CN112933763B - Industrial pulse dust removal system and application method thereof - Google Patents
Industrial pulse dust removal system and application method thereof Download PDFInfo
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- CN112933763B CN112933763B CN202110272629.1A CN202110272629A CN112933763B CN 112933763 B CN112933763 B CN 112933763B CN 202110272629 A CN202110272629 A CN 202110272629A CN 112933763 B CN112933763 B CN 112933763B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0039—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/023—Pockets filters, i.e. multiple bag filters mounted on a common frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/06—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material with means keeping the working surfaces flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/44—Auxiliary equipment or operation thereof controlling filtration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/48—Removing dust other than cleaning filters, e.g. by using collecting trays
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- Chemical Kinetics & Catalysis (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The invention discloses an industrial pulse dust removal system and a using method thereof, and the industrial pulse dust removal system comprises a support frame, a box body and a dust remover main body, wherein an inclined plate is fixedly arranged at the end position of the inner side of the support frame, a recovery box is arranged at the upper end position of the inclined plate, a trigger mechanism is arranged at the lower end position of the inclined plate, the dust remover main body is fixedly arranged at the central position of the support frame, a discharge pipe is fixedly arranged at the lower end position of the dust remover main body, and a discharge mechanism is arranged at the inner position of the dust remover main body. When the recycling box moves to the upper end position of the placing plate, the placing plate moves downwards due to gravity, the second spring is extruded to extrude the control switch, the prompting lamp is lightened, meanwhile, the control box starts the water pump, water is sucked in through the injection pipe and then sprayed out through the spraying pipe, dust at the upper end inside the recycling box is wetted to form a plate caking, moving treatment is facilitated, and secondary pollution caused by dust raising during moving treatment is prevented.
Description
Technical Field
The invention relates to the field of industrial dust removal equipment, in particular to an industrial pulse dust removal system and a using method thereof.
Background
The pulse dust collector is a novel high-efficiency pulse dust collector improved on the basis of a bag type dust collector, integrates the advantages of various pulse blowing dust collectors with chamber back blowing, overcomes the defects of insufficient chamber dust cleaning strength, uneven distribution of inlet and outlet air and the like, and enlarges the application range.
In the existing pulse dust collector, when dust-containing gas enters the dust collector from an air inlet, coarse particle dust in the gas directly flows into an ash bucket due to inertia effect to play a role of pre-collecting dust, the gas flow entering the ash bucket is folded upwards and is trapped on the outer surface of a filter bag through the dust of the filter bag with a metal framework arranged inside, the purified gas enters a cleaning chamber at the upper part of a filter bag chamber and is collected to an air outlet to be discharged, the dust is accumulated in the dust hopper, the dust is manually discharged, and the collected dust is in an easy-to-disperse state, the dust is easy to scatter to cause secondary pollution during moving treatment, and the dust attached to the inner side of the dust remover is easy to accelerate the corrosion of the dust remover, the existing dust removing equipment cannot clean the side wall, so that a device is urgently needed to solve the problem.
Disclosure of Invention
The present invention is directed to an industrial pulse dust removal system and a method for using the same to solve the problems of the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an industrial pulse dust removal system comprises a support frame, a box body and a dust remover main body, wherein an inclined plate is fixedly arranged at the inner end position of the support frame, a recovery box is arranged at the upper end position of the inclined plate, a trigger mechanism is arranged at the lower end position of the inclined plate, the dust remover main body is fixedly arranged at the central position of the support frame, a discharge pipe is fixedly arranged at the lower end position of the dust remover main body, a discharge mechanism is arranged at the inner position of the dust remover main body, a scraping mechanism is arranged at the right side position of the upper end of the support frame, a control box is fixedly arranged at the front end position of the dust remover main body, a timing module is fixedly arranged at the lower end position of the control box, a first pipeline is horizontally and fixedly arranged at the right side position of the dust remover main body in an inserting manner, the first pipeline is convenient for discharging gas, and a second pipeline is horizontally and fixedly arranged at the left end position of the dust remover main body in an inserting manner, the second pipeline is convenient for gas to enter, the right side end of the second pipeline is fixedly provided with a check valve, the left side end of the support frame is fixedly provided with a box body, the upper end of the box body is fixedly provided with a solar cell panel, the front end of the box body is fixedly provided with a prompt lamp, the upper end of the interior of the dust remover main body is horizontally and fixedly provided with a third pipeline in an alternating way, the left side end of the third pipeline is fixedly provided with a pulse valve, the lower end of the third pipeline is fixedly provided with a plurality of nozzles, the lower end of the pulse valve is fixedly provided with a pressure air bag, the upper end of the dust remover main body is movably provided with a cover plate, the two side ends of the cover plate are fixedly provided with first bolts, the upper end of the interior of the dust remover main body is horizontally and fixedly provided with a mounting plate, and the upper end of the mounting plate is movably provided with a fixing ring, the utility model discloses a dust collector, including solid fixed ring, solid fixed ring both sides position fixed mounting, solid fixed ring lower extreme position fixed mounting is provided with metal crate, gu fixed ring lower extreme position fixed mounting is provided with and crosses the filter bag, the inside position of box is provided with sprays the mechanism, the gas that has the dust when using pours into the inside position of dust collector main part into through the second pipeline, then large granule dust accumulates in the inside lower extreme position of dust collector main part into, later gas is filtered through crossing the filter bag, gas after the filtration is discharged through first pipeline, when needs clean filter bag guarantee filter effect, start pulse valve, inside the inside gas of air bag of pressure rushes the third pipeline, then rush through the shower nozzle cross the filter bag inside, make the dust of crossing the filter bag outside drop by the impact and accumulate and collect together in the inside lower extreme position of dust collector main part.
Preferably, the trigger mechanism comprises a hollow rod, a trigger rod, a movable block and a first spring, the lower end of the inclined plate is fixedly provided with the hollow rod, the hollow rod is movably clamped and provided with the movable block, the movable block slides up and down along the inside of the hollow rod, the first spring is fixedly connected between the lower end of the movable block and the bottom end of the inside of the hollow rod, the trigger rod is vertically and fixedly arranged at the upper end of the movable block, the upper end of the trigger rod extends to the upper end of the inclined plate, the upper end of the trigger rod is arc-shaped, a plurality of recovery boxes are arranged at the right side end of the trigger rod when the recovery box is used, dust falls at the inner position of the recovery box, the weight of the recovery box is increased, and the first spring is extruded to enable the trigger rod to be recovered inside the hollow rod until the downward inclination force is greater than the elastic force of the first spring, and then the recovery box slides to the inside of the box body along the inclined plate, the dust can be conveniently and automatically recovered.
Preferably, the discharging mechanism comprises a first rotating shaft, a first blade plate, a second rotating shaft and a second blade plate, the first rotating shaft is movably inserted and arranged at the left side position in the dust remover main body, the second rotating shaft is movably inserted and arranged at the central position in the discharging pipe, a plurality of first blade plates are fixedly arranged at the outer side end position of the first rotating shaft in a surrounding manner, the second blade plate is fixedly arranged at the outer side end position of the second rotating shaft in a surrounding manner, a first driving wheel is fixedly arranged at the front end position of the first rotating shaft, a second driving wheel is fixedly arranged at the front end position of the second rotating shaft, a driving belt is arranged between the first driving wheel and the second driving wheel in a surrounding manner, coarse-grained dust is accumulated at the lower end position of the dust remover main body after air with dust enters, and the first blade plate is blown by the air, so that the first rotating shaft rotates, and the second driving wheel is driven to rotate by the first driving wheel, thereby make the second pivot rotate and drive the second blade and rotate for the dust that second blade upper end depositd rotates to position down, then drops downwards, makes things convenient for the automatic of dust to arrange material work.
Preferably, the scraping mechanism comprises an extension plate, a scraper, a limiting block, a screw rod, a sliding rod, a movable disc, a trigger switch, a permanent magnet and a motor, the motor is fixedly arranged at the right side of the upper end of the supporting frame, the screw rod is fixedly arranged at the output end of the upper end of the motor, the extension plate is horizontally and fixedly arranged at the right side of the main body of the dust remover, the upper end of the screw rod is movably arranged at the lower end of the extension plate, the trigger switch is fixedly arranged at the lower end of the extension plate and the upper end of the motor, the trigger switch is convenient for changing the steering of the motor, the sliding rod is fixedly connected between the upper end of the motor and the lower end of the extension plate, the movable disc is sleeved at the outer end of the screw rod, the right end of the movable disc is movably sleeved at the outer end of the sliding rod, the permanent magnet is fixedly arranged at the left end of the movable disc, the two side ends of the interior of the dust remover main body are fixedly provided with limiting blocks, the upper end of each limiting block is provided with a scraper, the outer side end of the scraper is closely attached to the inner side wall of the main body of the dust remover, the scraper is made of magnetic metal, the control box starts the motor at regular time when in use, so that the motor drives the screw rod to rotate, thereby the movable disc moves upwards along the screw rod to drive the permanent magnet to move upwards, the suction scraper moves upwards along the inner position of the dust remover main body to scrape off the dust adhered to the side wall of the dust remover main body, thereby ensuring the inner side wall of the main body of the dust remover to be clean, preventing the inner side wall of the main body of the dust remover from being corroded, prolonging the service life of the equipment until the timing module reaches the timing time, and when the movable disc moves to the position of the impact trigger switch, the motor turns, so that the movable disc can move up and down repeatedly.
Preferably, the spraying mechanism comprises a storage battery, a spraying pipe, a water pump, an injection pipe, a mounting plate, a telescopic rod, a control switch and a second spring, the telescopic rods are vertically and fixedly mounted at two sides of the lower end in the box body, the mounting plate is horizontally and fixedly mounted between the upper ends of the telescopic rods, the second spring is fixedly connected between the lower end of the mounting plate and the bottom of the box body and is arranged at the position of the outer side of the telescopic rod in a surrounding manner, the control switch is fixedly mounted at the central position of the bottom end in the box body, the storage battery is fixedly mounted at the upper end position in the box body and is a lithium battery, the spraying pipe is fixedly mounted at the upper end position in the box body, the water pump is fixedly mounted in the box body, the injection pipe is fixedly mounted at the left side of the water pump, when the collection box moves to mounting plate upper end position, gravity makes mounting plate move down, make the second spring extruded, extrude control switch, make the warning light lighted, control box starts the water pump simultaneously, inhale the water source through the injection pipe, then spout through the shower, make the inside upper end dust of collection box drench and form the board caking, convenient mobile processing, and raise dust causes secondary pollution when preventing mobile processing, until the timing module reaches the timing time, the water pump is closed to the control box this moment.
Preferably, handles are fixedly arranged at the positions of the two side ends of the recovery box.
Preferably, the filter bag is sleeved at the outer end position of the metal frame.
Preferably, a climbing frame is fixedly arranged at the front end of the dust remover main body.
A use method of an industrial pulse dust removal system specifically comprises the following steps:
the first step is as follows: when the dust collector is used, gas with dust is injected into the inner position of the dust collector main body through the second pipeline, then large-particle dust is accumulated at the lower end position of the inner part of the dust collector main body, then the gas is filtered through the filter bag, the filtered gas is discharged through the first pipeline, when the filter bag needs to be cleaned to ensure the filtering effect, the pulse valve is started, the gas in the pressure air bag is flushed into the third pipeline, and then the gas is flushed into the filter bag through the spray head, so that the dust outside the filter bag is impacted, falls off and is accumulated at the lower end position of the inner part of the dust collector main body;
the second step is that: after air with dust enters, coarse-grained dust is accumulated at the lower end of the dust remover main body, and the air blows the first blade plate to enable the first rotating shaft to rotate, the second driving wheel is driven to rotate through the first driving wheel, so that the second rotating shaft rotates to drive the second blade plate to rotate, the dust deposited at the upper end of the second blade plate rotates to a downward position and then drops downward, and automatic discharging of the dust is facilitated;
the third step: when the dust remover is used, the control box starts the motor at regular time, so that the motor drives the screw rod to rotate, the movable disc moves upwards along the screw rod, the permanent magnet is driven to move upwards, the suction scraper plate moves upwards along the inner position of the dust remover main body, dust adhered to the side wall of the dust remover main body is scraped, the position of the inner side wall of the dust remover main body is clean, the corrosion of the position of the inner side wall of the dust remover main body is prevented, the service life of the device is prolonged, the timing time is reached until the timing module is reached, the motor is turned when the movable disc moves to the position of the impact trigger switch, and the movable disc is convenient to move up and down repeatedly;
the fourth step: when the dust collecting box is used, the plurality of recovery boxes are arranged at the right side end position of the trigger rod, the accumulated dust falls at the inner position of the recovery boxes, so that the weight of the recovery boxes is increased, and when the downward inclination force is greater than the elastic force of the first spring, the first spring is extruded to enable the trigger rod to be recovered into the hollow rod, and then the recovery boxes slide into the box body along the inclined plate, so that the dust is conveniently and automatically recovered;
the fifth step: when the collection box moves to mounting plate upper end position, gravity makes mounting plate move down, make the second spring extruded, extrude control switch, make the warning light lighted, control box starts the water pump simultaneously, inhale the water source through the injection pipe, then spout through the shower, make the inside upper end dust of collection box drench and form the board caking, convenient mobile processing, and raise dust causes secondary pollution when preventing mobile processing, until the timing module reaches the timing time, the water pump is closed to the control box this moment.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the motor drives the screw rod to rotate, so that the movable disc moves upwards along the screw rod, the permanent magnet is driven to move upwards, the suction scraper plate moves upwards along the inner position of the dust remover main body, and the side wall of the dust remover main body is adhered with dust to be scraped, so that the inner side wall position of the dust remover main body is ensured to be clean, the inner side wall position of the dust remover main body is prevented from being corroded, the service life of the equipment is prolonged, the timing module reaches the timing time, and the motor is enabled to turn when the movable disc moves to the position of the impact trigger switch, so that the movable disc can conveniently move up and down repeatedly;
2. when the dust collecting box is used, the plurality of recovery boxes are arranged at the right side end position of the trigger rod, the accumulated dust falls into the internal positions of the recovery boxes, so that the weight of the recovery boxes is increased, and when the downward inclination force is greater than the elastic force of the first spring, the first spring is extruded to enable the trigger rod to be recovered into the hollow rod, and then the recovery boxes slide into the box body along the inclined plate, so that the dust is conveniently and automatically recovered;
3. when the recycling box moves to the upper end position of the placing plate, the placing plate moves downwards due to gravity, the second spring is extruded to extrude the control switch, the prompting lamp is lightened, meanwhile, the control box starts the water pump, water is sucked in through the injection pipe and then sprayed out through the spraying pipe, dust at the upper end inside the recycling box is wetted to form a plate caking, moving treatment is facilitated, and secondary pollution caused by dust raising during moving treatment is prevented.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an industrial pulse dust removal system according to the present invention;
FIG. 2 is a cross-sectional view of an industrial pulse dedusting system of the present invention;
FIG. 3 is a schematic structural diagram of a trigger mechanism in an industrial pulse dust removal system according to the present invention;
FIG. 4 is a schematic view of a spraying mechanism in an industrial pulse dust removal system according to the present invention;
fig. 5 is a schematic structural diagram of a1 in the industrial pulse dust removal system of the present invention.
In the figure: 1. a support frame; 2. a box body; 3. a dust collector main body; 4. a first conduit; 5. a climbing frame; 6. a control box; 7. a pulse valve; 8. a third pipeline; 9. a pressure bladder; 10. a second conduit; 11. a one-way valve; 12. an inclined plate; 13. a solar panel; 14. a warning light; 15. a cover plate; 16. a recycling bin; 17. mounting a plate; 18. a fixing ring; 19. a filter bag; 20. a metal frame; 21. a handle; 22. a first rotating shaft; 23. a first blade plate; 24. a discharge pipe; 25. a second rotating shaft; 26. a second blade plate; 27. a first drive pulley; 28. a transmission belt; 29. a second transmission wheel; 30. an extension plate; 31. a hollow shaft; 32. a movable block; 33. a trigger lever; 34. a first spring; 35. placing a plate; 36. a second spring; 37. a telescopic rod; 38. a control switch; 39. a storage battery; 40. a shower pipe; 41. a water pump; 42. an injection pipe; 43. a motor; 44. a limiting block; 45. a squeegee; 46. a trigger switch; 47. a screw; 48. a slide bar; 49. a movable tray; 50. a permanent magnet; 51. a timing module; 52. a spray head; 53. a first bolt; 54. a second bolt; 55. a spraying mechanism; 56. a discharge mechanism; 57. a scraping mechanism; 58. a trigger mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an industrial pulse dust removal system comprises a support frame 1, a box body 2 and a dust remover main body 3, wherein an inclined plate 12 is fixedly arranged at the inner side end position of the support frame 1, a recovery box 16 is arranged at the upper end position of the inclined plate 12, handles 21 are fixedly arranged at the two side end positions of the recovery box 16, a trigger mechanism 58 is arranged at the lower end position of the inclined plate 12, the dust remover main body 3 is fixedly arranged at the center position of the support frame 1, a material discharge pipe 24 is fixedly arranged at the lower end position of the dust remover main body 3, a material discharge mechanism 56 is arranged at the inner position of the dust remover main body 3, a scraping mechanism 57 is arranged at the upper end right side position of the support frame 1, a control box 6 is fixedly arranged at the front end position of the dust remover main body 3, a timing module 51 is fixedly arranged at the lower end position of the control box 6, a first pipeline 4 is horizontally and fixedly arranged at the right side end position of the dust remover main body 3 in an inserting way, the first pipeline 4 is convenient for discharging gas, the left end position of the dust remover main body 3 is horizontally and fixedly inserted with a second pipeline 10, the second pipeline 10 is convenient for gas to enter, the right end position of the second pipeline 10 is fixedly installed with a one-way valve 11, the left end position of the support frame 1 is fixedly installed with a box body 2, the upper end position of the box body 2 is fixedly installed with a solar cell panel 13, the front end position of the box body 2 is fixedly installed with a prompting lamp 14, the upper end position of the interior of the dust remover main body 3 is horizontally inserted and fixedly provided with a third pipeline 8, the left end position of the third pipeline 8 is fixedly installed with a pulse valve 7, the lower end position of the third pipeline 8 is fixedly installed with a plurality of spray heads 52, the lower end position of the pulse valve 7 is fixedly installed with a pressure air bag 9, the upper end position of the dust remover main body 3 is movably installed with a cover plate 15, the dust remover comprises a cover plate 15, a mounting plate 17, a fixing ring 18, a second bolt 54, a metal frame 20, a filter bag 19, a climbing frame 5, a spraying mechanism 55, a second pipeline 10, a dust-carrying gas, a first pipeline 53, a second pipeline 10, a first bolt 53, a mounting plate 17, a fixing ring 18, a metal frame 20, a fixing ring 18, a fixing ring 2, then the air is filtered by the filter bag 19, the filtered air is discharged by the first pipeline 4, when the filter bag 19 needs to be cleaned to ensure the filtering effect, the pulse valve 7 is started, the air in the pressure air bag 9 is flushed into the third pipeline 8 and then is flushed into the filter bag 19 through the spray head 52, so that the dust outside the filter bag 19 is impacted, falls off and accumulates at the lower end position in the dust remover main body 3.
The trigger mechanism 58 comprises a hollow rod 31, a trigger rod 33, a movable block 32 and a first spring 34, the lower end of the inclined plate 12 is fixedly provided with the hollow rod 31, the inner position of the hollow rod 31 is movably clamped and provided with the movable block 32, the movable block 32 slides up and down along the inner part of the hollow rod 31, the first spring 34 is fixedly connected between the lower end of the movable block 32 and the bottom end of the inner part of the hollow rod 31, the upper end of the movable block 32 is vertically and fixedly provided with the trigger rod 33, the upper end of the trigger rod 33 extends to the upper end of the inclined plate 12, the upper end of the trigger rod 33 is arc-shaped, when in use, a plurality of recovery boxes 16 are arranged at the right end of the trigger rod 33, accumulated dust falls at the inner position of the recovery boxes 16, so that the weight of the recovery boxes 16 is increased, and when the force is greater than the elastic force of the first spring 34, the first spring 34 is squeezed, so that the trigger rod 33 is recovered inside the hollow rod 31, the recovery tank 16 then slides along the inclined plate 12 inside the casing 2, facilitating automatic recovery of the dust.
The discharging mechanism 56 comprises a first rotating shaft 22, a first blade plate 23, a second rotating shaft 25 and a second blade plate 26, the first rotating shaft 22 is movably arranged at the left side inside the dust remover main body 3 in an inserting manner, the second rotating shaft 25 is movably arranged at the center inside the discharging pipe 24 in an inserting manner, a plurality of first blade plates 23 are fixedly arranged at the outer side end position of the first rotating shaft 22 in an encircling manner, the second blade plate 26 is fixedly arranged at the outer side end position of the second rotating shaft 25 in an encircling manner, a first driving wheel 27 is fixedly arranged at the front end position of the first rotating shaft 22, a second driving wheel 29 is fixedly arranged at the front end position of the second rotating shaft 25 in an encircling manner, a driving belt 28 is arranged between the first driving wheel 27 and the second driving wheel 29 in an encircling manner, after air with dust enters into the dust, coarse-grained dust is accumulated at the lower end position of the dust remover main body 3, and the first blade plate 23 is blown by the air, make first pivot 22 rotate, drive second drive wheel 29 through first drive wheel 27 and rotate to make second pivot 25 rotate and drive second lamina 26 and rotate, make the dust that second lamina 26 upper end was depositd rotate to down position, then drop down, make things convenient for the automatic row of dust to expect work.
The scraping mechanism 57 comprises an extension plate 30, a scraper 45, a limiting block 44, a screw 47, a sliding rod 48, a movable disc 49, a trigger switch 46, a permanent magnet 50 and a motor 43, the motor 43 is fixedly arranged at the right side of the upper end of the support frame 1, the screw 47 is fixedly arranged at the upper end output end of the motor 43, the extension plate 30 is horizontally and fixedly arranged at the right side of the main body 3 of the dust remover, the upper end of the screw 47 is movably arranged at the lower end of the extension plate 30, the trigger switch 46 is fixedly arranged at the upper ends of the extension plate 30 and the motor 43, the trigger switch 46 is convenient for changing the steering direction of the motor 43, the sliding rod 48 is fixedly connected between the upper end of the motor 43 and the lower end of the extension plate 30, the movable disc 49 is sleeved at the outer side end of the screw 47, the right side of the movable disc 49 is movably sleeved at the outer side end of the sliding rod 48, the permanent magnet 50 is fixedly arranged at the left end of the movable disc 49, the limiting blocks 44 are fixedly arranged at the two side ends of the interior of the dust remover main body 3, the scraper 45 is arranged at the upper end of the limiting block 44, the outer side of the scraper 45 is tightly attached to the inner side wall of the dust remover main body 3, the scraper 45 is made of magnetic metal, the control box 6 starts the motor 43 at regular time during use, so that the motor 43 drives the screw 47 to rotate, the movable disc 49 moves upwards along the screw 47 to drive the permanent magnet 50 to move upwards, the scraper 45 is attracted to move upwards along the interior of the dust remover main body 3 to scrape off the adhered dust on the side wall of the dust remover main body 3, the position of the inner side wall of the dust remover main body 3 is ensured to be clean, the position of the inner side wall of the dust remover main body 3 is prevented from being corroded, the service life of the device is prolonged, and the timing module 51 reaches the timing time, and when the movable disk 49 moves to the position of the impact trigger switch 46, the motor 43 is turned, so that the movable disk 49 can move up and down repeatedly.
The spraying mechanism 55 comprises a storage battery 39, a spraying pipe 40, a water pump 41, an injection pipe 42, a placing plate 35, an expansion link 37, a control switch 38 and a second spring 36, wherein the expansion links 37 are vertically and fixedly arranged at two side positions of the lower end in the box body 2, the placing plate 35 is horizontally and fixedly arranged between the upper ends of the expansion links 37, the second spring 36 is fixedly connected between the lower end of the placing plate 35 and the bottom of the box body 2, the second spring 36 is arranged at the outer side end position of the expansion link 37 in a surrounding manner, the control switch 38 is fixedly arranged at the center position of the bottom end in the box body 2, the storage battery 39 is fixedly arranged at the upper end position in the box body 2, the storage battery 39 is a lithium battery, the spraying pipe 40 is fixedly arranged at the upper end position in the box body 2, the water pump 41 is fixedly arranged at the inner position in the box body 2, the injection pipe 42 is fixedly installed at the left end of the water pump 41, when the recycling box 16 moves to the upper end of the placing plate 35, the placing plate 35 moves downwards due to gravity, the second spring 36 is extruded, the control switch 38 is extruded, the prompting lamp 14 is lightened, the water pump 41 is started by the control box 6 at the same time, a water source is sucked through the injection pipe 42 and sprayed out through the spraying pipe 40, dust on the upper end inside the recycling box 16 is sprayed to form a plate block, the movement processing is convenient, secondary pollution caused by dust raising during the movement processing is prevented, the timing module 51 reaches the timing time, and the water pump 41 is closed by the control box 6 at the moment.
A use method of an industrial pulse dust removal system specifically comprises the following steps:
the first step is as follows: when the dust remover is used, gas with dust is injected into the inner position of the dust remover main body 3 through the second pipeline 10, then large-particle dust is accumulated at the lower end position of the inner part of the dust remover main body 3, then the gas is filtered through the filter bag 19, the filtered gas is discharged through the first pipeline 4, when the filter bag 19 needs to be cleaned to ensure the filtering effect, the pulse valve 7 is started, the gas in the pressure air bag 9 is flushed into the third pipeline 8 and then flushed into the filter bag 19 through the spray head 52, so that the dust outside the filter bag 19 is impacted, falls off and is accumulated at the lower end position of the inner part of the dust remover main body 3;
the second step is that: after entering, the air with dust accumulates in the lower end of the dust collector main body 3, and blows the first blade plate 23 to rotate the first rotating shaft 22, the first driving wheel 27 drives the second driving wheel 29 to rotate, so that the second rotating shaft 25 rotates to drive the second blade plate 26 to rotate, the dust deposited at the upper end of the second blade plate 26 rotates to a downward position and then drops downward, and the dust can be discharged automatically;
the third step: when the dust remover is used, the control box 6 starts the motor 43 at a fixed time, so that the motor 43 drives the screw rod 47 to rotate, the movable disc 49 moves upwards along the screw rod 47, the permanent magnet 50 is driven to move upwards, the suction scraper 45 moves upwards along the inner position of the dust remover main body 3, and the adhered dust on the side wall of the dust remover main body 3 is scraped, so that the position of the inner side wall of the dust remover main body 3 is clean, the position of the inner side wall of the dust remover main body 3 is prevented from being corroded, the service life of the device is prolonged, the timing module 51 reaches the timing time, and the motor 43 is turned when the movable disc 49 moves to the position of the impact trigger switch 46, so that the movable disc 49 can move up and down repeatedly;
the fourth step: when in use, a plurality of recovery boxes 16 are arranged at the right side end position of the trigger rod 33, the accumulated dust falls at the inner position of the recovery boxes 16, so that the weight of the recovery boxes 16 is increased, and when the downward inclination force is greater than the elastic force of the first spring 34, the first spring 34 is extruded to recover the trigger rod 33 into the hollow rod 31, and then the recovery boxes 16 slide along the inclined plate 12 into the box body 2, so that the dust is recovered automatically;
the fifth step: when collection box 16 moves to place board 35 upper end position, gravity makes place board 35 move down, make second spring 36 extruded, extrusion control switch 38, make warning light 14 lighted, control box 6 starts water pump 41 simultaneously, inhale the water source through injection pipe 42, then spout through shower 40, make the inside upper end dust of collection box 16 drenched and form the board caking, convenient removal is handled, and prevent that raise dust from causing secondary pollution when handling removing, reach the timing time up to timing module 51, control box 6 closes water pump 41 this moment.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an industrial pulse dust pelletizing system, includes support frame (1), box (2) and dust remover main part (3), its characterized in that: the dust collector is characterized in that an inclined plate (12) is fixedly arranged at the inner side end position of the support frame (1), a recovery box (16) is arranged at the upper end position of the inclined plate (12), a trigger mechanism (58) is arranged at the lower end position of the inclined plate (12), a dust collector main body (3) is fixedly arranged at the center position of the support frame (1), a material discharging pipe (24) is arranged at the lower end position of the dust collector main body (3), a material discharging mechanism (56) is arranged at the inner position of the dust collector main body (3), a scraping mechanism (57) is arranged at the right side position of the upper end of the support frame (1), a control box (6) is fixedly arranged at the front end position of the dust collector main body (3), a timing module (51) is fixedly arranged at the lower end position of the control box (6), and a first pipeline (4) is horizontally inserted and fixedly arranged at the right side end position of the dust collector main body (3), the dust remover comprises a dust remover main body (3), wherein a second pipeline (10) is horizontally and fixedly inserted at the left end position of the dust remover main body (3), a one-way valve (11) is fixedly installed at the right end position of the second pipeline (10), a box body (2) is fixedly installed at the left end position of a support frame (1), a solar cell panel (13) is fixedly installed at the upper end position of the box body (2), a prompt lamp (14) is fixedly installed at the front end position of the box body (2), a third pipeline (8) is horizontally inserted and fixedly installed at the upper end position in the dust remover main body (3), a pulse valve (7) is fixedly installed at the left end position of the third pipeline (8), a plurality of spray heads (52) are fixedly installed at the lower end position of the third pipeline (8), a pressure air bag (9) is fixedly installed at the lower end position of the pulse valve (7), and a cover plate (15) is movably installed at the upper end position of the dust remover main body (3), first bolts (53) are fixedly arranged at the positions of two side ends of the cover plate (15), a mounting plate (17) is horizontally and fixedly arranged at the upper end position in the dust remover main body (3), a fixing ring (18) is movably arranged at the upper end position of the mounting plate (17), second bolts (54) are fixedly arranged at the positions of two side ends of the fixing ring (18), a metal frame (20) is fixedly arranged at the lower end position of the fixing ring (18), a filter bag (19) is fixedly arranged at the lower end position of the fixing ring (18), and a spraying mechanism (55) is arranged at the inner position of the box body (2); the trigger mechanism (58) comprises a hollow rod (31), a trigger rod (33), a movable block (32) and a first spring (34), the hollow rod (31) is fixedly installed at the lower end of the inclined plate (12), the movable block (32) is movably clamped and arranged at the inner position of the hollow rod (31), the first spring (34) is fixedly connected and arranged at the position between the lower end of the movable block (32) and the inner bottom end of the hollow rod (31), the trigger rod (33) is vertically and fixedly installed at the upper end of the movable block (32), the upper end of the trigger rod (33) extends to the upper end of the inclined plate (12), and the upper end of the trigger rod (33) is arc-shaped; the discharging mechanism (56) comprises a first rotating shaft (22), a first blade plate (23), a second rotating shaft (25) and a second blade plate (26), a first rotating shaft (22) is movably inserted and arranged at the left side position in the dust remover main body (3), a second rotating shaft (25) is movably inserted in the central position in the discharging pipe (24), a plurality of first blades (23) are fixedly arranged at the outer side end position of the first rotating shaft (22) in a surrounding way, a second blade plate (26) is fixedly arranged at the outer side end position of the second rotating shaft (25) in a surrounding way, a first driving wheel (27) is fixedly arranged at the front end of the first rotating shaft (22), a second driving wheel (29) is fixedly arranged at the front end of the second rotating shaft (25), a driving belt (28) is arranged between the first driving wheel (27) and the second driving wheel (29) in a surrounding way; the scraping mechanism (57) comprises an extension plate (30), a scraper (45), a limiting block (44), a screw (47), a sliding rod (48), a movable disc (49), a trigger switch (46), a permanent magnet (50) and a motor (43), the motor (43) is fixedly arranged at the right side of the upper end of the support frame (1), the screw (47) is fixedly arranged at the upper end output end position of the motor (43), the extension plate (30) is horizontally and fixedly arranged at the right side end position of the dust remover main body (3), the upper end position of the screw (47) is movably arranged at the lower end of the extension plate (30), the trigger switch (46) is fixedly arranged at the lower end of the extension plate (30) and the upper end position of the motor (43), the sliding rod (48) is fixedly connected between the upper end of the motor (43) and the lower end of the extension plate (30), the movable disc (49) is sleeved at the outer side end position of the screw (47), the right side end of the movable disc (49) is movably sleeved at the outer side end of the sliding rod (48), a permanent magnet (50) is fixedly arranged at the left side end of the movable disc (49), limiting blocks (44) are fixedly arranged at the two side end positions in the dust remover main body (3), a scraper (45) is arranged at the upper end of each limiting block (44), the outer side end of each scraper (45) is tightly attached to the inner side wall of the dust remover main body (3), and each scraper (45) is made of magnetic metal; the spraying mechanism (55) comprises a storage battery (39), a spraying pipe (40), a water pump (41), an injection pipe (42), a placing plate (35), an expansion link (37), a control switch (38) and a second spring (36), wherein the expansion links (37) are vertically and fixedly arranged at two side positions of the lower end inside the box body (2), the placing plate (35) is horizontally and fixedly arranged between the upper ends of the expansion links (37), the second spring (36) is fixedly connected between the lower end of the placing plate (35) and the bottom of the box body (2), the second spring (36) is arranged at the outer side end position of the expansion link (37) in a surrounding manner, the control switch (38) is fixedly arranged at the center position of the bottom end inside the box body (2), the storage battery (39) is fixedly arranged at the upper end position inside the box body (2), and the storage battery (39) is a lithium battery, the spray pipe (40) is fixedly arranged at the upper end position in the box body (2), the water pump (41) is fixedly arranged at the inner position in the box body (2), and the injection pipe (42) is fixedly arranged at the left end position of the water pump (41).
2. An industrial pulse dedusting system as defined in claim 1, wherein: handles (21) are fixedly arranged at the two side end positions of the recovery box (16).
3. An industrial pulse dedusting system as defined in claim 2, wherein: the filter bag (19) is sleeved at the outer side end position of the metal frame (20).
4. An industrial pulse dedusting system as defined in claim 3, wherein: a climbing frame (5) is fixedly arranged at the front end of the dust remover main body (3).
5. The use method of an industrial pulse dust removal system according to claim 4, wherein: the method specifically comprises the following steps:
the first step is as follows: when the dust collector is used, gas with dust is injected into the inner position of the dust collector main body (3) through the second pipeline (10), then large-particle dust is accumulated at the inner lower end position of the dust collector main body (3), then the gas is filtered through the filter bag (19), the filtered gas is discharged through the first pipeline (4), when the filter bag (19) needs to be cleaned to ensure the filtering effect, the pulse valve (7) is started, the gas in the pressure air bag (9) is flushed into the third pipeline (8), and then the gas is flushed into the filter bag (19) through the spray head (52), so that the dust outside the filter bag (19) is impacted, falls and accumulates at the inner lower end position of the dust collector main body (3);
the second step is that: after air with dust enters, coarse dust is accumulated at the lower end of the dust collector main body (3), and the air blows the first blade plate (23), so that the first rotating shaft (22) rotates, the first driving wheel (27) drives the second driving wheel (29) to rotate, the second rotating shaft (25) rotates to drive the second blade plate (26) to rotate, dust deposited at the upper end of the second blade plate (26) rotates to a downward position and then drops downward, and automatic discharging of the dust is facilitated;
the third step: when the dust remover is used, the control box (6) starts the motor (43) at regular time, the motor (43) drives the screw rod (47) to rotate, the movable disc (49) moves upwards along the screw rod (47), the permanent magnet (50) is driven to move upwards, the suction scraper (45) moves upwards along the inner position of the dust remover main body (3), the side wall of the dust remover main body (3) is bonded with dust and scraped, the position of the inner side wall of the dust remover main body (3) is clean, the position of the inner side wall of the dust remover main body (3) is prevented from being corroded, the service life of the device is prolonged until the timing module (51) reaches the timing time, the motor (43) is enabled to turn when the movable disc (49) moves to the position of the impact trigger switch (46), and the movable disc (49) is convenient to repeatedly move upwards and downwards;
the fourth step: when in use, a plurality of recovery boxes (16) are arranged at the right side end position of the trigger rod (33), dust is accumulated in the interior of the recovery boxes (16), so that the weight of the recovery boxes (16) is increased, and when the downward inclination force is greater than the elastic force of the first spring (34), the first spring (34) is extruded to enable the trigger rod (33) to be recovered into the hollow rod (31), and then the recovery boxes (16) slide to the interior of the box body (2) along the inclined plate (12), so that the dust is conveniently and automatically recovered;
the fifth step: when collection box (16) moved to place board (35) upper end position, gravity made place board (35) move down, make second spring (36) extruded, extrusion control switch (38), make warning light (14) lighted, control box (6) start-up water pump (41) simultaneously, inhale the water source through injection pipe (42), then spout through shower (40), make collection box (16) inside upper end dust drenched wet and form the board caking, convenient removal is handled, and raise dust causes secondary pollution when preventing to remove the processing, reach timing time until timing module (51), control box (6) shut off water pump (41) this moment.
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| AUPM711394A0 (en) * | 1994-07-28 | 1994-08-18 | Elliott, Jeff | An air flow control system |
| WO2014153570A2 (en) * | 2013-03-15 | 2014-09-25 | Transtar Group, Ltd | New and improved system for processing various chemicals and materials |
| DE102015208104B3 (en) * | 2015-04-30 | 2016-08-11 | Deutsche Bahn Ag | Device for filtering air |
| CN105879545A (en) * | 2016-05-06 | 2016-08-24 | 四川安创环保科技有限公司 | Pulsed jet cloth filter |
| CN208065978U (en) * | 2018-01-12 | 2018-11-09 | 中山市友通除尘设备有限公司 | A kind of cleaner |
| EP4084846A4 (en) * | 2019-12-31 | 2024-02-07 | ResMed Asia Pte Ltd | Sieve bed assembly with an identification device |
| CN111804079A (en) * | 2020-08-07 | 2020-10-23 | 马鞍山奥柯环保科技发展有限公司 | Energy-saving pulse blowing bag type dust collector |
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Effective date of registration: 20220412 Address after: 435404 shanggui village, Dafasi Town, Wuxue City, Huanggang City, Hubei Province (No. 366 west of Zhengxi line) Applicant after: Wuxue Changjiang Mining Co.,Ltd. Address before: 215031 No. 100-02, shilinli community, Gusu District, Suzhou City, Jiangsu Province Applicant before: Chen Fanliang |
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