CN112959055B

CN112959055B - Assembling method of double-turntable atomizer assembling device

Info

Publication number: CN112959055B
Application number: CN202110158594.9A
Authority: CN
Inventors: 林光榕; 刘俊六
Original assignee: Huizhou Happy Vaping Technology Ltd
Current assignee: Huizhou Happy Vaping Technology Ltd
Priority date: 2021-02-04
Filing date: 2021-02-04
Publication date: 2022-07-01
Anticipated expiration: 2041-02-04
Also published as: CN112959055A

Abstract

The invention relates to an assembling method of a double-turntable atomizer assembling device. The assembly method provided by the invention is matched with a corresponding double-turntable atomization assembly device structure, so that the manual operation steps can be reduced, the labor intensity of workers can be effectively reduced, and the production quality and the production efficiency of products are improved.

Description

Assembling method of double-turntable atomizer assembling device

Technical Field

The invention relates to the field of atomizer assembly, in particular to an assembly method of a double-turntable atomizer assembly device.

Background

The electronic atomization device or the electronic atomization device is particularly applied to electronic smoking sets for health use, liquid medicine atomization devices for medical use and the like, and has the basic task of providing a heating process and converting solutions such as tobacco liquid, liquid medicine and the like stored in the electronic atomization device or the electronic atomization device into vapor, aerosol, steam and the like for a user to suck or use.

Current electronic atomization equipment or electronic atomization device generally include battery pack and atomizer, installs the battery for atomizer power supply in the battery pack, and the atomizer is including installing the atomizing core on atomizing seat, and the atomizing core can treat atomizing solution promptly and treat atomizing liquid heating atomizing steam fog or aerosol when the circular telegram, and the atomizing core generally is equipped with the heater including leading liquid and heater on leading the liquid, and the heater both ends are equipped with the lead wire, and the lead wire is naked body line usually. The liquid guide can be made of glass fiber ropes, cotton ropes, ceramics and the like.

At present, the atomizer is formed by combining a plurality of different structures, generally comprises an atomizing seat, an atomizing core, an atomizing pipe, a liquid isolating seat, a liquid storage cup, a sealing ring, a suction nozzle and the like, has more accessories and a complex structure, and therefore, in the existing atomizer production process, generally, different devices are matched through a plurality of workers, each worker respectively completes one process operation of assembling products, and the atomizer is assembled by one step by hand, so that the production efficiency of the manual operation is low, the repetitive operation is easy to fatigue, and industrial accidents are easy to occur. The process waiting (product turnover) time is too long, the assembly quality varies from person to person, the stability is poor, and the investment and management cost of operators and equipment is high.

Disclosure of Invention

The purpose of the invention is: provided is an assembling method of a double-turntable atomizer assembling device, which can reduce manual operation steps, improve work efficiency and complete atomizer assembly.

The technical solution of the invention is as follows: the assembling method of the double-turntable atomizer assembling device is characterized by comprising the following steps of:

the method comprises the steps that an atomizing base is fed into an atomizing base positioning groove of an atomizing base positioning assembly through a vibrating disc, and the atomizing base is conveyed to a corresponding atomizer mounting position on a jig of a first rotary disc by an atomizing base conveying assembly;

the first rotary disc driving device drives the first rotary disc to rotate for a set angle, and the jig is located at an atomization core assembling station;

the atomization core is manually placed on the atomization core fixing seat of the atomization core conveying belt by a worker, and the atomization core is clamped by the atomizer clamping assembly of the atomization core conveying assembly and conveyed and installed on the atomization seat on the jig under the action of the guiding clamping assembly;

the first rotary disc driving device drives the first rotary disc to rotate for a set angle, the jig is located at an atomization core in-place station, the atomization core wire pulling assembly pulls a lead wire of the atomization core downwards, the atomization core presses a cylinder piston rod to extend out, the atomization core is further pressed downwards, and the atomization core is installed in place;

fifthly, driving the first rotating disc to rotate by a set angle by the aid of the first rotating disc driving device, positioning a jig at an atomizing pipe assembling station, feeding an atomizing pipe to an atomizing pipe positioning assembly through a vibrating disc, taking out the atomizing pipe by an atomizing pipe clamping cylinder of the atomizing pipe conveying assembly, rotating by the set angle under the action of the first servo motor, and then installing the atomizing pipe in the atomizing base under the action of the guide assembly;

sixthly, driving a first rotary disc to rotate by a set angle by a first rotary disc driving device, locating a jig at a wire shearing station, lifting a wire lifting assembly by using a clamping jaw air cylinder for a set distance, and shearing redundant lead wires by the wire shearing assembly;

the first rotating disc driving device drives the first rotating disc to rotate for a set angle, the jig is located at a first overturning station, the second clamping cylinder moves to the atomizing base mounting position of the jig under the action of the lifting and transverse moving module, and the atomizing base is overturned for 180 degrees under the action of the rotating cylinder after being clamped and placed back to the atomizing base mounting position of the jig;

the first rotary disc driving device drives the first rotary disc to rotate for a set angle, the jig is located at a lead bending station, two bending cylinders of the bending cylinder group are matched, the lead is bent to the hook hole, the lead in-place cylinder presses down, the lead is pressed into the hook hole, and the lead is bent;

the self-supporting first rotating disc driving device drives the first rotating disc to rotate for a set angle, the jig is located at a resistance detection station, the resistance detector is in butt joint with a lead exposed behind a hook, and the resistance of the atomizing base is detected, so that whether the atomizing base is a good product or not is judged;

the liquid storage cup is arranged on the transfer station of the second rotating disc in a transfer mode through the lifting transfer module when the resistance detector detects that the two atomizing bases are good products;

the liquid storage cup feeding mechanism transfers the liquid storage cup from the feeding disc to a jig of a liquid storage cup feeding station of the second turntable, the second turntable driving device drives the second turntable to rotate for a set angle, the jig is located at a liquid storage cup mounting station, and the atomizing base is mounted on the liquid storage cup;

the device comprises a first turntable driving device, a first pressing station, a copying pressing block jig, a cylinder, an atomizing seat, a liquid storage cup and a second turntable driving device, wherein the first turntable driving device drives the first turntable to rotate by a set angle;

the second turntable driving device drives the second turntable to rotate for a set angle, the jig is located at a second overturning station, the second clamping cylinder moves to the atomizer mounting position of the jig under the action of the lifting and transverse moving module, and the atomizer is overturned by 180 degrees under the action of the rotating cylinder after being clamped and then placed back to the atomizer mounting position of the jig;

the second turntable is driven by a second turntable driving device to rotate by a set angle, the jig is located at a sealing ring assembling station, a sealing ring is fed to a sealing ring positioning assembly through a vibrating disc, a clamping sealing ring of a sealing ring carrying assembly is transferred to an atomizer mounting position of the jig of the second turntable and falls into the atomizer mounting position under the action of a second tripping air cylinder;

the second turntable driving device drives the second turntable to rotate by a set angle, the jig is located at a suction nozzle assembling station, and the suction nozzle feeding mechanism transfers the suction nozzle from the feeding disc to the transfer support, moves to the position above the jig of the second turntable through the clamping feeding assembly and is installed on the atomizer;

the jig is located at the discharging station, and the atomizer is placed on a finished product conveying belt to be output through a discharging transfer assembly.

Preferably, the method comprises the following steps: the step is in two, if the feeding inductive sensor who is located the conveyer belt both sides does not sense the atomizing core simultaneously on current atomizing core fixing base, then the atomizer centre gripping subassembly is out of work, and this atomizing core fixing base carries the atomizing core to retrieving in the box under the effect of conveyer belt.

Preferably, the method comprises the following steps: and sixthly, before trimming, the rotary servo motor of the wire lifting assembly controls the clamping jaw cylinder to rotate for a set angle, and after the angle difference between the lead and the wire trimming assembly is made up, the second centering assembly centers the lead so that the wire trimming device can trim the lead.

Preferably, the method comprises the following steps: in the step of self-beauty and achievement, if the resistance value detector detects that the two atomizers are good products, the atomizers are moved to a jig on a transfer station of the second rotary table through the atomizer transfer mechanism;

if one is a good product and the other is a defective product, putting the good product atomizer into a good product recovery box and putting the defective product atomizer into a defective product recovery box through an atomizer transfer mechanism;

if the two products are defective products, the two products are put into a defective product recovery box through an atomizer transfer mechanism.

Preferably, the method comprises the following steps: the charging process before the liquid storage cup charging mechanism is charged in the steps comprises the following steps:

(11.1) pushing guide wheels on two sides of a full-load back edge station of the feeding trolley into the feeding station by a worker, and pushing guide wheels on two sides of a no-load back edge station of the blanking trolley into the blanking station by the worker;

(11.2) positioning the feeding trolley and the discharging trolley by using a positioning cylinder;

(11.3) lifting the plastic sucking disc of the feeding trolley to the top by using a plastic sucking disc lifting assembly, and extending clamping cylinders positioned on two sides of the top of the feeding station to clamp the plastic sucking disc;

(11.4) positioning the plastic suction disc by a disc positioning cylinder positioned in front of the top of the feeding station;

(11.5) transferring the liquid storage cups in the plastic sucking disc to a liquid storage cup transfer support by the liquid storage cup carrying assembly, and then transferring the liquid storage cups to an atomizer mounting position of a jig of the second turntable by the liquid storage cup clamping and feeding assembly;

(11.6) after the current plastic sucking disc is emptied, the plastic sucking disc transferring assembly sucks the plastic sucking disc through the sucker, transfers the plastic sucking disc to a blanking station, and places the plastic sucking disc on a blanking trolley.

Compared with the prior art, the invention has the beneficial effects that:

the atomizer assembling device is assembled according to an assembling method, so that the manual operation steps of workers are reduced, the production period is shortened, and the production efficiency and the product quality are improved;

the quantity of operating personnel is effectively reduced, the production efficiency of products is improved, and the quality stability of the products is balanced;

and thirdly, the labor and management cost and the accident rate of industrial injury are reduced, and the transformation of the traditional production mode is promoted.

Drawings

FIG. 1 is an exploded schematic view of the atomizer structure;

FIG. 2 is a schematic structural view of a dual turntable atomizer assembly;

FIG. 3 is a schematic structural diagram of a feeding mechanism of the atomizing base;

fig. 4 is a structural schematic diagram of an atomizing core assembling mechanism;

FIG. 5 is a schematic view of the atomizing core-in-place mechanism;

FIG. 6 is a schematic structural view of an atomizing tube assembling mechanism;

FIG. 7 is a schematic structural view of a liquid-separation seat assembling mechanism;

FIG. 8 is a schematic structural view of a thread lifting and trimming mechanism;

FIG. 9 is a schematic structural view of a first turnover mechanism;

FIG. 10 is a schematic structural view of a lead bending mechanism;

FIG. 11 is a schematic structural diagram of an atomization core resistance value detection mechanism;

fig. 12 is a schematic structural view of the atomizing base transfer mechanism;

FIG. 13 is a schematic structural view of a blister tray feeding assembly;

FIG. 14 is a schematic structural view of a transfer rack for liquid storage cups and a liquid storage cup clamping and feeding assembly;

FIG. 15 is a schematic view of the mechanism for holding the atomizing base down;

FIG. 16 is a schematic structural view of a seal ring assembly mechanism;

fig. 17 is a schematic structural diagram of the finished product discharging mechanism.

Description of the main Components

1 machine frame	2 first rotating disk	21 atomizing seat feed mechanism	211 atomizing seat feeding assembly
				212 atomization seat positioning assembly	2131 horizontal moving module of atomizing base	2132 atomizing base holding assembly	22 atomizing core assembly mechanism
221 atomizing core feeding assembly	2211 conveyor belt	2212 atomizing core fixing seat	222 atomizing core handling assembly
				2221 atomizing core sideslip module	2222 atomizing core clamping assembly	2223 first centralizer assembly	223 guiding clamping assembly
23 atomizing core in-place mechanism 2	2311 moving and positioning module	2312A first clamping cylinder	232 atomizing core pressing cylinder
				24 atomizing pipe assembling mechanism	241 atomizing pipe feeding assembly	242 atomizing pipe locating component	2431 lateral moving module for atomizing tube
2432 atomizing tube clamping assembly	2433 first servo motor	244 guide assembly	25 liquid separation seat assembling mechanism
				251 liquid isolation seat feeding assembly	252 liquid-proof seat positioning assembly	2531 transverse moving module of liquid isolation seat	2532 liquid isolation seat clamping assembly
2533 second servomotor	2534 first trip cylinder	26 thread lifting and cutting mechanism	261 thread lifting component
				262 thread trimming assembly	263 waste recovery assembly	264 second centralizing assembly	27 first turnover mechanism
271 lifting and transverse moving module	272 clamping and flipping assembly	2721 Rotary Cylinder	2722 second clamping cylinder
				28 lead bending mechanism	281 bending platform	282 bent cylinder bank	283 lead in-place cylinder
29 atomizing core resistance detection mechanism	291 Detector lifting cylinder	292 resistance value detector	3 second rotary table
				31 stock solution cup feed mechanism	311 plastic sucking disc feeding assembly	3111 Material taking platform for liquid storage cup	3112 charging trolley
3113 Blanking cart	3114 liquid storage cup carrying assembly	31141 feeding and transferring module	31142 third servo motor
				31143 fourth clamping cylinder	3115 transfer assembly for blister tray	312 stock solution cup transfer support	3121 Telescopic cylinder
3122 liquid storage cup guide assembly	313 liquid storage cup clamping and feeding assembly	3131 rodless cylinder	3132 Upper and lower cylinders
				3133 liquid storage cup clamping jaw cylinder	32 atomizing seat pushes down mechanism that targets in place	321 atomizing base pressing cylinder	322 copying briquetting jig
33 second turnover mechanism	34 sealing ring assembling mechanism	341 seal ring material loading subassembly	342 sealing ring positioning component
				343 sealing ring carrying assembly	3431 transverse moving module for sealing ring	3432 seal ring snap-fit assembly	3433 second trip cylinder
35 suction nozzle assembling mechanism	36 suction nozzle pressing-in-place mechanism	37 finished product discharge mechanism	371 discharging transverse moving module
				372 atomizer centre gripping cylinder	373 discharge conveyor	4 jig	500 atomizing seat
501 atomizing core	502 atomizing tube	503 liquid-proof seat	504 liquid storage cup
				505 sealing ring	506 suction nozzle	6 automatic control console

Detailed Description

The invention will be described in more detail below with reference to the accompanying drawings:

the following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention more readily understood by those skilled in the art, and thus will more clearly and distinctly define the scope of the invention. The directional terms used in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., refer to the directions of the attached drawings. Accordingly, the directional terms used are used for explanation and understanding of the present invention, and are not used for limiting the present invention.

Referring to fig. 1, a conventional atomizer generally includes an atomizing base 500, an atomizing core 501, an atomizing pipe 502, a liquid isolating base 503, a liquid storage cup 504, a sealing ring 505, and a suction nozzle 506, wherein the atomizing core includes a liquid guide and an atomizing core, and leads connected to electrodes extend from two ends of the atomizing core. In the existing atomizer production process, different devices are generally matched by multiple workers, each worker respectively completes manual assembly of one process of the atomizer accessories, the atomizer is assembled by hands one by one, and the assembly process also involves multiple steps of wire cutting of a lead, overturning of the atomizer, pressing down each structure in place and the like, and the manual assembly mode is often different from person to person in assembly quality and poor in stability.

Referring to fig. 2, in order to solve the prior art problem, the present invention provides an assembling apparatus of a dual-turntable atomizer, comprising:

a frame 1;

the first rotating disc 2 and the second rotating disc 3 are arranged on the upper end face of the rack 1 in parallel, and the first rotating disc 2 and the second rotating disc 3 are preferably circular rotating discs;

the number of the jigs 4 arranged on the turnplates is preferably consistent with that of processing stations, each jig can be used for processing corresponding to one station when the atomizer is processed, and the jig is used for bearing or placing accessories to be processed;

the automatic processing mechanism sequentially arranged on the side surface of the first rotary table 2 in an encircling manner according to the processing sequence comprises an atomizing base feeding mechanism 21, an atomizing core assembling mechanism 22, an atomizing core in-place mechanism 23, an atomizing pipe assembling mechanism 24, a liquid separation base assembling mechanism 25, a thread lifting and trimming mechanism 26, a first turnover mechanism 27, a lead bending mechanism 28 and an atomizing core resistance value detection mechanism 29;

a liquid storage cup feeding mechanism 31, an atomizing seat downward pressing in-place mechanism 32, a second turnover mechanism 33, a sealing ring assembling mechanism 34, a suction nozzle assembling mechanism 35, a suction nozzle downward pressing in-place mechanism 36 and a finished product discharging mechanism 37 which are sequentially arranged on the side surface of the second rotating disc 3 according to the processing sequence;

the atomizing base transfer mechanism 5 is fixedly arranged on the upper end surface of the machine frame 1 and is positioned between the first rotating disc 2 and the second rotating disc 3;

the first rotary disc driving device and the second rotary disc driving device are fixedly arranged in the rack 1 and are respectively used for driving the first rotary disc 2 and the second rotary disc 3 to rotate;

and the two automatic control platforms 6 are fixedly arranged beside the rack 1, and the automatic control platforms 6 are used for controlling the operation of the automatic processing mechanism.

The jig 4 is at least concavely provided with two atomizer mounting positions, and the processing stations arranged on the automatic processing mechanisms and annularly arranged on the side surfaces of the first rotary table and the second rotary table correspond to the atomizer mounting positions one by one.

Referring to fig. 3, the atomizing base feeding mechanism includes an atomizing base feeding assembly 211 fixed on the upper end surface of the frame 1, an atomizing base positioning assembly 212, and an atomizing base carrying assembly, the atomizing base carrying assembly includes an atomizing base traversing module 2131 and an atomizing base clamping assembly 2132, one end of a feeding guide rail of the atomizing base feeding assembly 211 is butted with a discharge port of the vibrating tray, and the other end is butted with an atomizing base positioning groove provided on the atomizing base positioning assembly 212;

the atomizing base carrying assembly controls the atomizing base clamping assembly 2132 to carry the atomizing base on the atomizing base positioning groove to the atomizing base mounting position on the jig 4 of the first turntable 2 through the atomizing base transverse moving module 2131.

Referring to fig. 4, the atomizing core assembling mechanism 22 includes an atomizing core feeding assembly 221, an atomizing core carrying assembly 222, and a guiding and clamping assembly 223 fixed on the upper end surface of the frame 1, wherein a plurality of groups of atomizing core fixing seats 2212 are sequentially arranged on the atomizing core feeding assembly 221 in parallel along a conveyor belt 2211, optical fiber sensors are symmetrically arranged on both sides of the conveyor belt, and a recycling bin is further arranged between the end of the conveyor belt 2211 and the jig 4;

the atomizing core carrying assembly 222 comprises an atomizing core traversing module 2221 and an atomizing core clamping assembly 2222, and when the two side optical fiber sensors sense the atomizing core at the same time, the atomizing core clamping assembly 2222 clamps the atomizing core from the atomizing core fixing seat, and carries and mounts the atomizing core on the corresponding mounting hole position of the atomizing seat under the action of the guiding and clamping assembly 223;

the bottom of atomizing core clamping component 2222 still sets firmly first righting subassembly 2223.

When optical fiber sensor fails to sense the atomizing core or fails to sense the atomizing core simultaneously, atomizing core clamping assembly 2222 is out of work, and this group of atomizing core fixing base moves along the conveyer belt forward, and the collection box retrieves the atomizing core that bears.

Referring to fig. 5, the atomizing core positioning mechanism 23 includes an atomizing core pulling assembly fixed on the upper end surface of the rack through a bracket, and an atomizing core pressing cylinder 232, the atomizing core pulling assembly includes a mobile positioning module 2311 and a first clamping cylinder 2312 fixed on the mobile positioning module, the first clamping cylinder 2312 is located below the atomizer mounting position of the fixture 4, and a pressing piston rod of the atomizing core pressing cylinder 232 is located above the atomizer mounting position of the fixture 4.

Referring to fig. 6, the atomizing tube assembling mechanism 24 includes an atomizing tube feeding assembly 241 fixed on the upper end surface of the frame, an atomizing tube positioning assembly 242, an atomizing tube carrying assembly, and a guiding assembly 244, the atomizing tube carrying assembly includes an atomizing tube traversing module 2431, an atomizing tube holding assembly 2432, and a first servo motor 2433, one end of a feeding guide rail of the atomizing tube feeding assembly 241 is connected to a discharge port of the vibrating tray, and the other end is butted with an atomizing tube positioning slot of the atomizing tube positioning assembly 242;

the atomizing pipe carrying assembly controls the atomizing pipe clamping assembly 2432 to carry the atomizing pipe on the atomizing pipe positioning groove to the jig 4 of the first rotary table 2 through the atomizing pipe transverse moving module 2431, controls the clamping cylinder of the atomizing pipe clamping assembly 2432 to rotate by a set angle through the first servo motor 2433, and is installed on the corresponding installation hole position of the atomizing base under the guiding effect of the guiding assembly 244.

As shown in fig. 7, the liquid-proof seat assembling mechanism 25 includes a liquid-proof seat feeding assembly 251, a liquid-proof seat positioning assembly 252, and a liquid-proof seat carrying assembly fixed on the upper end surface of the frame, the liquid-proof seat carrying assembly includes a liquid-proof seat traversing module 2531, a liquid-proof seat clamping assembly 2532, and a second servo motor 2533, the liquid-proof seat clamping assembly 2532 is provided with a liquid-proof seat clamping shaft rod, one end of a feeding guide rail of the liquid-proof seat feeding assembly 251 is connected with a discharge port of the vibrating tray, and the other end is butted with a station to be fed of the liquid-proof seat positioning assembly 252;

the liquid isolating seat carrying assembly controls the liquid isolating seat clamping assembly 2532 to carry the liquid isolating seat on the liquid isolating seat positioning groove to the upper part of the jig 4 of the first turntable 2 through the liquid isolating seat transverse moving module 2531, controls the liquid isolating seat clamping shaft to rotate for a set angle through the second servo motor 2533, then clamps the liquid isolating seat on the installation hole position of the atomizing seat, and separates the liquid isolating seat from the liquid isolating seat clamping shaft rod under the action of the first tripping cylinder 2534.

Referring to fig. 8, the thread lifting and cutting mechanism 26 includes a thread lifting assembly 261 fixed on the upper end surface of the frame 1, a thread cutting assembly 262, a waste recycling assembly 263, a clamping jaw cylinder of the thread lifting assembly 261 is located above the pneumatic scissors of the thread cutting assembly 262, a recycling guide rail of the waste recycling assembly 263 is located below the pneumatic scissors of the thread cutting assembly, and the thread cutting assembly is further provided with a second centering assembly 264 for correcting the position of the thread.

Referring to fig. 9, the first turnover mechanism 27 includes a traverse-lifting module 271 fixed on the upper end surface of the frame 1, and a clamping and turning assembly 272 fixed on the traverse-lifting module 271, where the clamping and turning assembly 272 includes a rotating cylinder 2721 and two second clamping cylinders 2722 arranged in parallel on a rotating piston rod of the rotating cylinder 2721, an initial position of the second clamping cylinder 2722 is located above the jig 4, and the second turnover mechanism 33 and the first turnover mechanism 27 have the same structure.

Referring to fig. 10, the lead wire bending mechanism 28 includes a bending platform 281 fixed on the upper end surface of the frame 1, a bending cylinder bank 282 fixed on the bending platform 281, and a lead wire positioning cylinder 283. The bending cylinder group 282 comprises a pair of opposite bending cylinders, the two bending cylinders are parallel, piston rods of the two bending cylinders are oppositely arranged, the end parts of the piston rods of the bending cylinders are connected with a connecting plate, bending clamping pieces are further arranged at the positions, located at the atomizing base mounting positions, of the connecting plate, the bending clamping pieces of the two bending cylinders are mutually matched, and bending of the lead wires is achieved;

the piston rod tip of the lead wire cylinder 283 that targets in place sets firmly the line ball subassembly, and the line ball subassembly is located tool 4's atomizing seat installation position top, and the line ball piece bottom surface of line ball subassembly bottom still is concave to be equipped with the crotch hole.

Referring to fig. 11, the atomization core resistance value detection mechanism 29 includes a detector lifting cylinder 291 fixed on the upper end surface of the frame 1, and a resistance value detector 292 fixed on the end portion of the piston rod of the detector lifting cylinder 291, where the resistance value detector 292 is located above the atomizer mounting position of the jig.

Referring to fig. 12, the atomizing base transferring mechanism 5 includes a lifting transferring module 51 fixed on the upper end surface of the frame 1, third clamping cylinders 52 fixed on the lifting transferring module 51, the number of the third clamping cylinders 52 corresponds to the number of the atomizing base mounting positions on the jigs 4, the atomizing base transferring mechanism further includes an atomizing base recycling box fixed on the upper end surface of the frame 1 and located between the first turntable 2 jig and the second turntable 3 jig, and the atomizing base recycling box is divided into a good product recycling box 53 and a defective product recycling box 54.

Referring to fig. 1, 13 and 14, the liquid storage cup feeding mechanism 31 includes a plastic sucking disc feeding assembly 311, a liquid storage cup transfer support 312 fixed on the upper end surface of the frame 1, and a liquid storage cup clamping feeding assembly 313, the plastic sucking disc feeding assembly 311 is fixed on the side surface of the frame 1, the plastic sucking disc feeding assembly 311 transfers the liquid storage cups in the trays to the liquid storage cup transfer support 312, and the liquid storage cup clamping feeding assembly 313 transfers the liquid storage cups placed on the liquid storage cup transfer support to the atomizing base mounting positions of the jigs 4 of the second tray 3;

the plastic sucking disc feeding assembly 311 comprises a liquid storage cup taking platform 3111, a feeding trolley 3112 and a discharging trolley 3113, which are respectively positioned and placed on a feeding station of the liquid storage cup taking platform 3111, a liquid storage cup carrying assembly 3114 and a plastic sucking disc transferring assembly 3115, which are fixedly arranged on the liquid storage cup taking platform 3111, wherein the liquid storage cup carrying assembly 3114 comprises a feeding transfer module 31141 and a fourth clamping cylinder 31143, which are fixedly arranged on the material taking platform, the feeding transfer module 31141 is further provided with a third servo motor 31142, which controls the fourth clamping cylinder 31143 to rotate, and the transfer linear motor of the plastic sucking disc transferring assembly 3115 drives the sucker assembly to move transversely between the feeding station and the discharging station;

a pair of telescopic cylinders 3121 is fixedly arranged on the liquid storage cup transfer support 312, a liquid storage cup guide assembly 3122 is fixedly arranged at the end of a piston rod of the telescopic cylinders 3121, and the liquid storage cup guide is realized by controlling the extension of the piston rods of the telescopic cylinders 3121 at two sides;

the liquid storage cup clamping and feeding assembly 313 comprises a rodless cylinder 3131 fixed on the support, an upper and lower cylinder 3132 slidably mounted on the rodless cylinder 3131, and a liquid storage cup clamping jaw cylinder 3133 fixed at the end of a piston rod of the upper and lower cylinder 3132.

The suction nozzle assembling mechanism 35 has the same structure as the liquid storage cup feeding mechanism 31.

Referring to fig. 15, the atomizing base pressing-in-place mechanism 32 includes an atomizing base pressing cylinder 321 fixed on the bracket, and a profiling pressing block jig 322 fixed at the end of the piston rod of the atomizing base pressing cylinder 321;

the structure of the nozzle press-in-place mechanism 36 is the same as that of the atomizing base press-in-place mechanism 32.

Referring to fig. 16, the sealing ring assembling mechanism 34 includes a sealing ring feeding assembly 341, a sealing ring positioning assembly 342, and a sealing ring carrying assembly 343 fixed on the upper end surface of the frame 1, wherein one end of a feeding guide rail of the sealing ring feeding assembly 341 is butted with a discharge port of the vibrating plate, and the other end is butted with a sealing ring positioning groove of the sealing ring positioning assembly 342;

the sealing ring carrying assembly 343 controls the sealing ring clamping assembly 3432 to carry the sealing ring on the sealing ring positioning groove to the upper part of the jig 4 of the first turntable 3 through the sealing ring transverse moving module 3431, the sealing ring is clamped into the mounting hole of the atomizing base, and under the action of the second tripping cylinder 3433, the sealing ring is separated from the sealing ring clamping shaft rod arranged on the sealing ring clamping assembly 3432, so that the sealing ring can be clamped and mounted into the atomizing base.

Referring to fig. 17, the finished product discharging mechanism 37 includes a discharging traverse module 371 fixed on the bracket, an atomizer clamping cylinder 372 fixed on the discharging traverse module 371, and a discharging conveyor 373 installed in parallel on the side surface of the rack 1, the atomizer clamping cylinder 372 clamps the assembled atomizer, the assembled atomizer is conveyed to the discharging conveyor 373 by the discharging traverse module 371, and the finished product atomizer is sent out along the discharging conveyor.

The atomizer assembling method of the double-turntable atomizer assembling device comprises the following steps:

the atomization seat is loaded into an atomization seat positioning groove of an atomization seat positioning assembly through a vibration disc, and the atomization seat carrying assembly carries the atomization seat to a corresponding atomizer mounting position on a jig of a first rotary table;

thirdly, manually placing the atomization core on the atomization core fixing seat of the atomization core conveying belt by a worker, clamping the atomization core by an atomizer clamping assembly of the atomization core conveying assembly, and conveying and mounting the atomization core on the atomization seat on the jig under the action of a guiding clamping assembly;

fifthly, driving the first rotating disc to rotate by a set angle by the first rotating disc driving device, enabling the jig to be located at an atomizing pipe assembling station, feeding the atomizing pipe to the atomizing pipe positioning assembly through the vibrating disc, taking out the atomizing pipe by an atomizing pipe clamping cylinder of the atomizing pipe carrying assembly, rotating by the set angle under the action of the first servo motor, and installing the atomizing pipe in the atomizing base under the action of the guiding assembly;

the self-lifting type atomization seat is characterized in that the self-lifting type first rotary disc driving device drives the first rotary disc to rotate for a set angle, the jig is located at a resistance value detection station, the resistance value detector is in butt joint with a lead exposed behind a hook, and the resistance value of the atomization seat is detected, so that whether the atomization seat is a good product or not is judged;

the second turntable is driven by a second turntable driving device to rotate by a set angle, the jig is located at a second overturning station, a second clamping cylinder moves to the atomizer mounting position of the jig under the action of the lifting and transverse moving module, and the atomizer is overturned by 180 degrees under the action of a rotating cylinder after being clamped and then placed back to the atomizer mounting position of the jig;

The above-mentioned step is in two, if the feeding inductive sensor who is located the conveyer belt both sides does not sense the atomizing core simultaneously on current atomizing core fixing base, then the atomizer centre gripping subassembly is out of work, and this atomizing core fixing base carries the atomizing core to retrieving in the box under the effect of conveyer belt.

In the sixteenth step, before trimming, the rotary servo motor of the wire lifting assembly controls the clamping jaw cylinder to rotate by a set angle, and after the angle difference between the lead and the wire trimming assembly is made up, the second centering assembly centers the lead so that the wire trimming device can trim the lead.

In the step, if the resistance detector detects that the two atomizers are good products, the atomizers are moved to a jig on a transfer station of the second rotary table through the atomizer transfer mechanism;

if the two products are defective products, the defective products are put into a defective product recovery box through an atomizer transfer mechanism.

The charging process before the liquid storage cup charging mechanism charges materials in the steps comprises the following steps:

The above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made within the scope of the claims of the present invention should be covered by the claims of the present invention.

Claims

1. An assembling method of a double-rotary-disk atomizer assembling device is characterized by comprising the following steps:

the atomization seat is loaded into an atomization seat positioning groove of an atomization seat positioning assembly through a vibration disc, and the atomization seat carrying assembly carries the atomization seat to a corresponding atomization seat mounting position on a jig of a first rotary table;

the atomization core is manually placed on the atomization core fixing seat of the atomization core conveying belt by a worker, and the atomization core is clamped by the atomization core clamping assembly of the atomization core conveying assembly and conveyed and installed on the atomization seat on the jig under the action of the guiding clamping assembly;

the first rotary disc driving device drives the first rotary disc to rotate for a set angle, the jig is located at the lead bending station, the two bending cylinders of the bending cylinder group are matched with each other to bend the lead to the hook hole, the lead in-place cylinder presses down to press the lead into the hook hole, and the lead is bent;

the profiling pressing block jig is pressed down under the action of the air cylinder, and the atomizing base is pressed into the liquid storage cup;

the second turntable driving device drives the second turntable to rotate by a set angle, the jig is located at a sealing ring assembling station, the sealing ring is fed to the sealing ring positioning assembly through the vibrating disc, the sealing ring carrying assembly transfers the sealing ring to an installation hole position of an atomizing seat of the jig of the second turntable through the sealing ring clamping assembly and falls into the installation hole position of the atomizing seat under the action of the second tripping cylinder;

2. The assembly method of the dual-turntable atomizer assembly apparatus according to claim 1, wherein in the third step, if the feeding induction sensors located on both sides of the conveyor belt do not simultaneously sense the atomizing cores on the current atomizing core fixing seats, the atomizer clamping assembly does not operate, and the atomizing core fixing seats convey the atomizing cores into the recovery box under the action of the conveyor belt.

3. The method for assembling the dual-turntable atomizer assembly apparatus according to claim 1, wherein in the sixth step, before trimming, the rotary servo motor of the wire lifting assembly controls the jaw cylinder to rotate by a set angle, and after an angle difference between the lead wire and the wire trimming assembly is made up, the second centering assembly centers the lead wire so that the wire trimming assembly can trim the lead wire.

4. The assembling method of the dual-turntable atomizer assembling apparatus according to claim 1, wherein the step is self-consistent, and the resistance value detector moves to a fixture on the transfer station of the second turntable through the lifting transfer module if detecting that both of the atomizer bases are good;

if one is a good product and the other is a defective product, putting the good product atomizer into a good product recovery box and putting the defective product atomizer into a defective product recovery box through a lifting transfer module;

if two are the defective products, then transfer the module through going up and down and put in to the defective products and retrieve the box.

5. The assembling method of the dual-turntable atomizer assembly apparatus according to claim 1, wherein the loading process before the loading of the liquid storage cup loading mechanism in the step (c) comprises the following steps:

(11.5) transferring the liquid storage cups in the plastic suction disc to a liquid storage cup transfer support by the liquid storage cup carrying assembly, and then transferring the liquid storage cups to an atomizer mounting position of a jig of the second turntable by the liquid storage cup clamping and feeding assembly;