CN112935086A - Punching equipment for integrally-formed hand wheel and manufacturing process thereof - Google Patents
Punching equipment for integrally-formed hand wheel and manufacturing process thereof Download PDFInfo
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- CN112935086A CN112935086A CN202110114260.1A CN202110114260A CN112935086A CN 112935086 A CN112935086 A CN 112935086A CN 202110114260 A CN202110114260 A CN 202110114260A CN 112935086 A CN112935086 A CN 112935086A
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- punch
- manipulator
- metal workpiece
- workpiece
- positioning groove
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- 238000004080 punching Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000002184 metal Substances 0.000 claims description 53
- 239000000463 material Substances 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The utility model provides a punching equipment and manufacturing process of integrated into one piece hand wheel, its structure includes the punch press frame, punch press frame upper portion is equipped with the drive seat, punch press frame lower part is equipped with the mould, drive seat and mould interval set up, be equipped with the manipulator mobile jib between drive seat and the mould, punch press frame one side is equipped with the manipulator host computer of driving manipulator mobile jib work, the opposite side is equipped with supplementary manipulator host computer moving manipulator auxiliary engine, be equipped with a plurality of work piece constant head tanks on the mould, manipulator mobile jib inboard is equipped with the manipulator anchor clamps corresponding with the work piece constant head tank, drive the seat lower extreme and be equipped with the drift corresponding with the work piece constant head tank, hand wheel and link adopt the fashioned structure of integrative punching, have stronger compressive strength, effectually prevent.
Description
Technical Field
The invention discloses punching equipment for an integrally formed hand wheel and a manufacturing process thereof, and belongs to the field of punching equipment.
Background
The link on the current hand wheel adopts and to finish the back at the hand wheel body shaping, welds the link in the hand wheel, and its intensity is relatively poor, produces deformation under great rotation effort easily.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide punching equipment for an integrally-formed hand wheel and a manufacturing process thereof, and aims to solve the problems that after a hand wheel body is formed, a connecting end on the existing hand wheel is welded on the hand wheel, the strength is poor, and deformation is easily generated under a large rotating acting force.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an equipment of punching of integrated into one piece hand wheel, its structure includes the punch press frame, punch press frame upper portion is equipped with the drive seat, punch press frame lower part is equipped with the mould, drive seat and mould interval setting, be equipped with the manipulator mobile jib between drive seat and the mould, punch press frame one side is equipped with the manipulator host computer of driving manipulator mobile jib work, and the opposite side is equipped with supplementary manipulator host computer moving manipulator auxiliary engine, be equipped with a plurality of work piece constant head tanks on the mould, manipulator mobile jib inboard is equipped with the manipulator anchor clamps corresponding with the work piece constant head tank, drive the seat lower extreme and be equipped with the drift corresponding with the work piece constant head.
Furthermore, a discharge hopper is arranged at the lower part of the punch frame.
Further, the manipulator clamp adopts a cylinder to convey power to operate.
A manufacturing process of an integrally formed hand wheel comprises the following steps:
step S1, starting punching equipment, and selecting a metal workpiece with a round cake structure;
step S2, discharging manually or mechanically, and placing the metal workpiece on a first workpiece positioning groove of the die;
step S3, the manipulator host drives the manipulator main rod and the manipulator clamp to perform three-dimensional manipulator action, and the punched metal workpiece in one step is moved to the next workpiece positioning groove;
step S4, the driving seat drives a first punch to perform first-step punching on the metal workpiece on the first workpiece positioning groove, and a convex hull is punched at the center of the metal workpiece;
step S5, the driving seat drives a second punch to punch the metal workpiece on the second workpiece positioning groove in the second step, and the convex hull at the center of the metal workpiece is shaped;
step S6, the driving seat drives a third punch to punch the metal workpiece on the third workpiece positioning groove in a third step, and the middle ring of the metal workpiece is punched and typed;
step S7, the driving seat drives the fourth punch to punch the metal workpiece on the fourth workpiece positioning groove in the fourth step, and the hole of the middle ring of the metal workpiece is turned over to form an arc;
step S8, the driving seat drives a fifth punch to punch the metal workpiece on the fifth workpiece positioning groove in the fifth step, and the outer ring of the metal workpiece is flanged and patterned;
and step S9, the driving seat drives the sixth punch to punch the metal workpiece on the sixth workpiece positioning groove in the last step, and the pattern of the outer ring of the metal workpiece is made into an arc.
Further, the diameter of the metal workpiece has two specifications of 120mm and 140mm, and the thickness of the metal workpiece has four specifications of 0.7mm, 0.8mm, 1.4mm and 1.5 mm.
Furthermore, the punching equipment has the functions of one-key type origin resetting, simplification of manual and automatic mode switches, system I/O point monitoring, parameter locking, setting of operation descending heights of a material taking position and a material placing position to different sizes, parameter storage and calling, fault display, historical fault inquiry, punch action indication, operation condition display, current state display, one-stroke operation, line speed operation, yield counting, arm detection selection, punch connection line selection, punch forcing, punch abnormity processing, first products, last products, bad parts lack, double-sheet prevention detection, one-key processing material suction abnormity judgment, main rod descending, interlocking of a manipulator and a punch working mode, and identification of the punch working mode during mechanical and manual operation.
Furthermore, the three-dimensional manipulator starts from the original point, then sequentially performs the actions of returning, clamping, lifting, feeding, descending and opening, and finally returns to the original point, and the actions are performed in a reciprocating manner.
Furthermore, the one-key type original point resetting function is adopted, when the machine is started, no alarm is generated, and safety conditions such as the position of an original point of each punch press are met, an original point resetting button of a touch screen is clicked, and the X, Y and Z axes of the equipment automatically return to the original point; when the manipulator is not at the original point, the punch is prohibited from operating.
Further, the single clamping weight of the manipulator clamp is 2 KG.
The invention has the beneficial effects that: the hand wheel and the connecting end of the hand wheel are integrally punched and formed, so that the hand wheel has high compression resistance, and the connecting end is effectively prevented from deforming under a large rotating action force.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic front view of a punching apparatus for integrally forming a hand wheel according to the present invention;
FIG. 2 is a schematic cross-sectional view of a punching apparatus for integrally forming a hand wheel according to the present invention;
fig. 3 is a schematic diagram of the three-dimensional robot action structure of the robot of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1, 2 and 3, the present invention provides a technical solution of an integrally formed hand wheel punching apparatus: its structure includes punch press frame 1, 1 upper portion of punch press frame is equipped with drives seat 2, 1 lower part of punch press frame is equipped with mould 3, it sets up with the 3 intervals of mould to drive seat 2, it is equipped with manipulator mobile jib 4 to drive between seat 2 and the mould 3, 1 one side of punch press frame is equipped with the manipulator host computer 5 of the work of drive manipulator mobile jib 4, and the opposite side is equipped with 5 moving manipulator auxiliary machinery machine 6 of supplementary manipulator host computer, be equipped with a plurality of work piece constant head tank 7 on the mould 3, 4 inboards of manipulator mobile jib are equipped with the manipulator anchor clamps 8 corresponding with work piece constant head tank 7, it is equipped with the drift corresponding with work piece constant head tank 7 to drive 2 lower extremes of seat, 1 lower part of punch press frame still is equipped with out the hopper.
A manufacturing process of an integrally formed hand wheel comprises the following steps:
step S1, starting punching equipment, and selecting a metal workpiece with a round cake structure;
step S2, discharging manually or mechanically, and placing the metal workpiece on a first workpiece positioning groove 7 of the die 3;
step S3, the manipulator host 5 drives the manipulator main rod 4 and the manipulator clamp 8 to perform three-dimensional manipulator action, and the punched metal workpiece in one step is moved to the next workpiece positioning groove 7;
step S4, the driving seat 2 drives a first punch to punch the metal workpiece on the first workpiece positioning groove 7 in a first step, a convex hull is punched at the center of the metal workpiece, the inner side of the convex hull is provided with a thread structure, and the convex hull finally forms a connecting end of the hand wheel;
step S5, the driving seat 2 drives a second punch to perform the second punching on the metal workpiece on the second workpiece positioning groove 7, and the convex hull at the center of the metal workpiece is shaped;
step S6, the driving seat 2 drives a third punch to punch the metal workpiece on the third workpiece positioning groove 7 in the third step, and the middle ring of the metal workpiece is punched and typed;
step S7, the driving seat 2 drives a fourth punch to punch the metal workpiece on the fourth workpiece positioning groove 7 in the fourth step, and the hole of the middle ring of the metal workpiece is turned over to form an arc;
step S8, the driving seat 2 drives a fifth punch to punch the metal workpiece on the fifth workpiece positioning groove 7 in the fifth step, and the outer ring of the metal workpiece is flanged and patterned;
step S9, the driving seat 2 drives the sixth punch to punch the metal workpiece on the sixth workpiece positioning groove 7 in the last step, and the pattern of the outer ring of the metal workpiece is made into an arc;
the diameter of the metal workpiece is 120mm, the diameter of the metal workpiece is 140mm, the thickness of the metal workpiece is four specifications, the four specifications are 0.7mm, 0.8mm, 1.4mm and 1.5mm, the punching equipment has the functions of one-key origin resetting, simplification of a manual mode switch, system I/O point monitoring, parameter locking, setting of different sizes of a material taking position and a material placing position operation descending height, parameter storage and calling, fault display, historical fault inquiry, punch press action indication, operation condition display, current state display, one-stroke operation, connection speed operation, yield counting, arm detection selection, punch press connection selection, punch press forcing, punch press abnormal processing, first product, last product, bad part missing part, double-sheet detection prevention, one-key processing material suction abnormal judgment, main rod descending, mechanical arm and punch press working mode interlocking and mechanical and manual punch press working mode identification, the three-dimensional manipulator starts from the original point, then sequentially performs returning, clamping, lifting, feeding, descending and opening actions, and finally returns to the original point, the action is performed in a reciprocating manner, the original point resetting function is realized by one key, when the three-dimensional manipulator is started, no alarm is generated, and when safety conditions such as the position of the original point and the like of each punch are met, an original point resetting button of a touch screen is clicked, and the X, Y and Z axes of the equipment automatically return to the original point; when the manipulator is not at the original point, the action of the punch press is forbidden, and the clamping weight of a single manipulator clamp 8 is 2 KG.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides a punching equipment of integrated into one piece hand wheel which characterized in that: its structure includes punch press frame (1), punch press frame (1) upper portion is equipped with drive seat (2), punch press frame (1) lower part is equipped with mould (3), drive seat (2) and mould (3) interval setting, be equipped with manipulator mobile jib (4) between drive seat (2) and mould (3), punch press frame (1) one side is equipped with manipulator host computer (5) of drive manipulator mobile jib (4) work, and the opposite side is equipped with auxiliary machinery hand host computer (5) moving manipulator auxiliary engine (6), be equipped with a plurality of work piece constant head tanks (7) on mould (3), manipulator mobile jib (4) inboard is equipped with manipulator anchor clamps (8) corresponding with work piece constant head tank (7), drive seat (2) lower extreme is equipped with the drift corresponding with work piece constant head tank (7).
2. The punching equipment for the integrally formed hand wheel according to claim 1, wherein: the lower part of the punch frame (1) is also provided with a discharge hopper.
3. The punching equipment for the integrally formed hand wheel according to claim 1, wherein: the manipulator clamp (8) adopts a cylinder to convey power to operate.
4. A manufacturing process of an integrally formed hand wheel is characterized by comprising the following steps:
step S1, starting punching equipment, and selecting a metal workpiece with a round cake structure;
s2, discharging manually or mechanically, and placing the metal workpiece on a first workpiece positioning groove (7) of the die (3);
step S3, the manipulator host (5) drives the manipulator main rod (4) and the manipulator clamp (8) to perform three-dimensional manipulator action, and the punched metal workpiece in one step is moved to the next workpiece positioning groove (7);
step S4, the driving seat (2) drives a first punch to perform first-step punching on the metal workpiece on the first workpiece positioning groove (7) so as to punch a convex hull from the center of the metal workpiece;
step S5, the driving seat (2) drives a second punch to perform second-step punching on the metal workpiece on the second workpiece positioning groove (7), and the convex hull at the center of the metal workpiece is shaped;
step S6, the driving seat (2) drives a third punch to punch the metal workpiece on the third workpiece positioning groove (7) in a third step, and the middle ring of the metal workpiece is punched and typed;
step S7, the driving seat (2) drives a fourth punch to punch the metal workpiece on the fourth workpiece positioning groove (7) in a fourth step, and the hole of the middle ring of the metal workpiece is turned over to form an arc;
step S8, the driving seat (2) drives a fifth punch to punch the metal workpiece on the fifth workpiece positioning groove (7) in the fifth step, and the outer ring of the metal workpiece is flanged and patterned;
and step S9, the driving seat (2) drives the sixth punch to punch the metal workpiece on the sixth workpiece positioning groove (7) in the last step, and the pattern of the outer ring of the metal workpiece is made into an arc.
5. The metal workpiece of claim 4, step S1, wherein: the diameter of the metal workpiece has two specifications of 120mm and 140mm respectively, and the thickness of the metal workpiece has four specifications of 0.7mm, 0.8mm, 1.4mm and 1.5mm respectively.
6. The punching apparatus according to step S1 in claim 4, wherein: the punching equipment has the functions of one-key original point resetting, simplification of manual and automatic mode switches, system I/O point monitoring, parameter locking, setting of different sizes of a material taking position and a material placing position operation descending height, parameter storage and calling, fault display, historical fault inquiry, punch action indication, operation condition display, current state display, one-stroke operation, line speed operation, yield counting, arm detection selection, punch connection line selection, punch forcing, punch exception processing, first product, last product, bad part missing part, double-sheet prevention detection, one-key processing material suction exception judgment, main rod descending, interlocking of a manipulator and a punch working mode, and identifying the punch working mode during mechanical and manual operation.
7. The three-dimensional robot motion of claim 4, wherein the step S3 is further characterized by: the three-dimensional manipulator starts from the original point, then sequentially performs returning, material clamping, lifting, feeding, descending and opening actions, and finally returns to the original point, and the actions are performed in a reciprocating manner.
8. The one-button origin resetting function according to claim 6, wherein when the machine is started, no alarm is generated, and when safety conditions such as the position of the origin of each punch press are met, the "origin resetting" button of the touch screen is clicked, and the axes X, Y and Z of the machine automatically return to the origin; when the manipulator is not at the original point, the punch is prohibited from operating.
9. The robot clamp (8) of step S3 of claim 4, wherein: the single clamping weight of the manipulator clamp (8) is 2 KG.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110114260.1A CN112935086A (en) | 2021-01-28 | 2021-01-28 | Punching equipment for integrally-formed hand wheel and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110114260.1A CN112935086A (en) | 2021-01-28 | 2021-01-28 | Punching equipment for integrally-formed hand wheel and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112935086A true CN112935086A (en) | 2021-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110114260.1A Pending CN112935086A (en) | 2021-01-28 | 2021-01-28 | Punching equipment for integrally-formed hand wheel and manufacturing process thereof |
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| CN (1) | CN112935086A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202052879U (en) * | 2011-04-22 | 2011-11-30 | 谭伟 | Two/three dimensional full-servo multi-station transfer manipulator |
| CN203155808U (en) * | 2013-03-08 | 2013-08-28 | 常州市墅乐厨具有限公司 | Production line for stand-alone multi-station punching machine |
| CN105750438A (en) * | 2016-04-21 | 2016-07-13 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Three-dimensional punching mechanical arm |
| CN106180456A (en) * | 2016-08-27 | 2016-12-07 | 无锡微研股份有限公司 | Transfer robots device in the mould of multi-station Die Used in Pressworking |
| US20180071806A1 (en) * | 2015-10-29 | 2018-03-15 | Wuhan University Of Technology | Multi-station continuous hot stamping production line and method |
| CN212190961U (en) * | 2019-12-27 | 2020-12-22 | 林德英利（天津）汽车部件有限公司 | Multi-station automatic conveying system of stamping equipment |
-
2021
- 2021-01-28 CN CN202110114260.1A patent/CN112935086A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202052879U (en) * | 2011-04-22 | 2011-11-30 | 谭伟 | Two/three dimensional full-servo multi-station transfer manipulator |
| CN203155808U (en) * | 2013-03-08 | 2013-08-28 | 常州市墅乐厨具有限公司 | Production line for stand-alone multi-station punching machine |
| US20180071806A1 (en) * | 2015-10-29 | 2018-03-15 | Wuhan University Of Technology | Multi-station continuous hot stamping production line and method |
| CN105750438A (en) * | 2016-04-21 | 2016-07-13 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Three-dimensional punching mechanical arm |
| CN106180456A (en) * | 2016-08-27 | 2016-12-07 | 无锡微研股份有限公司 | Transfer robots device in the mould of multi-station Die Used in Pressworking |
| CN212190961U (en) * | 2019-12-27 | 2020-12-22 | 林德英利（天津）汽车部件有限公司 | Multi-station automatic conveying system of stamping equipment |
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Application publication date: 20210611 |