CN112981745A - Staggered-layer continuous unreeling fabric quilting production system - Google Patents
Staggered-layer continuous unreeling fabric quilting production system Download PDFInfo
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- CN112981745A CN112981745A CN202110415790.XA CN202110415790A CN112981745A CN 112981745 A CN112981745 A CN 112981745A CN 202110415790 A CN202110415790 A CN 202110415790A CN 112981745 A CN112981745 A CN 112981745A
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- cloth
- quilting
- unreeling
- unwinding
- frame
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/04—Cutting devices
Abstract
The invention relates to the technical field of wind power blade preforming, in particular to a staggered-layer continuous unreeling fabric quilting production system which is used for producing a preformed piece for a wind power blade root, wherein the preformed piece is formed by quilting a plurality of layers of glass fiber cloth which are stacked according to a certain rule. Specifically, through setting up unwinding mechanism, the mechanism of rectifying, quilting mechanism, drive mechanism and cutting mechanism, realize unreeling the layering of a plurality of cloth section of thick bamboo simultaneously to rectify the multilayer cloth successive layer that unreels and merge into the one deck after rectifying, fix different layer cloth quilts again, leave unwinding mechanism after the cloth and provide power for the transport of cloth through drive mechanism, cut the cloth that merges into the one deck through cutting mechanism after, the cloth that cuts out is carried to unloading mechanism, at last by artifical unloading. Effectively reduces the cost of the production process and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of wind power blade preforming, in particular to a staggered-layer continuous unreeling fabric quilting production system.
Background
Wind power generation is a relatively mature power generation mode with a commercial prospect in renewable energy sources at present. The wind power blade wing section has the characteristic shape that wind generates lift force when flowing through the blade, the generated lift force is utilized to push the blade to rotate, and wind energy is converted into rotating mechanical energy and further converted into electric energy.
In the manufacturing process of wind power blades, there is a preform that needs to be stacked in multiple layers and then stitched. The preformed piece is formed by stacking and sewing a plurality of layers of glass fiber cloth with different shapes according to the size of the blade according to a certain rule, and is convenient for subsequent taking and placing. Because the displacement easily takes place in the lay-up process in the manual operation process, and production efficiency is low. Therefore, at present, the stacking of multiple layers of glass fiber cloth is carried out through automatic stacking equipment, specifically, the glass fiber cloth is firstly cut into cloth blocks with specific shapes and then conveyed to a grabbing platform, and a plurality of needling suckers are driven by a mechanical hand to grab the cloth blocks and then are stacked layer by layer. However, this method is expensive and inefficient in the method of cutting and then stacking.
In view of the above problems, the present designer is actively making research and innovation based on the practical experience and professional knowledge that is rich for years in the engineering application of such products, in order to create a staggered-layer continuous unreeling fabric quilting production system, which is more practical.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the staggered-layer continuous unreeling fabric quilting production system can realize continuous unreeling and overlaying of multiple layers of cloth.
In order to achieve the purpose, the invention adopts the technical scheme that: a staggered-layer continuous unreeling fabric quilting production system comprises an unreeling mechanism, a deviation correcting mechanism, a quilting mechanism, a traction mechanism and a cutting mechanism which are sequentially arranged along a cloth conveying direction;
the unwinding mechanism comprises a plurality of unwinding assemblies arranged at intervals along the cloth conveying direction, a conveying belt is arranged corresponding to each unwinding assembly, each unwinding assembly comprises a guide rail arranged perpendicular to the cloth conveying direction and an unwinding frame arranged on the guide rail, the unwinding frame can move along the length direction of the guide rail, and the conveying belts are used for conveying the cloth to the deviation correcting mechanism;
the deviation rectifying mechanism comprises a deviation rectifying frame and a deviation rectifying roller set and a pressing roller set which are arranged on the deviation rectifying frame, and after the cloth is led out from the unwinding mechanism, the cloth is subjected to layer-by-layer deviation rectifying through the deviation rectifying roller set in a layered mode and then is combined into one layer through the pressing roller set;
the quilting mechanism comprises a quilting platform, at least one machine head frame is arranged on the quilting platform, and at least one quilting machine head is arranged along the length direction of the machine head frame;
the traction mechanism comprises a traction platform, at least two clamping assemblies are arranged on the traction platform along the cloth conveying direction, and the clamping assemblies are used for clamping the cloth from two sides of the cloth and can move in the cloth conveying direction;
the cutting mechanism is arranged at the output end of the traction mechanism and used for cutting the cloth combined into a layer.
Furthermore, the unreeling assemblies are arranged in a step shape along the cloth conveying direction, and the mounting surfaces of the unreeling assemblies are gradually raised;
the conveying belts are arranged in parallel along the vertical direction, and the conveying belts correspond to the unwinding assemblies and extend to the output end of the unwinding mechanism from the unwinding frame.
Further, the unreeling frame extends towards the cloth conveying direction and is provided with a first guide roller and a second guide roller, the first guide roller is close to the cloth barrel and is arranged above the second guide roller, the second guide roller is close to the conveying belt, and the cloth is unreeled by the cloth barrel and then sequentially passes through the first guide roller and the second guide roller.
Further, be provided with distance sensor on the unreeling frame, distance sensor is located between first guide roll and the cloth section of thick bamboo, just distance sensor sets up towards the cloth of unreeling.
Furthermore, the distributing cylinder is arranged on the unwinding frame and provides unwinding power through a first motor, the guide rail and the unwinding frame are provided with a transmission assembly, and the transmission assembly provides power and drives the unwinding frame to move along the length direction of the guide rail through a second motor.
Further, the correcting roller group comprises a plurality of limiting rods arranged in the vertical direction, the limiting rods correspond to the conveying belt, two limiting blocks are arranged on the limiting rods, and the distance between the two limiting blocks is matched with the width of the cloth.
Furthermore, the pressing roller group is arranged corresponding to the plane of the quilting platform and comprises a lower pressing roller and a fixed roller which are arranged along the vertical direction, and the lower pressing roller is driven by a first air cylinder to press towards the fixed roller.
Further, the head frame is arranged above the quilting platform perpendicular to the cloth conveying direction, and the quilting head can move along the length direction of the head frame.
Furthermore, the clamping assembly comprises a sliding support, the sliding support is arranged to be a rectangular frame and is perpendicular to the cloth conveying direction, a lower clamping plate is arranged inside the sliding support and is perpendicular to the cloth conveying direction, and a plurality of pressing assemblies are arranged on the top of the sliding support in parallel along the direction perpendicular to the cloth conveying direction;
the lower pressing assembly comprises a second cylinder and an upper clamping plate which are fixed to the top of the sliding support, and the second cylinder can drive the upper clamping plate to move towards the lower clamping plate.
Furthermore, a blanking mechanism is arranged at the output end of the cutting mechanism.
The invention has the beneficial effects that: the preform production system disclosed by the invention is provided with the unwinding mechanism, the deviation rectifying mechanism, the quilting mechanism, the traction mechanism and the cutting mechanism, so that the multiple cloth barrels can be unwound in a layered manner at the same time, the unwound multiple layers of cloth are combined into one layer after being subjected to deviation rectifying layer by layer, and then different layers of cloth are quilted and fixed;
the position of the unwinding frame on the guide rail is adjusted to change the position of the cloth unwinding of the cloth barrel, and the unwinding frames in the unwinding assemblies are all subjected to adaptive adjustment, so that staggered stacking of different layers of cloth is realized;
unreel the in-process through first motor initiative and unreel and cooperate conveyor belt's transport, ensure that the tension-free of cloth unreels, be convenient for carry out mechanical deviation rectification to the cloth of unreeling, and can not damage the fine cloth of glass.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of a preform production system in an embodiment of the present invention;
fig. 2 is a schematic view of a forward structure of an unwinding assembly according to an embodiment of the present invention;
fig. 3 is a schematic cross-sectional structure view of an unwinding assembly according to an embodiment of the present invention;
fig. 4 is a schematic view of a back structure of the unwinding assembly in the embodiment of the present invention;
FIG. 5 is a schematic diagram of a forward structure of the deviation correcting mechanism according to the embodiment of the present invention;
FIG. 6 is a schematic diagram of a back structure of the deviation correcting mechanism in the embodiment of the present invention;
FIG. 7 is a schematic cross-sectional view of a deviation correcting mechanism according to an embodiment of the present invention;
fig. 8 is a schematic view of a quilting mechanism in an embodiment of the present invention;
fig. 9 is a top view of a quilting mechanism in an embodiment of the present invention;
FIG. 10 is a schematic structural view of a traction mechanism in an embodiment of the present invention;
FIG. 11 is a schematic view of a clamping assembly according to an embodiment of the present invention.
Reference numerals: 1. an unwinding mechanism; 11. an unwinding assembly; 111. a guide rail; 112. unwinding the frame; 113. a first guide roller; 114. a second guide roller; 115. a distance sensor; 116. a first motor; 117. a transmission assembly; 118. a second motor; 12. a conveyor belt; 2. a deviation rectifying mechanism; 21. a deviation rectifying frame; 22. a correction roller set; 221. a limiting rod; 222. a limiting block; 23. pressing the roller set; 231. a lower pressing roller; 232. a fixed roller; 233. a first cylinder; 3. a quilting mechanism; 31. a quilting platform; 32. a headstock; 33. a quilting machine head; 4. a traction mechanism; 41. a traction platform; 42. a clamping assembly; 421. a sliding support; 422. a lower splint; 43. pressing the assembly; 431. a second cylinder; 432. an upper splint; 5. a cutting mechanism; 6. a blanking mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The staggered-layer continuous unreeling fabric quilting production system shown in fig. 1 to 11 comprises an unreeling mechanism 1, a deviation correcting mechanism 2, a quilting mechanism 3, a traction mechanism 4 and a cutting mechanism 5 which are sequentially arranged along a cloth conveying direction; the unwinding mechanism 1 comprises a plurality of unwinding assemblies 11 arranged at intervals along the cloth conveying direction, a conveying belt 12 is arranged corresponding to each unwinding assembly 11, each unwinding assembly 11 comprises a guide rail 111 arranged perpendicular to the cloth conveying direction and an unwinding frame 112 arranged on the guide rail 111, the unwinding frame 112 can move along the length direction of the guide rail 111, and the conveying belt 12 is used for conveying cloth to the deviation correcting mechanism 2; the deviation rectifying mechanism 2 comprises a deviation rectifying frame 21 and a deviation rectifying roller set 22 and a pressing roller set 23 which are arranged on the deviation rectifying frame, and after the cloth is led out from the unwinding mechanism 1, the cloth is subjected to layer-by-layer deviation rectifying through the deviation rectifying roller set 22 and then is combined into a layer through the pressing roller set 23; the quilting mechanism 3 comprises a quilting platform 31, at least one machine head frame 32 is arranged on the quilting platform 31, and at least one quilting machine head 33 is arranged along the length direction of the machine head frame 32; the traction mechanism 4 comprises a traction platform 41, at least two clamping assemblies 42 are arranged on the traction platform 41 along the cloth conveying direction, and the clamping assemblies 42 are used for clamping the cloth from two sides of the cloth and can move in the cloth conveying direction; the cutting mechanism 5 is arranged at the output end of the traction mechanism 4 and is used for cutting the cloth combined into a layer.
The production system disclosed by the invention is used for producing a preformed piece for the root part of the wind power blade, and the preformed piece is formed by quilting a plurality of layers of glass fiber cloth which are stacked according to a certain rule. Specifically, through setting up unwinding mechanism 1, the mechanism 2 of rectifying, quilting mechanism 3, drive mechanism 4 and cutting mechanism 5, realize unreeling the layering of a plurality of cloth section of thick bamboo simultaneously, and rectify the multilayer cloth successive layer that unreels and merge into the one deck after rectifying, it is fixed with different layer cloth quilts again, leave unwinding mechanism 1 after the cloth through drive mechanism 4 for the transport of cloth provide power, cut the cloth that merges into the one deck through cutting mechanism 5 after cutting, the cloth of cutting out is carried to unloading mechanism 6, at last by artifical unloading.
In the unreeling process, since the multiple layers of cloth materials which are finally quilted and fixed and formed need to be stacked according to a certain rule, before the multiple cloth material cylinders are driven to be actively unreeled, the positions of the cloth material unreeled out of the cloth material on the unreeling frame 112 are changed by adjusting the specific positions of the unreeling frame 112 on the guide rails 111, and the unreeling frames 112 in the unreeling assemblies 11 are all subjected to adaptive adjustment, so that the staggered stacking among the different layers of cloth materials is realized.
In the concrete production process, the average value of the width of the cloth unreeled by the cloth barrel is about 1000mm, but because the mass of the glass fiber cloth is light, the position deviation of the cloth is easy to occur in the conveying process of the conveying belt 12 after unreeling, a deviation correcting mechanism 2 is further arranged between the unreeling mechanism 1 and the quilting mechanism 3 and used for correcting the deviation of multiple layers of cloth layer by layer, and the cloth is conveyed to the quilting mechanism 3 for quilting and fixing after being laminated into one layer.
The invention optimizes and improves the automatic laying process adopted at present, and the pre-forming piece production system adopted at present cuts the glass fiber cloth into cloth blocks with specific shapes and then conveys the cloth blocks to a grabbing platform, a plurality of needling suckers are driven by a manipulator to grab the cloth blocks and then lay the cloth blocks layer by layer, and then the laid cloth is quilted and fixed, so the production cost is high, and the production efficiency is low by adopting a mode of firstly cutting and then laying. Therefore, the invention realizes the continuous unreeling, the overlaying, the quilting and the re-cutting of the multi-layer cloth by changing the overlaying process, is applied to the production system of the preformed piece, effectively reduces the cost of the production process and improves the production efficiency.
In this embodiment, the unwinding mechanism 1 outputs multiple layers of cloth towards the deviation rectifying mechanism 2, each unwinding assembly 11 arranged in the unwinding mechanism 1 can only unwind one layer of cloth, and therefore, a plurality of unwinding assemblies 11 are arranged in the unwinding mechanism 1.
Specifically, the plurality of unwinding assemblies 11 are arranged in a step shape along the cloth conveying direction, and the mounting surfaces of the unwinding assemblies 11 are gradually raised; the plurality of conveying belts 12 are arranged in parallel along the vertical direction, and the conveying belts 12 extend from the unwinding rack 112 to the output end of the unwinding mechanism 1 corresponding to the unwinding assembly 11. Unreel when realizing the multilayer cloth, and each layer of cloth all corresponds and sets up a conveyor belt 12 and carry the cloth, consequently unreels 11 echelonment settings of subassembly and risees along direction of delivery, provides installation space for a plurality of conveyor belt 12's technology demand to accord with the multilayer lay-up structure of preforming piece. The multiple layers of cloth are conveyed independently and combined before quilting, so that the cloth in the unreeling process is basically free of tension, and the condition that the glass fiber cloth cannot be pulled by large tension during unreeling is met.
Further, the unreeling frame 112 is provided with a first guide roller 113 and a second guide roller 114 extending towards the cloth conveying direction, the first guide roller 113 is arranged close to the cloth cylinder and above the second guide roller 114, the second guide roller 114 is arranged close to the conveying belt 12, and the cloth is unreeled from the cloth cylinder and then sequentially passes through the first guide roller 113 and the second guide roller 114. A distance sensor 115 is arranged on the unwinding frame 112, the distance sensor 115 is positioned between the first guide roller 113 and the cloth barrel, and the distance sensor 115 is arranged towards the unwound cloth.
As shown in fig. 3, an unwinding speed feedback control assembly is formed by arranging a first guide roller 113, a second guide roller 114 and a distance sensor 115 at the position where the cloth is led out from the cloth cylinder, the distance between the cloth and the unwinding speed feedback control assembly is detected by the distance sensor 115, the feedback signal compensates and controls the rotation speed of the unwinding motor, and the speed control method is suitable for the condition that the cloth is unwound in the embodiment without tension basically, and the structure is simple and practical.
In this embodiment, the distributing cylinder is disposed on the unwinding frame 112 and is powered by the first motor 116, a transmission assembly 117 is disposed between the guide rail 111 and the unwinding frame 112, and the transmission assembly 117 is powered by the second motor 118 and drives the unwinding frame 112 to move along the length direction of the guide rail 111.
In unwinding mechanism 1, provide through first motor 116 and unreel power, make a cloth section of thick bamboo initiatively unreel, rethread conveyor belt 12 carries the cloth to mechanism 2 department of rectifying and carries out machinery and rectify a deviation, and mechanism 2 simple structure of rectifying just is applicable to rectifying of no tension cloth, has more the practicality.
The second motor 118 drives the transmission assembly 117 to drive the unwinding frame 112 to move, the unwinding position of the material distributing cylinder is changed, the staggered overlapping of different layers of materials is realized, and the structural requirement of the preformed part is met.
In this embodiment, the deviation correcting roller set 22 includes a plurality of limiting rods 221 arranged along the vertical direction, the limiting rods 221 are arranged corresponding to the conveying belt 12, two limiting blocks 222 are arranged on the limiting rods 221, and the distance between the two limiting blocks 222 is adapted to the width of the cloth.
In the specific implementation process, different limiting rods 221 respectively correspond to different conveying belts 12, the position of the limiting block 222 arranged on the preform is adjusted according to the dislocation requirement between different layers of cloth in the preform, the unreeled cloth is further mechanically corrected, and the final quilting fixing molded preform is ensured to meet the product requirement.
The stitching roller group 23 is arranged corresponding to the plane of the quilting platform 31, the stitching roller group 23 comprises a lower pressing roller 231 and a fixed roller 232 which are arranged along the vertical direction, and the lower pressing roller 231 is driven by a first air cylinder 233 to press towards the fixed roller 232. The rectified multi-layered cloth is combined into one layer through a gap between the lower press roller 231 and the fixing roller 232, and then conveyed to the quilting mechanism 3 to quilt and fix the multi-layered cloth together.
In the quilting mechanism 3, a head frame 32 is provided above the quilting table 31 perpendicularly to the cloth conveying direction, and a quilting head 33 is movable in the longitudinal direction of the head frame 32.
As a preferred embodiment of the present application, as shown in fig. 8 and 9, on the quilting platform 31, two headstock 32 are provided along the cloth conveying direction, wherein one headstock 32 is provided with a plurality of quilting heads 33 for quilting and fixing a plurality of layers of cloth; the latter head frame 32 is provided with a single quilting head 33 for applying a seam filling to a cloth material which has been missed in the previous quilting operation.
As another embodiment of the quilting mechanism 3, a quilting mode with a single headstock 32 and multiple quilting heads 33 can be adopted, the spacing between the heads is small according to the current quilting process requirements, and a uniform head action mode can be adopted, so that the quilting heads 33 are uniformly controlled and are relatively simple to control.
Furthermore, a quilting mode of a plurality of machine head frames 32 and a single quilting machine head 33 can be adopted, the positions of the quilting machine heads 33 on different machine head frames 32 can be adjusted according to requirements, each quilting machine head 33 corresponds to one quilting line, and the mode is flexible in selecting different quilting lines for different fabrics.
In this embodiment, as shown in fig. 10 and 11, the clamping assembly 42 includes a sliding support 421, the sliding support 421 is configured as a rectangular frame and is arranged perpendicular to the cloth conveying direction, a lower clamping plate 422 is arranged inside the sliding support 421 and is perpendicular to the cloth conveying direction, and a plurality of pressing assemblies 43 are arranged in parallel at the top of the sliding support 421 and perpendicular to the cloth conveying direction; the pressing assembly 43 includes a second cylinder 431 fixed to the top of the sliding bracket 421 and an upper plate 432, and the second cylinder 431 can drive the upper plate 432 to move toward the lower plate 422.
Because the uneven condition of thickness appears in its dislocation direction in the cloth that can lead to merging into the one deck after the cloth dislocation is overlapped, consequently will push down that subassembly 43 is provided with a plurality ofly along the cloth dislocation direction, can ensure that the cloth in different thickness regions is all clamped tightly by clamping component 42 to drag the transport.
The output end of the cutting mechanism 5 is also provided with a blanking mechanism 6, and the cut cloth pieces are conveyed to the blanking mechanism 6, so that manual blanking operation is facilitated.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A staggered-layer continuous unreeling fabric quilting production system is characterized by comprising: the cloth feeding device comprises an unwinding mechanism (1), a deviation correcting mechanism (2), a quilting mechanism (3), a traction mechanism (4) and a cutting mechanism (5) which are sequentially arranged along the cloth conveying direction;
the unwinding mechanism (1) comprises a plurality of unwinding assemblies (11) arranged at intervals along a cloth conveying direction, a conveying belt (12) is arranged corresponding to each unwinding assembly (11), each unwinding assembly (11) comprises a guide rail (111) perpendicular to the cloth conveying direction and an unwinding frame (112) arranged on the guide rail (111), the unwinding frame (112) can move along the length direction of the guide rail (111), and the conveying belt (12) is used for conveying cloth to the deviation correcting mechanism (2);
the deviation rectifying mechanism (2) comprises a deviation rectifying frame (21) and a deviation rectifying roller set (22) and a pressing roller set (23) which are arranged on the deviation rectifying frame, and after the cloth is led out from the unwinding mechanism (1), the cloth is subjected to deviation rectifying layer by layer through the deviation rectifying roller set (22), and then the cloth is combined into one layer through the pressing roller set (23);
the quilting mechanism (3) comprises a quilting platform (31), at least one machine head frame (32) is arranged on the quilting platform (31), and at least one quilting machine head (33) is arranged along the length direction of the machine head frame (32);
the traction mechanism (4) comprises a traction platform (41), at least two clamping assemblies (42) are arranged on the traction platform (41) along the cloth conveying direction, and the clamping assemblies (42) are used for clamping cloth from two sides of the cloth and can move in the cloth conveying direction;
the cutting mechanism (5) is arranged at the output end of the traction mechanism (4) and is used for cutting the cloth combined into a layer.
2. The quilting production system of a split-level continuously unreeled fabric as claimed in claim 1, wherein a plurality of the unreeling assemblies (11) are provided in a step shape along a cloth feeding direction, and a mounting surface of the unreeling assemblies (11) is gradually raised;
the conveying belt (12) is provided with a plurality of conveying belts in parallel along the vertical direction, and the conveying belt (12) corresponds to the unreeling assembly (11) and extends to the output end of the unreeling mechanism (1) from the unreeling frame (112).
3. The staggered-layer continuous unreeling fabric quilting production system as claimed in claim 1, wherein the unreeling rack (112) is provided with a first guide roller (113) and a second guide roller (114) extending towards the cloth conveying direction, the first guide roller (113) is disposed near the cloth drum and above the second guide roller (114), the second guide roller (114) is disposed near the conveyor belt (12), and the cloth is unreeled from the cloth drum and then sequentially passes through the first guide roller (113) and the second guide roller (114).
4. The staggered continuous unreeling fabric quilting production system as claimed in claim 3, wherein a distance sensor (115) is provided on the unreeling frame (112), said distance sensor (115) is located between said first guide roller (113) and the cloth drum, and said distance sensor (115) is disposed toward the unreeled cloth.
5. The quilting production system of staggered-layer continuously-unreeled fabric of claim 1, wherein a cloth drum is disposed on an unreeling frame (112) and supplies unreeling power through a first motor (116), a transmission assembly (117) is disposed between the guide rail (111) and the unreeling frame (112), and the transmission assembly (117) supplies power through a second motor (118) and drives the unreeling frame (112) to move along the length direction of the guide rail (111).
6. The staggered-layer continuous unreeling fabric quilting production system as claimed in claim 1, wherein the deviation correcting roller set (22) comprises a plurality of limiting rods (221) arranged along a vertical direction, the limiting rods (221) are arranged corresponding to the conveying belt (12), two limiting blocks (222) are arranged on the limiting rods (221), and the distance between the two limiting blocks (222) is adapted to the width of the cloth.
7. The staggered continuous unreeling fabric quilting production system as claimed in claim 1, wherein the stitching roller set (23) is disposed corresponding to a plane of the quilting platform (31), the stitching roller set (23) comprises a lower pressing roller (231) and a fixed roller (232) disposed along a vertical direction, and the lower pressing roller (231) is driven by a first air cylinder (233) to press toward the fixed roller (232).
8. The quilting production system of a split-level continuously unreeled fabric of claim 1, wherein the head frame (32) is disposed above the quilting platform (31) perpendicular to a cloth conveying direction, and the quilting head (33) is movable in a length direction of the head frame (32).
9. The quilting production system of a staggered-layer continuously unreeled fabric as claimed in claim 1, wherein the clamping assembly (42) comprises a sliding support (421), the sliding support (421) is configured as a rectangular frame and is arranged perpendicular to a cloth conveying direction, a lower clamping plate (422) is arranged inside the sliding support (421) and is perpendicular to the cloth conveying direction, and a plurality of pressing assemblies (43) are arranged in parallel at the top of the sliding support (421) along the direction perpendicular to the cloth conveying direction;
the pressing assembly (43) comprises a second air cylinder (431) and an upper clamping plate (432) which are fixed at the top of the sliding bracket (421), and the second air cylinder (431) can drive the upper clamping plate (432) to move towards the lower clamping plate (422).
10. The staggered continuous unreeled fabric quilting production system as claimed in claim 1, wherein a blanking mechanism (6) is further provided at an output end of the cutting mechanism (5).
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| CN202110415790.XA CN112981745B (en) | 2021-04-19 | 2021-04-19 | Staggered-layer continuous unreeling fabric quilting production system |
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| CN202110415790.XA CN112981745B (en) | 2021-04-19 | 2021-04-19 | Staggered-layer continuous unreeling fabric quilting production system |
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| CN113353698A (en) * | 2021-06-30 | 2021-09-07 | 明德莱茵(天津)科技有限公司 | Fluted plate machine |
| CN114701883A (en) * | 2022-04-27 | 2022-07-05 | 武汉中仪物联技术股份有限公司 | Unwinding device, glass fiber hose production equipment and production method |
| CN114808289A (en) * | 2022-06-27 | 2022-07-29 | 江苏乐贝帝家居用品有限公司 | Bedding quilting machine |
| CN115434082A (en) * | 2022-10-09 | 2022-12-06 | 南通云龙智能科技有限公司 | Quilting machine assembly |
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| CN113353698A (en) * | 2021-06-30 | 2021-09-07 | 明德莱茵(天津)科技有限公司 | Fluted plate machine |
| CN113353698B (en) * | 2021-06-30 | 2022-05-13 | 明德莱茵(天津)科技有限公司 | Fluted plate machine |
| CN114701883A (en) * | 2022-04-27 | 2022-07-05 | 武汉中仪物联技术股份有限公司 | Unwinding device, glass fiber hose production equipment and production method |
| CN114808289A (en) * | 2022-06-27 | 2022-07-29 | 江苏乐贝帝家居用品有限公司 | Bedding quilting machine |
| CN114808289B (en) * | 2022-06-27 | 2022-09-16 | 江苏乐贝帝家居用品有限公司 | Bedding quilting machine |
| CN115434082A (en) * | 2022-10-09 | 2022-12-06 | 南通云龙智能科技有限公司 | Quilting machine assembly |
| CN115434082B (en) * | 2022-10-09 | 2023-10-10 | 南通云龙智能科技有限公司 | Quilting machine assembly |
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