected on the frame (1), the sliding direction of the positioning frame (3) is the same as the sliding direction of the movable frame (2), both ends of the jacking cylinder (4) in the telescopic direction are respectively fixedly connected with the movable frame (2) and the positioning frame (3), a bolt cylinder (31) is fixedly arranged on the positioning frame (3), a plurality of bolt holes (111) are arranged on the frame (1) along the sliding direction of the positioning frame (3), a bolt (311) inserted in one of the bolt holes (111) is fixedly arranged on the bolt cylinder (31), an indication groove (32) is arranged on the positioning frame (3), the length direction of the indication groove (32) is the same as the telescopic direction of the bolt cylinder (31), an indication bar (312) fixedly connected with a piston rod of the bolt cylinder (31) is slidably connected in the indication groove (32), one end of the indicating bar (312) extends to the outer side of the positioning frame (3).
9. The pipe jacking machine construction process under the trenchless through hole condition as claimed in any one of claims 1 to 8, comprising the steps of:
s1, construction preparation: respectively digging a jacking pit and a receiving pit at two ends of a position where a pipeline is pre-installed in a stratum, and hoisting a pipe jacking machine in the jacking pit;
s2, pushing the guide drill rod (7): installing a guide drill rod (7) on a rotary power part (6), driving a movable frame (2) to slowly slide forwards on a rack (1) by a jacking oil cylinder (4), enabling the guide drill rod (7) to jack into the stratum, driving the guide drill rod (7) to rotate in the stratum by the rotary power part (6) at the same time, enabling the guide drill rod (7) to jack into the stratum, driving a driving assembly (5) to drive the movable frame (2) to rapidly slide backwards on the rack (1) and reset after one guide drill rod (7) jacks into the stratum, installing the next guide drill rod (7) on the rotary power part (6) at the moment, and repeating the previous operations until the guide drill rod (7) at the most front end enters a receiving pit;
s3, discharging soil by the auger stem (8): installing an auger stem (8) on a rotary power part (6), enabling the front end of the auger stem (8) to be abutted against the tail end of a guide drill stem (7) or sleeved at the tail end of the guide drill stem (7), then sleeving a hole-protecting wall steel pipe (81) outside the auger stem (8), enabling the hole-protecting wall steel pipe (81) to be abutted against a movable frame (2), driving the movable frame (2) to slowly slide forwards on a rack (1) by a jacking oil cylinder (4), enabling the hole-protecting wall steel pipe (81) and the auger stem (8) to jack into the ground, simultaneously driving the auger stem (8) to rotate in the ground by the rotary power part (6), enabling the auger stem (8) to jack into the ground, enabling slag in the hole-protecting wall steel pipe (81) to be discharged from one end close to the rack (1) through the auger stem (8), and after one auger stem (8) and the hole-protecting wall steel pipe (81) jack into the ground, the driving assembly (5) drives the movable frame (2) to rapidly slide backwards on the rack (1) and reset, at the moment, the next auger stem (8) and the hole-protecting wall steel pipe (81) are installed on the rotary power piece (6), the two adjacent auger stems (8) are abutted, and then the previous operation is repeated until the hole-protecting wall steel pipe (81) at the foremost end and the auger stems (8) enter the receiving pit;
s4, disassembling the guide drill rod (7): the auger stem (8) pushes the guide auger stem (7) to move forwards and enter the receiving pit along with the forward jacking of the auger stem (8) in the stratum, at the moment, the guide auger stem is hoisted and recovered from the receiving pit, and when the hole protecting wall steel pipe (81) at the foremost end and the auger stem (8) enter the receiving pit, the guide auger stem is completely recovered;
s5, disassembling the auger stem (8): after the hole-protecting wall steel pipe (81) and the spiral drill rod (8) at the foremost end enter the receiving pit, the jacking oil cylinder (4) drives the movable frame (2) to slowly slide backwards on the rack (1), the rotary power part (6) drives the spiral drill rod (8) to be pulled out from the hole-protecting wall steel pipe (81), then the spiral drill rod (8) is detached from the rotary power part (6), the driving assembly (5) drives the movable frame (2) to rapidly slide forwards on the rack (1), the rotary power part (6) is connected with the next spiral drill rod (8), and the previous operations are repeated until all the spiral drill rods (8) are pulled out from the hole-protecting wall steel pipe (81);
s6, laying a pipeline: the pipeline is placed between a movable frame (2) and a hole-protecting wall steel pipe (81), two ends of the pipeline are respectively abutted to the hole-protecting wall steel pipe (81) and the movable frame (2), a jacking oil cylinder (4) drives the movable frame (2) to slowly slide forwards on a rack (1), the pipeline is jacked into the ground, meanwhile, the jacked hole-protecting wall steel pipe is recovered in a receiving pit, then a driving assembly (5) drives the movable frame (2) to rapidly slide backwards on the rack (1) and reset, the next pipeline is placed between the movable frame (2) and the hole-protecting wall steel pipe (81), two adjacent pipelines are abutted, and then the previous operation is repeated until the pipeline at the foremost end enters the receiving pit.
10. The pipe jacking machine construction process under the condition of trenchless blind holes as claimed in any one of claims 1 to 8, comprising the following steps:
s1, construction preparation: digging a jacking pit at one end of a position where a pipeline is pre-installed in the stratum, and hoisting a pipe jacking machine in the jacking pit;
s2, pushing the guide drill rod (7): installing a guide drill rod (7) on a rotary power part (6), driving a movable frame (2) to slowly slide forwards on a rack (1) by a jacking oil cylinder (4), enabling the guide drill rod (7) to jack into the stratum, driving the guide drill rod (7) to rotate in the stratum by the rotary power part (6) at the same time, enabling the guide drill rod (7) to jack into the stratum, driving a driving assembly (5) to drive the movable frame (2) to rapidly slide backwards on the rack (1) and reset after one guide drill rod (7) jacks into the stratum, installing the next guide drill rod (7) on the rotary power part (6) at the moment, and repeating the previous operations until the front end of the guide drill rod (7) at the most front end is positioned at one end of a preinstalled pipeline position far away from a jacking pit;
s3, discharging soil by the auger stem (8): installing auger stem (8) on a rotary power part (6), sleeving a pipeline outside the auger stem (8), enabling the pipeline to be abutted against a movable frame (2), driving the movable frame (2) to slide forwards slowly on a rack (1) by a jacking oil cylinder (4), enabling the pipeline and the auger stem (8) to be jacked into the ground, simultaneously driving the auger stem (8) to rotate in the ground by the rotary power part (6), enabling the auger stem (8) to be jacked in the ground, enabling muck in the pipeline to be discharged from one end close to the rack (1) through the auger stem (8), after one auger stem (8) and the pipeline are jacked into the ground, driving components (5) drive the movable frame (2) to slide backwards and reset on the rack (1) rapidly, installing the next auger stem (8) on the rotary power part (6) at the moment, and enabling two adjacent auger stems (8) to be abutted against each other, then repeating the previous operation until the pipe is jacked to the front end position of the pre-laid pipeline;
s4, disassembling the guide drill rod (7): the jacking oil cylinder (4) drives the movable frame (2) to slowly slide backwards on the rack (1), the rotary power part (6) drives the guide drill rod (7) to be pulled out of the stratum, then the guide drill rod (7) is detached from the rotary power part (6), the driving assembly (5) drives the movable frame (2) to rapidly slide forwards on the rack (1), the rotary power part (6) is connected with the next guide drill rod (7), and the previous operation is repeated until all the guide drill rods (7) are pulled out of the stratum;
s5, disassembling the auger stem (8): the jacking oil cylinder (4) drives the movable frame (2) to slowly slide backwards on the rack (1), the rotary power part (6) drives the spiral drill rod (8) to be pulled out from the pipeline, then the spiral drill rod (8) is detached from the rotary power part (6), the driving assembly (5) drives the movable frame (2) to rapidly slide forwards on the rack (1), the rotary power part (6) is connected with the next spiral drill rod (8), and the previous operation is repeated until all the spiral drill rods (8) are pulled out from the pipeline, all the pipelines are laid in the ground at the moment, and the laying process of the pipelines is completed.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113931276A (en) * | 2021-10-28 | 2022-01-14 | 广东恒实建设集团有限公司 | Underground drainage pipeline non-excavation construction method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113931276A (en) * | 2021-10-28 | 2022-01-14 | 广东恒实建设集团有限公司 | Underground drainage pipeline non-excavation construction method |
CN113931276B (en) * | 2021-10-28 | 2022-08-02 | 广东恒实建设集团有限公司 | Non-excavation construction method for underground drainage pipeline |
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