CN112960150B

CN112960150B - High-flatness automatic packaging machine for ribbon processing

Info

Publication number: CN112960150B
Application number: CN202110467392.2A
Authority: CN
Inventors: 贾红刚
Original assignee: Anhui Ruishi New Material Co ltd
Current assignee: Anhui Ruishi New Material Co ltd
Priority date: 2021-04-28
Filing date: 2021-04-28
Publication date: 2022-04-29
Anticipated expiration: 2041-04-28
Also published as: CN112960150A

Abstract

The high-flatness automatic packaging machine for processing the ribbon comprises a bagging station, a packaging station, a manual blanking station, a lifting mechanism, a flexible material receiving assembly and a pneumatic sliding rail; the lifting mechanism comprises a second pneumatic rod, a bracket, a cam telescopic mechanism, a positioning seat and a negative pressure adsorption mechanism; the bagging station comprises an outer pipe body, and a feeding mechanism is arranged at the top of the outer pipe body; the top end of the inner part of the outer pipe body is provided with a rotary supporting mechanism, the center of the bottom surface of the rotary supporting mechanism is rotatably provided with a vertically lifting ribbon adjusting mechanism, the inner wall of the outer pipe body is provided with an inner pipe body in a fitting and sliding manner, and the inner pipe body comprises a second discharging hopper and a third pipe body; according to the invention, the cam telescoping mechanism can be used for shaking the plastic bag up and down, so that the binding belt is overturned up and down in the plastic bag to be in a flush state; can form backstop structure at the top of ribbon for the ribbon floats in fixed region, and the ribbon that stretches out is contradicted and is withdrawed, plays and adjusts smooth effect.

Description

High-flatness automatic packaging machine for ribbon processing

Technical Field

The invention belongs to the technical field of ribbon processing, and particularly relates to a high-flatness automatic packaging machine for ribbon processing.

Background

The types of the ribbon are various, and for example, the industry of the wiring equipment is divided into the following by the daily age: self-locking type ribbons, label ribbons, slipknot ribbons, anti-removal (lead sealing) ribbons, fixing head ribbons, label ribbons, bolt ribbons, airplane head ribbons, bead hole ribbons, fishbone ribbons, weather-resistant ribbons and the like;

when the binding belt is produced, the injection-molded binding belt needs to be placed in a plastic bag, and then the plastic bag is subjected to heat sealing; however, the current automatic production equipment is when the heat-seal, because the ribbon is uneven in the plastic bag, and overhanging ribbon can extend to the heat-seal position department of plastic bag, and this just leads to the unable direct encapsulation of heat sealing machine, needs artifical arrangement ribbon for ribbon in the plastic bag keeps leveling, does not have overhanging, and this operation can increase human cost and manufacturing procedure, leads to machining efficiency to be lower, can't realize smooth full-automatic encapsulation.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides a high-flatness automatic packaging machine for processing a ribbon, and the specific technical scheme is as follows:

the high-flatness automatic packaging machine for processing the ribbon comprises a bagging station, a packaging station, a manual blanking station, a lifting mechanism, a flexible material receiving assembly and a pneumatic sliding rail; the flexible material receiving assembly is arranged inside the lifting mechanism, the lifting mechanism is slidably mounted at the top of the pneumatic sliding rail, and the lifting mechanism sequentially passes through a bagging station, a packaging station and a manual blanking station;

the lifting mechanism comprises a second pneumatic rod, a bracket, a cam telescopic mechanism, a positioning seat and a negative pressure adsorption mechanism; the second pneumatic rod is vertically installed on the surface of the pneumatic sliding rail, a U-shaped bracket is arranged at the top end of the second pneumatic rod, a cam telescopic mechanism is arranged in the middle of the bottom of the bracket, positioning seats are arranged on two end portions of the bracket, a flexible material receiving assembly is magnetically sucked and installed inside the positioning seats, the cam telescopic mechanism is arranged at the bottom of the flexible material receiving assembly and used for pushing the flexible material receiving assembly to shake up and down, and negative pressure adsorption mechanisms used for opening the flexible material receiving assembly are oppositely installed on two sides of the flexible material receiving assembly;

the bagging station comprises an outer pipe body, and a feeding mechanism is arranged at the top of the outer pipe body; the top end of the inner part of the outer pipe body is provided with a rotary supporting mechanism, the center of the bottom surface of the rotary supporting mechanism is rotatably provided with a vertically lifting ribbon adjusting mechanism, the inner wall of the outer pipe body is provided with an inner pipe body in a fitting and sliding manner, and the inner pipe body comprises a second discharging hopper and a third pipe body; the top end of the second discharging hopper is connected with a rotary supporting mechanism in a meshed mode, and the rotary supporting mechanism is used for driving the inner pipe body to rotate through a gear; a third pipe body is arranged at the bottom end of the second discharging hopper;

the strap adjustment mechanism has two states:

the first state: the ribbon adjusting mechanism is arranged in the second discharging hopper and a discharging gap is reserved between the ribbon adjusting mechanism and the second discharging hopper; the blanking gap is used for discharging the ribbon with normal specification and blocking the ribbon with more leftover materials;

the second state: and the ribbon adjusting mechanism is descended into the third pipe body and is used for stopping the ribbon in a shaking state at the top.

Further, ribbon guiding mechanism includes first pneumatic rod, baffle, first pneumatic rod rotates perpendicularly and locates rotary support mechanism's bottom surface center department, the bottom linked baffle of first pneumatic rod, the hopper is located same central line department under baffle, the second, the lateral wall of baffle is the inclined plane structure parallel with the second down the hopper, be the unloading clearance under baffle, the second between the hopper, the width in unloading clearance is ribbon standard width.

Furthermore, a plurality of stirring rods are vertically arranged on the bottom surface of the baffle, a plurality of matching grooves are formed in the side wall of the baffle, a matching block is arranged at the top of the inner wall of the third pipe body and is in matched insertion with the matching grooves, and the inner pipe body and the ribbon adjusting mechanism in the second state rotate synchronously.

Further, each the tip of puddler is mesh structure, the top surface of baffle passes through the hose connection atomizer, and mesh structure is used for discharging the ribbon in the third body with the atomizing water.

Further, the rotary supporting mechanism comprises a first fixing plate, a second fixing plate and a driving motor; the first fixing plate and the second fixing plate are T-shaped and fixed on the inner wall of the top end of the outer pipe body, the length of the second fixing plate is the same as the inner diameter of the top of the outer pipe body, a driving motor is arranged on the bottom surface of the end portion of the first fixing plate, the output end of the driving motor is connected with a bevel gear, a gear ring is arranged on the outer ring of the top surface of the second discharging hopper, the bevel gear is meshed with the gear ring, an annular sliding groove is formed in the middle of the surface of the gear ring, guide pillars are perpendicularly arranged at two ends of the bottom surface of the second fixing plate and are slidably embedded into the sliding groove, and the inner pipe body is rotatably hung at the bottom of the guide pillars.

Furthermore, the flexible material receiving piece comprises a plastic bag and clamping pieces, the clamping pieces are clamped at two side edges and the bottom of the plastic bag, and a through hole for the cam telescopic mechanism to penetrate through is formed in the center of the bottom of each clamping piece; the top end of the clamping piece is internally accommodated at the heat sealing position of the plastic bag.

Furthermore, the clamping piece comprises a first clamping plate and a second clamping plate which are identical in structure, the first clamping plate is U-shaped, and the first clamping plate comprises a ring body, a supporting rod and a vertical rod; the plastic bag comprises a plastic bag body, a ring body and a first clamping plate, wherein the ring body is in a semicircular arc shape, two ends of the ring body are respectively provided with a supporting rod, the top surface of the end part of each supporting rod is vertically provided with a vertical rod, the vertical rods are clamped at the side edge of the plastic bag, the supporting rods and the ring body are arranged at the bottom of the plastic bag, the supporting rods of the first clamping plate and the supporting rods of the second clamping plate are clamped and assembled, and the ring body of the first clamping plate and the ring body of the second clamping plate form a through hole; the top end of the vertical rod is magnetically adsorbed and arranged in the clamping groove of the positioning seat.

Further, the cam telescopic machanism includes cam telescopic component, roof, the top of cam telescopic component is equipped with the roof, the surface of roof is the arc of adaptation plastic bag bottom.

Further, the feeding mechanism comprises a conveying belt and a weighing turnover mechanism, and the weighing turnover mechanism comprises a material box, a weighing platform, a support column and a turnover motor; the cross section of the end part of the material box is U-shaped, a weighing platform is arranged at the bottom inside the material box, a support column is arranged on the bottom surface of the material box, and the side part of the support column is connected with a turnover motor for driving the material box to rotate; the outlet of the material box points to the semicircular notch at the top of the outer pipe body; the material box is arranged at the bottom of the conveying belt in parallel and used for overturning the binding belt to be poured into the second discharging hopper, and the head of the binding belt is downward; the binding belts are arranged on the conveying belt at intervals in parallel, and the heads of the binding belts all point to the discharging end of the material box.

Further, outer body includes first body, first hopper and second body, the second body is connected to the top of first hopper, bottom, rotatory supporting mechanism is fixed in first body inner wall, the parallel laminating of hopper in first hopper inner wall under the second, the parallel laminating of third body in second body inner wall, the bottom of second body is located in the inner of third body, the bottom of third body is equipped with chamfer structure inwards, the bottom of second body is equipped with chamfer structure outwards

The invention has the beneficial effects that:

1. the plastic bag can be shaken up and down by utilizing the cam telescopic mechanism, so that the binding belt can be overturned up and down in the plastic bag to be in a flush state;

2. the ribbon adjusting mechanism in the first state can form a blanking gap with the second blanking hopper, so that ribbons with normal specifications are discharged, ribbons with more leftover materials are blocked, and the outflow rate of unqualified products is reduced; the ribbon guiding mechanism of second state can form backstop structure at the top of ribbon for the ribbon floats in fixed region, and the ribbon that stretches out is contradicted and is withdrawed, plays and adjusts smooth effect.

Drawings

FIG. 1 shows a schematic top plan view of the bagging station of the present invention;

FIG. 2 shows a schematic overall elevational cross-sectional configuration of the bagging station of the present invention;

FIG. 3 shows a schematic view of the internal structure of the inner tube body of the present invention;

FIG. 4 shows a schematic structural view of a strap adjusting mechanism of the present invention;

FIG. 5 shows a schematic view of the clamp construction of the present invention;

FIG. 6 is a schematic diagram showing the adsorption state of the negative pressure adsorption mechanism of the present invention;

FIG. 7 shows a schematic view of a weighing and turnover mechanism of the present invention;

FIG. 8 is a schematic view of the flat condition of the tie of the present invention;

FIG. 9 is a schematic diagram of the packaging station configuration of the present invention;

shown in the figure: 1. a feeding mechanism; 11. a conveyor belt; 12. weighing and turning over mechanism; 121. a magazine; 122. a weighing platform; 123. a pillar; 124. turning over a motor; 2. an outer tubular body; 21. a first pipe body; 22. a first discharge hopper; 23. a second tube body; 3. an inner tube body; 31. a second discharge hopper; 311. a toothed ring; 312. a blanking gap; 32. a third tube; 321. a matching block; 4. a rotation support mechanism; 41. a first fixing plate; 42. a second fixing plate; 421. a guide post; 43. a drive motor; 5. a strap adjusting mechanism; 51. a first pneumatic rod; 52. a baffle plate; 521. a mating groove; 53. a stirring rod; 6. a flexible receiving component; 61. a plastic bag; 62. a clamping member; 621. a first splint; 6211. a ring body; 6212. a strut; 6213. a vertical rod; 622. a second splint; 7. a lifting mechanism; 71. a second pneumatic rod; 72. a bracket; 73. a cam telescoping mechanism; 731. a top plate; 74. positioning seats; 75. a negative pressure adsorption mechanism; 8. a pneumatic slide rail; 9. an atomizer; 91. a hose; 10. and (4) a vacuum heat sealing mechanism.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

Ribbon processing is with automatic packaging machine of high roughness:

the flexible material receiving assembly 6 is arranged inside the lifting mechanism 7, the lifting mechanism 7 is slidably mounted at the top of the pneumatic slide rail 8, and the lifting mechanism 7 moves along the pneumatic slide rail 8 to sequentially pass through a bagging station, a packaging station and a manual blanking station;

the lifting mechanism 7 comprises a second pneumatic rod 71, a bracket 72, a cam telescoping mechanism 73, a positioning seat 74 and a negative pressure adsorption mechanism 75; the second pneumatic rod 71 is vertically arranged on the surface of the pneumatic slide rail 8, a U-shaped bracket 72 is arranged at the top end of the second pneumatic rod 71, and the bracket is used as a fixing part of the positioning seat, the negative pressure adsorption mechanism and the cam telescopic mechanism;

a cam telescopic mechanism 73 is arranged in the middle of the bottom of the bracket 72, positioning seats 74 are arranged on two end parts of the bracket 72, and the flexible material receiving assembly 6 is magnetically attracted and mounted in the positioning seats 74; magnetic sheets are embedded in the flexible material receiving assembly and the positioning seat, so that the flexible material receiving assembly and the positioning seat are more convenient to adsorb and disassemble, and redundant matching structures are not required to be designed;

the two surfaces of the flexible material receiving component 6 are both provided with a negative pressure adsorption mechanism 75 used for opening the flexible material receiving component; the negative pressure adsorption mechanism is used for adsorbing and opening the top opening of the plastic bag, so that an outer pipe body can be inserted automatically without manual intervention, and comprises an arc-shaped negative pressure adsorption plate, a pneumatic rod for driving the negative pressure adsorption plate to move in a telescopic manner, a support frame for fixing the pneumatic rod, a bracket fixedly connected with the support frame, and a vacuum pump connected with the negative pressure adsorption plate;

the cam telescopic mechanism 73 is arranged at the bottom of the flexible material receiving assembly 6 and used for pushing the flexible material receiving assembly to shake up and down; in the process of shaking the plastic bag up and down, the originally uneven ribbon can be overturned to be in a flat state, so that the automatic packaging of the heat-sealing station is facilitated;

a bagging station, as shown in fig. 1-8, for leveling the metered strap into the plastic bag; the concrete structure is as follows:

as shown in fig. 2, the bagging station comprises an outer tube 2, and a feeding mechanism 1 is arranged at the top of the outer tube 2; a rotary supporting mechanism 4 is arranged at the top end inside the outer pipe body 2, a vertically lifting ribbon adjusting mechanism 5 is rotatably arranged at the center of the bottom surface of the rotary supporting mechanism 4, an inner pipe body 3 is arranged on the inner wall of the outer pipe body 2 in a fit and sliding manner, and the inner pipe body 3 comprises a second discharging hopper 31 and a third pipe body 32; the top end of the second discharging hopper 31 is engaged with a rotary supporting mechanism 4, and the rotary supporting mechanism 4 is used for driving the inner pipe body 3 to rotate through a gear; the funnel-shaped second blanking hopper is convenient for the ribbon to gather and slide down to the blanking gap; the rotation of the inner pipe body can achieve three effects: 1. the feeding is prevented from gathering at one position of the feeding gap, and the dispersed feeding is realized; 2. the qualified ribbon can not be blocked by the unqualified ribbon, and the qualified ribbon can fall from other positions in the rotating process; 3. the rotating inner pipe body can drive the ribbon adjusting mechanism in the second state to rotate, so that the leveling effect of the ribbon is improved;

a third pipe 32 is arranged at the bottom end of the second discharging hopper 31;

the strap adjustment mechanism has two states: through the arbitrary conversion of the two states of the ribbon adjusting mechanism, two actions can be completed by utilizing a group of equipment, the structure is simple, the blanking effect can be improved, and the leveling effect can also be improved;

the first state: the ribbon adjusting mechanism 5 is arranged in the second discharging hopper 31 and a discharging gap 312 is reserved between the ribbon adjusting mechanism and the second discharging hopper 31; the blanking gap 312 is used for discharging the normal-specification binding tapes and blocking the binding tapes with more leftover materials;

the second state: the strap adjusting mechanism 5 descends into the third tube and is used for stopping the strap in the shaking state at the top.

As shown in fig. 3, to ensure that the ribbon adjusting mechanism 5 can achieve the above function, the following structure is specifically provided:

the ribbon adjusting mechanism 5 comprises a first pneumatic rod 51 and a baffle plate 52, the first pneumatic rod 51 is vertically and rotatably arranged at the center of the bottom surface of the rotary supporting mechanism 4, the bottom end of the first pneumatic rod 51 is connected with the baffle plate 52, the baffle plate 52 and the second blanking hopper 31 are positioned at the same center line, the side wall of the baffle plate 51 is of an inclined plane structure parallel to the second blanking hopper 31, and a blanking gap 312 is formed between the baffle plate 52 and the second blanking hopper 31; the inclined plane structure is adopted, so that the blanking channel with uniform size can be realized, and the blanking speed is accelerated;

the width of the blanking gap 312 is the standard width of the ribbon, and the exemplary width is 8mm-15mm, so that the ribbon with more leftover materials cannot pass through and can be retained in the second blanking hopper, and the ribbon can be conveniently taken out; during actual production, local protrusion can occur in pouring due to the problems of the die pouring equipment, and local protrusion can also occur due to uneven force application when the binding belt is separated from the connecting rib; through the design of the separation gap, the problems can be solved, and the outflow rate of the leftover material ribbon is reduced;

in order to realize synchronous rotation of the ribbon adjusting mechanism and the inner tube body, as shown in fig. 4, a plurality of stirring rods 53 are vertically arranged on the bottom surface of the baffle plate 52, a plurality of matching grooves 521 are formed on the side wall of the baffle plate 52, a matching block 321 is arranged on the top of the inner wall of the third tube body 32, and the matching block 321 is matched and inserted with the matching grooves 521; when the baffle plate moves downwards, the matching block can stop the baffle plate so as to determine the downward moving position of the baffle plate, and meanwhile, the matching block is relatively embedded into the matching groove so that the inner pipe body and the ribbon adjusting mechanism in the second state synchronously rotate; the downward moving position of the baffle is positioned at the bottom of the heat sealing position of the plastic bag;

when the baffle moves downwards, the stirring rod also extends into the middle of each ribbon in the plastic band, so that the baffle stops the ribbon from the upper part in the shaking process to enable the stretched ribbon to be withdrawn and play a role in leveling adjustment, and on the other hand, the heads of the ribbons can be mutually blocked, the head of one ribbon is arranged above the head of the other ribbon, so that the ribbon above cannot be overturned in the process of shaking the ribbon up and down, and meanwhile, the top of the ribbon above can collide with the bottom surface of the baffle to deform or even break, and the design of the stirring rod can solve the problems and realize the full dispersion of the ribbons; meanwhile, the rotating power of the stirring rod comes from the inner pipe body, and the stirring rod does not need to be separately configured;

the stirring rods 53 are arranged in an annular array, and 2-3 circles are arranged outside the stirring rods; the end part of each stirring rod 53 is of a mesh structure, the top surface of the baffle plate 52 is connected with the atomizer 9 through a hose 91, and the mesh structure is used for discharging atomized water to a binding belt in the third pipe body 32; the atomized water is discharged onto the ribbon through the meshes of the stirring rods, so that the moisture content of the ribbon is higher, and the ribbon cannot be easily broken due to low temperature during long-term storage; the stirring rod is used for discharging fog while stirring, so that the water fog and the ribbon are mixed more uniformly and fully, and the storage effect of the ribbon is improved; and the spraying process is finished synchronously in the ribbon flattening process, so that the efficiency is higher, the effect is better, and a special spray head is not required to be configured.

As shown in fig. 1 and 3, in order to ensure that the rotary supporting mechanism can achieve the above-mentioned functions, the following structure is specifically provided:

the rotary supporting mechanism 4 comprises a first fixing plate 41, a second fixing plate 42 and a driving motor 43; the first fixing plate 41 and the second fixing plate 42 are fixed on the inner wall of the top end of the outer pipe body 2 in a T shape, the length of the second fixing plate 42 is the same as the inner diameter of the top of the outer pipe body 2, the bottom surface of the end part of the first fixing plate 41 is provided with a driving motor 43, the output end of the driving motor 43 is connected with bevel teeth, the outer ring of the top surface of the second discharging hopper 31 is provided with a toothed ring 311, and the bevel teeth are meshed with the toothed ring 311; the driving motor rotates to drive the bevel gear to rotate, so that the gear ring is driven to rotate, and the rotation of the inner pipe body is realized;

an annular sliding groove is formed in the middle of the surface of the toothed ring 311, guide posts 421 are vertically arranged at two ends of the bottom surface of the second fixing plate 42, the guide posts 421 are slidably embedded in the sliding groove, and the inner tube body 3 is rotatably hung at the bottoms of the guide posts 421; the guide post is used as a hoisting part of the inner pipe body on one hand and as a guide part for the rotation of the inner pipe body on the other hand.

In order to realize flexible material receiving packaging, as shown in fig. 5, the flexible material receiving member 6 includes a plastic bag 61 and clamping members 62, the clamping members 62 are clamped at two sides and the bottom of the plastic bag 61, and a through hole for the cam telescoping mechanism 73 to penetrate is formed in the center of the bottom of the clamping members 62; the top end of the clamping piece 62 is closed at the heat sealing position of the plastic bag 61; the plastic bag is a common bag with an opening at the top, and the clamping pieces can fix the plastic bag from two side edges, so that the plastic bag is more flat in the processing process, cannot be wrinkled and inclined, and is convenient for the operation of a negative pressure adsorption mechanism; in the prior art, the clamping device only clamps a very small part of the top end of the plastic bag, so that the plastic bag is easy to fall off in the processing process, and particularly when the plastic bag is filled with a binding belt, the plastic bag is heavier and is easy to fall off; due to the design of the clamping piece, workers can conveniently and rapidly install, dismantle and transfer the plastic bag, and the operation is simpler and more convenient; meanwhile, the clamping piece can be detached for repeated use.

The clamping piece 62 comprises a first clamping plate 621 and a second clamping plate 622 which are identical in structure, the first clamping plate 621 is U-shaped, and the first clamping plate 621 comprises a ring body 6211, a support bar 6212 and a vertical bar 6213; the ring body 6211 is in a semicircular arc shape, the two ends of the ring body 6211 are both provided with a support bar 6212, the top surface of the end part of the support bar 6212 is vertically provided with a vertical bar 6213, the vertical bar 6213 is clamped at the side edge of the plastic bag 61, the support bar 6212 and the ring body 6211 are arranged at the bottom of the plastic bag 61,

the support rod of the first clamping plate 621 is clamped and assembled with the support rod of the second clamping plate 622; two branch department block assemblies can both guarantee that first splint, second splint block are connected, guarantee again that there is not the arch between two montants, two rings bodies.

The ring body of the first clamping plate 621 and the ring body of the second clamping plate 622 form through holes; when the first clamping plate is clamped with the second clamping plate, the two ring bodies can form through holes, and the through holes can ensure that the push plate can penetrate through and push the plastic bag;

the top end of the vertical rod 6213 is magnetically adsorbed in the clamping groove of the positioning seat 74, and a magnetic sheet is embedded in the top end of the vertical rod.

In order to further realize the function of the cam telescopic mechanism, as shown in fig. 1:

the cam telescoping mechanism 73 comprises a cam telescoping component and a top plate 731, the top end of the cam telescoping component is provided with the top plate 731, and the surface of the top plate 731 is in an arc shape matched with the bottom of the plastic bag; the cam telescopic assembly comprises a rotating motor, a cam and a floating telescopic rod, and the cam can drive the floating telescopic rod to float up and down; the top plate is further pushed to move up and down, and the inner diameter of the through hole is larger than the outer diameter of the top plate; the arc design of roof can be convenient for the ribbon and concentrate the gathering.

In order to further realize the functions of the feeding mechanism, the following steps are provided as shown in fig. 1 and 7:

the feeding mechanism 1 comprises a conveying belt 11 and a weighing turnover mechanism 12, wherein the weighing turnover mechanism 12 comprises a material box 121, a weighing platform 122, a support column 123 and a turnover motor 124; the cross section of the end part of the material box 121 is U-shaped, a weighing platform 122 is arranged at the bottom inside the material box 121, a support column 123 is arranged on the bottom surface of the material box 121, and the side part of the support column 123 is connected with a turnover motor 124 for driving the material box 121 to rotate; the outlet of the material box 121 points to the semicircular notch at the top of the outer pipe body 2; the material box 121 is arranged at the bottom of the conveying belt 11 in parallel, and the material box 121 is used for overturning the binding tape to be poured into the second discharging hopper 31 with the head of the binding tape facing downwards; the binding belts are arranged on the conveying belt 11 at intervals in parallel, and the heads of the binding belts point to the discharging end of the material box; weighing the ribbon with the specified weight through the weighing platform, stopping the work of the conveying belt after the weighing is finished, and driving the material box to rotate through the rotating motor so that the ribbon is turned over and falls into the inner pipe body; thereby realizing automatic quantitative feeding without manual feeding; the head of the ribbon faces the outlet of the material box, so that when the ribbon falls into the material box, the ribbon is aligned and stacked in parallel, and the head of the ribbon points to the inner pipe body, so that the ribbon can be guaranteed to be discharged along the inner pipe body, the head of the ribbon faces downwards, the weight of the head is heavier, the ribbon cannot be inclined greatly, the head of the ribbon can be guaranteed to be arranged in the plastic bag downwards at last, manual adjustment is not needed, the ribbon is packaged in the plastic bag, the head of the ribbon needs to be guaranteed to face downwards, the overall packaging effect is good, the ribbon can be shaken up and down conveniently, and the flattening effect is better; meanwhile, the head of the unqualified product binding tape is blocked above the blanking gap, the strip part is arranged above the blanking gap, and the binding tape is more convenient to take out by workers.

As shown in fig. 1, the outer tube 2 includes a first tube 21, a first hopper 22 and a second tube 23, the first hopper 22 has a top end provided with the first tube 21 and a bottom end connected to the second tube 23, the rotary support mechanism 4 is fixed to an inner wall of the first tube 21, the second hopper 31 is attached to an inner wall of the first hopper 22 in parallel, the third tube 32 is attached to an inner wall of the second tube 23 in parallel, and an inner end of the third tube 32 is received at a bottom end of the second tube 23;

the bottom end of the third pipe body 32 is provided with an inward chamfer structure, and the bottom end of the second pipe body 23 is provided with an outward chamfer structure; the chamfer design of the third pipe body can ensure that the ribbon can smoothly enter the plastic bag, and the head of the ribbon is prevented from being abutted against the bottom end of the third pipe body; the chamfer design of the second pipe body is convenient for the plastic bag to be sleeved on the outer pipe body.

The packaging station comprises a vacuum heat-sealing mechanism 10, as shown in fig. 9, the vacuum heat-sealing mechanism comprises a heat-sealing plate, a pneumatic rod for driving the heat-sealing plate to move up and down, and a pneumatic rod for driving the heat-sealing plate to move open and close; the vacuum tube is synchronously inserted into the opening of the plastic bag along with the heat sealing plate and is connected with a negative pressure pump;

and a manual blanking station (not shown in the figure), wherein the lifting mechanism drives the heat-sealed plastic bag to move to the station, and a worker directly takes down the flexible material receiving assembly and detaches the external clamping plate.

The invention is implemented as follows:

s1, installing a flexible receiving assembly:

the first clamping plate 621 and the second clamping plate 622 are clamped and fixed outside the plastic bag 61, the two supporting rods are clamped and connected, the two ring bodies form a through hole for the top plate 731 to penetrate through, the supporting rods and the ring bodies are both arranged at the bottom of the plastic bag, and the two vertical rods are clamped on two side edges of the plastic bag; thus, the assembly of the holding member 62 and the plastic bag 61 can be completed;

inserting the flexible material receiving assembly 6 into the groove of the positioning seat 74, fixing the two vertical rods and the positioning seat in a magnetic adsorption manner, and positioning the through hole at the bottom of the clamping piece right above the top plate;

s2, quantitative bagging:

the pneumatic guide rail 8 drives the second pneumatic rod 71 and the bracket 72 to move to the position right below the outer pipe body 2;

the negative pressure adsorption mechanism 75 sucks the opening at the top of the plastic bag, the second pneumatic rod 71 drives the bracket 72 to move upwards, and the outer tube body 2 is relatively inserted into the plastic bag along with the upward movement of the plastic bag until the bottom end of the outer tube body 2 is contacted with the bottom inside the plastic bag;

the binding belts are equidistantly placed on the conveying belt 11, and the heads of the binding belts are all pointed at the outer pipe body 2; the conveyer belt 11 conveys the cable ties to a weighing platform 122 on the material box 121, the weighing platform 122 weighs the fallen cable ties in real time, and the conveyer belt stops moving after weighing to a specified weight; the turnover motor 124 drives the material box 121 to rotate, so that the binding tapes fall onto the second discharging hopper 31;

the driving motor 43 drives the second discharging hopper 31 to rotate around the guide post 421, the second discharging hopper 31 drives the ribbon to rotate, the qualified ribbon passes through the discharging gap 312, and the unqualified ribbon is stopped on the discharging gap 312; qualified ribbons enter the third tube 32 and fall into the plastic bag;

s3, flattening the ribbon:

the first pneumatic rod 51 drives the baffle plate 52 to move downwards, and the baffle plate 52 leaves the second blanking hopper 31 and enters the third pipe body 32; the matching groove 521 on the bottom surface of the baffle plate 52 is matched with the matching block 321 for stopping, and the stirring rod 53 is inserted into the binding belt;

when the inner pipe body 3 rotates, the ribbon adjusting mechanism 5 is driven to rotate integrally through the matching block, and the stirring rod stirs each ribbon, so that each ribbon is dispersed; the cam telescoping mechanism 73 drives the top plate 731 to move up and down, the top plate 731 penetrates through the through hole and continuously pushes the plastic bag up and down, so that the binding tapes in the plastic bag shake up and down, when the binding tapes shake, the baffle plates can stop the binding tapes from the upper part, the binding tapes are prevented from extending outwards, and the heights of the binding tapes are kept consistent; the ribbon rotates and shakes up and down at the same time, so that the flattening of the ribbon is completed quickly;

in the leveling process, the water mist generated by the atomizer 9 is transmitted to each stirring rod 53 through the hose 91, and is discharged through the meshes at the bottom end of each stirring rod 53 at the most periphery, so that the water mist can be stirred and mixed with the ribbon;

s4, packaging with a plastic bag:

after the ribbon is leveled, the second pneumatic rod 71 drives the flexible material receiving assembly 6 to move downwards, and the flexible material receiving assembly leaves the outer tube body; the ribbon adjusting mechanism is reset upwards;

the pneumatic slide rail 8 drives the flexible material receiving assembly to move to the vacuum heat sealing mechanism; the vacuum tube is inserted into the plastic bag, the heat sealing plate is clamped at an opening above the plastic bag, and the vacuum heat sealing mechanism carries out vacuum heat sealing on the plastic bag; the negative pressure adsorption mechanism does not suck negative pressure any more;

s5, blanking:

the pneumatic slide rail 8 drives the flexible material receiving assembly 6 to move to a blanking station, and a worker directly pulls up the flexible material receiving assembly 6;

the first clamping plate 621 and the second clamping plate 622 are separated, and the sealed plastic bag is placed in the storage box.

It is noted that, in this document, relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. Ribbon processing is with automatic packaging machine of high roughness, its characterized in that: the automatic packaging machine comprises a bagging station, a packaging station, a manual blanking station, a lifting mechanism, a flexible material receiving assembly and a pneumatic sliding rail; the flexible material receiving assembly is arranged inside the lifting mechanism, the lifting mechanism is slidably mounted at the top of the pneumatic sliding rail, and the lifting mechanism sequentially passes through a bagging station, a packaging station and a manual blanking station;

the bagging station comprises an outer pipe body, and a feeding mechanism is arranged at the top of the outer pipe body; the top end of the inner part of the outer pipe body is provided with a rotary supporting mechanism, the center of the bottom surface of the rotary supporting mechanism is rotatably provided with a vertically lifting ribbon adjusting mechanism, the inner wall of the outer pipe body is provided with an inner pipe body in a fitting and sliding manner, and the inner pipe body comprises a second discharging hopper and a third pipe body; the top end of the second discharging hopper is connected with a rotary supporting mechanism in a meshed mode, and the rotary supporting mechanism is used for driving the inner pipe body to rotate through a gear; a third pipe body is arranged at the bottom end of the second discharging hopper; the feeding mechanism is used for overturning the binding belt to be poured to the second discharging hopper, and the head of the binding belt is downward;

the strap adjustment mechanism has two states:

2. The high flatness automated packaging machine for band processing according to claim 1, characterized in that: ribbon guiding mechanism includes first pneumatic rod, baffle, first pneumatic rod rotates perpendicularly and locates rotary support mechanism's bottom surface center department, the bottom linked baffle of first pneumatic rod, the hopper is located same central line department under baffle, the second, the lateral wall of baffle is the inclined plane structure parallel with the second down the hopper, be the unloading clearance under baffle, the second between the hopper, the width in unloading clearance is ribbon standard width.

3. The high flatness automated packaging machine for band processing according to claim 2, characterized in that: the bottom surface of baffle is equipped with a plurality of puddlers perpendicularly, a plurality of cooperation grooves have been seted up to the lateral wall of baffle, the inner wall top of third body is equipped with the cooperation piece, the cooperation piece is pegged graft with the cooperation groove cooperation, and interior body rotates with the ribbon guiding mechanism synchronization of second state.

4. The automatic packaging machine with high flatness for band processing according to claim 3, characterized in that: each the tip of puddler is mesh structure, the top surface of baffle passes through the hose connection atomizer, and mesh structure is used for discharging the ribbon in the third body with the atomizing water.

5. The high flatness automated packaging machine for band processing according to claim 1, characterized in that: the rotary supporting mechanism comprises a first fixing plate, a second fixing plate and a driving motor; the first fixing plate and the second fixing plate are T-shaped and fixed on the inner wall of the top end of the outer pipe body, the length of the second fixing plate is the same as the inner diameter of the top of the outer pipe body, a driving motor is arranged on the bottom surface of the end portion of the first fixing plate, the output end of the driving motor is connected with a bevel gear, a gear ring is arranged on the outer ring of the top surface of the second discharging hopper, the bevel gear is meshed with the gear ring, an annular sliding groove is formed in the middle of the surface of the gear ring, guide pillars are perpendicularly arranged at two ends of the bottom surface of the second fixing plate and are slidably embedded into the sliding groove, and the inner pipe body is rotatably hung at the bottom of the guide pillars.

6. The high flatness automated packaging machine for band processing according to claim 1, characterized in that: the flexible material receiving piece comprises a plastic bag and clamping pieces, the clamping pieces are clamped at two side edges and the bottom of the plastic bag, and a through hole for the cam telescopic mechanism to penetrate through is formed in the center of the bottom of each clamping piece; the top end of the clamping piece is internally accommodated at the heat sealing position of the plastic bag.

7. The high flatness automated packaging machine for band processing according to claim 6, characterized in that: the clamping piece comprises a first clamping plate and a second clamping plate which are identical in structure, the first clamping plate is U-shaped, and the first clamping plate comprises a ring body, a supporting rod and a vertical rod; the plastic bag comprises a plastic bag body, a ring body and a first clamping plate, wherein the ring body is in a semicircular arc shape, two ends of the ring body are respectively provided with a supporting rod, the top surface of the end part of each supporting rod is vertically provided with a vertical rod, the vertical rods are clamped at the side edge of the plastic bag, the supporting rods and the ring body are arranged at the bottom of the plastic bag, the supporting rods of the first clamping plate and the supporting rods of the second clamping plate are clamped and assembled, and the ring body of the first clamping plate and the ring body of the second clamping plate form a through hole; the top end of the vertical rod is magnetically adsorbed and arranged in the clamping groove of the positioning seat.

8. The high flatness automated packaging machine for band processing according to claim 7, wherein: the cam telescoping mechanism comprises a cam telescoping assembly and a top plate, wherein the top end of the cam telescoping assembly is provided with the top plate, and the surface of the top plate is arc-shaped and is matched with the bottom of the plastic bag.

9. The high flatness automated packaging machine for band processing according to claim 1, characterized in that: the feeding mechanism comprises a conveying belt and a weighing turnover mechanism, and the weighing turnover mechanism comprises a material box, a weighing platform, a support column and a turnover motor; the cross section of the end part of the material box is U-shaped, a weighing platform is arranged at the bottom inside the material box, a support column is arranged on the bottom surface of the material box, and the side part of the support column is connected with a turnover motor for driving the material box to rotate; the outlet of the material box points to the semicircular notch at the top of the outer pipe body; the bottom of conveyer belt is located to the magazine parallel, the ribbon is put to the parallel interval on the conveyer belt, and the ribbon head all points to in the unloading end of magazine.

10. The high flatness automated packaging machine for band processing according to claim 1, characterized in that: the outer pipe body comprises a first pipe body, a first blanking hopper and a second pipe body, the top end of the first blanking hopper is provided with the first pipe body, the bottom end of the first blanking hopper is connected with the second pipe body, the rotary supporting mechanism is fixed on the inner wall of the first pipe body, the second blanking hopper is parallelly attached to the inner wall of the first blanking hopper, the third pipe body is parallelly attached to the inner wall of the second pipe body, the inner end of the third pipe body is internally accommodated in the bottom end of the second pipe body, the bottom end of the third pipe body is provided with an inward chamfering structure, and the bottom end of the second pipe body is provided with an outward chamfering structure.