CN112935973B - Clutch friction plate unhairing machine - Google Patents
Clutch friction plate unhairing machine Download PDFInfo
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- CN112935973B CN112935973B CN202110125066.3A CN202110125066A CN112935973B CN 112935973 B CN112935973 B CN 112935973B CN 202110125066 A CN202110125066 A CN 202110125066A CN 112935973 B CN112935973 B CN 112935973B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a clutch friction plate unhairing glue machine, which comprises a seat plate, a servo motor, a rotary plate, an installation column, a driving mechanism and a brushing mechanism, wherein the servo motor is used for driving the rotary plate to rotate; the brushing mechanism is used for brushing hair glue on the friction plate. Due to the adoption of the technical scheme, the automatic feeding device has higher efficiency, can reduce the labor intensity of workers, and is time-saving and labor-saving.
Description
Technical Field
The invention relates to the technical field of clutch production, in particular to a clutch friction plate unhairing glue machine.
Background
After the friction plate is manufactured, the friction plate needs to be subjected to the burr removing treatment. The existing deburring treatment of the friction plate usually adopts manual operation, and the glue on the friction plate is brushed off by manually using a steel wire brush, so that the efficiency is very low, the labor intensity of workers is high, and time and labor are wasted.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a clutch friction plate unhairing machine.
The invention aims to realize the technical scheme, which comprises a seat plate, a servo motor, a rotary plate, a plurality of mounting columns, a driving mechanism and a brushing mechanism, wherein the servo motor is fixed on the seat plate, the center of the rotary plate is fixed on a rotary shaft of the servo motor, the mounting columns are arranged on the upper side surface of the rotary plate, the mounting columns are uniformly distributed on the edge of the rotary plate along the circumferential direction, the mounting columns comprise a fixed seat and a rotary part, the fixed seat is fixed on the rotary plate, the rotary part comprises a core column and a flange, the flange is fixed on the circumferential surface of the core column, the lower end of the core column is rotatably connected on the fixed seat, the driving mechanism comprises a mounting plate, the mounting plate is fixed above one side edge of the rotary plate, a first motor is arranged on the upper side of the mounting plate, and a spline sleeve is fixed after the rotary shaft of the first motor passes through the mounting plate, a spline shaft matched with the spline sleeve is arranged in the spline sleeve, an installation rod is fixed at the lower end of the spline shaft, a pressure plate is fixedly arranged at the lower end of the installation rod and is positioned right above one of the installation columns, a first air cylinder is fixed at the lower side surface of the installation plate, a drive plate is fixedly arranged on a piston rod of the first air cylinder, a first bearing is fixedly arranged on the drive plate, and the installation rod is fixed in the first bearing; the brush removes the mechanism and includes mounting bracket, second motor, steel brush, whippletree, second cylinder and two first slide rails, two first slide rail parallel arrangement is in the top of bedplate, the both ends of whippletree have all set firmly first spout, and two first spouts are sliding fit respectively on two first slide rails, the mounting bracket is fixed on the whippletree, the second motor is fixed on the mounting bracket, the lower extreme of the pivot of second motor is located to the steel brush, the second motor is used for driving the steel brush and rotates, the second cylinder is used for driving the whippletree and moves towards or deviate from the carousel slip on first slide rail to make the steel brush be close to or keep away from the pressure disk.
Further, the mounting bracket includes installation regulating part, first diaphragm, riser, second diaphragm and second riser, and the installation regulating part is fixed on the whippletree, but first riser and second riser respectively upper and lower movable formula fixed connection in the upper and lower both ends of installation regulating part, first diaphragm is fixed on first riser, the second motor is fixed on first diaphragm, the lower extreme of the pivot of second motor sets firmly square inserted block behind passing first diaphragm downwards, be equipped with the second bearing on the second diaphragm, the second bearing internal fixation has the montant, the steel brush includes steel wire ball and dabber, the steel wire ball is fixed at the spindle, the dabber is located the middle part of steel wire ball, the upper end of dabber be equipped with the jack with inserted block complex, the lower extreme of dabber is equipped with the round hole with the montant adaptation.
Further, the steel wire ball is spindle-shaped.
Further, installation regulation portion includes the third riser, the upper end of third riser is equipped with vertical first waist shape hole, the lower extreme of third riser is equipped with vertical second waist shape hole, first waist shape downthehole first screw rod that is equipped with, the one end of first screw rod is fixed on the first riser, the other end of first screw rod is passed and is screwed after first waist shape hole and have been had first nut, second waist shape downthehole second screw rod that is equipped with, the one end of second screw rod is fixed on the second riser, the other end of second screw rod is passed and is screwed after second waist shape hole and have had the second nut.
Further, installation regulating part still includes third diaphragm, fourth diaphragm, first flange, second flange, third screw rod and fourth screw rod, and third diaphragm and fourth diaphragm set firmly respectively in the upper and lower both ends of third riser, be equipped with first screw on the third diaphragm, be equipped with the second screw on the fourth diaphragm, first flange is fixed on first riser, be equipped with the third bearing on the first flange, the second flange is fixed on the second riser, be equipped with the fourth bearing on the second flange, the third screw rod spiral shell closes in first screw hole, the lower extreme of third screw rod is fixed in the third bearing, the fourth screw rod spiral shell closes in the second screw hole, the upper end of fourth screw rod is fixed in the fourth bearing.
Further, the unhairing glue machine also comprises a feeding mechanism, wherein the feeding mechanism comprises a third cylinder, a fixed plate, a material pushing plate, a material bearing block and a cylinder, the fixed plate is fixed above the base plate, the material bearing block is positioned at one end, close to the turntable, of the fixed plate, the material bearing block is positioned at the edge of one of the mounting columns, the cylinder is fixed at the upper side of the material bearing block, a gap matched with the thickness of the friction plate is formed between the lower end of the cylinder and the material bearing block, the material pushing plate is positioned above the fixed plate, the thickness of the material pushing plate is smaller than the width of the gap, the material pushing plate is opposite to the gap, the third cylinder is fixed at the lower side of the fixed plate, a connecting block is arranged on a piston rod of the third cylinder, an opening is formed in the fixed plate, and the connecting block upwards penetrates through the opening and then is fixed on the material pushing plate.
Furthermore, a second slide rail is arranged on the fixed plate, a first slide block is in sliding fit with the second slide rail, and the first slide block is fixed on the material pushing plate.
Furthermore, the unhairing machine also comprises a material taking mechanism, wherein the material taking mechanism comprises a third slide rail, a fourth cylinder, a transition plate, two fifth cylinders, a sixth cylinder and two arc-shaped plates, the third slide rail is fixed above the base plate, a second slide block is matched on the third slide rail in a sliding manner, the fourth cylinder is fixed on the third slide rail, a piston rod of the fourth cylinder is fixed on the second slide block, the fifth cylinder is fixed on the second slide block, the transition plate is fixed at the lower end of the piston rod of the fifth cylinder, the sixth cylinders are fixed on the transition plate, the directions of the piston rods of the sixth cylinders are opposite, the two arc-shaped plates are respectively fixed on the piston rods of the two sixth cylinders, the openings of the two arc-shaped plates are opposite to each other, and the two arc-shaped plates are positioned right above one of the mounting columns.
Further, be equipped with the bearing holding tank on the fixing base, be equipped with the fifth bearing in the bearing holding tank, the lower extreme middle part of stem is equipped with the axostylus axostyle, the lower extreme of axostylus axostyle is fixed in the fifth bearing.
Further, the downside of carousel is equipped with the supporting disk, the downside of supporting disk is equipped with many supporting legs, the supporting leg is used for supporting the top of supporting disk horizontal support at the bedplate, the side of going up of supporting disk is fixed with a plurality of bull's eye bearings, bull's eye bearing's ball is contradicted on the downside of carousel, and the middle part of supporting disk is equipped with the perforation that is used for supplying servo motor's pivot to pass.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
when the clutch friction plate dehairing machine provided by the invention is used, a friction plate without processed feather glue is placed on each core column, the friction plate is sleeved on the core column, the lower side surface of the friction plate is supported on the flange, and the edge of the friction plate protrudes out of the edge of the flange. The servo motor can drive the turntable to rotate a certain angle at every time, and a plurality of mounting columns uniformly distributed along the circumferential direction at the edge of the turntable can be sequentially and one by one rotated to the position under the pressure plate. When each mounting post rotates to the position under the pressure plate, the piston rod of the first air cylinder is controlled to extend, the piston rod of the first air cylinder pushes the drive plate downwards, the first bearing is fixed on the drive plate, the mounting rod is fixed in the first bearing, the drive plate can pull the mounting rod downwards, the pressure plate moves downwards along with the mounting rod, the spline shaft moves downwards in the spline sleeve until the edge of the pressure plate presses on the friction plate on the mounting post positioned under the pressure plate, then the first motor is controlled to rotate, the rotating shaft of the first motor drives the spline sleeve to rotate, the spline sleeve drives the spline shaft to rotate, the pressure plate and the mounting rod rotate along with the spline shaft, the pressure plate is tightly pressed on the friction plate, and the friction plate and the spline shaft are driven by friction force to rotate on the fixing seat. In friction disc pivoted, control second motor rotates, the second motor drives the steel brush and rotates, the piston rod extension of control second cylinder, the piston rod of second cylinder drives the whippletree and removes to the carousel, the cooperation of first slide rail and first spout, it is more stable when making the whippletree remove, the mounting bracket, second motor and steel brush move towards the carousel along with the whippletree, when the steel brush removes to the friction disc position of being pushed down by the pressure disk, pivoted steel brush just can brush the gross rubber on the pivoted friction disc and remove, rotation through the friction disc, make the steel brush can brush the gross rubber on the whole circumference on the friction disc all except that totally. After the steel brush brushes the hair glue on the friction plate for a certain time, the first motor and the second motor are controlled to stop rotating, the piston rod of the second cylinder is controlled to contract, and the second cylinder drives the cross bar, the mounting frame second motor and the steel brush to reset. And controlling a piston rod of the first air cylinder to contract, and driving the driving plate, the pressure plate, the mounting rod and the spline shaft to reset by the first air cylinder. After the glue brush on the friction plate on one mounting column is removed, the servo motor drives the rotary table to rotate for a certain angle, the mounting column is rotated away from the position under the pressure plate, the next mounting column is rotated to the position under the pressure plate, then the friction plate after the glue is treated is taken down from the mounting column, and the friction plate without the glue is placed on the mounting column again. Therefore, the rough rubber on the friction plate can be continuously treated. The efficiency of the clutch friction plate deburring machine for processing the rough rubber on the friction plate is higher, the labor intensity of workers can be reduced, and time and labor are saved.
Drawings
FIG. 1 is a front view of a clutch friction plate dehairing machine of the present invention;
FIG. 2 is an enlarged view of a in FIG. 1;
FIG. 3 is an enlarged view of b in FIG. 1;
FIG. 4 is a top view of a clutch friction plate dehairing machine of the present invention;
FIG. 5 is an enlarged view of c in FIG. 4;
FIG. 6 is an enlarged view of d in FIG. 4;
fig. 7 is an enlarged view of e in fig. 4.
FIG. 8 is a right side view of a drive mechanism in a clutch friction plate dehairing machine of the present invention;
FIG. 9 is a sectional view A-A of FIG. 8;
FIG. 10 is a right side view of a brushing mechanism in a clutch friction plate de-burring machine of the present invention;
FIG. 11 is a cross-sectional view B-B of FIG. 10;
FIG. 12 is a right side view of a feed mechanism in a clutch friction plate dehairing machine of the present invention;
FIG. 13 is a right side view of a take-off mechanism in a clutch friction plate dehairing machine of the present invention;
FIG. 14 is a schematic structural view of a mounting post in a clutch friction plate dehairing machine of the present invention;
FIG. 15 is a cross-sectional view C-C of FIG. 14;
in the figure, 1, a seat plate; 2. a servo motor; 3. a turntable; 4. mounting a column; 5. a driving mechanism; 6. a brushing mechanism; 7. a fixed seat; 8. a stem; 9. a flange; 10. mounting a plate; 11. a first vertical plate; 12. a first motor; 13. a spline housing; 14. a spline shaft; 15. mounting a rod; 16. pressing a plate; 17. an avoidance groove; 18. a first cylinder; 19. a drive plate; 20. a second motor; 21. horizontal bars; 22. a second cylinder; 23. a first slide rail; 24. a second vertical plate; 25. a first chute; 26. a first transverse plate; 27. a first vertical plate; 28. a second transverse plate; 29. a second vertical plate; 30. inserting a block; 31. a vertical rod; 32. a steel wire ball; 33. a mandrel; 34. a jack; 35. a circular hole; 36. a third vertical plate; 37. a first waist-shaped hole; 38. a second waist-shaped hole; 39. a first screw; 40. a first nut; 41. a second screw; 42. a second nut; 43. a third transverse plate; 44. a fourth transverse plate; 45. a first convex plate; 46. a second convex plate; 47. a third screw; 48. a fourth screw; 49. a third cylinder; 50. a fixing plate; 51. a material pushing plate; 52. a material bearing block; 53. a cylinder; 54. a third vertical plate; 55. a gap; 56. connecting blocks; 57. an opening; 58. a second slide rail; 59. a first slider; 60. a third slide rail; 61. a fourth cylinder; 62. a transition plate; 63. a fifth cylinder; 64. a sixth cylinder; 65 arc-shaped plates; 66. a fourth vertical plate; 67. a second slider; 68. a bearing receiving groove; 69. a fifth bearing; 70. a support disc; 71. supporting legs; 72. a bull's eye bearing; 73. a plate body; 74. a shaft rod.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1, 2, 3, 4, 5, 8, 9, 10 and 11, the present invention includes a seat plate 1, a servo motor 2, a turntable 3, a plurality of mounting posts 4, a driving mechanism 5 and a brushing mechanism 6, wherein the servo motor 2 is fixed on the seat plate 1, the center of the turntable 3 is fixed on a rotating shaft of the servo motor 2, the plurality of mounting posts 4 are all arranged on an upper side surface of the turntable 3, the plurality of mounting posts 4 are uniformly arranged on an edge of the turntable 3 along a circumferential direction, the mounting posts 4 include a fixing seat 7 and a rotating portion, the fixing seat 7 is fixed on the turntable 3, the rotating portion includes a core post 8 and a flange 9, the flange 9 is fixed on a circumferential surface of the core post 8, a lower end of the core post 8 is rotatably connected to the fixing seat 7, the driving mechanism 5 includes a mounting plate 10, the mounting plate 10 is fixed above one side edge of the turntable 3, both ends of the mounting plate 10 are provided with first vertical plates 11, the lower end of a first vertical plate 11 is supported on the seat plate 1, a first motor 12 is arranged on the upper side of the mounting plate 10, a spline sleeve 13 is fixed after a rotating shaft of the first motor 12 penetrates through the mounting plate 10, a spline shaft 14 matched with the spline sleeve 13 is arranged in the spline sleeve 13, a mounting rod 15 is fixed at the lower end of the spline shaft 14, a pressure plate 16 is fixedly arranged at the lower end of the mounting rod 15, an avoiding groove 17 used for avoiding the upper part of the core column 8 is formed in the middle of the pressure plate 16, the pressure plate 16 is positioned right above one of the mounting columns 4, a first air cylinder 18 is fixed on the lower side surface of the mounting plate 10, a drive plate 19 is fixedly arranged on a piston rod of the first air cylinder 18, a first bearing is fixedly arranged on the drive plate 19, and the mounting rod 15 is fixed in the first bearing; the brushing mechanism 6 comprises a mounting frame, a second motor 20, a steel wire brush, a cross bar 21, a second air cylinder 22 and two first sliding rails 23, the two first sliding rails 23 are arranged above the seat plate 1 in parallel, the first sliding rails 23 are fixed above the seat plate 1 through a second vertical plate 24, first sliding grooves 25 are fixedly arranged at two ends of the cross bar 21, the two first sliding grooves 25 are respectively in sliding fit with the two first sliding rails 23, the mounting frame is fixed on the cross bar 21, the second motor 20 is fixed on the mounting frame, the steel wire brush is arranged at the lower end of a rotating shaft of the second motor 20, the second motor 20 is used for driving the steel wire brush to rotate, the steering directions of the first motor 12 and the second motor 20 are the same, namely the first motor 12 or the second motor 20 both rotate clockwise, or the first motor 12 and the second motor 20 both rotate counterclockwise, the second air cylinder 22 is mounted above the seat plate 1 through a plate body 73, a piston rod of the second air cylinder 22 is fixedly connected on the cross bar 21, the second cylinder 22 is used to drive the bar 21 to slide on the first slide rail 23 towards or away from the turntable 3, so that the wire brush is close to or away from the platen 16.
When the clutch friction plate dehairing machine provided by the invention is used, a friction plate without processed feather glue is placed on each core column 8, the friction plate is sleeved on the core column 8, the lower side surface of the friction plate is supported on the flange 9, and the edge of the friction plate protrudes out of the edge of the flange 9. Servo motor 2 can drive carousel 3 and rotate certain angle at every turn, enables a plurality of erection column 4 of evenly arranging at carousel 3 edge along the circumferencial direction and rotates to pressure disk 16 under one by one in proper order. When each mounting column 4 rotates to a position right below a pressure plate 16, a piston rod of a first air cylinder 18 is controlled to extend, the piston rod of the first air cylinder 18 pushes a drive plate 19 downwards, the first bearing is fixed on the drive plate 19, the mounting rod 15 is fixed in the first bearing, the drive plate 19 can pull the mounting rod 15 downwards, the pressure plate 16 moves downwards along with the mounting rod 15, a spline shaft 14 moves downwards in the spline sleeve 13 until the edge of the pressure plate 16 presses a friction plate on the mounting column 4 located right below the pressure plate, then the first motor 12 is controlled to rotate, a rotating shaft of the first motor 12 drives the spline sleeve 13 to rotate, the spline sleeve 13 drives the spline shaft 14 to rotate, the pressure plate 16 and the mounting rod 15 rotate along with the spline shaft 14, and the pressure plate 16 presses the friction plate and drives the friction plate and the spline column 8 to rotate on the fixing seat 7 through friction force. In the friction disc pivoted, control second motor 20 rotates, second motor 20 drives the steel brush and rotates, the piston rod extension of control second cylinder 22, the piston rod of second cylinder 22 drives whippletree 21 and removes to carousel 3, the cooperation of first slide rail 23 and first spout 25, it is more stable when making whippletree 21 remove, the mounting bracket, second motor 20 and steel brush move towards carousel 3 along with whippletree 21, when the steel brush removes the friction disc position that is pushed down by pressure disk 16, the pivoted steel brush just can brush the gross rubber on the pivoted friction disc, rotation through the friction disc, make the steel brush can all brush the gross rubber on the whole circumference on the friction disc totally. The first motor 12 and the second motor 20 rotate in the same direction, so that the relative rotation speed of the friction plate and the steel wire brush can be increased, the steel wire brush can collide with the glue on the friction plate at a high speed, and the glue on the friction plate can be brushed off more quickly. After the steel wire brush brushes the hair glue on the friction plate for a certain time, the first motor 12 and the second motor 20 are controlled to stop rotating, the piston rod of the second cylinder 22 is controlled to contract, and the second cylinder 22 drives the cross bar 21, the mounting rack second motor 20 and the steel wire brush to reset. And controlling the piston rod of the first air cylinder 18 to contract, and driving the driving plate 19, the pressure plate 16, the mounting rod 15 and the spline shaft 14 to reset by the first air cylinder 18. After the glue brushing on the friction plate on one mounting column 4 is finished, the servo motor 2 drives the rotary disc 3 to rotate for a certain angle, the mounting column 4 is rotated away from the position under the pressure plate 16, the next mounting column 4 is rotated to the position under the pressure plate 16, then the friction plate which is processed with glue is taken down from the mounting column 4, and the friction plate which is not processed with the glue brushing is placed on the mounting column 4 again. Therefore, the rough rubber on the friction plate can be continuously treated. The efficiency of the clutch friction plate deburring machine for processing the rough rubber on the friction plate is higher, the labor intensity of workers can be reduced, and time and labor are saved.
As shown in fig. 10 and 11, the mounting bracket includes an installation adjusting portion, a first transverse plate 26, a first vertical plate 27, a second transverse plate 28 and a second vertical plate 29, the installation adjusting portion is fixed on the horizontal bar 21, the first vertical plate 27 and the second vertical plate 29 are respectively fixedly connected to the upper end and the lower end of the installation adjusting portion in a vertically movable manner, the first transverse plate 26 is fixed on the first vertical plate 27, the second motor 20 is fixed on the first transverse plate 26, a lower end of a rotating shaft of the second motor 20 downwards passes through the first transverse plate 26 and then is fixedly provided with a square insert block 30, a second bearing is arranged on the second transverse plate 28, a vertical rod 31 is fixed in the second bearing, the steel wire brush includes a steel wire ball 32 and a mandrel 33, the steel wire ball 32 is fixed on the mandrel 33, the mandrel 33 is located in the middle of the steel wire ball 32, an insertion hole 34 matched with the insert block 30 is arranged at the upper end of the mandrel 33, and a round hole 35 matched with the vertical rod 31 is arranged at the lower end of the mandrel 33. The positions of the first vertical plate 27 and the second vertical plate 29 can be changed by moving the first vertical plate 27 and the second vertical plate 29 up and down on the installation adjusting portion, so that the distance between the first transverse plate 26 and the second transverse plate 28 and the distance between the insert block 30 and the vertical rod 31 are changed, when the distance between the insert block 30 and the vertical rod 31 is larger than the length of the mandrel 33, the round hole 35 at the lower end of the mandrel 33 is sleeved at the upper end of the vertical rod 31, the first vertical plate 27 moves downwards, the first transverse plate, the second motor 20 and the insert block 30 move downwards until the insert block 30 is inserted into the insertion hole 34, the positions of the first vertical plate 27 and the second vertical plate 29 on the installation adjusting portion are fixed, and the installation of the steel wire brush is completed at this moment. When the wire brush needs to be taken down, the first vertical plate 27 and the second vertical plate 29 only need to move up and down on the installation adjusting part to change the distance between the first transverse plate 26 and the second transverse plate 28 and the distance between the inserting block 30 and the vertical rod 31, when the distance between the inserting block 30 and the vertical rod 31 is larger than the length of the mandrel 33, the wire brush can be taken down, and the wire brush is very convenient to install and disassemble. After the wire brush is installed between the insert block 30 and the vertical rod 31, the first vertical plate 27 and the second vertical plate 29 can move upwards or downwards simultaneously, the upper and lower positions of the first vertical plate 27 and the second vertical plate 29 are changed, the upper and lower positions of the wire brush are adjusted, and the wire brush can be conveniently aligned to the friction plate. The steel wire balls 32 are adopted to remove the crude rubber on the friction plate, the steel wire balls 32 are all wound steel wires, and steel bristles do not protrude, so that the scratch to the friction plate can be reduced on the basis of effectively cleaning the crude rubber.
As shown in fig. 11, the steel wire ball 32 has a spindle shape. The steel wire ball 32 is arranged in a spindle shape, when the hair glue on the friction plate is brushed off, the position with the largest thickness diameter at the middle part of the steel wire ball 32 is used for aligning the friction plate, and the diameters of the upper part and the lower part of the steel wire ball 32 are smaller than that of the middle part, so that the steel wire ball 32 can be prevented from rubbing the pressure plate 16 and the core column 8.
As shown in fig. 10 and 11, the installation adjustment portion includes a third vertical plate 36, a vertical first waist-shaped hole 37 is provided at the upper end of the third vertical plate 36, a vertical second waist-shaped hole 38 is provided at the lower end of the third vertical plate 36, a first screw 39 is provided in the first waist-shaped hole 37, one end of the first screw 39 is fixed on the first vertical plate 27, a first nut 40 is screwed after the other end of the first screw 39 passes through the first waist-shaped hole 37, a second screw 41 is provided in the second waist-shaped hole 38, one end of the second screw 41 is fixed on the second vertical plate 29, and a second nut 42 is screwed after the other end of the second screw 41 passes through the second waist-shaped hole 38. The first screw rod 39 can move up and down in the first waist-shaped hole 37 by loosening the first nut 40, and the first vertical plate 27 can move up and down; by tightening the first nut 40, the first screw 39 cannot move up and down in the first waist-shaped hole 37, and the first vertical plate 27 can be fixed and cannot move up and down continuously, so that the first vertical plate 27 can be fixedly connected to the mounting adjustment portion in a vertically movable manner. The second screw 41 can move up and down in the second waist-shaped hole 38 by loosening the second nut 42, and the second vertical plate 29 can move up and down; by tightening the second nut 42, the second screw 41 cannot move up and down in the second waist-shaped hole 38, and the second vertical plate 29 can be fixed and cannot move up and down continuously, so that the second vertical plate 29 can be fixedly connected to the mounting and fixing portion in a vertically movable manner. And the first riser 27 and the second riser 29 are convenient both in moving and in fixing.
As shown in fig. 10 and 11, the mounting adjustment portion further includes a third horizontal plate 43, a fourth horizontal plate 44, a first convex plate 45, a second convex plate 46, a third screw 47 and a fourth screw 48, the third horizontal plate 43 and the fourth horizontal plate 44 are respectively fixedly disposed at the upper and lower ends of the third vertical plate 36, the third horizontal plate 43 is provided with a first screw hole, the fourth horizontal plate 44 is provided with a second screw hole, the first convex plate 45 is fixed on the first vertical plate 27, the first convex plate 45 is provided with a third bearing, the second convex plate 46 is fixed on the second vertical plate 29, the second convex plate 46 is provided with a fourth bearing, the third screw 47 is screwed into the first screw hole, the lower end of the third screw 47 is fixed in the third bearing, the fourth screw 48 is screwed into the second screw hole, and the upper end of the fourth screw 48 is fixed in the fourth bearing. After the first nut 40 is loosened on the first screw 39, the third screw 47 is rotated in the first screw hole, so that the third screw 47 moves up or down in the first screw hole, and the third screw 47 can drive the first raised plate 45 and the first vertical plate 27 to move up and down. After the second nut 42 is loosened on the second screw 41, the fourth screw 48 is rotated in the second screw hole, so that the fourth screw 48 moves up or down in the second screw hole, and the fourth screw 48 can drive the second raised plate 46 and the second vertical plate 29 to move up and down. More stable when reciprocating first riser 27 and second riser 29, the convenience is finely tuned the upper and lower position of first riser 27 and second riser 29, and then can finely tune the upper and lower position of wire brush, conveniently makes the wire brush accurately aim at the friction disc on the flange 9.
As shown in fig. 1, fig. 2, fig. 4, fig. 6 and fig. 12, the unhairing machine further comprises a feeding mechanism, the feeding mechanism comprises a third cylinder 49, the fixing plate 50 is fixed above the seat plate 1 through a third vertical plate 54, the material receiving block 52 is located at one end, close to the rotating disc 3, of the fixing plate 50, the material receiving block 52 is located at the edge of one of the mounting posts 4, the cylinder 53 is fixed on the upper side of the material receiving block 52, a gap 55 matched with the thickness of the friction plate is arranged between the lower end of the cylinder 53 and the material receiving block 52, the material pushing plate 51 is located above the fixing plate 50, the thickness of the material pushing plate 51 is smaller than the width of the gap 55, the material pushing plate 51 is opposite to the gap 55, the third air cylinder 49 is fixed on the lower side of the fixing plate 50, a connecting block 56 is arranged on a piston rod of the third air cylinder 49, an opening 57 is arranged on the fixing plate 50, and the connecting block 56 upwards penetrates through the opening 57 and then is fixed on the material pushing plate 51. Before loading, a plurality of friction disks are stacked in the cylinder 53, the friction disk at the bottommost being supported on the loading block 52. When loading is needed, the third cylinder 49 drives the material pushing plate 51 to move towards the cylinder 53, the material pushing plate 51 penetrates into the gap 55 on the side of the cylinder 53 far away from the mounting column 4, one friction plate supported on the material bearing block 52 is pushed out from the gap 55 on the side of the cylinder 53 near the mounting column 4, then the friction plate falls down onto the mounting column 4 from the material bearing block 52, so that one-time loading can be completed, and after the one-time loading is completed, the third cylinder 49 drives the material pushing plate 51 to reset to prepare for the next-time loading. The automatic feeding device can realize automatic feeding and is very convenient to feed.
As shown in fig. 12, the fixing plate 50 is provided with a second slide rail 58, the second slide rail 58 is slidably fitted with a first slide block 59, and the first slide block 59 is fixed on the material pushing plate 51. Through the cooperation of the second slide rail 58 and the first slide block 59, the push plate is more stable in movement.
As shown in fig. 1, 4, 7 and 13, the unhairing machine further comprises a material taking mechanism, the material taking mechanism comprises a third slide rail 60 and a fourth cylinder 61, the transition plate 62, two fifth cylinders 63, a sixth cylinder 64 and two arc plates 65, the third slide rail 60 is fixed above the seat plate 1 through a fourth vertical plate 66, the third slide rail 60 is matched with a second slide block 67 in a sliding manner, the fourth cylinder 61 is fixed on the third slide rail 60, a piston rod of the fourth cylinder 61 is fixed on the second slide block 67, the fifth cylinder 63 is fixed on the second slide block 67, the transition plate 62 is fixed at the lower end of the piston rod of the fifth cylinder 63, the two sixth cylinders 64 are fixed on the transition plate 62, the piston rods of the two sixth cylinders 64 are opposite in orientation, the two arc plates 65 are respectively fixed on the piston rods of the two sixth cylinders 64, the openings 57 of the two arc plates 65 are opposite to each other, and the two arc plates 65 are located right above one of the mounting columns 4. When the friction plate with the processed crude rubber needs to be taken out of the mounting column 4, the piston rod of the fifth cylinder 63 is controlled to extend, the two arc plates 65, the two sixth cylinders 64 and the transition plate 62 move downwards along with the piston rod of the fifth cylinder 63 until the lower ends of the two arc plates 65 are lower than the friction plate, then the piston rods of the two sixth cylinders 64 are controlled to contract, the two arc plates 65 approach to each other to clamp the friction plate, then the piston rod of the fifth cylinder 63 is controlled to contract, the two sixth cylinders 64 clamp the friction plate to move upwards until the friction plate moves to the upper side of the mounting column 4, then the fourth cylinder 61 is controlled to drive the second slide block 67 to move towards the direction far away from the turntable 3, the fifth cylinder 63, the sixth cylinder 64, the arc plates 65 and the friction plate move towards the direction far away from the turntable 3 along with the second slide block 67, when the friction plate is moved to the position for containing the friction plate, the piston rod of the sixth cylinder 64 is controlled to extend, the two arc-shaped plates 65 are far away from each other to loosen the friction plates, the friction plates fall into the positions for containing the friction plates, then the fourth cylinder 61 is controlled to work, the piston rod of the fourth cylinder 61 drives the fifth cylinder 63, the sixth cylinder 64 and the arc-shaped plates 65 to reset, and preparation is made for next friction plate taking. The automatic material taking device can realize automatic material taking and is very convenient in material taking.
As shown in fig. 14 and 15, the fixing base 7 is provided with a bearing receiving groove 68, a fifth bearing 69 is provided in the bearing receiving groove 68, a shaft rod 74 is provided in the middle of the lower end of the stem 8, and the lower end of the shaft rod 74 is fixed in the fifth bearing 69. The stem 8 is mounted on the fixing base 7 by the shaft 74, the fifth bearing 69 and the bearing receiving groove 68, so that the stem 8 can be rotatably mounted on the fixing column.
As shown in fig. 1 and 2, a supporting plate 70 is disposed on the lower side of the turntable 3, a plurality of supporting legs 71 are disposed on the lower side of the supporting plate 70, the supporting legs 71 are used for horizontally supporting the supporting plate 70 above the seat plate 1, a plurality of bull's eye bearings 72 are fixed on the upper side of the supporting plate 70, balls of the bull's eye bearings 72 are abutted against the lower side surface of the turntable 3, and a through hole for allowing a rotating shaft of the servo motor 2 to pass through is disposed in the middle of the supporting plate 70. The turntable 3 is supported by the support plate 70 and the bull eye bearing 72, so that the turntable 3 can rotate more stably.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent structures made by using the contents of the present specification and the drawings can be directly or indirectly applied to other related technical fields, and are within the scope of the present invention.
Claims (9)
1. The utility model provides a clutch friction disc unhairing machine which characterized in that: the automatic cleaning device comprises a seat plate, a servo motor, a rotary plate, a plurality of mounting columns, a driving mechanism and a brushing mechanism, wherein the servo motor is fixed on the seat plate, the center of the rotary plate is fixed on a rotating shaft of the servo motor, the mounting columns are arranged on the upper side face of the rotary plate, the mounting columns are uniformly distributed on the edge of the rotary plate along the circumferential direction, each mounting column comprises a fixing seat and a rotating part, the fixing seats are fixed on the rotary plate, each rotating part comprises a core column and a flange, the flange is fixed on the circumferential face of the core column, the lower end of the core column is rotatably connected onto the fixing seat, the driving mechanism comprises a mounting plate, the mounting plate is fixed above one side edge of the rotary plate, a first motor is arranged on the upper side of the mounting plate, a spline housing is fixed after the rotating shaft of the first motor penetrates through the mounting plate, and a spline shaft matched with the first motor is arranged in the spline housing, the lower end of the spline shaft is fixedly provided with a mounting rod, the lower end of the mounting rod is fixedly provided with a pressure plate, the pressure plate is positioned right above one of the mounting columns, the lower side surface of the mounting plate is fixedly provided with a first air cylinder, a piston rod of the first air cylinder is fixedly provided with a drive plate, the drive plate is fixedly provided with a first bearing, and the mounting rod is fixed in the first bearing; the brushing mechanism comprises a mounting frame, a second motor, a steel wire brush, a cross bar, a second air cylinder and two first slide rails, wherein the two first slide rails are arranged above the seat board in parallel, the two ends of the cross bar are respectively and fixedly provided with a first slide groove, the two first slide grooves are respectively in sliding fit with the two first slide rails, the mounting frame is fixed on the cross bar, the second motor is fixed on the mounting frame, the steel wire brush is arranged at the lower end of a rotating shaft of the second motor, the second motor is used for driving the steel wire brush to rotate, the second air cylinder is used for driving the cross bar to slide on the first slide rails towards or away from the rotating disc so as to enable the steel wire brush to be close to or far away from the pressure plate, the mounting frame comprises a mounting adjusting part, a first transverse plate, a first vertical plate, a second transverse plate and a second vertical plate, the mounting adjusting part is fixed on the cross bar, the first vertical plate and the second vertical plate can be respectively and fixedly connected to the upper end and the lower end of the mounting adjusting part in a vertically movable manner, first diaphragm is fixed on first riser, the second motor is fixed on first diaphragm, the lower extreme of the pivot of second motor has set firmly square inserted block after passing first diaphragm downwards, be equipped with the second bearing on the second diaphragm, the second bearing internal fixation has the montant, the steel brush includes steel wire ball and dabber, the steel wire ball is fixed at the spindle, the dabber is located the middle part of steel wire ball, the upper end of dabber be equipped with inserted block complex jack, the lower extreme of dabber be equipped with the round hole of montant adaptation.
2. The glue remover for clutch friction plates according to claim 1, wherein: the steel wire ball is in a spindle shape.
3. The glue remover for clutch friction plates according to claim 1, wherein: the installation regulation portion includes the third riser, the upper end of third riser is equipped with vertical first waist shape hole, the lower extreme of third riser is equipped with vertical second waist shape hole, first waist shape downthehole first screw rod that is equipped with, the one end of first screw rod is fixed on the first riser, the other end of first screw rod passes spiral shell after the first waist shape hole and has become first nut, second waist shape downthehole second screw rod that is equipped with, the one end of second screw rod is fixed on the second riser, the other end of second screw rod passes spiral shell after the second waist shape hole and has become the second nut.
4. A clutch plate burr remover as claimed in claim 3, wherein: the installation adjustment part further comprises a third transverse plate, a fourth transverse plate, a first convex plate, a second convex plate, a third screw and a fourth screw, the third transverse plate and the fourth transverse plate are fixedly arranged at the upper end and the lower end of the third vertical plate respectively, a first screw hole is formed in the third transverse plate, a second screw hole is formed in the fourth transverse plate, the first convex plate is fixed on the first vertical plate, a third bearing is arranged on the first convex plate, the second convex plate is fixed on the second vertical plate, a fourth bearing is arranged on the second convex plate, the third screw is screwed in the first screw hole, the lower end of the third screw is fixed in the third bearing, the fourth screw is screwed in the second screw hole, and the upper end of the fourth screw is fixed in the fourth bearing.
5. The glue remover for clutch friction plates according to claim 1, wherein: the unhairing machine also comprises a feeding mechanism, wherein the feeding mechanism comprises a third cylinder, a fixed plate, a material pushing plate, a material bearing block and a cylinder, the fixed plate is fixed above the seat plate, the material bearing block is positioned at one end, close to the turntable, of the fixed plate, the material bearing block is positioned at the edge of one of the mounting columns, the cylinder is fixed at the upper side of the material bearing block, a gap matched with the thickness of the friction plate is arranged between the lower end of the cylinder and the material bearing block, the material pushing plate is positioned above the fixed plate, the thickness of the material pushing plate is smaller than the width of the gap, the material pushing plate is opposite to the gap, the third cylinder is fixed at the lower side of the fixed plate, a connecting block is arranged on a piston rod of the third cylinder, an opening is arranged on the fixed plate, and the connecting block upwards passes through the opening and then is fixed on the material pushing plate.
6. The glue remover for clutch friction plates according to claim 5, wherein: and a second slide rail is arranged on the fixed plate, a first slide block is in sliding fit with the second slide rail, and the first slide block is fixed on the material pushing plate.
7. The glue remover for clutch friction plates according to claim 1, wherein: the unhairing machine further comprises a material taking mechanism, wherein the material taking mechanism comprises a third slide rail, a fourth cylinder, a transition plate, two fifth cylinders, a sixth cylinder and two arc-shaped plates, the third slide rail is fixed above the base plate, a second slide block is arranged on the third slide rail in a sliding fit mode, the fourth cylinder is fixed on the third slide rail, a piston rod of the fourth cylinder is fixed on the second slide block, the fifth cylinder is fixed on the second slide block, the transition plate is fixed at the lower end of the piston rod of the fifth cylinder, the sixth cylinders are fixed on the transition plate, the piston rods of the sixth cylinders face to each other, the two arc-shaped plates are fixed on the piston rods of the two sixth cylinders respectively, the openings of the two arc-shaped plates are opposite to each other, and the two arc-shaped plates are located right above one of the mounting columns.
8. The glue remover for clutch friction plates according to claim 1, wherein: the fixing seat is provided with a bearing accommodating groove, a fifth bearing is arranged in the bearing accommodating groove, a shaft rod is arranged in the middle of the lower end of the core column, and the lower end of the shaft rod is fixed in the fifth bearing.
9. The glue remover for clutch friction plates according to claim 1, wherein: the downside of carousel is equipped with the supporting disk, the downside of supporting disk is equipped with many supporting legs, the supporting leg is used for supporting the top of supporting disk horizontal support at the bedplate, the side of going up of supporting disk is fixed with a plurality of bull's eye bearings, bull's eye bearing's ball is contradicted on the downside of carousel, and the middle part of supporting disk is equipped with the perforation that is used for supplying servo motor's pivot to pass.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110125066.3A CN112935973B (en) | 2021-01-29 | 2021-01-29 | Clutch friction plate unhairing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110125066.3A CN112935973B (en) | 2021-01-29 | 2021-01-29 | Clutch friction plate unhairing machine |
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| CN112935973A CN112935973A (en) | 2021-06-11 |
| CN112935973B true CN112935973B (en) | 2022-09-13 |
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| CN112935973A (en) | 2021-06-11 |
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Effective date of registration: 20230615 Address after: 400900 high tech Industrial Development Zone, Dazu District, Chongqing Patentee after: Chongqing Benli Machinery Manufacturing Co.,Ltd. Address before: 400000 hejiaba community, Baziqiao village, Fenghuang Town, Shapingba District, Chongqing Patentee before: Chongqing Benli Machinery Manufacturing Co.,Ltd. |