CN112964891A - Modular speed sensor - Google Patents

Modular speed sensor Download PDF

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Publication number
CN112964891A
CN112964891A CN202110189846.4A CN202110189846A CN112964891A CN 112964891 A CN112964891 A CN 112964891A CN 202110189846 A CN202110189846 A CN 202110189846A CN 112964891 A CN112964891 A CN 112964891A
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CN
China
Prior art keywords
module
cable
sensor
speed sensor
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110189846.4A
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Chinese (zh)
Inventor
二宫建一
A·芬克
赵德升
M·兹克耶尔
A·赫加齐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bosch Automotive Products Suzhou Co Ltd
Original Assignee
Bosch Automotive Products Suzhou Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bosch Automotive Products Suzhou Co Ltd filed Critical Bosch Automotive Products Suzhou Co Ltd
Priority to CN202110189846.4A priority Critical patent/CN112964891A/en
Publication of CN112964891A publication Critical patent/CN112964891A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01PMEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P1/00Details of instruments
    • G01P1/02Housings
    • G01P1/026Housings for speed measuring devices, e.g. pulse generator

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

Disclosed is a modular speed sensor comprising: a sensor module including a first housing, a speed sensing element disposed in the first housing, and a sensor terminal extending from the speed sensing element; and a cable module including a second housing and a cable, a leading end of the cable being disposed in the second housing; wherein the sensor module and the cable module are formed separately from each other and then assembled directly or indirectly, and a contact-type electrical connection is established between the sensor terminal and the cable by assembling the sensor module and the cable module together.

Description

Modular speed sensor
The application is a divisional application of an invention patent application with application date of 2013, 12 and 24, application number of 201380078424.3 and invention name of 'modular speed sensor'.
Technical Field
The invention relates to a speed sensor with a modular assembly structure.
Background
A typical wheel speed sensor generally includes a sensor portion having a lead frame based ASIC (application specific integrated circuit) package electrically connected to a two-wire cable of a cable portion and a cable portion attached to the sensor portion. Generally, custom applications for vehicles are achieved and electrical components are isolated with thermoset or thermoplastic polymers by means of an enclosure formed by direct injection molding or modular injection molding, through which the sensor portion and the cable portion are assembled together. A signaling scheme is required between the expensive ASIC and the cable.
The capsule is typically fixed to the holding portion during the injection molding process. The seal between the capsule and the holding part is usually achieved by a small rib geometry on the holding part which melts at the temperature of the injected plastic, so that a form-and material-locking is produced between the capsule and the holding part.
The sealing between the cable and the enclosure is achieved by the combined effect of skin adhesion due to a small amount of fusion during injection molding and shrinkage during the cooling stage after injection molding.
The electrical connection between the ASIC lead frame and the electrical cable can be made by soldering, such as laser or ultrasonic welding, or by crimping the end of the electrical cable to a conductor extending from the lead frame, or by soldering the wires in the electrical cable directly to the lead frame.
The disadvantages of the conventional sensor structure described above include: the processing cycle is long, which is mainly caused by the cooling time of the plastic capsule; the processing of the cable is complex in the whole processing process; and, depending on the mounting location of the sensor in the vehicle, the geometry of the various ASICs or lead frames varies widely.
In the field of cable sealing, a thermal process window is required to be followed in the processes of design, processing and mould forming. In particular, on the one hand, the dimensional stability of the cable in the injection-molding mould and the cooling-effected constriction must be ensured, and on the other hand, sufficient heat must be transferred from the enclosure to fusion-weld the cable to the enclosure in the region of its skin. However, current sensor designs have difficulty meeting the above requirements under different applications and molding conditions (e.g., shrinkage differences, different injection points, different injection molding equipment, and different cooling solutions), and avoiding the added expense of testing and/or additional measurements.
In addition, in order to form the package by injection molding thermoplastic material for ASICs having different geometries (depending on the application and the mounting requirements of the sensor in the vehicle), a new design and process is required for each size of package to avoid thermal and mechanical stresses in the ASIC during injection molding, which also results in increased costs.
Disclosure of Invention
It is an object of the present invention to provide a completely new process chain to address at least some of the disadvantages of existing speed sensors.
To this end, according to one aspect of the present invention, there is provided a modular speed sensor comprising: a sensor module including a first housing, a speed sensing element disposed in the first housing, and a sensor terminal extending from the speed sensing element; and a cable module including a second housing and a cable, a leading end of the cable being disposed in the second housing; wherein the sensor module and the cable module are formed separately from each other and then assembled directly or indirectly, and a contact-type electrical connection is established between the sensor terminal and the cable by assembling the sensor module and the cable module together.
According to one embodiment of the invention, the cable module further comprises an electrically conductive connector supported by the second housing and electrically connected to the front end of the cable.
According to an embodiment of the present invention, when the sensor module and the cable module are assembled together, the sensor terminal and the connector are brought into an electrical contact state with each other, and a radial elastic force and/or an axial elastic force is generated by elastic deformation of at least one of the sensor terminal and the connector to maintain a contact state therebetween.
According to one embodiment of the invention, the connecting element is fixed to the cable end of the cable by welding, crimping or elastic clamping in the cable manufacturing phase.
According to one embodiment of the invention, the sensor module and the cable module are fixed to one another by a plugging action and a form-and/or force-locking is produced between the first and second housings by this plugging action.
According to one embodiment of the invention, the sensor module and the cable module are equipped with standardized mechanical and/or electrical interfaces to facilitate mechanical and/or electrical coupling therebetween.
According to one embodiment of the invention, the modular speed sensor further comprises a retention module attached to at least one of the sensor module and the cable module, the retention module being configured and adapted to secure the speed sensor to a support for supporting the speed sensor.
According to one embodiment of the invention, the holding module is formed by injection moulding a plastic material onto one of the first and second housings.
According to one embodiment of the invention, the holding module is further fixed to said one of the first and second housings by welding or with additional fixing members.
According to one embodiment of the invention, the holding module is assembled to the other of the first and second housings by a plugging action and a form-and/or force-locking is produced between the holding module and the other of the first and second housings by the plugging action.
According to one embodiment of the invention, the holding module and said other of the first and second housings are equipped with a standardized mechanical interface to facilitate mechanical coupling between them. In this case, the sensor module and the cable module may be equipped with standardized electrical interfaces to facilitate electrical coupling therebetween.
According to one embodiment of the invention, at least one of the sensor module, the cable module and the holding module (if any) is standardized.
According to the present invention, at least the sensor module and the cable module of the speed sensor are separately prefabricated and then assembled together, so that a variety of sensors can be formed by simply assembling the various sensor modules and cable modules, which can reduce costs. Meanwhile, the die can be simplified, and the process cycle can be shortened.
Drawings
FIG. 1 is a schematic cross-sectional view of a sensor module of a speed sensor according to the basic concept of the present invention;
fig. 2 is a schematic cross-sectional view showing a state before assembling the sensor module to the cable module;
FIG. 3 is a schematic cross-sectional view showing the sensor module and the cable module in an assembled state;
FIGS. 4 and 5 are schematic cross-sectional views showing possible ways of connection between a connector and a cable end;
FIG. 6 is a schematic cross-sectional view of a speed sensor according to a preferred embodiment of the present invention;
FIG. 7 is a schematic cross-sectional view of a speed sensor according to another preferred embodiment of the present invention; and
fig. 8 is a right side view of the speed sensor of fig. 7.
Detailed Description
Some preferred embodiments of the present invention are described below with reference to the accompanying drawings.
According to the basic concept of the present invention, there is provided a wheel speed sensor including a sensor module and a cable module, which are formed as units separated from each other and then assembled together.
Fig. 1 shows a schematic structure of a sensor module 10 of the present invention, which mainly includes: an ASIC chip 1 supported by a lead frame (not shown), a sensor terminal 2 extending from the lead frame for power and signal transmission, and a first housing 3 formed of an insulating plastic material, the ASIC chip 1, the lead frame, and an inner portion of the sensor terminal 2 being sealed in the housing 3.
The lead frame may have a lattice shape, and is stamped from a metal plate material, while forming the sensor terminal 2.
The electrical connection between the ASIC chip 1 and the sensor terminal 2 can be realized by crimping, by means of elastic forces, or by any other suitable contact-type connection means.
The first housing 3 may be formed by injection molding or low-pressure casting of a thermoplastic material, compression molding of a thermosetting material, or formation using a sealant.
The sensor module 10 is configured such that its reading face is positioned in a specific orientation relative to the encoder (side reading, bottom reading, or tilt reading). For steel wheels, permanent magnets are used in the sensor module 10.
As shown in fig. 2, the sensor module 10 may be assembled to the cable module 20 by a plugging action. The cable module 20 includes: an electrical cable 4 having at least one cable 5 with a cable end 6, a connector 7 electrically connected to the cable end 6, and a second housing 8 within which the connector 7 and the end of the electrical cable 4 connected to the connector are sealed.
The sensor module 10 and the cable module 20 are assembled together by means of a mating structure provided on the housing. For example, in the embodiment shown in fig. 2, the second housing 8 is formed with a recess for receiving a portion of the first housing 3 and creating a form-and/or force-fit therebetween. Alternatively, the first housing 3 may be formed with a recess for receiving a portion of the second housing 8. Locking features, such as press-fit connections, may be formed on the two housings to lock them in the assembled state shown in fig. 3. Alternatively or additionally, the sensor module 10 can be fixed to the cable module 20 by: injection molding, by gluing, or by welding, for example laser welding, laser spray welding or ultrasonic welding. Still alternatively or additionally, additional fasteners may be used to lock the sensor module 10 to the cable module 20. The seal between the two housings may be achieved by a seal, rib-and-groove fit, sealer, or the like.
The connector 7 is formed from an electrically conductive sheet material and is fixed to the cable end 6 at the cable manufacturing stage by welding, by crimping, by means of elastic forces, or by any other suitable means. In one embodiment of the invention, as shown in fig. 4, a portion 7' of the connector 7 is crimped onto the cable end 6 to form a contact-type electrical connection therebetween. In another embodiment of the invention, as shown in fig. 5, the cable end 6 is elastically deformed to be seated in the connecting member 7, so that a contact type electrical connection is formed therebetween by a radial elastic force generated by the deformation of the cable end 6. Alternatively or additionally, the contact-type electrical connection between the cable end 6 and the connector 7 may be produced by an axial elastic force generated by elastic deformation of the cable end 6 and/or the connector 7.
The shape of the connector 7 and the position of the connector 7 with respect to the cable 4 are fixed and their insulation with respect to the environment is achieved, constrained by the second housing 8.
When the sensor module 10 is assembled to the cable module 20, the sensor terminal 2 comes into contact with the connector 7, for example, by being inserted into the connector 7, thereby forming an electrical connection therebetween by an elastic force (in the radial direction, the axial direction, or both directions) generated by elastic deformation of the sensor terminal 2 and/or the connector 7.
In vehicle applications, the speed sensor is fixed to a portion of the vehicle. To this end, a holding module is added to the assembly of the sensor module 10 and the cable module 20. The holding module is preferably made of a plastic material and is attached to one or both of the housings of the sensor module 10 and the cable module 20.
In the embodiment shown in fig. 6, the speed sensor includes a sensor module 10, a cable module 20, and a retention module 30. The sensor module 10 has a first housing 3, and the cable module 20 has a second housing 8 and a cable 4, the front end of which is fixed in the second housing 8. The second housing 8 includes a front side portion 8a inserted and fixed in the first housing 3, and a rear side portion 8b to which the holding module 30 is attached.
In this embodiment, the holding module 30 is formed on the second housing 8 by overmolding. The holding module 30 comprises a tubular portion 11, which surrounds the shown rear side portion 8b, and a flange-like fixing portion 12, which extends radially outwards from the tubular portion 11. Fixing features, such as clips, through holes adapted to be penetrated by screws, etc., may be formed on/in the fixing portion 12 for fixing the speed sensor to a corresponding portion of the vehicle.
The stationary portion 12 may carry a seal to seal the speed sensor to a corresponding part of the vehicle.
Locking features, such as one or more circumferential grooves 13, may be formed on the rear side portion 8b and cooperate with the material of the tubular portion 11 to secure the retention module 30 to the cable module 20. Alternatively or additionally, the tubular portion 11 is welded to the rear side portion 8b at a weld 14.
In the embodiment shown in fig. 7 and 8, the speed sensor includes a sensor module 10, a cable module 20, and a retention module 30. The sensor module 10 includes: a first housing composed of a first part 3a and a second part 3b assembled to each other and defining an inner space therebetween; a sensing element 1' arranged in the inner space; and a pair of sensor terminals 2a and 2b for power and signal transmission, respectively, extending from the sensing element 1' through the second member 3b and exposed to the rear end of the second member 3 b.
The cable module 20 includes: a second housing 8; a cable 4 whose front end is sealed in the second housing 8; and a connector fixed to the front end of the second housing 8 and connected to two of the electric cables 4, the connector having connection terminals 7a and 7b for contact connection with the sensor terminals 2a and 2b, respectively.
The holding module 30 includes: a first tubular portion 11a assembled to the second part 3b of the first housing; a second tubular portion 11b assembled to the second housing 8; a fixed portion 12' protruding in a radially outward direction from a junction between the first and second tubular portions 11a and 11 b; and a reinforcement 15 arranged in the fixing portion 12', the reinforcement 15 comprising a through hole 16 adapted to be penetrated by a screw to fix the entire sensor to a corresponding portion of the vehicle. The reinforcement 15 is preferably made of a material having a higher strength than the plastic material constituting the rest of the holding module 30.
The retention module 30 may be attached to the sensor module 10 and the cable module 20 by a locking structure, by welding, or by overmolding.
In the embodiment shown in fig. 7 and 8, there is no mechanical coupling/sealing between the sensor module 10 and the housing of the cable module 20; however, in other embodiments, a form-locking and/or force-locking connection between the two housings may be provided.
According to the present invention, the sensor module 10 and the cable module 20 of the speed sensor are previously manufactured and then assembled together directly or indirectly through another member such as the holder module 30, thereby forming a wide variety of sensors by simply assembling various sensor modules and cable modules for different applications or different installation locations on the vehicle. Variable assembly schemes can be easily implemented.
All of these modules can be standardized, thereby reducing the number of parts and molds to meet the needs.
The electrical connection between the ASIC chip and the cable is achieved by a mechanical plugging step in a simplified assembly line.
Standardized interfaces may be provided on the modules to facilitate assembly therebetween.
The holding module can be formed on one of the sensor module and the cable module using a simple mold and a shortened process cycle in the injection molding process, so that the thermal process window can be widened.
The retaining module is preferably formed on the cable module by injection molding (overmolding), so that the internal components of the sensor module are less affected by the injection molding.
Although certain specific embodiments have been described above, these embodiments have been presented by way of example only, and are not intended to limit the scope of the invention. The appended claims and their equivalents are intended to cover all such modifications, alterations, and adaptations as fall within the true scope and spirit of the invention.

Claims (10)

1. A modular speed sensor, comprising:
a sensor module including a first housing, a speed sensing element disposed in the first housing, and a sensor terminal extending from the speed sensing element;
a cable module including a second housing and a cable, a leading end of the cable being disposed in the second housing;
a holding module configured to be adapted to fix the speed sensor to a support for supporting the speed sensor, the holding module being attached to one of the first and second housings and assembled to the other of the first and second housings by a plugging action;
wherein the sensor module, the cable module and the holding module are standardized modules, the sensor module and the cable module are formed separately from each other and then assembled together, and a contact-type electrical connection is established between the sensor terminal and the cable by assembling the sensor module and the cable module together.
2. The modular speed sensor of claim 1, wherein the cable module further comprises a conductive connector supported by the second housing and electrically connected to the front end of the cable.
3. The modular speed sensor according to claim 2, wherein the sensor terminal and the connector are brought into an electrical contact state with each other when the sensor module and the cable module are assembled together, and a radial elastic force and/or an axial elastic force is generated by elastic deformation of at least one of the sensor terminal and the connector to maintain a contact state therebetween.
4. A modular speed sensor according to claim 2, wherein the connector is secured to the cable end of the cable by welding, crimping, or elastic clamping during the cable manufacturing stage.
5. A modular speed sensor according to any one of claims 1 to 4, wherein the sensor module and the cable module are secured to each other by a plugging action and a form-and/or force-locking is created between the first and second housings by the plugging action.
6. A modular speed sensor according to any one of claims 1 to 4, wherein the retaining module is formed by injection moulding of plastics material onto one of the first and second housings.
7. The modular speed sensor of claim 6, wherein the retention module is further secured to the one of the first and second housings by welding or with additional fasteners.
8. A modular speed sensor according to claim 6, wherein the retention module creates a form-and/or force-lock between the retention module and the other of the first and second housings by a plugging action.
9. A modular speed sensor according to claim 6, wherein the holding module and the other of the first and second housings are provided with a standardised mechanical interface to facilitate mechanical coupling therebetween.
10. A modular speed sensor according to claim 9, wherein the sensor module and the cable module are provided with a standardised electrical interface to facilitate electrical coupling therebetween.
CN202110189846.4A 2013-12-24 2013-12-24 Modular speed sensor Pending CN112964891A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110189846.4A CN112964891A (en) 2013-12-24 2013-12-24 Modular speed sensor

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
PCT/CN2013/090271 WO2015096018A1 (en) 2013-12-24 2013-12-24 Modularized Speed Sensor
CN202110189846.4A CN112964891A (en) 2013-12-24 2013-12-24 Modular speed sensor
CN201380078424.3A CN105452874A (en) 2013-12-24 2013-12-24 Modularized speed sensor

Related Parent Applications (1)

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CN201380078424.3A Division CN105452874A (en) 2013-12-24 2013-12-24 Modularized speed sensor

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CN112964891A true CN112964891A (en) 2021-06-15

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CN202110189846.4A Pending CN112964891A (en) 2013-12-24 2013-12-24 Modular speed sensor
CN201380078424.3A Pending CN105452874A (en) 2013-12-24 2013-12-24 Modularized speed sensor

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DE (1) DE112013007708T5 (en)
WO (1) WO2015096018A1 (en)

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DE102017213713B4 (en) * 2017-08-07 2019-06-19 Continental Automotive Gmbh magnetic field sensor
CN107907703A (en) * 2017-11-29 2018-04-13 瑞安市麦格电子科技有限公司 A kind of wheel speed sensors of sensing head with protector
DE102020201960B4 (en) * 2020-02-17 2021-11-18 Continental Automotive Gmbh Magnetic field sensor with a device housing

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CN101124487A (en) * 2005-02-23 2008-02-13 瓦莱奥开关传感器有限公司 Modularized ultrasonic sensor
CN101258650A (en) * 2005-09-07 2008-09-03 罗伯特·博世有限公司 Housing having an electrical component and an electrical feed line
CN103245455A (en) * 2012-02-01 2013-08-14 罗伯特·博世有限公司 Sensor system and method for manufacturing a sensor system
CN203164195U (en) * 2013-04-19 2013-08-28 浙江汉博汽配制造有限公司 Magneto-electric ABS sensor
CN203231759U (en) * 2013-05-07 2013-10-09 浙江汉博汽配制造有限公司 Crankshaft sensor

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CN105452874A (en) 2016-03-30
WO2015096018A1 (en) 2015-07-02
DE112013007708T5 (en) 2016-09-15

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Application publication date: 20210615