Disclosure of Invention
It is an object of the present invention to provide an electronic filter forming apparatus that overcomes the above-mentioned deficiencies of the prior art.
The invention is realized by the following technical scheme.
The invention relates to electronic filter forming equipment which comprises a rack, wherein a winding cavity is arranged on the left side of the rack, a placing opening communicated with the outer side is formed in the rack on the upper side of the winding cavity, a main motor is fixedly connected to the bottom wall of the lower left side of the winding cavity, a winding mechanism which takes the main motor as main power and can uniformly wind an enameled wire on a magnetic ring is arranged in the winding cavity, an auxiliary cavity is arranged on the upper right side of the rack, a rubber chamber is arranged on the rack on the lower right side of the auxiliary cavity, a detection chamber with the opening direction towards the right is formed in the rack on the lower side of the rubber chamber, a pressure-resistant tester is fixedly arranged on the rack on the lower left side of the detection chamber, a hydraulic cylinder is fixedly connected to the left side wall surface of the auxiliary cavity, an auxiliary motor is fixedly connected to the extending end of the hydraulic cylinder, and the auxiliary cavity, the rubber chamber and the detection chamber are internally provided with the pressure-resistant tester and the auxiliary motor which take the main power and can uniformly wind the enameled wire on the magnetic ring after the qualified pressure-resistant detection The device comprises a winding mechanism, a rubber sealing mechanism, an auxiliary cavity, a rubber chamber and a detection chamber, wherein the auxiliary cavity, the rubber chamber and the detection chamber are internally provided with a residual rubber processing mechanism which takes the hydraulic cylinder and the auxiliary motor as main power and can enable a shoveling block to shovel redundant rubber at the top of a filter box body into a collecting tank.
Preferably, the winding mechanism comprises the main motor, a main worm is connected to the main motor in a rotating manner, the main worm is connected to the rack at the bottom of the winding cavity in a rotating manner, a main worm chain wheel and a main conveying wheel are fixedly connected to the main worm from left to right in sequence, a winding wheel shaft is connected to the rack at the center of the winding cavity in a rotating manner, an auxiliary conveying wheel, a left end fixed connection and an upper side chain wheel are fixedly connected to the right end of the winding wheel shaft, the upper side chain wheel is connected with the main worm chain wheel through a chain, the chain is connected with other chain wheels between the winding wheel shaft and the main worm, the auxiliary conveying wheel and the main conveying wheel are simultaneously connected with a C-shaped disc in a sliding manner, a reel shaft is fixedly connected to the outer side of the right end of the C-shaped disc, a reel is tightly connected to the reel, and the enameled wire is wound on the reel, the upper left side of the main worm is engaged with a transition worm wheel which is fixedly connected on a transition shaft, the front end and the rear end of the transition shaft are rotatably connected on the front side wall surface and the rear side wall surface of the lower side of the winding cavity, the transition shaft at the front side of the transition worm wheel is fixedly connected with a transition belt wheel, the transition belt wheel is connected with a rear side belt wheel through a rear side belt, the rear side belt wheel is fixedly connected on a left side moving shaft, the front end and the rear end of the left side moving shaft are rotatably connected on the frame in the winding cavity, the left side moving shaft at the front side of the rear side belt wheel is fixedly connected with a front side belt wheel, the front side belt wheel is connected with a right moving shaft belt wheel through a front side belt, the right moving shaft belt wheel is fixedly connected on the frame in the winding cavity, the right moving shaft at the front side of the right moving shaft belt wheel is fixedly connected with a right moving sleeve, the left moving shaft at the front side of the front side belt wheel is fixedly connected with a left moving sleeve, the left side removes the cover with the right side removes the cover upside and has placed the magnetosphere, the left side removes the axle left side, the right side removes the axle right side the fixed axle is connected with front and back fixed axle in the rotation of left and right position symmetry in the frame, rotate on the fixed axle and be connected with the fixed axle sleeve around, position symmetry fixedly connected with restriction pole around on the fixed axle sleeve, rotate on the restriction pole and be connected with the magnetosphere restriction cover, the magnetosphere restriction cover will the magnetosphere fore-and-aft direction is restricted.
Preferably, the glue sealing mechanism comprises the hydraulic cylinder, an auxiliary motor is fixedly connected to the extending end of the hydraulic cylinder, the auxiliary motor is connected with the rack in the auxiliary cavity in a sliding manner, an auxiliary shaft is connected to the auxiliary motor in a rotating manner, an auxiliary shaft gear is fixedly connected to the right end of the auxiliary shaft, a pushing gear is meshed with the upper side of the auxiliary shaft gear and is fixedly connected to a pushing disc shaft, a pushing disc is fixedly connected to the right end of the pushing disc shaft, the left end of the pushing disc shaft is connected to the rack in the auxiliary cavity in a rotating manner, a pushing disc pin is connected to the edge of the right end face of the pushing disc in a rotating manner, the upper end of an upper side push rod is connected to the pushing disc pin in a rotating manner, the lower end of the upper side push rod is connected with a lower side push rod through a connecting bolt, the lower side push rod extends into a through groove communicated with the glue chamber, a groove is formed in the lower end of the lower side push rod, and a pawl is connected to the groove in a rotating manner, the utility model discloses a filter, including the pawl, the pawl right-hand member face fixedly connected with pawl reset spring, pawl reset spring other end fixed connection is on the trompil wall, there is the rack pawl most advanced position butt, rack sliding connection is in leading to the groove, rack lower extreme fixedly connected with glue solution ejector pad, glue solution ejector pad sliding connection be in glue the room, glue under the room on the terminal surface through the connecting tube with detect the room UNICOM, placed on the detection room diapire the filter box, filter box left side fixedly connected with on the detection room diapire the withstand voltage tester, the withstand voltage tester with filter box electric connection.
Preferably, the residual glue processing mechanism comprises the hydraulic cylinder, the extension end of the hydraulic cylinder is fixedly connected with the auxiliary motor, the auxiliary motor is connected with the rack in the auxiliary cavity in a sliding manner, the auxiliary motor is connected with the auxiliary shaft in a rotating manner, the right end of the auxiliary shaft is fixedly connected with the auxiliary shaft gear, the left lower side of the auxiliary shaft gear is provided with an auxiliary gear which is not meshed with the auxiliary shaft gear, the auxiliary gear is fixedly connected onto the auxiliary shaft, the left end of the auxiliary shaft is connected onto the left side wall surface of the auxiliary cavity in a rotating manner, the left side of the auxiliary gear is fixedly connected with an auxiliary belt wheel, the auxiliary belt wheel is connected with a residual glue processing belt wheel through an auxiliary belt, the residual glue processing belt wheel is fixedly connected onto a residual glue processing worm, the left end of the residual glue processing worm is connected onto the left side wall surface of the detection chamber in a rotating manner, and a residual glue processing worm wheel is meshed with the right lower side of the residual glue processing worm, the device comprises a residual glue processing worm wheel, a detection chamber, a residual glue processing worm wheel shaft, a short rod, a middle rod, a driving block, a sliding pin and a collecting groove, wherein the residual glue processing worm wheel is fixedly connected to the processing worm wheel shaft, the front end of the processing worm wheel shaft is rotatably connected to the front side wall surface of the detection chamber, the rear side of the residual glue processing worm wheel is fixedly connected to the processing worm wheel shaft, the other end of the short rod is rotatably connected to the middle rod through the middle pin, the other end of the middle rod is rotatably connected to the driving block through the connecting pin, the driving block is fixedly connected to the top wall of the sliding block, the sliding pin is symmetrically and fixedly connected to the left side and the right side end surface of the sliding block, the sliding pin is slidably connected to a Y-shaped track arranged on the front side end surface of the detection chamber, the rear side of the driving block is fixedly connected to the shoveling block and the top wall of the filter box is slidably connected to the collecting groove arranged on the bottom wall of the detection chamber on the right side of the filter box.
The invention has the beneficial effects that: this device cooperates the rotation of C type dish when making the magnetosphere horizontal migration, make it can be with the even winding of enameled wire on the magnetosphere, and then make great reduction wire-wound time and improve wire-wound quality, and can seal the glue solution ejector pad through pressing and seal the rubber treatment to the wave filter that detects the passing through, thereby increase stability and equipment security in the use, and can stir and empty with it through the shovel of shovel piece when the volume of gluing is more, make unnecessary colloid can be collected, thereby guarantee the pleasing to the eye of product and the not waste of colloid, this device degree of automation is high, the burden that lightens the workman that can be very big, improve the quality of wave filter greatly, be worth widelys popularize production and put into use.
Detailed Description
The invention will now be described in detail with reference to fig. 1-6, wherein for ease of description the orientations described hereinafter are now defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
Referring to fig. 1-6, an electronic filter forming apparatus includes a frame 10, a winding cavity 11 is disposed on the left side of the frame 10, a placing opening 12 of the communicating side is disposed on the frame 10 on the upper side of the winding cavity 11, a main motor 17 is fixedly connected to the bottom wall of the lower left side of the winding cavity 11, a winding mechanism S1 is disposed in the winding cavity 11 and can uniformly wind an enameled wire 76 around a magnetic coil 31 by using the main motor 17 as a main power, an auxiliary cavity 13 is disposed on the upper right side of the frame 10, a glue chamber 14 is disposed on the frame 10 on the lower right side of the auxiliary cavity 13, a detection chamber 16 with a right opening direction is disposed on the frame 10 on the lower left side of the glue chamber 14, a pressure-resistant tester 44 is fixedly disposed on the frame 10 on the lower left side of the detection chamber 16, a hydraulic cylinder 45 is fixedly connected to the wall surface of the left side of the auxiliary cavity 13, an auxiliary motor 46 is fixedly connected to the extending end of the hydraulic cylinder 45, the auxiliary cavity 13, the glue chamber 14 and the detection chamber 16 are provided with a glue sealing mechanism S2 which takes the pressure resistance tester 44 and the auxiliary motor 46 as main power and can seal glue inside the filter box 53 after the pressure resistance detection is qualified, the auxiliary cavity 13, the glue chamber 14 and the detection chamber 16 are provided with a residual glue processing mechanism S3 which takes the hydraulic cylinder 45 and the auxiliary motor 46 as main power and can enable the shoveling block 61 to shovel redundant glue at the top of the filter box 53 into the collecting tank 15, the device manufactures a winding magnetic ring through the winding mechanism S1, seals glue on a filter which is manufactured and passes through the interphase pressure resistance test through the glue sealing mechanism S2, and processes redundant glue through the residual glue processing mechanism S3.
Beneficially, the winding mechanism S1 includes the main motor 17, a main worm 18 is rotatably connected to the main motor 17, the main worm 18 is rotatably connected to the frame 10 at the bottom of the winding cavity 11, a main worm sprocket 19 and a main conveying wheel 21 are fixedly connected to the main worm 18 from left to right, a winding wheel shaft 30 is rotatably connected to the frame 10 at the center of the winding cavity 11, a secondary conveying wheel 77 and a left end sprocket 29 are fixedly connected to the right end of the winding wheel shaft 30, the upper sprocket 29 is connected to the main worm sprocket 19 through a chain 20, it is worth mentioning that the chain 20 is also connected to other sprockets between the winding wheel shaft 30 and the main worm 18, the secondary conveying wheel 77 and the main conveying wheel 21 are simultaneously slidably connected to a C-shaped disc 27, and a line shaft 28 is fixedly connected to the outside of the right end face of the C-shaped disc 27, the reel 26 is closely connected to the reel shaft 28, the enameled wire 76 is wound on the reel 26, the transition worm wheel 32 is engaged with the upper left side of the main worm 18, the transition worm wheel 32 is fixedly connected to the transition shaft 34, the front end and the rear end of the transition shaft 34 are rotatably connected to the front side wall and the rear side wall of the lower side of the winding cavity 11, the transition shaft 34 at the front side of the transition worm wheel 32 is fixedly connected to the transition pulley 33, the transition pulley 33 is connected to the rear pulley 37 through the rear belt 35, the rear pulley 37 is fixedly connected to the left moving shaft 36, the front end and the rear end of the left moving shaft 36 are rotatably connected to the frame 10 in the winding cavity 11, the front pulley 39 is fixedly connected to the left moving shaft 36 at the front side of the rear pulley 37, the front pulley 39 is connected to the right moving shaft pulley 41 through the front belt 40, the right moving shaft pulley 41 is fixedly connected to the frame 10 in the winding cavity 11, move the axle band pulley 41 front side on the right side move the axle 42 on fixedly connected with right side and move cover 43, the front side band pulley 39 front side on the left side move the axle 36 on fixedly connected with left side and move cover 38, left side move cover 38 with the right side is removed the cover 43 upside and has been placed magnetic ring 31, the left side is moved the axle 36 left side, the right side is moved the axle 42 right side the fixed axle 22 is connected with around to the symmetry rotation of controlling position on the frame 10, it is connected with dead axle sleeve 24 to rotate on the fixed axle 22 around, position symmetry fixedly connected with restriction pole 23 around on the dead axle sleeve 24, it is connected with magnetic ring restriction cover 25 to rotate on the restriction pole 23, magnetic ring restriction cover 25 will magnetic ring 31 fore-and-aft direction restricts.
Beneficially, the glue sealing mechanism S2 includes the hydraulic cylinder 45, a secondary motor 46 is fixedly connected to an extending end of the hydraulic cylinder 45, the secondary motor 46 is slidably connected to the frame 10 in the auxiliary chamber 13, a secondary shaft 64 is rotatably connected to the secondary motor 46, a secondary shaft gear 65 is fixedly connected to a right end of the secondary shaft 64, a pushing gear 66 is engaged with an upper side of the secondary shaft gear 65, the pushing gear 66 is fixedly connected to a pushing plate shaft 67, a pushing plate 68 is fixedly connected to a right end of the pushing plate shaft 67, a left end of the pushing plate shaft 67 is rotatably connected to the frame 10 in the auxiliary chamber 13, a pushing plate pin 75 is rotatably connected to a right end edge of the pushing plate 68, an upper end of an upper push rod 69 is rotatably connected to the pushing plate pin 75, a lower end of the upper push rod 69 is connected to a lower push rod 71 through a connecting bolt 70, the lower push rod 71 extends into a through slot communicated with the glue chamber 14, the lower end of the lower side push rod 71 is provided with a slot, a pawl 72 is rotatably connected in the slot, a pawl reset spring 74 is fixedly connected to the right end face of the pawl 72, the other end of the pawl reset spring 74 is fixedly connected to the wall face of the slot, a rack 73 is abutted to the tip end of the pawl 72, the rack 73 is slidably connected in the slot, a glue solution push block 78 is fixedly connected to the lower end of the rack 73, the glue solution push block 78 is slidably connected in the glue chamber 14, the lower end face of the glue chamber 14 is communicated with the detection chamber 16 through a connecting pipeline 79, the bottom wall of the detection chamber 16 is provided with the filter box 53, the left side of the filter box 53 is fixedly connected to the bottom wall of the detection chamber 16 with the pressure resistance tester 44, and the pressure resistance tester 44 is electrically connected with the filter box 53.
Beneficially, the residual glue processing mechanism S3 includes the hydraulic cylinder 45, the auxiliary motor 46 is fixedly connected to the extending end of the hydraulic cylinder 45, the auxiliary motor 46 is slidably connected to the frame 10 in the auxiliary cavity 13, the auxiliary shaft 64 is rotatably connected to the auxiliary motor 46, the right end of the auxiliary shaft 64 is fixedly connected to the auxiliary shaft gear 65, the lower left side of the auxiliary shaft gear 65 is provided with an auxiliary gear 50 which is not yet engaged with the auxiliary shaft gear, the auxiliary gear 50 is fixedly connected to the auxiliary shaft 47, the left end of the auxiliary shaft 47 is rotatably connected to the left side wall surface of the auxiliary cavity 13, the auxiliary shaft 47 at the left side of the auxiliary gear 50 is fixedly connected to an auxiliary pulley 48, the auxiliary pulley 48 is connected to a residual glue processing pulley 51 through an auxiliary belt 49, the residual glue processing pulley 51 is fixedly connected to a residual glue processing worm 52, the left end of the residual glue processing worm 52 is rotatably connected to the left side wall surface of the detection chamber 16, the right lower side of the residual glue processing worm 52 is engaged with a residual glue processing worm wheel 54, the residual glue processing worm wheel 54 is fixedly connected to a processing worm wheel shaft 55, the front end of the processing worm wheel shaft 55 is rotatably connected to the front side wall surface of the detection chamber 16, the processing worm wheel shaft 55 at the rear side of the residual glue processing worm wheel 54 is fixedly connected with a short rod 58, the other end of the short rod 58 is rotatably connected with an intermediate rod 57 through an intermediate pin 56, the other end of the intermediate rod 57 is rotatably connected with a driving block 60 through a connecting pin 59, the driving block 60 is fixedly connected to the top wall of a sliding block 62, sliding pins 63 are symmetrically and fixedly connected to the left and right positions on the front side end surface of the sliding block 62, the sliding pins 63 are slidably connected to Y-shaped rails 80 arranged on the front side end surface of the detection chamber 16, the rear side of the driving block 60 is fixedly connected with a shoveling block 61, and the shoveling block 61 is slidably connected to the top wall of the filter box 53, the bottom wall of the detection chamber 16 on the right side of the filter box 53 is provided with the collecting groove 15.
In the initial state, the hydraulic cylinder 45 is in the extended state, the push gear 66 is not yet engaged with the counter gear 65, and the counter gear 65 is not yet engaged with the auxiliary gear 50.
When enameled wires need to be wound on magnetic rings, the magnetic rings 31 primarily wound with two circles of the enameled wires 76 are placed on the left moving sleeve 38 and the right moving sleeve 43 in the winding cavity 11 and are limited in the front-back direction by the magnetic ring limiting sleeve 25, at this time, the main motor 17 is started to drive the main worm sprocket 19, the transition worm wheel 32 and the main conveying wheel 21 to rotate, the main worm sprocket 19 rotates to drive the upper side sprocket 29 and the sprocket wheel between the upper side sprocket wheel 29 and the upper side sprocket wheel through the chain 20, so that the auxiliary conveying wheel 77 rotates with the conveying wheels connected with other sprocket wheels, the main conveying wheel 21 and the auxiliary conveying wheel 77 rotate to drive the C-shaped disc 27 to rotate through friction, because the highest position and the lowest position of the C-shaped disc 27 are respectively located on the upper side and the lower side of the lowest position of the magnetic ring 31, therefore, the rotation of the C-shaped disc 27 will make the wire wheel 26 rotate around the lower portion of the magnetic ring 31, so that the enameled wire 76 can continuously wind around the magnetic ring 31, it is worth mentioning that since the C-shaped disc 27 is "C", there is a gap, and the secondary conveying wheel 77, the main conveying wheel 21 or other conveying wheels are closely and annularly distributed around the gap, so when the gap of the main conveying wheel 21 is aligned with any conveying wheel, the other conveying wheels will be closely limited to be unable to move in the vertical direction, and the gap size will not be aligned with more than one conveying wheel at the same time, the rotation of the transition worm wheel 32 will drive the transition pulley 33 to rotate, the rotation of the transition pulley 33 will drive the rear pulley 37 to rotate through the rear belt 35, the rotation of the rear pulley 37 will drive the front pulley 39 and the left moving sleeve 38 to rotate, the rotation of the front pulley 39 drives the right moving pulley 41 to rotate through the front belt 40, the rotation of the right moving pulley 41 drives the right moving sleeve 43 to rotate, the rotation of the left moving sleeve 38 and the right moving sleeve 43 drives the magnetic ring 31 to rotate horizontally, so that the enameled wire 76 can be gradually and uniformly wound at different positions of the magnetic ring 31, rather than continuously wound at one place, when the magnetic ring 31 is wound and connected to a composite filter through other components, a finished product can be put into a specified position in the detection chamber 16 and electrically connected to the withstand voltage tester 44, when the detection is passed, the auxiliary motor 46 is started, the auxiliary gear 65 is also driven to rotate the pushing gear 66, and the rotation of the pushing gear 66 drives the pushing disc 68 to rotate, the rotation of the push plate 68 drives the upper push rod 69 to move up and down through the push plate pin 75, the movement of the upper push rod 69 drives the lower push rod 71 to move vertically, the lower push rod 71 pushes the pawl 72 to move down through the pawl 72 when moving down, so that the rack 73 pushes the glue pushing block 78 to extrude the glue in the glue chamber 14 to drop into the filter box 53 through the enameled wire 76, the pawl return spring 74 is stretched due to the characteristics of the pawl 72 when the lower push rod 71 moves up, the rack 73 is kept still, so that the glue pushing block 78 does not move down, when the glue amount in the filter box 53 is large, the hydraulic cylinder 45 can be started to retract, the retraction of the hydraulic cylinder 45 drives the auxiliary motor 46 to move left, so that the auxiliary gear 65 is engaged with the auxiliary gear 50, at this time, the auxiliary gear 50 is driven to rotate by the auxiliary gear 65, the auxiliary pulley 48 is driven to rotate the residual glue processing pulley 51 by the auxiliary belt 49 by the rotation of the auxiliary gear 50, the residual glue processing worm gear 54 is driven to rotate by the rotation of the residual glue processing pulley 51 by the residual glue processing worm 52, the intermediate rod 57 is driven by the rotation of the residual glue processing worm gear 54 to move the driving block 60 to the left and right by the short rod 58, the sliding block 62 is driven to move to the right along the track formed by the Y-shaped track 80 by the driving block 60 when moving to the right, and when the sliding pin 63 on the right moves to the rightmost side of the Y-shaped track 80, the sliding block 62 rotates around the sliding pin 63 on the right due to the height difference between the driving block 60 and the sliding pin 63 on the right when moving to the driving block 60 moving to the right, therefore, the shoveling block 61 can firstly move horizontally to shovel the glue solution higher than the upper surface of the filter box 53, and the glue solution is poured into the collecting tank 15 along with the rotation of the sliding block 62.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.