CN112943212A - Miniature well head sleeve pipe gas dewatering device - Google Patents
Miniature well head sleeve pipe gas dewatering device Download PDFInfo
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- CN112943212A CN112943212A CN201911260489.5A CN201911260489A CN112943212A CN 112943212 A CN112943212 A CN 112943212A CN 201911260489 A CN201911260489 A CN 201911260489A CN 112943212 A CN112943212 A CN 112943212A
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- 239000007788 liquid Substances 0.000 claims abstract description 113
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 230000018044 dehydration Effects 0.000 claims abstract description 23
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 23
- 238000005192 partition Methods 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims abstract description 13
- 230000000903 blocking effect Effects 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 238000000926 separation method Methods 0.000 abstract description 60
- 238000000034 method Methods 0.000 abstract description 14
- 230000014759 maintenance of location Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 125
- 230000000694 effects Effects 0.000 description 29
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 18
- 239000002245 particle Substances 0.000 description 12
- 239000011550 stock solution Substances 0.000 description 12
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 230000009471 action Effects 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000012071 phase Substances 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 230000008901 benefit Effects 0.000 description 6
- 230000005484 gravity Effects 0.000 description 6
- 239000003345 natural gas Substances 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000011044 inertial separation Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 4
- 238000004581 coalescence Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- KDRIEERWEFJUSB-UHFFFAOYSA-N carbon dioxide;methane Chemical compound C.O=C=O KDRIEERWEFJUSB-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000005322 wire mesh glass Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/34—Arrangements for separating materials produced by the well
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/08—Vortex chamber constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/14—Construction of the underflow ducting; Apex constructions; Discharge arrangements ; discharge through sidewall provided with a few slits or perforations
- B04C5/181—Bulkheads or central bodies in the discharge opening
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Cyclones (AREA)
- Separating Particles In Gases By Inertia (AREA)
Abstract
The invention discloses a miniature wellhead casing gas dehydration device, which comprises a shell, wherein one side of the shell is provided with a gas inlet communicated with an inner cavity, the bottom of the shell is provided with a liquid outlet, and the top of the shell is provided with a gas outlet; a first cyclone plate and a second cyclone plate which are spirally distributed are respectively arranged on the inner wall of the shell, one end of the first cyclone plate is arranged at the air inlet, and the shell inlet is divided into two air inlet channels; the bottom of the inner cavity of the shell is provided with a partition board, the partition board and the lower part of the shell form a liquid storage bin, the middle part of the partition board is provided with a water inlet communicated with the liquid storage bin, and the water inlet is provided with a float valve for sealing the water inlet; a plurality of baffles are arranged on the inner wall of the shell above the air inlet and are respectively distributed below the air outlet in a staggered manner and form an air flow blocking channel communicated with the air outlet. The method can solve the problems of complex system, large occupied area and complex operation of the traditional gas dehydration method, has high separation efficiency and short retention time, and can adapt to different gas quantity changes.
Description
Technical Field
The invention relates to a wellhead casing gas dehydration technology, in particular to a miniature wellhead casing gas dehydration device.
Background
The water content of the casing gas is one of main reasons for the problems of freezing and blocking of a gas pipeline, flameout of a heating furnace, insufficient combustion and the like, and the stable operation of the heating furnace is seriously influenced, so that the research on the casing gas dehydration technology needs to be urgently developed, the system stability and the combustion effect of the heating furnace are improved, and the important significance is realized on the guarantee of oil field production.
Moisture is an incombustible substance, which can cause low flue gas temperature of a fire tube, long combustion stroke and large incomplete combustion loss, so that dehydration of an air source is one of the keys for controlling emission. The dehydration method mainly comprises a solvent absorption method, a solid adsorption method, a low-temperature separation method, a membrane separation method and a supersonic speed method; gravity settling, inertial separation, fiber filtration separation, cyclone separation, and the like.
The solvent absorption method is a method for realizing dehydration of natural gas by carrying out gas-liquid mass transfer in an absorption tower by utilizing the characteristic that the solubility and absorption capacity of a dehydration solvent to water and natural gas are different, common absorbents mainly comprise Ethylene Glycol (EG), diethylene glycol (DEG), triethylene glycol (TEG) and the like, wherein triethylene glycol has a series of advantages of good thermal stability, easiness in regeneration and the like, and therefore triethylene glycol is widely used as the dehydration solvent in industry.
The solid adsorption method is a technological process for removing water vapor in a gas mixture by adopting the adsorption characteristic of a solid adsorbent to the water vapor, and can be divided into activated alumina dehydration, silica gel dehydration, molecular sieve dehydration and the like according to the difference of the types of the solid adsorbents.
The low-temperature separation method is characterized in that the natural gas mixture is reduced to a certain temperature by utilizing the different liquefaction temperatures of natural gas and steam, so that water in the natural gas mixture is condensed into liquid drops, the natural gas is still in a gaseous state, and the separation of the gas and the liquid drops is realized on the basis of the temperature reduction method.
The gas-liquid gravity settling separation is to realize gravity separation of two phases by using the density difference of the gas phase and the liquid phase, namely when the gravity borne by liquid drops is larger than the buoyancy of gas, the liquid drops settle out from the gas phase and are separated. It has simple structure, convenient manufacture and large operation elasticity, but needs longer retention time. Therefore, the separator is large, heavy, high in investment and poor in separation effect, and can only separate larger liquid drops, and the limit value of the separated liquid drops is usually 100 μm.
The inertial separation of gas and liquid is realized by making the gas flow turn rapidly or impact on baffle plate and then turn rapidly, so that the liquid drop movement track is different from that of gas flow to achieve separation. The device has the advantages of simple structure, large handling capacity, high gas velocity of 15-25 m/s generally, large resistance, larger suction force at a gas outlet to cause secondary entrainment, and poor separation effect on liquid drops with the particle size of less than 25 mu m.
Filtration separation is a separation method in which liquid droplets in a gas are separated by a filter medium. The core component is a filter element, preferably a wire mesh and fiberglass. When the gas flows through the screen structure, the liquid drops larger than the screen aperture are intercepted and separated. The filtering type gas-liquid separator has the advantages of high efficiency, capability of effectively separating small particles with the range of 0.1-10 mu m and the like; however, when the gas velocity is high, the amount of entrainment of liquid droplets in the gas increases, and there is a problem that the screen is difficult to clean.
The gravity separation space requirement is large, the separation effect is poor, and the limit value of the separated liquid drop is usually 100 mu m; the filtering separation can obtain higher separation efficiency, can effectively separate small particles in the range of 0.1-10 mu m, and has the problem that the silk screen is difficult to clean. The cyclone separation saves space, and the inertial separation can effectively separate 25 mu m liquid drops, so the best separation effect can be realized by using two-stage separation, wherein the cyclone separation is selected at the first stage and the inertial separation is selected at the second stage. For the gas-liquid separator, the current equipment has a relatively large processing capacity, and special research on separation equipment is needed for processing the casing gas with small flow and low pressure.
The invention patent with publication number CN 103285706A discloses a high-pressure separator for compressing and liquefying supercritical carbon dioxide of marsh gas, wherein a tubular upright post is arranged in the center of an inner cavity of the separator, and double spiral plates are fixed on the outer wall of the tubular upright post; the inner wall of the separator shell is provided with a diversion trench; the lower part of the inner cavity of the tubular upright post is provided with a pore plate, and fillers which are arranged in a ring shape are arranged below the pore plate; a liquid discharge hole is arranged at the inner side of the tubular upright post and close to the liquid discharge port, and an exhaust hole is arranged at the position close to the exhaust port; the upper part of the separator is provided with an air inlet. When the device works, a gas-liquid mixture of methane and carbon dioxide liquid enters the high-pressure separator from the air inlet in a tangential direction, and fluid performs centrifugal motion under the flow guide effect of the double spiral plates; because the mass and the speed of each particle in the mixture are different, the centrifugal force obtained by each particle is also different, the liquid particles with large centrifugal force can be quickly separated to the outer edge of the fluid, the particles with similar properties can be agglomerated into larger particles in the flowing of the gas-liquid mixture, the larger centrifugal force is obtained in the next spiral motion, and the liquid particles can be separated from the original running track and enter the diversion trench to flow downwards to the bottom under the action of the centrifugal force; the obtained gaseous particles with small centrifugal force can continuously do spiral motion along the spiral cavity and move to the exhaust port through the exhaust hole, so that gas-liquid separation is achieved. The unseparated gas-liquid mixture continuously flows downwards to enter the filler at the lower part of the inner cavity of the separator through the pore plate, the filler comprises a damping pipe, a steel wire ball and the like, in the area, the liquid carbon dioxide with high gravity falls downwards, the gas-liquid separation is further carried out, the finally separated liquid carbon dioxide enters the liquid discharge port through the liquid discharge hole to be discharged, and the gas passes through the gas discharge hole at the upper part of the upright post and then is discharged through the gas discharge port. The device aims to get rid of the traditional methane carbon dioxide separation mode, improves the separation efficiency on the basis of the traditional gas-liquid separator, is suitable for being installed in high-pressure equipment such as a methane compressor and the like for gas-liquid separation, can be used in common equipment, but has the disadvantages of complex relative structure, large volume, high cost, frequent replacement or filler cleaning and troublesome maintenance.
Disclosure of Invention
The invention aims to solve the defects of the prior art, and provides the miniature wellhead casing gas dehydration device which can solve the problems of complex system, large occupied area and complex operation of the traditional gas dehydration method, has high separation efficiency and short retention time, and can adapt to different gas volume changes.
The technical scheme of the invention is as follows: a miniature wellhead casing gas dehydration device comprises a shell, wherein one side of the shell is provided with a gas inlet communicated with an inner cavity, the bottom of the shell is provided with a liquid outlet, and the top of the shell is provided with a gas outlet; a first cyclone plate and a second cyclone plate which are spirally distributed are respectively arranged on the inner wall of the shell, one end of the first cyclone plate is arranged at the air inlet and divides the shell inlet into two air inlet channels, and one air inlet channel extends along the direction of the second cyclone plate;
the bottom of the inner cavity of the shell is provided with a partition plate, the partition plate and the lower part of the shell form a liquid storage bin, the middle part of the partition plate is provided with a water inlet communicated with the liquid storage bin, and the water inlet is provided with a float valve for sealing the water inlet;
a plurality of baffles are arranged on the inner wall of the shell above the air inlet and are respectively distributed below the air outlet in a staggered mode and form an air flow blocking channel communicated with the air outlet.
Preferably, one end of the second cyclone plate is arranged below the air inlet end of the first cyclone plate.
Preferably, the other air inlet passage extends towards the bottom of the inner cavity of the housing along the first swirl plate.
Preferably, the first cyclone plate and the second cyclone plate are arranged in parallel relatively.
Preferably, the first rotational flow plate and the second rotational flow plate are symmetrically arranged.
Preferably, the baffles are perpendicular to the inner wall of the shell, and two opposite baffles are partially overlapped on the axis.
Preferably, the gas flow-impeding passage is a tortuous spiral passage.
Preferably, the baffle is a funnel-shaped structure with two high sides and a low middle part, and the water inlet is arranged in the middle of the baffle.
Compared with the prior art, the invention has the following advantages:
1. the double-spiral structure is adopted, and the space of the separation equipment is simplified by utilizing the efficient separation characteristic of a centrifugal force field. The device is simple to operate, can run through the self fluidity, does not need to provide manpower and power, and is convenient for quick separation;
2. the multi-ring plate separator adopting the double-spiral structure can increase the treatment capacity and has good adaptability to the conditions of large gas amount and high liquid content;
3. the baffle arranged at the top can realize further separation, and the coalescence separation technology has the advantage of high separation efficiency and is suitable for working conditions of small gas amount, low liquid content and small droplet particle size;
4. the overall height of the device is about 1M, and the occupied area is small.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure A-A of the present invention;
in the figure: 1. the device comprises a shell, 2, an air inlet, 3, a liquid outlet, 4, an air outlet, 5, a first rotational flow plate, 6, a second rotational flow plate, 7, a partition plate, 8, a liquid storage bin, 9, a water inlet, 10, a float valve, 11, a baffle, 12 and an air flow blocking channel.
Detailed Description
The invention is further illustrated below with reference to the figures and examples.
The utility model provides a miniature well head sleeve pipe gas dewatering device, includes casing 1, and one side of casing 1 is equipped with the air inlet 2 with the inner chamber intercommunication, and sleeve pipe gas gets into casing 1 from air inlet 2, and 1 bottom of casing is equipped with liquid outlet 3, and the top of casing 1 is equipped with gas outlet 4, and sleeve pipe gas is through dehydration separation back, and liquid descends through liquid outlet 3 discharges, and gas rises and discharges from gas outlet 4 at top.
Be equipped with first whirl board 5 and second whirl board 6 that are the spiral and distribute on the 1 inner wall of casing respectively, the one end setting of first whirl board 5 is in air inlet 2 department, and first whirl board 5 is separated casing 1 entry for two inlet channel, and these two inlet channel do respectively: one air inlet channel extends to the bottom of the shell 1 along the direction of the first cyclone plate 5, and the other air inlet channel extends along the direction of the second cyclone plate 6; the treatment capacity can be increased through the flow guiding effect of the first cyclone plate 5 and the second cyclone plate 6, the adaptability is good when the air volume is large and the liquid content is high, and the sleeve air can do centrifugal motion through the spiral structure, so that under the action of centrifugal force, water can flow down to the bottom of the shell 1 along the first cyclone plate 5 or the second cyclone plate 6; the obtained gas with small centrifugal force rises and moves towards the gas outlet 4, so that gas-liquid separation is achieved.
The bottom of the inner cavity of the shell 1 is provided with a partition plate 7, the partition plate 7 and the lower part of the shell 1 form a liquid storage bin 8, the middle part of the partition plate 7 is provided with a water inlet 9 communicated with the liquid storage bin 8, the water inlet 9 is provided with a float valve 10 used for sealing the water inlet 9, and the float valve 10 is of a known structure and is not described in detail herein. After liquid moves downwards to the bottom of the shell 1 along the first rotational flow plate 5 and the second rotational flow plate 6, the liquid is gathered on the partition plate 7, and finally after the liquid is gathered to a certain water level, the float valve 10 is opened to flow into the liquid storage bin 8 and finally discharged through the liquid outlet 3.
In addition, a plurality of baffles 11 are arranged on the inner wall of the shell 1 above the gas inlet 2, and the baffles 11 are respectively distributed below the gas outlet 4 in a relatively staggered manner and form a gas flow blocking channel 12 communicated with the gas outlet 4. Can further divide liquid separation through baffle 4 before gas gets into gas outlet 4, through the effect of blockking of baffle 4, can prolong the outer time of arranging of gas on the one hand to prevent to smuggle liquid discharge secretly, on the other hand can make the gas that has smugglied secretly liquid fall into inside 1 casing under baffle 4 effect, realize the effect of further separation.
Example one
Referring to fig. 1 and 2, a miniature well head sleeve pipe gas dewatering device, including casing 1, one side of casing 1 is equipped with the air inlet 2 with the inner chamber intercommunication, and sleeve pipe gas gets into casing 1 from air inlet 2, and casing 1 bottom is equipped with liquid outlet 3, and the top of casing 1 is equipped with gas outlet 4, and after the sleeve pipe gas separation of dehydration, liquid descends and discharges through liquid outlet 3, and gas rises and discharges from gas outlet 4 at top.
Be equipped with first whirl board 5 and second whirl board 6 that are the spiral and distribute on the 1 inner wall of casing respectively, the one end setting of first whirl board 5 is in air inlet 2 department, and first whirl board 5 is separated casing 1 entry for two inlet channel, and these two inlet channel do respectively: one air inlet channel extends to the bottom of the shell 1 along the direction of the first cyclone plate 5, and the other air inlet channel extends along the direction of the second cyclone plate 6; the treatment capacity can be increased through the flow guiding effect of the first cyclone plate 5 and the second cyclone plate 6, the adaptability is good when the air volume is large and the liquid content is high, and the sleeve air can do centrifugal motion through the spiral structure, so that under the action of centrifugal force, water can flow down to the bottom of the shell 1 along the first cyclone plate 5 or the second cyclone plate 6; the obtained gas with small centrifugal force rises and moves towards the gas outlet 4, so that gas-liquid separation is achieved.
Be equipped with baffle 7 in 1 inner chamber bottom of casing, baffle 7 and 1 lower part of casing form stock solution storehouse 8, 7 middle parts of baffle are equipped with the water inlet 9 with 8 intercommunications in stock solution storehouse, water inlet department 9 is equipped with the float valve 10 that is used for sealing water inlet 9, gather on baffle 7 after first whirl board 5 and the 6 downstream of second whirl board are followed to casing 1 bottom at liquid, finally gather in opening float valve 10 and flow in stock solution storehouse 8 after certain water level to finally discharge through liquid outlet 3.
In addition, a plurality of baffles 11 are arranged on the inner wall of the shell 1 above the gas inlet 2, and the baffles 11 are respectively distributed below the gas outlet 4 in a relatively staggered manner and form a gas flow blocking channel 12 communicated with the gas outlet 4. Can further divide liquid separation through baffle 4 before gas gets into gas outlet 4, through the effect of blockking of baffle 4, can prolong the outer time of arranging of gas on the one hand to prevent to smuggle liquid discharge secretly, on the other hand can make the gas that has smugglied secretly liquid fall into inside 1 casing under baffle 4 effect, realize the effect of further separation.
Wherein, the one end setting of foretell second whirl board 6 is in the below of 5 inlet ends of first whirl board, like this because first whirl board 5 sets up in air inlet 2 department, will get into the gaseous reposition of redundant personnel in the casing 1 through first whirl board 5, makes its part move through first whirl board 5, and another part moves along second whirl board 6 of below, has increaseed the handling capacity of sleeve pipe gas on the one hand, and on the other hand can prolong the gas-liquid separation time through the whirl, and it is effectual to separate.
Example two
Referring to fig. 1 and 2, a miniature well head sleeve pipe gas dewatering device, including casing 1, one side of casing 1 is equipped with the air inlet 2 with the inner chamber intercommunication, and sleeve pipe gas gets into casing 1 from air inlet 2, and casing 1 bottom is equipped with liquid outlet 3, and the top of casing 1 is equipped with gas outlet 4, and after the sleeve pipe gas separation of dehydration, liquid descends and discharges through liquid outlet 3, and gas rises and discharges from gas outlet 4 at top.
Be equipped with first whirl board 5 and second whirl board 6 that are the spiral and distribute on the 1 inner wall of casing respectively, the one end setting of first whirl board 5 is in air inlet 2 department, and first whirl board 5 is separated casing 1 entry for two inlet channel, and these two inlet channel do respectively: one air inlet channel extends to the bottom of the shell 1 along the direction of the first cyclone plate 5, and the other air inlet channel extends along the direction of the second cyclone plate 6; the treatment capacity can be increased through the flow guiding effect of the first cyclone plate 5 and the second cyclone plate 6, the adaptability is good when the air volume is large and the liquid content is high, and the sleeve air can do centrifugal motion through the spiral structure, so that under the action of centrifugal force, water can flow down to the bottom of the shell 1 along the first cyclone plate 5 or the second cyclone plate 6; the obtained gas with small centrifugal force rises and moves towards the gas outlet 4, so that gas-liquid separation is achieved.
Be equipped with baffle 7 in 1 inner chamber bottom of casing, baffle 7 and 1 lower part of casing form stock solution storehouse 8, 7 middle parts of baffle are equipped with the water inlet 9 with 8 intercommunications in stock solution storehouse, water inlet department 9 is equipped with the float valve 10 that is used for sealing water inlet 9, gather on baffle 7 after first whirl board 5 and the 6 downstream of second whirl board are followed to casing 1 bottom at liquid, finally gather in opening float valve 10 and flow in stock solution storehouse 8 after certain water level to finally discharge through liquid outlet 3.
In addition, a plurality of baffles 11 are arranged on the inner wall of the shell 1 above the gas inlet 2, and the baffles 11 are respectively distributed below the gas outlet 4 in a relatively staggered manner and form a gas flow blocking channel 12 communicated with the gas outlet 4. Can further divide liquid separation through baffle 4 before gas gets into gas outlet 4, through the effect of blockking of baffle 4, can prolong the outer time of arranging of gas on the one hand to prevent to smuggle liquid discharge secretly, on the other hand can make the gas that has smugglied secretly liquid fall into inside 1 casing under baffle 4 effect, realize the effect of further separation.
The first cyclone plate 5 and the second cyclone plate 6 are arranged in parallel relatively. (not shown in the figure)
EXAMPLE III
Referring to fig. 1, a miniature well head sleeve pipe gas dewatering device, including casing 1, one side of casing 1 is equipped with the air inlet 2 with the inner chamber intercommunication, and sleeve pipe gas gets into casing 1 from air inlet 2, and casing 1 bottom is equipped with liquid outlet 3, and the top of casing 1 is equipped with gas outlet 4, and sleeve pipe gas is through dehydration separation back, and liquid descends through liquid outlet 3 discharges, and gas rises and discharges from gas outlet 4 at top.
Be equipped with first whirl board 5 and second whirl board 6 that are the spiral and distribute on the 1 inner wall of casing respectively, the one end setting of first whirl board 5 is in air inlet 2 department, and first whirl board 5 is separated casing 1 entry for two inlet channel, and these two inlet channel do respectively: one air inlet channel extends to the bottom of the shell 1 along the direction of the first cyclone plate 5, and the other air inlet channel extends along the direction of the second cyclone plate 6; the treatment capacity can be increased through the flow guiding effect of the first cyclone plate 5 and the second cyclone plate 6, the adaptability is good when the air volume is large and the liquid content is high, and the sleeve air can do centrifugal motion through the spiral structure, so that under the action of centrifugal force, water can flow down to the bottom of the shell 1 along the first cyclone plate 5 or the second cyclone plate 6; the obtained gas with small centrifugal force rises and moves towards the gas outlet 4, so that gas-liquid separation is achieved.
Be equipped with baffle 7 in 1 inner chamber bottom of casing, baffle 7 and 1 lower part of casing form stock solution storehouse 8, 7 middle parts of baffle are equipped with the water inlet 9 with 8 intercommunications in stock solution storehouse, water inlet department 9 is equipped with the float valve 10 that is used for sealing water inlet 9, gather on baffle 7 after first whirl board 5 and the 6 downstream of second whirl board are followed to casing 1 bottom at liquid, finally gather in opening float valve 10 and flow in stock solution storehouse 8 after certain water level to finally discharge through liquid outlet 3.
In addition, a plurality of baffles 11 are arranged on the inner wall of the shell 1 above the gas inlet 2, and the baffles 11 are respectively distributed below the gas outlet 4 in a relatively staggered manner and form a gas flow blocking channel 12 communicated with the gas outlet 4. Can further divide liquid separation through baffle 4 before gas gets into gas outlet 4, through the effect of blockking of baffle 4, can prolong the outer time of arranging of gas on the one hand to prevent to smuggle liquid discharge secretly, on the other hand can make the gas that has smugglied secretly liquid fall into inside 1 casing under baffle 4 effect, realize the effect of further separation.
The first cyclone plate 5 and the second cyclone plate 6 are symmetrically arranged.
Example four
Referring to fig. 1 and 2, a miniature well head sleeve pipe gas dewatering device, including casing 1, one side of casing 1 is equipped with the air inlet 2 with the inner chamber intercommunication, and sleeve pipe gas gets into casing 1 from air inlet 2, and casing 1 bottom is equipped with liquid outlet 3, and the top of casing 1 is equipped with gas outlet 4, and after the sleeve pipe gas separation of dehydration, liquid descends and discharges through liquid outlet 3, and gas rises and discharges from gas outlet 4 at top.
Be equipped with respectively on 1 inner wall of casing and be the first whirl board 5 and the second whirl board 6 of spiral distribution, form multicycle plate separator. The one end setting of first whirl board 5 is in air inlet 2 departments, and first whirl board 5 is separated 1 entry of casing for two inlet channel, and these two inlet channel do respectively: one air inlet channel extends to the bottom of the shell 1 along the direction of the first cyclone plate 5, and the other air inlet channel extends along the direction of the second cyclone plate 6; the treatment capacity can be increased through the flow guiding effect of the first cyclone plate 5 and the second cyclone plate 6, the adaptability is good when the air volume is large and the liquid content is high, and the sleeve air can do centrifugal motion through the spiral structure, so that under the action of centrifugal force, water can flow down to the bottom of the shell 1 along the first cyclone plate 5 or the second cyclone plate 6; the obtained gas with small centrifugal force rises and moves towards the gas outlet 4, so that gas-liquid separation is achieved.
Be equipped with baffle 7 in 1 inner chamber bottom of casing, baffle 7 and 1 lower part of casing form stock solution storehouse 8, 7 middle parts of baffle are equipped with the water inlet 9 with 8 intercommunications in stock solution storehouse, water inlet department 9 is equipped with the float valve 10 that is used for sealing water inlet 9, gather on baffle 7 after first whirl board 5 and the 6 downstream of second whirl board are followed to casing 1 bottom at liquid, finally gather in opening float valve 10 and flow in stock solution storehouse 8 after certain water level to finally discharge through liquid outlet 3.
In addition, a plurality of baffles 11 are arranged on the inner wall of the shell 1 above the gas inlet 2, and the baffles 11 are respectively distributed below the gas outlet 4 in a relatively staggered manner and form a gas flow blocking channel 12 communicated with the gas outlet 4. Can further divide liquid separation through baffle 4 before gas gets into gas outlet 4, through the effect of blockking of baffle 4, can prolong the outer time of arranging of gas on the one hand to prevent to smuggle liquid discharge secretly, on the other hand can make the gas that has smugglied secretly liquid fall into inside 1 casing under baffle 4 effect, realize the effect of further separation.
The baffles 11 are perpendicular to the inner wall of the shell 1, and two opposite baffles 11 are partially overlapped on the axis, so that the gas flow blocking channel 12 is a zigzag spiral channel. Through gas choked flow passageway 12 on the one hand extension gas exhaust time to improve the separation effect, on the other hand, overlap each other between baffle 11, can make gas move up the time and collide with it, change gas motion direction, reach the effect of further separation.
The baffle 1 is a funnel-shaped structure with two high sides and a low middle part, and the water inlet 9 is arranged in the middle of the baffle 1.
Principle of operation
Casing gas gets into casing 1, and moisture is at centrifugal motion, turn to the in-process, and multiple times and first whirl board 5 and second whirl board 6 collision, coalescence form big liquid drop under the effect of centrifugal inertia. The large liquid drops flow into the bottom of the shell 1 along the wall surface of the shell 1 or the rotational flow plate, are accumulated continuously and are accumulated on the partition plate 1, along with the continuous increase of the accumulation amount, the floater of the floater valve 10 floats, the water phase enters the liquid storage bin 8, is buffered by the liquid storage bin 8, is discharged from the liquid outlet 3 and returns to the sleeve for recycling; the gas phase moves upward and is further separated by the gas flow-resisting passage 12 formed by the baffle plate 11, and finally enters the heating furnace through the gas outlet 4 at the upper part of the shell 1.
The invention has simple operation, can be operated without people and power and is suitable for quick separation. The multi-ring plate separator adopting the double-spiral structure can increase the treatment capacity, has good adaptability to larger air volume and higher liquid content, and simultaneously adopts the coalescence separation technology, so that the fluid collides with the spiral-flow plate and coalesces for many times under the action of centrifugal inertia force in the centrifugal motion and turning process to form large liquid drops, thereby being applicable to the working conditions of small air volume, low liquid content and small liquid drop particle size. Therefore, the device also has the advantage of wide operating condition range. The gas phase outlet of the separator is provided with a baffle plate, and the water phase which is not separated out can be agglomerated, thereby improving the dehydration performance. The middle of the separator and the liquid storage bin adopts a float (one-way valve) structure, so that the bottom gas leakage phenomenon can be effectively prevented, and the stable operation of the separator is facilitated.
The present invention is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention, and the contents of the changes still fall within the scope of the present invention.
Claims (8)
1. A miniature wellhead casing gas dehydration device is characterized by comprising a shell, wherein one side of the shell is provided with a gas inlet communicated with an inner cavity, the bottom of the shell is provided with a liquid outlet, and the top of the shell is provided with a gas outlet; a first cyclone plate and a second cyclone plate which are spirally distributed are respectively arranged on the inner wall of the shell, one end of the first cyclone plate is arranged at the air inlet and divides the shell inlet into two air inlet channels, and one air inlet channel extends along the direction of the second cyclone plate;
the bottom of the inner cavity of the shell is provided with a partition plate, the partition plate and the lower part of the shell form a liquid storage bin, the middle part of the partition plate is provided with a water inlet communicated with the liquid storage bin, and the water inlet is provided with a float valve for sealing the water inlet;
a plurality of baffles are arranged on the inner wall of the shell above the air inlet and are respectively distributed below the air outlet in a staggered mode and form an air flow blocking channel communicated with the air outlet.
2. The micro wellhead casing gas dewatering device of claim 1, characterized in that: one end of the second cyclone plate is arranged below the air inlet end of the first cyclone plate.
3. The micro wellhead casing gas dewatering device of claim 1, characterized in that: the other air inlet channel extends to the bottom of the inner cavity of the shell along the first cyclone plate.
4. The micro wellhead casing gas dewatering device of claim 2, characterized in that: the first rotational flow plate and the second rotational flow plate are arranged in parallel relatively.
5. The micro wellhead casing gas dewatering device of claim 2, characterized in that: the first rotational flow plate and the second rotational flow plate are symmetrically arranged.
6. The micro wellhead casing gas dewatering device according to claim 4 or 5, characterized in that: the baffles are perpendicular to the inner wall of the shell, and two opposite baffles are partially overlapped on the axis.
7. The micro wellhead casing gas dewatering device of claim 6, characterized in that: the gas flow-resisting channel is a zigzag spiral channel.
8. The micro wellhead casing gas dewatering device of claim 5, wherein: the baffle is the high infundibulate structure in middle part in both sides, the water inlet sets up the middle part at the baffle.
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