Aluminum pipe profile machining device and working method thereof
Technical Field
The invention relates to a processing method of an aluminum profile, in particular to a processing device and a working method for cutting and smearing an outer wall of a tubular aluminum profile.
Background
After the aluminum alloy is processed by a certain processing technology, various pipe structures with different section shapes can be formed, and the pipe structures can be applied to different occasions according to specific requirements. The aluminum alloy sections after processing and cutting can be called aluminum sections for short, and the sections with the circular section can be called aluminum pipe sections.
When the aluminum pipe section is applied to a corrosive environment or other easily damaged environments, it is generally necessary to coat a liquid anticorrosive material or an anticorrosive liquid material, such as an anticorrosive paint or an anticorrosive resin coating, on the outer wall surface of the aluminum pipe section structure.
However, for mass production, it is difficult to achieve the process of uniformly applying liquid paint on the surface of the aluminum pipe profile, and further, to continuously obtain the pipe with a certain length, the pipe needs to be cut in sections, and the process of surface corrosion prevention after cutting is a technical problem.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a processing device and a working method which integrate the cutting of an aluminum pipe profile and the coating of liquid to protect the outer wall of the pipe.
The invention provides a processing device of an aluminum pipe section, which comprises:
the cutting assembly is provided with a containing body, a cutter and a lifting assembly, the containing body is provided with a pipe inlet pipe wall, a pipe outlet pipe wall and a top wall which are oppositely arranged, the pipe inlet pipe wall is provided with a pipe inlet pipe opening, the pipe outlet pipe wall is provided with a pipe outlet pipe opening, a part of the cutter is arranged in the containing body, the upper part of the cutter penetrates through the top opening of the top wall, the lifting assembly is arranged at the upper part of the cutter, and the lifting assembly is used for driving the cutter to cut the aluminum pipe profile penetrating through the containing body;
the smearing assembly is arranged around the outlet pipe orifice and is arranged on the outer side of the outlet pipe wall, the smearing assembly is provided with an annular supporting body, a driving motor, a driving wheel, a driven wheel, a driving plate, a liquid tank and fixed plates which are sequentially connected, the bottom of the liquid tank is provided with spray heads, the two fixed plates are fixed on two sides of the liquid tank, and the spray heads are arranged opposite to the smearing roller; the annular supporting body is provided with a sliding track, and the driven wheel is slidably arranged on the sliding track of the annular supporting body.
The beneficial effect of above-mentioned scheme does: through cutting assembly's setting, can cut to the body that feeds to aluminum pipe section bar after the cutting can realize the outer wall through paining the subassembly and paint the process uniformly, and the cutting station with paint the station and closely laminate, the body has realized painting the process at the in-process of marcing moreover, just so makes the processing cutting of body and paints the process and has realized the integration operation, is showing the demand that has promoted the occupation space that work efficiency had practiced thrift the part.
In a preferable scheme, the device further comprises a feeding assembly,
the feeding assembly is arranged on one side of the upstream of the cutting assembly and comprises a first vertical plate, a feeding motor, a driving roller and a supporting wheel, the driving roller and the supporting wheel are both rotatably arranged on the first vertical plate, the feeding motor is also arranged on the first vertical plate, and the feeding motor is connected with the driving roller;
the feeding assembly further comprises an adjusting unit, the adjusting unit is provided with a screw rod, a compression spring and a sliding block which are sequentially connected, the feeding motor is arranged on the sliding block, and the driving roller is also arranged on the sliding block.
The beneficial effect of above-mentioned scheme does: the uniform-speed transportation process of the pipe bodies is realized through the feeding assembly, and the pipe bodies with different diameters can be adjusted through the adjusting unit.
Preferably, the annular supporting body is provided with a first gap, the driven wheel is provided with a second gap, the smearing assembly further comprises a synchronous belt and a synchronous wheel, the synchronous belt is connected with an output shaft of the driving motor, the synchronous wheel is meshed with the driven wheel, and the synchronous wheel is further connected to the annular supporting body through an extension plate;
the beneficial effect of above-mentioned scheme does: after the tube has been cut, in order to enable the tube to be dropped directly from a lower position, a notch is provided, from where the tube can be lowered. If the ring support is made as a closed loop, the lowering process for the cut tube body becomes difficult. In addition, in order to deal with the existence of the gap, a synchronous wheel is correspondingly arranged so as to realize the circumferential driving action on the annular supporting body.
An optimal scheme is that the limiting device comprises a limiting component, wherein the limiting component is provided with a vertical plate, a first transverse plate, a second transverse plate and a limiting plate, the two vertical plates are fixed on the bottom, the first transverse plate is arranged at the tops of the two vertical plates, the upper end of the limiting plate is arranged in a second through hole of the second transverse plate through a first shaft lever, the lower end of the limiting plate is arranged in a sliding groove of the first transverse plate through a second shaft lever and a sliding block, the lower end of the limiting plate is provided with a contact switch, and the contact switch is in signal connection with a controller.
The beneficial effect of above-mentioned scheme does: through the setting of spacing subassembly, can advance the distance to advance of body and fix a position and position control well to can also adjust its limit position according to the position adjustment of limiting plate to the body of different length. In addition, a contact switch such as a pressure sensor is provided to thereby enable input of an electric signal.
According to a preferable scheme, the lifting assembly is provided with a hydraulic cylinder and a pressing piece, a hydraulic extending head of the hydraulic rod is arranged above the cutter, sliding structures are arranged at two ends of the cutter, each sliding structure is provided with a T-shaped sliding body, the T-shaped sliding bodies and the slots of the pipe outlet walls are matched to slide, a limiting table is arranged in each slot, a limiting spring is arranged at the lower end of each T-shaped sliding body, and the lower end of each limiting spring is further connected to the corresponding limiting table.
The invention provides a working method of a processing device of an aluminum pipe profile, which comprises the following steps:
s1: passing an aluminum pipe profile through the inlet pipe orifice and the outlet pipe orifice;
s2: for the aluminum pipe section which penetrates out of the outlet pipe opening, liquid material is coated through the coating assembly, the driving motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate, the driven wheel further drives the driving plate, the liquid box and the coating roller to move around the aluminum pipe section, the coating process of the outer wall surface of the aluminum pipe section is completed in the process of the surrounding movement, the aluminum pipe section moves at a first slow speed, and the coating roller completes the coating process of the outer wall surface of the aluminum pipe section at a second fast speed;
s3: after the smearing process of the aluminum pipe section with a certain length is finished, forming a distance of the aluminum pipe section outside the outlet pipe, cutting off the aluminum pipe section subjected to the smearing process through the operation of the cutter, taking out the cut aluminum pipe section, continuously conveying the aluminum pipe section out of the containing structure, and finishing the smearing process of the outer wall.
One preferable scheme is that the cutting device further comprises a feeding assembly, the feeding assembly is arranged on one side of the upstream of the cutting assembly, the feeding assembly comprises a first vertical plate, a feeding motor, a driving roller and a supporting wheel, the driving roller and the supporting wheel are both rotatably arranged on the first vertical plate, the feeding motor is also arranged on the first vertical plate, and the feeding motor is connected with the driving roller; the feeding assembly further comprises an adjusting unit, the adjusting unit is provided with a screw rod, a compression spring and a sliding block which are sequentially connected, the feeding motor is arranged on the sliding block, and the driving roller is also arranged on the sliding block;
the working method comprises the following steps:
the aluminum pipe profile is clamped in a groove between the driving roller and the supporting wheel, and the driving roller drives the aluminum pipe profile to move towards the downstream side correspondingly through the work of the feeding motor;
when the diameter of the aluminum pipe section changes, the compression spring and the sliding block can be correspondingly driven to move up and down in the vertical direction through the movement of the screw rod in the vertical direction, and further the spacing distance between the driving roller and the supporting roller is adjusted.
The smearing assembly further comprises a synchronous belt and a synchronous wheel, the synchronous belt is connected with an output shaft of the driving motor, the synchronous wheel is connected with the driven wheel in a meshed mode, and the synchronous wheel is further connected to the annular supporting body through an extension plate;
the working method comprises the following steps: the driving motor sends out driving force, the driving force is transmitted to the driving wheel and the synchronous wheel at the same time, the driving wheel is meshed with the driven wheel at the same time, the synchronous wheel continues to drive when the second notch of the driven wheel rotates to the driving wheel, and the driving wheel continues to drive when the second notch of the driven wheel rotates to the synchronous wheel.
A preferred scheme is that the device further comprises a limiting assembly, wherein the limiting assembly is provided with vertical plates, a first transverse plate, a second transverse plate and a limiting plate, the two vertical plates are fixed on the bottom, the first transverse plate is arranged at the tops of the two vertical plates, the upper end of the limiting plate is arranged in a second through hole of the second transverse plate through a first shaft lever, the lower end of the limiting plate is arranged in a sliding groove of the first transverse plate through a second shaft lever and a sliding block, the lower end of the limiting plate is provided with a contact switch, and the contact switch is in signal connection with a controller;
the working method comprises the following steps: when the downstream tail end of the aluminum pipe profile touches the contact switch, an electric signal is generated and is transmitted to the controller, and the controller sends out a signal to enable the cutter to complete the cutting process of the aluminum pipe profile so as to obtain the cut aluminum pipe profile with fixed length;
when the length of the cut aluminum pipe section required to be obtained changes, the installation position of the first shaft rod at the upper end of the limiting plate in the second through hole of the second transverse plate is adjusted, and in addition, when the port of the aluminum pipe section touches the contact switch, the limiting plate can drive the second shaft rod and the sliding block to move along the sliding groove to play a protection role.
One preferable scheme is that the lifting assembly is provided with a hydraulic cylinder, a hydraulic extension head of the hydraulic rod is arranged above the cutter, two ends of the cutter are provided with sliding structures, each sliding structure is provided with a T-shaped sliding body, the T-shaped sliding bodies are matched with slots of the pipe outlet wall to slide, a limiting table is arranged in the slots, the lower end of each T-shaped sliding body is provided with a limiting spring, and the lower end of each limiting spring is also connected to the limiting table; the working method comprises the following steps: the hydraulic cylinder drives the hydraulic extension head to move downwards, the upper end of the cutter is pressed, so that the cutter point at the lower end of the cutter cuts the aluminum pipe section below, the cutter slides along the slot through the T-shaped sliding body when moving in the vertical direction, and after the hydraulic extension head is driven by the hydraulic rod to ascend, the limiting spring drives the cutter to automatically reset upwards, so that the aluminum pipe section continuously penetrates out of the pipe outlet.
Drawings
Fig. 1 is a schematic structural view of a processing apparatus for an aluminum pipe section of the present invention.
Fig. 2 is a schematic structural view of the aluminum pipe section processing apparatus of the present invention.
Fig. 3 is a schematic structural view of the aluminum pipe section processing apparatus of the present invention.
Fig. 4 is a schematic structural view of the aluminum pipe section processing apparatus of the present invention.
Fig. 5 is a partially enlarged schematic view of the aluminum pipe section processing apparatus of the present invention.
Fig. 6 is a partially enlarged schematic view of the aluminum pipe section processing apparatus of the present invention.
Fig. 7 is a partially enlarged schematic view of the aluminum pipe section processing apparatus of the present invention.
Fig. 8 is a partially enlarged schematic view of the aluminum pipe section processing apparatus of the present invention.
Figure 9 is a schematic view, partially enlarged, of the aluminum pipe section processing apparatus of the present invention.
Detailed Description
The first embodiment:
as shown in fig. 1 to 8, the processing apparatus for aluminum pipe section of the present embodiment includes:
the cutting assembly 10 is provided with a containing body 11, a cutter 12 and a lifting assembly 13, wherein the containing body 11 is provided with an inlet pipe wall 14, an outlet pipe wall 15 and a top wall 16 which are oppositely arranged, the inlet pipe wall is provided with an inlet pipe opening 17, the outlet pipe wall 15 is provided with an outlet pipe opening 18, a part of the cutter 12 is arranged inside the containing body 11, the upper part of the cutter 12 penetrates through a top opening 19 of the top wall 16, the lifting assembly 13 is arranged on the upper part of the cutter 12, and the lifting assembly 13 is used for driving the cutter 12 to cut an aluminum pipe profile 20 penetrating through the containing body 11.
The smearing component 30 is arranged around the outlet pipe orifice 18, the smearing component 30 is arranged on the outer side of the outlet pipe wall 15, the smearing component 30 is provided with an annular supporting body 31, a driving motor 32, a driving wheel 33, a driven wheel 34, a driving plate 35, a liquid tank 36 and fixed plates 37 which are sequentially connected, the bottom of the liquid tank 36 is provided with a spray head 361, the two fixed plates 37 are fixed on two sides of the liquid tank 36, and the spray head 361 and the smearing roller 38 are arranged oppositely; as shown in fig. 9, the ring support 31 has a slide rail 39 thereon, and the driven pulley 34 is slidably disposed on the slide rail 39 of the ring support 31. Preferably, the driven wheel 34 is disposed within the sliding track 39 by a T-shaped connector 341. Both ends of the application roller 38 are rotatably provided on the fixing plate 37.
The working method of the processing device of the aluminum pipe section 20 provided by the invention comprises the following steps:
s1: passing the aluminium tubular section 20 through the inlet and outlet spouts 17, 18;
s2: for the aluminum pipe section which penetrates out of the outlet pipe opening 18, liquid material is coated through the coating assembly 30, the driving motor 32 drives the driving wheel 33 to rotate, the driving wheel 33 drives the driven wheel 34 to rotate, so that the driven wheel 34 drives the driving plate 35, the liquid box 36 and the coating roller 38 to move around the aluminum pipe section 20, the coating process of the outer wall surface of the aluminum pipe section is completed in the process of the surrounding movement, the aluminum pipe section 20 moves at a first slow speed, and the coating roller 38 completes the coating process of the outer wall surface of the aluminum pipe section 20 at a second fast speed;
s3: after the smearing process of the aluminum pipe section 20 with a certain length is finished, the aluminum pipe section 20 with a certain distance is formed outside the pipe outlet 18, at this time, the aluminum pipe section 20 with the smearing process is cut off through the operation of the cutter 12, the cut aluminum pipe section 20 is taken out, and the cut aluminum pipe section is pushed to move through the continuously fed pipe body, namely, the aluminum pipe section is continuously moved to penetrate out of the accommodating structure and the smearing process of the outer wall is finished.
Second embodiment:
the present embodiment further includes a feeding assembly 40, the feeding assembly 40 is disposed on an upstream side of the cutting assembly 10, the feeding assembly 40 includes a first vertical plate 41, a feeding motor 42, a driving roller 43, and a supporting wheel 44, the driving roller 43 and the supporting wheel 44 are both rotatably disposed on the first vertical plate 41, the feeding motor 42 is also disposed on the first vertical plate 41, and the feeding motor 42 is connected to the driving roller 43; the feeding assembly 40 further comprises an adjusting unit 45, the adjusting unit 45 is provided with a screw rod 46, a compression spring 47 and a sliding block 48 which are connected in sequence, the feeding motor 42 is arranged on the sliding block 48, and the driving roller 43 is also arranged on the sliding block 48;
the working method comprises the following steps:
the aluminum pipe profile 20 is clamped in a groove between the driving roller 43 and the supporting wheel 44, and the driving roller 43 drives the aluminum pipe profile 20 to move towards the downstream side correspondingly through the operation of the feeding motor 42;
when the diameter of the aluminum pipe profile 20 changes, the compression spring 47 and the sliding block 48 can be correspondingly driven to move up and down in the vertical direction by the movement of the screw rod 46 in the vertical direction, so that the spacing distance between the driving roller 43 and the supporting roller can be adjusted.
The third embodiment:
this embodiment still includes: the annular supporting body 31 is provided with a first notch 51, the driven wheel 34 is provided with a second notch 52, the smearing assembly 30 further comprises a synchronous belt 53 and a synchronous wheel 54, the synchronous belt 53 is connected with an output shaft of the driving motor 32, the synchronous wheel 54 is connected with the driven wheel 34 in a meshing manner, and the synchronous wheel 54 is further connected to the annular supporting body 31 through an extending plate 56;
the working method comprises the following steps: the driving motor 32 generates a driving force, the driving force is transmitted to the driving wheel 33 and the synchronous wheel 54 at the same time, the driving wheel 33 engages with the driven wheel 34 at the same time, and the driving is continued by the synchronous wheel 54 when the second notch 52 of the driven wheel 34 rotates to the driving wheel 33, and the driving is continued by the driving wheel 33 when the second notch 52 of the driven wheel 34 rotates to the synchronous wheel 54.
The fourth embodiment:
the limiting assembly 60 further comprises a limiting assembly 60, the limiting assembly 60 comprises vertical plates 61, a first transverse plate 62, a second transverse plate 63 and a limiting plate 64, the two vertical plates 61 are fixed on the bottom, the first transverse plate 62 is arranged on the tops of the two vertical plates 61, the upper end of the limiting plate 64 is arranged in a second through hole 67 of the second transverse plate 63 through a first shaft lever 65, the lower end of the limiting plate 64 is arranged in a sliding groove of the first transverse plate 62 through a second shaft lever 66 and a sliding block 48, the lower end of the limiting plate 64 is provided with a contact switch 68, and the contact switch 68 is in signal connection with a controller;
the working method comprises the following steps: when the downstream end of the aluminum pipe profile 20 touches the contact switch 68, an electric signal is generated and is transmitted to the controller, and the controller sends out a signal to enable the cutter 12 to complete the cutting process of the aluminum pipe profile 20 so as to obtain the cut aluminum pipe profile 20 with a fixed length;
when the length of the cut aluminum pipe profile 20 to be obtained changes, the installation position of the first shaft rod 65 at the upper end of the limit plate 64 in the second through hole 67 of the second transverse plate 63 is adjusted, and in addition, when the port of the aluminum pipe profile 20 touches the contact switch 68, the limit plate 64 drives the second shaft rod 66 and the sliding block 48 to move along the sliding groove 49, so that a protection effect is achieved. Because, before the cutting, the feed assembly is still working, i.e. in order to avoid the tube travelling to damage the limit plate 64 of the end, in particular the contact switch 68, a slidable structure is provided, and after the instant of cutting, the tube can be lowered more easily by the provision of the sliding structure, avoiding the problem of the cutting position being delayed and not easily lowered.
Fifth embodiment:
in this embodiment, the lifting assembly 13 has a hydraulic cylinder, a hydraulic extension head 71 of a hydraulic rod is disposed above the cutter 12, two ends of the cutter 12 are provided with sliding structures, each sliding structure has a T-shaped sliding body 72, the T-shaped sliding body 72 slides in cooperation with an insertion slot of the outlet tube wall 15, a limiting table 73 is disposed in the insertion slot, a limiting spring 74 is disposed at a lower end of the T-shaped sliding body 72, and a lower end of the limiting spring 74 is further connected to the limiting table; the working method comprises the following steps: the hydraulic cylinder drives the hydraulic extension head 71 to move downwards, the upper end of the cutter 12 is pressed, the cutter point at the lower end of the cutter 12 is cut and processed on the aluminum pipe section 20 below, the cutter 12 slides along the slot through the T-shaped sliding body when moving in the vertical direction, and after the hydraulic extension head 71 is driven by the hydraulic rod to ascend, the limiting spring drives the cutter 12 to automatically reset upwards, and the aluminum pipe section 20 continues to penetrate out of the pipe outlet 18.
The adjacent position of paining the roller still is provided with the roller of polishing, and the roller of polishing rotationally sets up on the fixed plate, and is connected with the roller of polishing through grinding motor. The grinding motor can also be connected with the smearing roller through a belt. Through grinding motor simultaneous drive grinding roller and grinding motor rotate promptly, just so can paint the outer wall of body better. In addition, for some tube bodies, liquid materials are directly coated, the adhesion of some liquid materials on the tube bodies is not enough, and the method can be realized by polishing the surface of the tube bodies, namely the upstream side of the operation of the coating roller is firstly polished by the polishing roller, and then the coating process is finished by the coating roller, so that the adhesion strength of the liquid materials is improved. Moreover, can also set up a blowing roller, the roller setting of blowing is scribbled the downstream one side of roller, scribbles liquid material after, immediately through blowing roller ring body motion to the liquid coating material on body surface is carried out preliminary weathering or stoving processing through the hot gas flow at the in-process of encircling the motion, in order to promote work efficiency.