Intelligent maintenance equipment for electromechanical installation faults
Technical Field
The invention relates to the technical field of electromechanical overhaul devices, in particular to an electromechanical installation fault intelligent overhaul device.
Background
Most of the current enterprises have automatic machine equipment, the electromechanical installation industry is born due to the birth of the equipment, lines and pipelines of common industrial and public and civil construction projects, the transformation and distribution station projects of 35 kilovolt and below, the manufacturing and installation of non-standard steel components, the electromechanical installation is the work with larger project scale, and a large-scale enterprise migrates for a few, one project needs to be implemented in nearly half a year, and the technical requirements for installation are quite large, and the project contents comprise equipment such as boilers, ventilation air conditioners, refrigeration, electricity, instruments, motors, compressor units, broadcast movies, television broadcast control and the like.
Among the prior art, electromechanical installation has gone wrong back, need use corresponding intelligent maintenance mechanism to retrieve the maintenance, and the current mode adopts methods such as escalators mostly to carry out artifical the maintenance, and this mode not only wastes time and energy, has certain danger moreover, and operates comparatively inconveniently when the use tools, and the toolbox can't be removed along with the personnel, has slowed down maintenance speed to a certain extent.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the electromechanical installation fault intelligent maintenance equipment to meet the maintenance requirements of electromechanical installation faults, has the advantages of high safety, intelligent movement of a tool box along with the position of a maintenance worker, convenience in taking maintenance tools and the like, and solves the problems that manual maintenance is carried out by adopting methods such as an escalator and the like, the method is time-consuming and labor-consuming, has certain danger, is inconvenient to operate when using tools, cannot move along with the personnel, and slows down the maintenance speed to a certain extent.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an electromechanical mounting fault intelligent maintenance device comprises a base, wherein two fixed frames are fixedly connected to the top of the base, the top of the two fixed frames is provided with a same top plate, the base is connected with the top plate through a lifting mechanism, the top of the top plate is fixedly connected with a fence frame, the top of the fence frame is provided with a safety chute, a safety door is arranged in the safety chute, one side of the safety door is provided with a rectangular sliding hole, a closed electric sliding rail is fixedly connected in the safety chute, one end of the closed electric sliding rail extends into the rectangular sliding hole, a closed electric sliding block is sleeved on one side of the closed electric sliding rail in a sliding manner, one side of the closed electric sliding block is fixedly connected with an arc-shaped connecting handle, one end of the arc-shaped connecting handle is connected with the safety door, and the top of the fence frame is, the position of the closed groove corresponds to the position of the safety door, and is matched with one side of the safety door, one side of the fence frame is fixedly connected with an arc-shaped block, and one side of the arc-shaped block is fixedly connected with an infrared detector.
Preferably, two the equal fixed axle of fixedly connected with of one side inner wall of fixed frame, two one side of first fixed axle all rotates and has cup jointed the inner support arm, two the perforation has all been seted up to one side of inner support arm, two all rotate in the perforation and be connected with the pivot, two the both ends of pivot extend to two respectively outside fenestrate one side, two outer support arm has all been rotated and has been cup jointed to one side of pivot, on the same relative position inner support arm with outer support arm is cross arrangement, two the equal fixedly connected with lug in one side of outer support arm, two equal fixedly connected with second fixed axle in the lug.
Preferably, two the equal fixedly connected with connecting axle of one side inner wall of fixed frame, two the equal fixedly connected with lift cylinder of one end of connecting axle, two the equal fixedly connected with telescopic link of one end of lift cylinder, two the one end of telescopic link respectively with two the second fixed axle is connected.
Preferably, two through holes are formed in one side of each of the inner supporting arm and the outer supporting arm, two T-shaped sliding grooves corresponding to the positions are formed in the bottom of the top plate, two horizontal sliding plates corresponding to the positions are sleeved in the T-shaped sliding grooves in a sliding mode, two vertical connecting blocks corresponding to the positions are fixedly connected to the bottoms of the horizontal sliding plates, one side, close to each other, of each vertical connecting block in the same relative position is fixedly connected with the same third fixing shaft, and two ends of the four third fixing shafts penetrate through the corresponding through holes respectively.
Preferably, fence frame fixedly connected with arc piece's one side fixedly connected with first controller, first controller with the same data line of one side fixedly connected with of infrared detector, first controller with the data line with closed electronic slider is electric connection, the fence frame both sides inner wall that is close to each other has all seted up the rectangle mounting groove, two equal fixedly connected with spacing electronic slide rail in the rectangle mounting groove.
Preferably, two spacing electronic slide rail's one side is all slided and is cup jointed spacing electronic slider, two spacing electronic slider is close to the equal fixedly connected with L type in one side each other and is removed the post, two the equal sliding connection in top that the post was removed to the L type has the lift post, two the L type is removed the post and two a plurality of spacing holes that distribute evenly are all seted up to one side of lift post, with two of one side spacing downthehole same elasticity spacing ball that all is equipped with.
Preferably, two the spacing ball of elasticity all with a plurality of spacing hole mutual adaptation, two the equal fixedly connected with toolbox in top of lift post, the top fixedly connected with bearing plate of roof, the bearing plate is located in the rail frame, a plurality of pressure sensor that distribute evenly of top fixedly connected with of bearing plate, one side inner wall fixedly connected with second controller of rail frame, one side of second controller is fixedly connected with pressure wire and two control wires respectively.
Preferably, the other end of the pressure wire is connected with the pressure sensor, two the two ends of the control wire are respectively connected with two limiting electric sliding blocks, the second controller is electrically connected with the pressure wire and the two control wires, two the inner wall of one side of the tool box is fixedly connected with a layered partition plate, two the inside of the tool box is slidably connected with a drawer, two the two sides of the drawer are fixedly connected with rectangular limiting strips.
Preferably, two spouts have all been seted up to one side of toolbox, with two of one side the spacing strip of rectangle is located two with one side respectively in the spout, four the spacing strip of rectangle and four equal fixedly connected with elasticity hemisphere on the inner wall of one side of spout, two on the relative position elasticity hemisphere mutual adaptation, four the equal fixedly connected with helping hand spring of one end of the spacing strip of rectangle, two the equal fixedly connected with arc handle in one side of drawer, four universal auto-lock wheels of bottom fixedly connected with of base.
(III) advantageous effects
Compared with the prior art, the invention provides an electromechanical installation fault intelligent maintenance device, which has the following beneficial effects:
1. this electromechanical installation trouble intelligence maintenance equipment, through infrared detector and electric slider, infrared detector detects when personnel for closed electric slider slides on closed electric slide rail, thereby connect the handle indirect drive emergency exit through the arc and slide and open, in the maintainer of being convenient for enters into the fence frame, the maintainer enters into the fence frame after closed electric slider reverse slip, and then makes emergency exit reverse slip close, thereby has improved the security of whole intelligent maintenance equipment.
2. This electromechanical installation trouble intelligence overhauls equipment, through starting two lift cylinders, two lift cylinders make two telescopic links move about telescopically, and then make the telescopic link drive two inner support arms and outer support arm respectively, make two inner support arms and outer support arm use two pivots respectively to rotate as the center, make the inner support arm and the outer support arm of same position be close to each other, and then drive the roof and go up and down, thereby can adjust the height of whole maintenance equipment, time saving and labor saving.
3. This electromechanical installation trouble intelligence maintenance equipment through pressure sensor's setting, can detect the position that the maintainer is located, and then makes the second controller open corresponding spacing electric slider and drive the toolbox and slide to maintainer department to make the toolbox can follow personnel and remove, realized the intellectuality of whole device, and then improved maintenance speed.
4. This electromechanical installation trouble intelligence maintenance equipment through pressing down the spacing ball of elasticity, drags the lift post to drive the toolbox and slides, can make things convenient for the personnel instrument of taking according to the height of different maintainers' height adjustment toolbox.
5. This electromechanical installation trouble intelligence maintenance equipment through the setting of layering baffle and drawer for the maintenance instrument can be classified and place, and the personnel of being convenient for get different grade type instrument fast and use at the maintenance in-process, thereby has improved the practicality of whole maintenance equipment.
Drawings
FIG. 1 is a perspective view of a first embodiment of the present invention;
FIG. 2 is a perspective view of a second embodiment of the present invention;
FIG. 3 is a schematic perspective view of the fixing frame of the present invention;
FIG. 4 is a schematic perspective view of another perspective view of the fixing frame of the present invention;
FIG. 5 is a schematic perspective view of a fence frame according to the present invention;
FIG. 6 is a perspective view of a portion of the frame of the enclosure of the present invention;
FIG. 7 is a schematic perspective view of a pressure sensor and tool box of the present invention;
FIG. 8 is a schematic view of a portion of the perspective structure of FIG. 7 in accordance with the present invention;
fig. 9 is a schematic sectional perspective view of the tool box of the present invention.
In the figure: 1. a base; 2. a fixing frame; 3. a first fixed shaft; 4. an inner support arm; 5. an outer support arm; 6. a rotating shaft; 7. a bump; 8. a second fixed shaft; 9. a connecting shaft; 10. a lifting cylinder; 11. a telescopic rod; 12. a top plate; 13. a vertical connecting block; 14. a third fixed shaft; 15. a fence frame; 16. a safety chute; 17. a safety door; 18. a rectangular slide hole; 19. closing the electric sliding rail; 20. closing the electric slider; 21. the arc-shaped connecting handle; 22. closing the groove; 23. an arc-shaped base; 24. an infrared detector; 25. a first controller; 26. a rectangular mounting groove; 27. limiting the electric sliding rail; 28. a limiting electric sliding block; 29. an L-shaped moving column; 30. a lifting column; 31. a limiting hole; 32. an elastic limit ball; 33. a tool box; 34. a bearing plate; 35. a pressure sensor; 36. a second controller; 37. a pressure wire; 38. a control wire; 39. a layered partition plate; 40. a drawer; 41. a rectangular limit strip; 42. an elastic hemisphere; 43. a power-assisted spring; 44. an arc-shaped handle; 45. universal auto-lock wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As introduced by the background art, the defects in the prior art are overcome, and in order to solve the technical problems, the application provides an intelligent maintenance device for electromechanical installation faults
In a typical embodiment of the present application, as shown in fig. 1 to 9, an electromechanical installation fault intelligent maintenance device includes two fixed frames 2 fixedly connected to the top of a base 1, the top of the two fixed frames 2 is provided with a same top plate 12, the base 1 is connected to the top plate 2 through a lifting mechanism, the top of the top plate 12 is fixedly connected to a fence frame 15, the top of the fence frame 15 is provided with a safety chute 16, a safety door 17 is provided in the safety chute 16, one side of the safety door 17 is provided with a rectangular sliding hole 18, a closed electric sliding rail 19 is fixedly connected to the inside of the safety chute 16, one end of the closed electric sliding rail 19 extends into the rectangular sliding hole 18, one side of the closed electric sliding rail 19 is slidably sleeved with a closed electric slider 20, one side of the closed electric slider 20 is fixedly connected to an arc-shaped connection handle 21, one end of the arc-shaped, closed slot 22 has been seted up at the top of rail frame 15, and the position of closed slot 22 corresponds with emergency exit 17's position, and with one side looks adaptation of emergency exit 17, one side fixedly connected with arc piece 23 of rail frame 15, one side fixedly connected with infrared detector 24 of arc piece 23.
Further, in the above scheme, the equal fixedly connected with first fixed axle 3 of one side inner wall of two fixed frames 2, the inner support arm 4 has been cup jointed in the equal rotation of one side of two first fixed axles 3, the perforation has all been seted up to one side of two inner support arms 4, all rotate in two perforations and be connected with pivot 6, the both ends of two pivot 6 extend outside two perforated one sides respectively, outer support arm 5 has all been cup jointed in the equal rotation of one side of two pivot 6, inner support arm 4 and outer support arm 5 on the same relative position are cross arrangement, the equal fixedly connected with lug 7 in one side of two outer support arms 5, equal fixedly connected with second fixed axle 8 in two lugs 7, through the setting of support arm, the elevating system of being convenient for drives whole device and realizes the lift mesh.
Further, in the above scheme, the connecting shafts 9 are fixedly connected to the inner walls of the two fixed frames 2 on one side, the lifting cylinders 10 are fixedly connected to the ends of the two connecting shafts 9, the telescopic rods 11 are fixedly connected to the ends of the two lifting cylinders 10, and the ends of the two telescopic rods 11 are respectively connected to the two second fixed shafts 8.
Further, in above-mentioned scheme, the through-hole has all been seted up with one side of two outer support arms 5 to two inner support arms 4, two corresponding T type spouts in position have been seted up to the bottom of roof 12, equal sliding sleeve has cup jointed two corresponding horizontal sliding plates in position in two T type spouts, two corresponding perpendicular connecting blocks 13 in position of the equal fixedly connected with in bottom of two horizontal sliding plates, the same third fixed axle 14 of the equal fixedly connected with in one side that two perpendicular connecting blocks 13 on the same relative position are close to each other, the perforation that corresponds is run through respectively at the both ends of four third fixed axles 14, setting through T type spout and horizontal sliding plate, when making lift cylinder 10 function, realize that lift fence frame 15 goes up and down.
Further, in above-mentioned scheme, rail frame 15 one side fixedly connected with first controller 25 of arc piece 23, first controller 25 is the same data line with one side fixedly connected with of infrared detector 24, first controller 25 is electric connection with data line and closed electric slider 20, rail frame 15 both sides inner wall that is close to each other has all seted up rectangle mounting groove 26, the spacing electric slide rail 27 of equal fixedly connected with in two rectangle mounting grooves 26, through the setting of spacing electric slide rail 27, the slip of the spacing electric slider 28 of being convenient for.
Further, in above-mentioned scheme, two spacing electronic slide rails 27's one side is all slided and is cup jointed spacing electronic slider 28, two spacing electronic slider 28 are close to each other's the equal fixedly connected with L type in one side and are removed post 29, the equal sliding connection in top of two L type removal posts 29 has lift post 30, a plurality of even spacing holes 31 of distributing have all been seted up with one side of two lift posts 30 to two L type removal posts 29, all be equipped with same spacing ball 32 of elasticity in two spacing holes 31 with one side, setting through spacing ball 32 of elasticity, can carry on spacingly to lift post 30.
Further, in above-mentioned scheme, two spacing balls 32 of elasticity all with a plurality of spacing hole 31 mutual adaptation, the equal fixedly connected with toolbox 33 in top of two lift posts 30, the top fixedly connected with bearing plate 34 of roof 12, bearing plate 34 is located rail frame 15, a plurality of evenly distributed pressure sensor 35 of top fixedly connected with of bearing plate 34, one side inner wall fixedly connected with second controller 36 of rail frame 15, fixedly connected with pressure wire 37 and two control wires 38 respectively in one side of second controller 36, through pressure sensor 35's setting, can detect the position of maintainer in rail frame 15.
Further, in the above scheme, the other end of the pressure wire 37 is connected with the pressure sensor 35, the two ends of the two control wires 38 are respectively connected with the two limiting electric sliding blocks 28, the second controller 36, the pressure wire 37 and the two control wires 38 are both electrically connected, the inner wall of one side of each of the two tool boxes 33 is fixedly connected with the layering partition plate 39, the drawers 40 are slidably connected in the two tool boxes 33, the rectangular limiting strips 41 are fixedly connected to the two sides of the two drawers 40, and the drawers 40 can slide conveniently through the arrangement of the rectangular limiting strips 41.
Further, in the above-mentioned scheme, two spouts have all been seted up to one side of two toolboxes 33, two rectangle spacing strips 41 with one side are located two spouts with one side respectively, equal fixed connection elasticity hemisphere 42 on one side inner wall of four rectangle spacing strips 41 and four spouts, two elasticity hemisphere 42 mutual adaptations on the relative position, the equal fixedly connected with helping hand spring 43 of one end of four rectangle spacing strips 41, the equal fixedly connected with arc handle 44 in one side of two drawers 40, helping hand spring 43 is convenient for drawer 40 is automatic to be closed, elasticity hemisphere 42 cooperation realizes drawer 40 in the locking of opening the position, four universal auto-lock wheels 45 of bottom fixedly connected with of base 1, setting through universal auto-lock wheel 45, be convenient for whole maintenance equipment removes on ground.
When using, start first controller 25, infrared detector 24 and closed electric slider 20 are opened through the data line to first controller 25, infrared detector 24 detects when personnel, make closed electric slider 20 slide on closed electric slide rail 19, thereby connect handle 21 through the arc and indirectly drive emergency exit 17 and slide and open, make in the maintainer can enter fence frame 15, closed electric slider 20 backward slip after the maintainer enters fence frame 15, and then make emergency exit 17 backward slip close, thereby whole intelligent maintenance equipment's security has been improved.
Two lifting cylinders 10 are started, two lifting cylinders 10 enable two telescopic rods 11 to stretch and move, and then the telescopic rods 11 are enabled to drive two inner supporting arms 4 and two outer supporting arms 5 respectively, the two inner supporting arms 4 and the two outer supporting arms 5 rotate by taking two rotating shafts 6 as centers respectively, the inner supporting arms 4 and the outer supporting arms 5 at the same position are enabled to be close to each other, and then the top plate 12 is driven to lift, so that the height of the whole maintenance device can be adjusted, and time and labor are saved.
Start second controller 36, second controller 36 opens pressure sensor 35 through pressure wire 37, setting through pressure sensor 35, can detect the position that the maintainer is located, and then spread into the position into in second controller 36 through pressure wire 37, and then make second controller 36 open corresponding spacing electronic slider 28 through one of them control wire 38, and then make spacing electronic slider 28 drive toolbox 33 slide to maintainer department, thereby make toolbox 33 can follow personnel and remove, the intellectuality of whole device has been realized, and then maintenance speed has been improved.
Optionally, the first controller 25 and the second controller 36 are electrically connected, the state of the safety door 17 is determined based on the state of the pressure sensor 35 and/or the lifting cylinder 10, and the first controller 25 or the second controller 36 controls the safety door 17 by acquiring the states of the pressure sensor 35 and the lifting cylinder 10, for example, the safety door 17 is prevented from opening when a person is in the enclosure frame 15 and in a lifting state, so that the safety of personnel operation is improved, and accidents are avoided.
Pressing down the spacing ball 32 of elasticity, it is spacing to remove lift post 30, and then drags lift post 30 for lift post 30 drives toolbox 33 and slides, slides to suitable high back, presses down the spacing ball 32 of elasticity once more and carries on spacingly, thereby can make things convenient for the personnel instrument of taking according to the height of different maintainer's height adjustment toolbox 33.
Through the setting of layering baffle 39 and drawer 40 for the maintenance instrument can be classified and place, and the personnel of being convenient for are used in the different instruments of the in-process of overhauing of finding, thereby has improved the practicality of whole maintenance equipment.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.